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22
Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m www.voegele.info A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER

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Page 1: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Maximum pave width 8mMaximum laydown rate 700 tonnes/hTransport width 2.55m www.voegele.info

A WIRTGEN GROUP COMPANY

Universal Class

SUPER 1803-3iWHEELED PAVER

Page 2: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

SUP

ER 1

80

3-3

i co

mb

ines

at a

hig

h le

vel

of

per

fect

ion

feat

ure

s su

ch a

s st

urd

y an

d

relia

ble

mat

eria

l han

dlin

g, l

arg

e p

ave

wid

ths

up to

8m

and

ext

rem

ly h

igh

mo

bili

ty.

Whe

n d

evel

op

ing

this

road

pav

er, a

sp

ecia

l

focu

s w

as o

n e

rgo

no

mic

, eco

no

mic

an

d

eco

log

ical

asp

ects

. Th

e V

ÖG

ELE

Eco

Plu

s

pac

kag

e, fo

r in

stan

ce, s

igni

fican

tly r

educ

es

bo

th fu

el c

on

sum

pti

on

and

no

ise

leve

ls.

The

GEL

E Er

go

Plus

3 o

per

atin

g s

yste

m

has

bee

n s

up

ple

men

ted

by

nu

mer

ou

s

erg

ono

mic

and

func

tiona

l fea

ture

s fo

r th

e

“Das

h 3”

gen

erat

ion.

The

pav

er o

per

ato

r‘s

cons

ole

, fo

r ex

amp

le,

com

es w

ith

a la

rge

colo

ur

dis

pla

y w

hic

h

pro

vid

es b

rilli

ant

read

abili

ty e

ven

in p

oo

r

light

ing

co

nditi

ons

. In

add

itio

n, th

e co

nven

ienc

e

func

tions

Aut

oSe

t Plu

s an

d P

aveD

ock

Ass

ista

nt

mak

e w

ork

with

the

SUPE

R 1

803-

3i e

ven

easi

er.

Bei

ng

on

e o

f th

e m

ost

po

wer

ful w

hee

led

pav

ers

of t

he U

nive

rsal

Cla

ss, t

he S

UPE

R 18

03-3

i

han

dle

s a

wid

e ra

ng

e o

f ap

plic

atio

ns

fro

m

nar

row

pav

e w

idth

s th

rou

gh

to

mo

torw

ay.

Pow

erfu

l wh

eele

d p

aver

3

SUPER 1803-3i

ww

w.v

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info

2

| U

NIV

ER

SAL

CLA

SS

SUP

ER

18

03

-3i

Page 3: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Eas

y o

per

atio

n w

ith

th

e Er

go

Plu

s 3

op

erat

ing

sy

stem

with

num

ero

us

conv

enie

nt a

nd a

uto

mat

ic

func

tions

Sig

nifi

can

tly

smal

ler

turn

ing

ra

diu

s d

ue to

Piv

ot S

teer

stee

ring

bra

ke

Scre

eds

to m

eet

all n

eed

s:

The

wh

eele

d p

aver

can

be

com

bin

ed w

ith th

e A

B 5

00 a

nd

AB

600

Ext

end

ing

Scr

eed

s

Wh

eele

d U

niv

ersa

l Cla

ss

pav

er w

ith a

larg

e ra

nge

of a

pp

licat

ions

and

pav

e

wid

ths

up to

8m

Pow

erfu

l an

d e

con

om

ical

dri

ve

con

cep

t w

ith V

ÖG

ELE

Eco

Plus

,

the

low

-em

issi

ons

pac

kag

e fr

om

GEL

E

Op

tim

um

fe

ed

ing

wit

h m

ix

than

ks to

the

larg

e m

ater

ial

hop

per

and

Pav

eDo

ck A

ssis

tant

com

mun

icat

ion

syst

em

The

hig

hlig

hts

o

f th

e SU

PE

R 1

80

3-3

i

4

| U

NIV

ER

SAL

CLA

SS

SUP

ER

18

03

-3i

5

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w.v

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HIGHLIGHTS

Page 4: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

dri

ve c

on

cep

t —

Effi

cien

cy,

per

form

ance

an

d lo

w c

on

sum

pti

on

The

mo

der

n d

rive

co

nce

pt

fro

m V

ÖG

ELE

gua

rant

ees

full

pow

er w

hene

ver i

t is

need

ed a

nd

sup

erio

r te

chno

log

y m

akes

this

Uni

vers

al C

lass

pav

er e

xcee

din

gly

eco

nom

ical

in e

very

day

use

.

This

is a

ssur

ed b

y in

telli

gen

t mo

tor

man

agem

ent

with

EC

O m

od

e an

d th

e lo

w-e

mis

sio

ns p

acka

ge

GEL

E Ec

oPl

us. F

uel c

ons

ump

tion

and

no

ise

leve

ls o

f the

SU

PER

1803

-3i h

ave

bee

n si

gni

fican

tly

red

uced

.

With

its

hig

h tr

activ

e p

ow

er, t

he w

heel

ed

SUPE

R 1

803-

3i p

erfe

ctly

co

mb

ines

hig

h

pav

ing

per

form

ance

with

max

imum

mo

bili

ty

whe

n tr

avel

ling

.

6

| U

NIV

ER

SAL

CLA

SS

SUP

ER

18

03

-3i

7

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info

DRIVE CONCEPT

Page 5: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Full

po

wer

— In

telli

gen

t tec

hno

log

y

Thre

e m

ain

co

mp

on

ents

defi

ne th

e p

ow

er u

nit

of

a SU

PER

180

3-3i

: its

mo

der

n, li

qui

d-c

oo

led

die

sel e

ngin

e, a

sp

litte

r gea

rbox

flan

ged

dire

ctly

to t

he e

ngin

e an

d a

larg

e co

ole

r as

sem

bly

.

The

dri

ving

forc

e in

thi

s p

ow

er p

ack

fro

m

GEL

E is

its

Cum

min

s d

iese

l eng

ine

of t

ype

QSB

6.7-

C16

4. T

his

six-

cylin

der

eng

ine

del

iver

s

125k

W a

t 2,

000r

pm

. Yet

the

fuel

-sav

ing

ECO

mo

de

is s

uffic

ient

for

man

y ap

plic

atio

ns.

And

eve

n th

en, t

he S

UPE

R 18

03-3

i stil

l has

a fu

ll

121k

W a

t its

dis

po

sal.

Mo

reo

ver,

the

mac

hine

gen

erat

es e

ven

less

no

ise

whe

n ru

nnin

g a

t jus

t

1,70

0rp

m.

A la

rge

coo

ler

asse

mb

ly e

nsur

es th

at th

e p

ow

er

unit

alw

ays

del

iver

s its

full

out

put

. With

inno

vativ

e

air

rout

ing

and

a v

aria

ble

-sp

eed

fan,

tem

per

atur

es

are

alw

ays

mai

ntai

ned

with

in th

e o

ptim

um r

ang

e,

sig

nific

antl

y ex

tend

ing

the

ser

vice

life

of b

oth

the

die

sel e

ngin

e an

d th

e hy

dra

ulic

oil.

A fu

rthe

r

adva

ntag

e is

tha

t th

e m

achi

ne c

an o

per

ate

with

out

diffi

culty

in a

ll cl

imat

e re

gio

ns w

orl

dw

ide.

All

hyd

raul

ic c

ons

umer

s ar

e d

irec

tly

sup

plie

d

wit

h hy

dra

ulic

oil

via

the

split

ter

gea

rbo

x.

Hyd

raul

ic p

ump

s an

d v

alve

s ar

e ce

ntra

lly lo

cate

d,

mak

ing

the

m o

pti

mal

ly a

cces

sib

le fo

r se

rvic

ing

.

Even

the

po

wer

ful g

ener

ato

r fo

r sc

reed

hea

ting

is fl

ang

ed d

irec

tly

ont

o t

he s

plit

ter

gea

rbo

x; it

s

inte

gra

ted

oil

coo

ling

sys

tem

mak

es it

co

mp

lete

ly

mai

nten

ance

-fre

e an

d v

ery

qui

et.

The

larg

e co

ole

r as

sem

bly

is m

ade

up o

f thr

ee p

arts

. It e

nsur

es th

at e

ngin

e co

ola

nt, c

harg

e ai

r

and

hyd

raul

ic o

il ar

e m

aint

aine

d a

t the

op

timum

tem

per

atur

e.

Mac

hin

es

wit

h t

he

su

ffix

”i“

in

thei

r p

rod

uct d

esig

natio

n ar

e no

t onl

y

eco

nom

ical

, but

als

o e

xtre

mel

y cl

ean.

Th

e ”i

“ st

and

s fo

r ”i

ntel

ligen

t em

issi

on

cont

rol“

and

is fo

und

in th

e ty

pe

nam

es o

f

all m

achi

nes

fro

m t

he W

IRTG

EN

GRO

UP

equi

pp

ed w

ith

the

late

st e

ngin

e

tech

nolo

gy.

Tha

nks

to th

eir

sop

hist

icat

ed

e xha

ust g

as a

fter-

trea

tmen

t, th

ese

eng

ines

com

ply

wit

h th

e st

rict

req

uire

men

ts o

f

Eur

op

ean

emis

sio

ns s

tand

ard

Sta

ge

4

as w

ell a

s U

S E

PA s

tand

ard

Tie

r 4f

.

Po

wer

ful C

umm

ins

eng

ine

rate

d a

t

125k

W.

EC

O m

od

e w

ith

12

1kW

cut

s o

per

atin

g

cost

s an

d a

llow

s su

per

-qui

et o

per

atio

n.

A p

ow

erfu

l, o

il-co

ole

d g

ener

ato

r w

ith

dire

ct d

rive

ens

ures

rap

id, u

nifo

rm h

eatin

g

of t

he s

cree

d.

Co

ola

nt

Cha

rge

air

Hyd

raul

ic o

il co

ole

r

8

| U

NIV

ER

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SUPER 1803-3i

SUP

ER

18

03

-3i

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DRIVE CONCEPT

Page 6: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

3

2

1

Split

ter

gea

rbo

x w

ith

ab

ility

to

dis

eng

age

hyd

rau

lic

pu

mp

s

Whe

n th

e p

aver

is s

tatio

nary

, e.g

. dur

ing

long

er w

aits

, all

the

hyd

raul

ic p

ump

s ne

eded

for ”

trac

tion“

, ”co

nvey

ors

and

aug

ers“

and

”co

mp

actio

n“ a

re a

uto

mat

ical

ly d

isen

gag

ed.

This

func

tion

cuts

fuel

co

nsum

ptio

n co

nsid

erab

ly. R

educ

ing

the

trai

ling

load

als

o m

akes

it s

igni

fican

tly e

asie

r to

sta

rt

the

pav

er a

t lo

w a

mb

ient

tem

per

atur

es.

1

Co

ntr

olle

d h

ydra

ulic

oil

tem

per

atu

re c

ircu

it

A b

ypas

s ci

rcu

it a

llow

s th

e h

ydra

ulic

oil

to r

each

its

op

tim

um

op

erat

ing

tem

per

atu

re v

ery

qu

ickl

y. T

his

in

turn

per

mit

s ra

pid

, fu

el-s

avin

g o

per

atio

n o

f th

e p

aver

.

The

hyd

raul

ic o

il is

no

t led

thro

ugh

the

coo

ler

asse

mb

ly

bef

ore

its

tem

per

atu

re h

as e

xcee

ded

th

e o

pti

mu

m

leve

l of

50

– 7

0°C

.

2

Var

iab

le-s

pee

d f

an

The

vari

able

-sp

eed

fan

au

tom

atic

ally

ad

apts

to

th

e

eng

ine

load

an

d t

he

amb

ien

t te

mp

erat

ure

. Th

e fa

n

is d

rive

n vi

a a

visc

ous

co

uplin

g. T

his

typ

e o

f fan

dri

ve,

in c

on

tras

t to

a h

ydra

ulic

dri

ve, s

tan

ds

ou

t th

rou

gh

cons

ider

ably

gre

ater

ene

rgy

effic

ienc

y an

d m

uch

low

er

no

ise

leve

ls.

3

The

ph

iloso

ph

y b

ehin

d th

e d

rive

co

ncep

t of

the

”Das

h 3“

gen

erat

ion

was

”lo

wer

co

nsum

ptio

n

— lo

wer

em

issi

ons

— lo

wer

co

sts“

. In

this

res

pec

t,

the

inno

vativ

e V

ÖG

ELE

Eco

Plus

low

-em

issi

ons

pac

kag

e in

clud

es a

who

le s

erie

s of

mea

sure

s

to s

igni

fican

tly r

educ

e fu

el c

ons

ump

tion

and

nois

e le

vels

.

GEL

E Ec

oP

lus

Low

-em

issi

ons

pac

kag

e

10

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

11

w

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fo

DRIVE CONCEPT

Page 7: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Mo

bili

ty o

n w

heel

s

Wit

h it

s h

igh

tra

ctiv

e p

ow

er,

the

wh

eele

d

pav

er S

UPE

R 1

803-

3i p

erfe

ctly

co

mb

ines

hig

h

pav

ing

per

form

ance

wit

h m

axim

um

mo

bili

ty

wh

en tr

avel

ling

. Th

is is

ass

ured

by

po

wer

ful

sep

arat

e h

ydra

ulic

dri

ves

dir

ectly

inte

gra

ted

into

the

po

wer

ed w

heel

s. T

hey

ensu

re m

axim

um

trac

tion

wh

en p

avin

g a

nd tr

avel

ling

on

pub

lic

road

s at

sp

eed

s o

f up

to 2

0km

/h.

The

pav

er o

per

ato

r ca

n a

ctiv

ate

Pivo

t St

eer

whe

neve

r max

imum

man

œuv

rab

ility

is r

equi

red

.

Outs

ide

turn

ing

radi

us:

6.5m

with

out P

ivot S

teer

Outs

ide

turn

ing

radi

us:

3.5m

with

Pivo

t Ste

er

Ext

rem

e m

anœ

uvr

abil

ity

than

ks t

o

Pivo

t St

eer:

The

rea

r in

sid

e w

heel

is

auto

mat

ical

ly s

low

ed d

ow

n hy

dra

ulic

ally

whe

n Pi

vot

Stee

r is

act

ivat

ed.

This

min

imiz

es th

e o

utsi

de

turn

ing

rad

ius

to n

ot

mo

re t

han

3.5m

for

po

siti

oni

ng

man

œuv

res

and

pav

ing

.

R

apid

tra

nsp

ort

un

der

its

ow

n p

ow

er a

t

up to

20k

m/h

— a

feat

the

SUPE

R 18

03-3

i is

op

timal

ly e

qui

pp

ed fo

r. A

ll p

avin

g fu

nctio

ns

are

auto

mat

ical

ly d

eact

ivat

ed w

hen

“Ro

ad

Trav

el”

mo

de

is s

elec

ted

. In

add

itio

n, t

he

pav

er is

eq

uip

ped

with

the

app

rove

d li

ght

ing

for p

ublic

traf

fic. A

s a

resu

lt, th

is p

aver

— li

ke a

ll

oth

er w

heel

ed p

aver

s fr

om

GEL

E —

mee

ts

the

bas

ic re

qui

rem

ent f

or

dri

ving

on

pub

lic

road

s.

M

axim

um p

ow

er t

ran

smis

sio

n th

anks

to

sep

arat

e, h

ydra

ulic

dri

ves

pro

vid

ed fo

r th

e

rear

whe

els

and

one

set

of f

ront

whe

els

(all-

whe

el d

rive

as

an o

ptio

n).

O

pti

mum

tra

ctio

n is

ass

ured

, eve

n o

n d

ifficu

lt

terr

ain,

by

elec

tro

nic

trac

tion

man

agem

ent

and

an

elec

tro

nic

diff

eren

tial l

ock

act

ing

on

the

dri

ves

of t

he re

ar w

heel

s.

C

on

tin

uo

us

gro

un

d c

on

tact

is a

ssur

ed b

y a

fro

nt a

xle

whi

ch o

scill

ates

bo

th le

ngth

wis

e an

d

cro

ssw

ise.

In o

ther

wo

rds,

the

fro

nt a

xle

is o

nly

firm

ly c

onn

ecte

d t

o t

he c

hass

is a

t o

ne p

oin

t;

in c

om

bin

atio

n w

ith th

e ri

gid

ly s

usp

end

ed r

ear

whe

els,

this

cre

ates

a s

tatic

3-p

oin

t sup

po

rt.

12

|

UN

IVE

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L C

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SUP

ER

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13

DRIVE CONCEPT

ww

w.v

oeg

ele.

info

Page 8: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Perf

ect

pav

ing

qu

alit

y

than

ks t

o p

erf

ect

mat

eri

al m

anag

em

en

t

A c

on

tin

uo

us

flo

w o

f m

ix is

key

to e

nsur

ing

unin

terr

upte

d a

nd h

igh-

qua

lity

pav

ing

. Tha

t is

why

we

atta

ch s

uch

imp

ort

ance

to p

rofe

ssio

nal

mat

eria

l man

agem

ent w

hen

des

igni

ng o

ur

pav

ers.

All

our

dev

elo

pm

ent e

ffort

s fo

cus

on

sim

ple

op

erat

ion

and

the

bes

t po

ssib

le o

verv

iew

for

the

pav

ing

team

.

Pave

Do

ck A

ssis

tant

fro

m V

ÖG

ELE

is a

n

inn

ova

tive

so

luti

on

sta

nd

ard

izin

g a

nd

sim

pli

fyin

g c

om

mu

nic

atio

n b

etw

een

the

pav

er o

per

ato

r an

d d

rive

r o

f the

feed

veh

icle

.

15

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.vo

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SUP

ER

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03

-3i

MATERIAL MANAGEMENT

14

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UN

IVE

RSA

L C

LASS

Page 9: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Larg

e m

ater

ial h

op

per

, ea

sy fe

ed w

ith

mix

As

wit

h a

ll V

ÖG

ELE

pav

ers

, sup

ply

ing

the

SUPE

R 1

803-

3i w

ith

mix

is a

cle

an, s

afe

and

swift

pro

cess

.

Than

ks to

a h

ydra

ulic

ally

op

erat

ed h

op

per

fro

nt

(op

tion)

, the

mix

insi

de

the

mat

eria

l ho

pp

er is

dire

cted

rig

ht o

nto

the

conv

eyor

s an

d th

e en

tire

mix

pro

per

ly c

onv

eyed

in fr

ont

of t

he s

cree

d.

Th

e la

rge

mat

eri

al h

op

pe

r ho

ldin

g 1

3t

is a

mp

ly d

imen

sio

ned

so

tha

t a

suff

icie

nt

qua

ntit

y o

f m

ix is

sto

red

at

all t

imes

.

Ther

e is

no

pro

ble

m ti

din

g o

ver

diffi

cult

situ

atio

ns s

uch

as p

avin

g u

nder

bri

dg

es,

for

inst

ance

.

Eas

y fe

edin

g w

ith

mix

than

ks to

low

mat

eria

l

ho

pp

er, w

ide

hop

per

sid

es a

nd s

turd

y ru

bb

er

b

affle

s fit

ted

to

th

e h

op

per

fro

nt.

Esp

ecia

lly la

rge

osc

illat

ing

pus

h-r

olle

rs fo

r

conv

enie

nt a

nd s

hock

-fre

e d

ock

ing

of f

eed

vehi

cles

eve

n in

cur

ves.

Than

ks t

o t

he

per

fect

sp

read

ing

of

mix

, th

e SU

PER

180

3-3i

pro

vid

es fo

r an

op

timal

head

of m

ater

ial i

n fr

ont

of t

he s

cree

d in

ever

y p

avin

g s

ituat

ion.

Pow

erfu

l, se

par

ate

hyd

raul

ic d

rive

s fo

r

conv

eyo

rs a

nd a

uger

s ar

e in

stal

led

achi

evin

g h

igh

layd

ow

n ra

tes

up to

700

t/h.

Pro

po

rtio

nal

co

ntr

ol a

nd

co

nti

nuo

us

mo

nit

ori

ng

pro

vid

ed fo

r con

veyo

rs a

nd

aug

ers

gua

rant

ee a

con

stan

t hea

d o

f mix

fron

t of t

he s

cree

d in

line

with

req

uire

men

ts.

Lar

ge

dia

met

er o

f au

ger

bla

des

(400

mm

)

for

exce

llent

sp

read

ing

of m

ix w

hen

pav

ing

in la

rge

wid

ths.

An

au

ger

tu

nn

el, e

asily

var

iab

le in

dep

th,

pro

vid

es fo

r an

optim

al fl

ow o

f mix

whe

n la

rge

qua

ntiti

es a

re b

eing

laid

.

Perf

ect c

onv

eyin

g a

nd s

pre

adin

g o

f mix

—Th

e b

asis

for

per

fect

pav

emen

t qua

lity

The

heig

ht o

f the

aug

er c

om

ple

te w

ith b

eari

ng

box

es a

nd li

miti

ng p

late

s fo

r th

e au

ger

tunn

el

can

be

hyd

raul

ical

ly a

dju

sted

by

up to

15c

m

acro

ss th

e fu

ll p

ave

wid

th. T

his

op

timiz

es th

e

head

of m

ix in

fro

nt o

f the

scr

eed

, eve

n w

hen

pav

ing

thin

laye

rs o

r whe

n la

yer t

hick

ness

var

ies.

15

cm

16

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IVE

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ER

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-3i

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Page 10: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Pave

Do

ck A

ssis

tan

t:

The

com

mun

icat

ion

syst

em

A c

on

stan

t fe

ed o

f m

ater

ial i

s a

fund

amen

tal

pre

req

uisi

te fo

r hi

gh-

qua

lity

pav

ing

and

per

fect

even

ness

.

Pave

Do

ck A

ssis

tan

t is

th

e co

mm

un

icat

ion

syst

em b

etw

een

the

pav

er o

per

ato

r an

d th

e

dri

ver

of t

he fe

ed v

ehic

le. I

t allo

ws

par

ticul

arly

fast

and

rel

iab

le tr

ansf

er o

f mix

to th

e p

aver

.

Low

er d

ump

bo

x:

Lorr

y lo

wer

s th

e d

ump

bo

x.

SUPE

R 180

3-3i

Pave

r is

mo

ving

: Sy

mb

ol c

an a

pp

ear t

og

ethe

r w

ith a

ll sy

mb

ols

.

SUPE

R 180

3-3i

Do

ck: L

orr

y d

rive

s up

to th

e p

aver

an

d d

ock

s.

SUPE

R 180

3-3i

Rai

se d

ump

bo

x:

Lo

rry

rais

es th

e d

ump

bo

x.

SUPE

R 180

3-3i

Sto

p: L

orr

y m

ust h

alt.

It

has

do

cked

.

SUPE

R 180

3-3i

Dri

ve o

ff:

Lorr

y d

rive

s aw

ay fr

om

the

pav

er.

Sto

pD

ock

Rai

se d

ump

bo

x

Low

er d

ump

bo

xD

rive

off

The

core

ele

men

t o

f the

Pav

eDo

ck A

ssis

tant

are

the

sig

nal

lig

hts

on

th

e p

aver

an

d t

he

asso

ciat

ed c

on

tro

l ele

men

ts o

n t

he

pav

er

op

erat

or‘

s Er

go

Plus

3 c

on

sole

.

The

pav

er h

as tw

o s

ets

of s

igna

l lig

hts,

mo

unte

d

on

the

rig

ht a

nd le

ft o

f the

har

dto

p. W

ith th

ese

light

s, th

e p

aver

op

erat

or

can

giv

e th

e d

rive

r o

f

the

feed

veh

icle

unm

ista

kab

le s

igna

ls, i

ndic

atin

g

wh

at n

eed

s to

be

do

ne

(e.g

. rev

erse

, sto

p,

dum

p m

ix).

Hav

ing

two

lig

hts,

eac

h in

an

elev

ated

po

sitio

n, e

nsur

es th

at a

ll si

gna

ls a

re c

lear

ly v

isib

le

to th

e fe

ed v

ehic

le d

rive

r fr

om

all

ang

les

of

app

roac

h.

18

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UN

IVE

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-3i

MATERIAL MANAGEMENT

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Page 11: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

20

|

GE

LE S

UP

ER

18

03

-3I

| U

NIV

ERSA

L C

LASS

Wit

h A

uto

Set

Plu

s, w

e ha

ve e

nhan

ced

the

effic

ienc

y, c

onv

enie

nce

and

qua

lity

of k

ey jo

b

site

pro

cess

es. A

uto

Set P

lus

has

two

han

dy

auto

mat

ic fu

nctio

ns.

The

Rep

osi

tioni

ng a

nd T

rans

po

rt fu

nctio

n g

reat

ly

faci

litat

es th

e co

ntin

uatio

n o

f wo

rk w

hen

mo

ving

the

pav

er o

n th

e jo

b s

ite fr

om o

ne w

ork

sect

ion

to a

noth

er, o

r afte

r the

pav

er h

as b

een

tran

spor

ted

.

Sim

ply

pre

ssin

g th

e “E

xecu

te”

but

ton

qui

ckly

and

relia

bly

read

ies

the

mac

hine

for

trav

el o

n th

e jo

b

site

, or

for

tran

spo

rt. P

ress

ing

the

but

ton

agai

n

retu

rns

it to

the

pre

vio

usly

sto

red

wo

rkin

g p

osi

tion.

The

Pavi

ng P

rog

ram

s fu

nctio

n al

low

s th

e

op

erat

ing

per

sonn

el to

sav

e th

e co

nfig

ured

mac

hine

par

amet

ers

and

sto

re th

ese

as a

pav

ing

pro

gra

m in

the

men

u. T

his

pro

gra

m c

an th

en

be

calle

d u

p a

nd u

sed

whe

neve

r ne

eded

.

The

two

co

mfo

rt fu

nctio

ns o

f Aut

oSe

t Plu

s

auto

mat

e ro

utin

e ta

sks,

allo

win

g w

ork

pro

cess

es

to b

e ca

rrie

d o

ut m

ore

qui

ckly

and

with

gre

ater

cont

rol.

This

in tu

rn m

eans

that

co

nstr

uctio

n

pro

ject

s ca

n b

e co

mp

lete

d fa

ster

and

mo

re

relia

bly

.

1 /

/ A

uto

Set

Plu

s —

R

epo

siti

on

ing

fu

nct

ion

Fa

st a

nd

saf

e re

po

siti

on

ing

o

f th

e p

aver

on

th

e jo

b s

ite.

N

o s

etti

ng

s ar

e lo

st b

etw

een

pav

ing

an

d r

epo

siti

on

ing

.

A

lso

pre

vent

s an

y d

amag

e

to

the

aug

ers.

2 /

/ A

uto

Set

Plu

s —

Pa

vin

g P

rog

ram

s fu

nct

ion

A

uto

mat

ed c

onfi

gur

atio

n

o

f the

pav

er.

St

ore

s al

l pav

ing

-rel

evan

t

p

aram

eter

s.

Se

lect

ion

of s

tore

d p

avin

g

p

rog

ram

s.

R

epro

du

cib

le q

ual

ity.

Au

tom

ate

d P

roce

sse

s w

ith

A

uto

Set

Plu

s

20

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IVE

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Page 12: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Au

toSe

t P

lus

Pavi

ng P

rog

ram

s

The

auto

mat

ic P

avin

g P

rog

ram

s fu

ncti

on

allo

ws

the

oper

atin

g p

erso

nnel

to s

tore

thei

r ow

n p

avin

g

pro

gra

ms.

All

key

par

amet

ers

for

pav

ing

a s

pec

ific

laye

r (ex

amp

le: b

ase

cour

se o

f asp

halti

c co

ncre

te,

18cm

thic

k) c

an th

us b

e sa

ved

.

On

the

dis

pla

y o

f his

co

nso

le, t

he p

aver

op

erat

or

save

s th

e va

lues

set

for

the

com

pac

ting

sys

tem

s

(tam

per

and

vib

rato

r sp

eed

, pre

ssur

e fo

r the

pre

ssur

e b

ars)

, hei

ght

of t

he a

uger

s, p

ositi

on o

f

the

tow

po

int r

ams,

pre

ssur

e fo

r Sc

reed

Ass

ist

and

the

pav

e sp

eed

in h

is p

rog

ram

.

He

also

ent

ers

the

amo

unt o

f cro

wn

and

the

scre

ed te

mp

erat

ure.

The

pro

gra

m is

co

mp

lete

d

with

ad

diti

ona

l inf

orm

atio

n o

n th

e m

ater

ial b

eing

used

, the

laye

r th

ickn

ess

and

the

pav

e w

idth

.

The

sto

red

pav

ing

pro

gra

ms

can

sub

seq

uent

ly

be

sele

cted

and

use

d a

t any

tim

e vi

a th

e m

enu.

In th

e ev

ent o

f a r

epea

t situ

atio

n, th

is e

nsur

es

that

wo

rk is

car

ried

out

with

exa

ctly

the

sam

e

sett

ing

s w

hile

mai

ntai

ning

a c

ons

iste

nt q

ualit

y.

22

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IVE

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SUP

ER

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-3i

AUTOSET PLUS

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|U

NIV

ER

SAL

CLA

SSL

SUP

ER

18

03

-3i

23

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e.in

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2

| U

NIV

ER

SAL

CLA

SS

Au

toSe

t P

lus

R

epo

siti

oni

ng

func

tio

n

Aut

oSe

t Plu

s is

esp

ecia

lly h

elp

ful w

hen

the

mac

hine

freq

uent

ly h

as to

be

mo

ved

on

the

job

site

.

Sim

ply

pre

ssin

g th

e “E

xecu

te”

but

ton

rais

es th

e

aug

ers

and

the

hyd

raul

ical

ly o

per

ated

ho

pp

er

fro

nt to

the

upp

erm

ost

po

sitio

ns. T

he s

cree

d

and

the

scre

ed to

w p

oin

t ram

s ar

e b

roug

ht

into

tran

spo

rt p

osi

tion.

In a

dd

itio

n, th

e sc

reed

is lo

cked

hyd

raul

ical

ly in

tran

spo

rt p

osi

tion.

The

conv

eyo

rs a

re te

mp

ora

rily

reve

rsed

,

pre

vent

ing

mix

falli

ng to

the

gro

und

whe

n th

e

pav

er tr

avel

s to

the

next

wor

k se

ctio

n on

site

.

Onc

e th

e p

aver

has

bee

n re

pos

ition

ed, p

ress

ing

the

“Exe

cute

” b

utto

n ag

ain

retu

rns

all s

yste

ms

to th

e p

revi

ousl

y st

ored

wor

king

pos

ition

s.

This

ens

ures

that

no

set

ting

s ar

e lo

st w

hen

chan

gin

g fr

om

pav

ing

to r

epo

sitio

ning

or

tran

spo

rt. I

t als

o e

ffect

ivel

y p

reve

nts

any

dam

age

to th

e m

achi

ne.

1. T

he A

uto

Set P

lus

Rep

osi

tio

ning

func

tio

n

is a

ctiv

ated

just

by

pus

hing

the

“Exe

cute

but

ton.

2. R

aise

/ lo

wer

scr

eed

.

3. L

ock

/ u

nlo

ck s

cree

d.

4. S

cree

d t

ow

po

int

ram

s in

tran

spo

rt

po

sitio

n /

at la

st s

et v

alue

.

5. R

aise

/ lo

we

r au

ger

s.

6. C

on

veyo

r m

ove

men

t rev

ersi

ble

for a

sho

rt ti

me.

7. R

aise

ho

pp

er fr

ont

.

SUP

ER

18

03

-3i

64

1 532

7

Page 13: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

Erg

oP

lus

3 o

per

atin

g c

on

cep

tEv

en t

he

very

bes

t m

ach

ine

with

the

mo

st a

dva

nced

tech

nolo

gy

can

onl

y re

ally

sho

w it

s st

reng

ths

if

it ca

n b

e o

per

ated

eas

ily a

nd a

s in

tuiti

vely

as

po

ssib

le. A

t the

sam

e tim

e, it

sho

uld

offe

r an

erg

ono

mic

and

saf

e w

ork

ing

env

ironm

ent f

or

the

op

erat

ing

team

. The

refo

re, t

he E

rgo

Plus

3 o

per

atin

g c

onc

ept

focu

ses

on

the

op

erat

or.

With

GE

LE p

aver

s, th

e us

er c

ons

eque

ntly

ret

ains

full

cont

rol o

ver

the

mac

hine

and

co

nstr

uctio

n p

roje

ct.

On

the

follo

win

g p

ages

exa

mp

le il

lust

ratio

ns w

ill p

rovi

de

you

with

mo

re d

etai

led

info

rmat

ion

on

the

exte

nsiv

e fu

nctio

ns o

f the

Erg

oPl

us 3

op

erat

ing

co

ncep

t. Er

go

Plus

3 e

nco

mp

asse

s th

e o

per

ato

r’s s

tand

,

the

pav

er o

per

ato

r’s c

ons

ole

and

scr

eed

co

nso

les

and

Niv

eltr

oni

c Pl

us, t

he S

yste

m fo

r Aut

om

ated

Gra

de

and

Slo

pe

Co

ntro

l.

ww

w.v

oeg

ele.

info

24

|

UN

IVE

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L C

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SUP

ER

18

03

-3i

ww

w.v

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25

ERGOPLUS 3

Page 14: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

“Fu

ll c

on

tro

l fo

r th

e m

ach

ine

op

erat

or”

The

pav

er o

per

ato

r‘s

E

rgo

Plu

s 3

co

nso

le

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26

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UN

IVE

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7

ERGOPLUS 3

SUP

ER

18

03

-3i

Page 15: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Ch

oic

e o

f o

per

atin

g m

od

es f

or

the

pav

er

All

the

mai

n p

avin

g a

nd m

ach

ine

func

tions

can

be

cont

rolle

d d

irec

tly b

y

ind

ivid

ual

pu

sh-b

utt

on

s o

n t

he

pav

er o

per

ato

r’s E

rgo

Plu

s 3

co

nso

le.

By

pre

ssin

g th

e ar

row

but

tons

, up

or d

ow

n, th

e o

per

ato

r cha

nges

mo

des

in th

e fo

llow

ing

ord

er: “

Ro

ad T

rave

l“, “

Neu

tral

“, “J

ob

Site

“, “P

osi

tioni

ng“

and

“Pa

ve“.

A

n LE

D in

dic

ates

the

mo

de

sele

cted

.

The

pav

er o

per

ato

r‘s

con

sole

is e

xtre

mel

y cl

ear

and

has

bee

n d

esig

ned

acc

ord

ing

to p

ract

ical

prin

cip

les.

All

func

tions

are

com

bin

ed in

to lo

gic

al g

roup

s, s

o th

at th

e o

per

ato

r fin

ds

each

func

tion

exac

tly w

here

he

wo

uld

exp

ect i

t to

be.

On

the

Erg

oPlu

s 3

cons

ole,

all

pus

h-b

utto

ns a

re e

asily

iden

tifiab

le

by

touc

h ev

en w

hen

wea

ring

wo

rk g

love

s.

Onc

e a

but

ton

is p

ress

ed, o

ff y

ou

go

than

ks to

the

“To

uch

and

Wo

rk”

pri

ncip

le. T

his

mea

ns th

at a

func

tion

is e

xecu

ted

dire

ctly

— w

itho

ut a

nee

d to

co

nfirm

.

Scre

ed A

ssis

t (o

pti

on

)

This

but

ton

switc

hes

Scr

eed

Ass

ist o

n (L

ED

lig

hts

up

) or

off.

Scr

eed

Ass

ist

pre

ssur

e an

d b

alan

ce c

an b

e se

t via

the

dis

pla

y. S

cree

d A

ssis

t is

activ

e o

nly

wh

en th

e sc

reed

is fl

oat

ing

.

Dis

pla

y o

f th

e p

aver

op

erat

or‘

s co

nso

le

The

hig

h-co

ntra

st c

olo

ur d

isp

lay

pro

vid

es fo

r bril

liant

read

abili

ty e

ven

in p

oo

r lig

htin

g c

ond

itio

ns. V

ital i

nfo

rmat

ion

is s

ho

wn

on

men

u le

vel 1

, suc

h a

s th

e p

osi

tions

of t

he s

cree

d to

w p

oin

t ram

s o

r th

e m

ater

ial l

evel

in th

e co

nvey

or

tun

nel

. Fu

rth

er p

aver

fun

ctio

ns

such

as

spee

ds

of

tam

per

an

d v

ibra

tors

o

r fe

ed r

ate

of t

he a

uger

s ca

n ea

sily

be

set u

p v

ia th

e d

isp

lay,

too

. And

the

dis

pla

y g

ives

acc

ess

to m

achi

ne-r

elat

ed in

form

atio

n su

ch a

s fu

el c

ons

ump

tion

or

serv

ice

hour

s.

Pave

Do

ck A

ssis

tan

t (o

pti

on

) W

ith

th

e Pa

veD

ock

Ass

ista

nt

sig

nal

lig

hts

, th

e p

aver

op

erat

or

can

giv

e th

e d

rive

r o

f th

e fe

ed v

ehic

le u

nm

ista

kab

le s

ign

als,

ind

icat

ing

w

hat

nee

ds

to b

e d

on

e (e

.g. r

ever

se, s

top

, d

ump

mix

). Th

e lig

hts

are

conv

enie

ntly

act

ivat

ed

dir

ectl

y fr

om

th

e p

aver

op

erat

or’

s E

rgo

Plu

s 3

con

sole

.

Ch

oic

e o

f en

gin

e sp

eed

ran

ges

For

the

eng

ine,

ther

e is

a c

hoic

e o

f thr

ee m

od

es to

sel

ect f

rom

: MIN

, EC

O a

nd

MA

X. T

o s

witc

h m

od

es fo

r en

gin

e rp

m, a

ll th

e o

per

ato

r ne

eds

to d

o is

pre

ss

the

arro

w b

utto

ns, u

p o

r d

ow

n. In

EC

O m

od

e, th

e en

gin

e d

eliv

ers

suffi

cien

t p

ow

er fo

r a

gre

at n

umb

er o

f pav

ing

ap

plic

atio

ns. O

per

atin

g in

EC

O m

od

e re

duc

es n

ois

e em

issi

ons

and

fuel

co

nsum

ptio

n co

nsid

erab

ly.

Au

toSe

t P

lus

Rep

osi

tio

nin

g f

un

ctio

n (o

pti

on

)

With

the

Aut

oSe

t Plu

s Re

po

sitio

ning

func

tion,

the

pav

er is

qui

ckly

and

saf

ely

p

rep

ared

for

a m

ove

on

the

job

site

at t

he p

ush

of a

but

ton.

Aft

er th

e m

ove

, al

l pav

er c

om

po

nent

s ar

e re

set t

o th

eir

pre

vio

us w

ork

ing

po

sitio

ns, s

imp

ly

by

pre

ssin

g t

he

bu

tto

n a

gai

n. T

his

en

sure

s th

at n

o s

etti

ng

s ar

e lo

st w

hen

ch

ang

ing

bet

wee

n “P

ave”

and

“Jo

b S

ite”

mo

des

. Aut

oSe

t Plu

s al

so e

ffect

ivel

y p

reve

nts

dam

age

dur

ing

tran

spo

rt.

Lig

hti

ng

fo

r tr

avel

ling

on

pu

blic

ro

ads

As

a st

and

ard

feat

ure,

all

whe

eled

pav

ers

fro

m

GEL

E ar

e eq

uip

ped

with

a li

ght

ing

sys

tem

ap

pro

ved

thro

ugho

ut E

uro

pe

for

trav

ellin

g o

n p

ublic

road

s. T

he p

ush-

but

tons

for

ind

icat

ing

d

irect

ion,

war

ning

lig

hts,

dip

ped

lig

hts

and

full

bea

m a

re c

lear

ly a

rran

ged

sid

e b

y si

de

on

the

pav

er o

per

ato

r‘s

cons

ole

.

The

pav

er o

per

ato

r‘s

Erg

oP

lus

3 c

ons

ole

Piv

ot

Stee

r

The

Pivo

t Ste

er s

teer

ing

bra

ke c

an b

e sw

itche

d o

n w

ith a

sim

ple

pus

h o

f a

but

ton

in th

e “P

osi

tioni

ng”

and

“Pa

ve”

mo

des

. Whe

n it

is a

ctiv

ated

, the

sp

eed

of t

he re

ar in

sid

e w

heel

is a

uto

mat

ical

ly s

low

ed d

ow

n hy

dra

ulic

ally

w

hen

a st

eeri

ng m

ove

men

t is

carr

ied

out

. Thi

s re

duc

es th

e tu

rnin

g r

adiu

s

to a

min

imum

.

Mo

du

le 1

: C

onv

eyo

rs a

nd a

uger

s, tr

actio

n

Mo

du

le 2

: Sc

reed

Mo

du

le 3

: M

ater

ial h

op

per

and

ste

erin

g

Mo

du

le 4

: D

isp

lay

for

mo

nito

ring

and

ad

just

men

t of b

asic

set

ting

sid

entifi

able

Touc

h

xecu

ted

ww

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info

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29

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UN

IVE

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L C

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3

0

WW

W.V

OEG

ELE.

INFO

28

|

UN

IVE

RSA

L C

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3

1

ERGOPLUS 3

SUP

ER

18

03

-3i

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w.v

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ele.

info

Safe

op

erat

ion

du

rin

g t

he

nig

ht

Gla

refr

ee b

ackl

ight

ing

co

mes

on

auto

mat

ical

ly

as d

arkn

ess

sets

in s

o th

at th

e p

aver

op

erat

or

ca

n al

so w

ork

saf

ely

on

nig

ht-t

ime

job

s.

Page 16: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

The

Erg

oP

lus

3 s

cree

d c

ons

ole

The

scr

ee

d is

cru

cial

fo

r p

ave

me

nt

qu

alit

y.

Ther

efo

re, e

asy

and

po

sitiv

e h

and

ling

of a

ll

scre

ed fu

nctio

ns is

of t

he

utm

ost

imp

ort

ance

for

hig

h-q

ualit

y ro

ad c

ons

truc

tion.

With

Erg

oPl

us 3

, th

e sc

reed

op

erat

or

has

the

pro

cess

of p

avin

g a

t his

fing

ertip

s. A

ll fu

nctio

ns

are

easi

ly c

om

pre

hen

sib

le a

nd a

ll co

ntro

ls

are

clea

rly

arra

nged

.

The

dis

pla

y o

f th

e sc

reed

co

nso

le

The

dis

pla

y o

f the

scr

eed

co

nso

le a

llow

s th

e sc

reed

op

erat

or

to c

ont

rol a

nd m

oni

tor

bo

th

the

left

and

the

rig

ht s

ide

of t

he s

cree

d. M

achi

ne-r

elat

ed p

aram

eter

s su

ch a

s ta

mp

er s

pee

d

or

conv

eyo

r sp

eed

can

be

adju

sted

co

nven

ient

ly v

ia th

e d

isp

lay

pan

el o

f the

scr

eed

co

nso

le.

The

clea

r m

enu

stru

ctur

e, c

om

bin

ed w

ith e

asily

und

erst

and

able

, sel

f-ex

pla

nato

ry s

ymb

ols

ne

utra

l in

lang

uag

e, m

akes

op

erat

ing

the

dis

pla

y p

anel

bo

th s

imp

le a

nd s

afe.

Erg

on

om

ic s

cree

d w

idth

co

ntr

ol i

n t

wo

sp

eed

s

The

scre

ed w

idth

can

be

effo

rtle

ssly

ad

just

ed b

y m

eans

of t

he

Smar

tWh

eel.

This

is d

one

in

two

sp

eed

s: s

low

, fo

r p

reci

sely

co

ntro

l e.g

. alo

ng a

n ed

ge,

or

fast

, fo

r ra

pid

ext

ensi

on

o

r re

trac

tion

of t

he s

cree

d.

Cro

wn

ad

just

men

t at

th

e p

ress

of

a b

utt

on

The

crow

n ca

n b

e co

nven

ient

ly a

dju

sted

at t

he p

ress

of a

but

ton

on th

e sc

reed

op

erat

or‘s

con

sole

. W

hen

pre

ssin

g th

e “p

lus”

or “

min

us”

keys

, the

set

cro

wn

valu

e is

sho

wn

on

the

dis

pla

y.

The

scre

ed c

on

sole

The

scre

ed c

ons

ole

is d

esig

ned

in k

eep

ing

with

the

cond

itio

ns p

reva

iling

on

the

job

site

. Pu

sh-b

utto

ns a

re p

rovi

ded

for

the

freq

uent

ly u

sed

func

tions

op

erat

ed fr

om

the

scre

ed c

ons

ole

. Th

ese

are

wat

ertig

ht a

nd e

nclo

sed

in p

alp

ably

rais

ed ri

ngs,

so

that

they

are

iden

tifiab

le b

lind

fold

si

mp

ly b

y to

uch

even

whe

n w

earin

g w

ork

glo

ves.

Imp

ort

ant p

aver

and

scr

eed

dat

a ca

n b

e ca

lled

up

and

ad

just

ed fr

om

the

scre

ed c

ons

ole

, to

o.

Op

tim

um

vis

ibili

ty e

ven

in d

arkn

ess

The

scre

ed c

ons

ole

is s

pec

ially

des

igne

d fo

r ni

ght

-tim

e o

per

atio

n.

To p

reve

nt o

per

ato

r er

rors

, the

but

tons

are

bac

klit

as s

oo

n as

dus

k fa

lls o

r in

dar

knes

s. W

hat

‘s m

ore

, hig

h-p

ow

er d

ow

nwar

d-a

ngle

d

LED

lig

htin

g g

ives

the

op

erat

or

a p

erfe

ct v

iew

of a

ll p

roce

sses

as

soci

ated

with

the

sid

e p

late

.

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32

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IVE

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33

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Page 17: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

35

ERGOPLUS 3

ww

w.v

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info

GE

LE N

ivel

tro

nic

Plu

s

Niv

elt

ron

ic P

lus,

the

Syst

em fo

r A

uto

mat

ed

Gra

de

and

Slo

pe

Co

ntro

l, is

an

in-h

ous

e

dev

elo

pm

ent b

y JO

SEPH

GEL

E A

G b

ased

on m

any

year

s of

exp

erie

nce

in g

rad

e an

d s

lop

e

cont

rol t

echn

olo

gy.

Eas

y o

per

atio

n, p

reci

sio

n

and

relia

bili

ty a

re it

s ha

llmar

ks, e

nsur

ing

per

fect

mas

tery

of a

ll g

rad

e an

d s

lop

e co

ntro

l jo

bs.

This

fully

inte

gra

ted

sys

tem

is o

ptim

ally

ad

apte

d

to th

e m

achi

ne te

chno

log

y o

f the

SU

PER

pav

ers.

All

wir

ing

and

co

nnec

tio

ns, f

or

inst

ance

, are

inte

gra

ted

into

the

tra

cto

r un

it a

nd s

cree

d,

effe

ctiv

ely

elim

inat

ing

all

risk

of d

amag

e to

thes

e

com

po

nent

s.

GEL

E na

tura

lly o

ffer

a p

artic

ular

ly la

rge

and

pra

ctic

al s

elec

tion

of s

enso

rs p

erm

ittin

g v

ersa

tile

use

of t

he N

ivel

tro

nic

Plus

sys

tem

. Whe

ther

car

par

ks, r

oun

dab

out

s o

r hi

ghw

ays

need

to b

e b

uilt

or

reha

bili

tate

d, V

ÖG

ELE

offe

r th

e ri

ght

sen

sor

for

ever

y jo

b s

ite s

ituat

ion.

Sens

ors

can

be

chan

ged

qui

ckly

and

eas

ily, f

or

Niv

eltr

onic

Plu

s au

tom

atic

ally

det

ects

whi

ch s

enso

r

is c

onn

ecte

d, t

hus

sim

plif

ying

the

confi

gur

atio

n

pro

cess

for

the

user

.

Sho

ws

the

sens

itivi

ty s

et

for

the

sens

or

sele

cted

.

Sho

ws

the

actu

al v

alue

pic

ked

up

by

the

sens

or.

The

valu

e (in

cm

) dis

pla

ys th

e he

ight

of t

he to

w p

oin

t ram

on

the

rig

ht-h

and

sid

e.

Sho

ws

the

valu

e sp

ecifi

ed

for t

he s

enso

r on

the

left-

hand

sid

e. F

or g

rad

e

sens

ors

, val

ues

are

ind

icat

ed in

mm

. Whe

n

wor

king

with

the

slop

e

sens

or,

valu

es a

re

ind

icat

ed in

per

cent

.

Show

s th

e va

lue

spec

ified

for t

he s

enso

r on

the

right

-han

d s

ide.

For

gra

de

sens

ors

, val

ues

are

ind

icat

ed in

mm

.

Whe

n w

orki

ng w

ith th

e

slop

e se

nsor

, val

ues

are

ind

icat

ed in

per

cent

.

Show

s th

e ty

pe

of s

enso

r

sele

cted

for t

he ri

ght

-han

d

sid

e. D

isp

laye

d h

ere

in th

is

exam

ple

is th

e sy

mb

ol o

f

the

soni

c se

nso

r us

ed in

Gro

und

mo

de.

Rig

ht-

han

d s

ide

of

scre

edLe

ft-h

and

sid

e o

f sc

reed

Sho

ws

the

typ

e o

f sen

sor

sele

cted

for

the

left-

hand

sid

e. D

isp

laye

d h

ere

in th

is

exam

ple

is th

e sy

mb

ol o

f

the

soni

c se

nso

r us

ed in

Gro

und

mo

de.

Sho

ws

the

sens

itivi

ty

set f

or

the

sens

or

sele

cted

.

Sho

ws

the

actu

al v

alue

pic

ked

up

by

the

sens

or.

The

valu

e (in

cm

) dis

pla

ys th

e he

ight

of t

he to

w p

oin

t ram

on

the

left-

hand

sid

e.

34

|

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IVE

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L C

LASS

SUP

ER

18

03

-3i

Page 18: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

7.

5.

3.

1.

6.

8.

2.

4.

The

Erg

oP

lus

3 o

per

ato

r‘s

stan

d1

. Th

e co

mfo

rtab

le o

per

ato

r‘s

stan

d g

ives

an u

nob

stru

cted

vie

w o

f all

cruc

ial a

reas

on

the

pav

er s

uch

as m

ater

ial h

opp

er, s

teer

ing

gui

de

or s

cree

d.

2. T

he

seat

s sw

ing

ing

out

to th

e si

des

and

an

oper

ator

‘s s

tand

of s

trea

mlin

ed d

esig

n p

rovi

de

for

max

imum

vis

ibili

ty o

f th

e au

ger

tun

nel,

per

mitt

ing

the

pav

er o

per

ato

r to

kee

p a

n ey

e

on

the

head

of m

ix in

fro

nt o

f the

scr

eed

at

all t

imes

.

3. W

ork

ing

co

mfo

rt

The

pav

er o

per

ator

’s se

at a

nd c

onso

le, a

s w

ell

as th

e sc

reed

co

nso

les

can

now

be

adju

sted

even

mo

re e

asily

to p

erso

nal n

eed

s.

4. A

pla

ce fo

r ev

eryt

hin

g a

nd

eve

ryth

ing

in

its

pla

ce

The

oper

ator

‘s s

tand

, with

its

stre

amlin

ed d

esig

n,

is w

ell o

rgan

ized

, offe

ring

the

pav

er o

per

ato

r

a p

rofe

ssio

nal w

orkp

lace

. The

op

erat

or’s

cons

ole

ca

n b

e p

rote

cted

by

a sh

atte

r-p

roo

f co

ver

to

p

reve

nt w

ilful

dam

age.

5. H

ard

top

giv

es e

xcel

len

t p

rote

ctio

n

The

mo

der

n h

ard

top

mad

e o

f g

lass

fibre

-rei

nfo

rced

po

lym

er m

ater

ial s

helte

rs

the

op

erat

or

whe

ther

rai

n o

r sh

ine.

6. C

on

sist

ent

serv

ice

con

cep

t A

ll “D

ash

3”

pav

ers

hav

e a

cons

iste

nt

mai

nte

nan

ce c

on

cep

t w

ith

iden

tica

l

serv

ice

inte

rval

s.

7. S

afe

and

co

mfo

rtab

le a

scen

t Th

e w

alkw

ay a

nd c

om

fort

able

mid

dle

asce

nt o

n th

e sc

reed

ens

ure

safe

and

con

ven

ien

t ac

cess

to

th

e o

per

ato

r

pla

tfo

rm.

8. E

rgo

no

mic

scr

ee

d c

on

sole

Th

e h

eig

ht a

nd p

osi

tion

of t

he

cons

ole

are

easi

ly a

dju

sted

. The

hig

h-co

ntra

st c

olo

ur

dis

pla

y ca

n b

e re

ad c

lear

ly fr

om

all

ang

les.

37

3

6

| M

INI C

LASS

W

WW

.VO

EGEL

E.IN

FO3

6

| U

NIV

ER

SAL

CLA

SS

37

ERGOPLUS 3

ww

w.v

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ele.

info

Page 19: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

38

|

GE

LE S

UP

ER

18

03

-3I

| U

NIV

ERSA

L C

LASS

Scre

ed

op

tio

ns

fo

r al

l pav

ing

ap

pli

cati

on

sA

po

we

rfu

l tra

cto

r u

nit

cal

ls fo

r a

scre

ed t

o m

atch

.

Eac

h ap

plic

atio

n ha

s its

par

ticul

ar r

equi

rem

ents

, so

that

in t

he e

nd it

’s u

p t

o t

he u

sers

’ eve

ryd

ay n

eed

s to

dec

ide

whi

ch s

cree

d is

the

rig

ht o

ne. F

or

SUPE

R 18

03-3

i,

we

offe

r tw

o s

cree

d o

ptio

ns a

vaila

ble

in s

ever

al v

ersi

ons

as fa

r as

equi

pm

ent w

ith c

omp

actin

g s

yste

ms

is c

once

rned

.

The

late

st g

en

era

tio

n o

f VÖ

GE

LE e

xten

din

g s

cree

ds

are

par

ticul

arly

var

iab

le. T

he

AB

500

and

AB

600

co

me

with

a s

turd

y si

ngle

-tub

e te

lesc

op

ing

sys

tem

. Wo

rkin

g

with

hig

hest

pre

cisi

on,

they

offe

r q

uick

scr

eed

wid

th

cont

rol a

ccur

ate

to th

e m

illim

etre

.

A f

eatu

re t

ruly

ou

t o

f th

e o

rdin

ary

for

a w

heel

ed p

aver

:

SUPE

R 1

803-

3i a

lso

co

mb

ines

with

the

AB

500

Ext

end

ing

Scre

ed in

TP1

ver

sio

n fo

r hi

gh

com

pac

tion,

an

esse

ntia

l

to p

avem

ents

per

fect

ly b

uilt

up in

laye

rs, t

rue

to li

ne a

nd

leve

l.

The

spec

ial t

amp

er g

eom

etry

of t

he e

xten

din

g s

cree

ds

crea

tes

a fla

tter

scr

eed

pla

nin

g a

ng

le. T

his

mak

es fo

r a

lon

g s

ervi

ce li

fe o

f th

e sc

reed

pla

tes

and

exc

elle

nt re

sults

in te

rms

of c

om

pac

tion

and

eve

nn

ess.

Sub

stan

tial

ly le

ss ti

me

is re

qui

red

for t

he s

cree

d to

reac

h

its o

per

atin

g te

mp

erat

ure,

eve

n w

ith th

e en

gin

e id

ling

,

than

ks to

inte

llig

ent g

ener

ato

r m

anag

emen

t.

In a

uto

mat

ic o

per

atio

n, th

e sc

reed

is h

eate

d in

Alte

rnat

ing

mo

de

, wh

ich

mea

ns

that

on

ly o

ne h

alf i

s he

ated

at a

ny

one

tim

e, th

us s

par

ing

the

en

gin

e a

nd

sav

ing

fu

el.

38

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

39

w

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.vo

egel

e.in

fo

SCREEDS

Page 20: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Pave

wid

ths

Infi

nite

ly v

aria

ble

ran

ge

fro

m 2

.55m

to 5

m.

Lar

ger

wid

ths

thro

ugh

the

add

itio

n o

f bo

lt-o

n

exte

nsio

ns u

p to

a m

axim

um o

f 8m

.

Co

mp

acti

ng

sys

tem

s

AB

500

TV

with

tam

per

and

vib

rato

rs

AB

500

TP1

with

tam

per

and

1 p

ress

ure

bar

Bui

lt up

to m

axim

um p

ave

wid

thA

B 5

00

TV

Pave

wid

ths

Infi

nite

ly v

aria

ble

ran

ge

fro

m 3

m to

6m

.

Lar

ger

wid

ths

thro

ugh

the

add

itio

n o

f bo

lt-o

n

exte

nsio

ns u

p to

a m

axim

um o

f 8m

.

Co

mp

acti

ng

sys

tem

AB

600

TV

with

tam

per

and

vib

rato

rs

6,00

0mm

3,00

0mm

8,00

0mm

Bui

lt up

to m

axim

um p

ave

wid

thA

B 6

00

TV

Scre

ed o

ptio

ns fo

r the

SU

PER

180

3-3i

5,00

0mm

2,55

0mm

8,00

0mm

3,00

0mm

Bui

lt up

to m

axim

um p

ave

wid

thA

B 6

00

TVTT

Bui

lt up

to m

axim

um p

ave

wid

thA

B 5

00

TVTT

2,55

0mm

40

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

41

SCREEDS

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w.v

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info

Page 21: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

All

the

fact

s at

a g

lan

ce

Key:

DO

C =

Die

sel O

xidat

ion

Cata

lyst

SCR

= S

elek

tive

kata

lytisc

he R

eduk

tion

AB

= E

xten

ding

Scr

eed

TV

= w

ith ta

mpe

r and

vibr

ator

s

TP

1 =

with

tam

per a

nd 1

pre

ssur

e ba

r

Subj

ect t

o te

chni

cal m

odifi

catio

n.

42

|

UN

IVE

RSA

L C

LASS

SUP

ER

18

03

-3i

43

Conv

eyor

s and

aug

ers

Conv

eyor

s 2,

with

repl

acea

ble

feed

er b

ars,

conv

eyor

mov

emen

t rev

ersib

le fo

r a sh

ort t

ime

Drive

se

para

te h

ydra

ulic

drive

pro

vided

for e

ach

conv

eyor

Spee

d up

to 3

3m/m

in.,

infin

itely

varia

ble

(man

ual o

r aut

omat

ic)

Auge

rs

2, w

ith re

plac

eabl

e au

ger b

lade

s,

auge

r rot

atio

n re

vers

ible

Diam

eter

40

0mm

Drive

se

para

te h

ydra

ulic

drive

pro

vided

for e

ach

auge

r

Spee

d

up to

84r

pm, i

nfin

itely

varia

ble

(man

ual o

r aut

omat

ic)

Heig

ht

infin

itely

varia

ble

by 1

5cm

, hyd

raul

ic,

lowe

st po

sitio

n 10

cm ab

ove

the

grou

nd

Lubr

icatio

n ce

ntra

lized

lubr

icatio

n sy

stem

with

ele

ctrica

lly

drive

n gr

ease

pum

p

Unde

rcar

riag

e

Fron

t whe

els

4, m

ount

ed o

n bo

gies

(osc

illat

ing

axle

)

Tyre

equi

pmen

t so

lid ty

res

Tyre

size

54

0/30

0 – 3

90m

m

Rear

whe

els

2, p

neum

atic

tyre

s, tu

bele

ss

Tyre

size

14

.00

R 25

Driv

e se

para

te h

ydra

ulic

drive

pro

vided

for e

ach

whee

l

Stan

dard

2

rear

whe

els a

nd 2

fron

t whe

els p

ower

ed

Optio

n 2

rear

whe

els a

nd 4

fron

t whe

els p

ower

ed

(all-

whee

l driv

e)

Spee

ds

Pa

ving

up to

18m

/min

., in

finite

ly va

riabl

e

Trave

l up

to 2

0km

/h, i

nfin

itely

varia

ble

Outs

ide

turn

ing

radi

us

3.5m

(with

Pivo

t Ste

er)

Mat

eria

l hop

per

Hopp

er ca

pacit

y

13t

Wid

th

3,26

5mm

Feed

hei

ght

594m

m (b

otto

m o

f mat

eria

l hop

per)

Push

-rolle

rs

oscil

latin

g

Posit

ion

ca

n be

adju

sted

leng

thwi

se b

y 75m

m o

r 150

mm

Scre

ed o

ptio

ns

AB 5

00

basic

wid

th

2.55

m

infin

itely

varia

ble

rang

e 2.

55m

to 5

m

max

imum

wid

th (T

V/TP

1)

8m

AB 6

00

basic

wid

th

3m

infin

itely

varia

ble

rang

e

3m to

6m

max

imum

wid

th (T

V)

8m

Scre

ed v

ersi

ons

TV, T

P1 (A

B 50

0)

Laye

r thi

ckne

ss

up to

30c

m

Scre

ed h

eatin

g el

ectri

c by h

eatin

g ro

ds

Powe

r sup

ply

thre

e-ph

ase

A.C.

gen

erat

or

Dim

ensi

ons (

tran

spor

t) an

d w

eigh

ts

Leng

th

tracto

r uni

t and

scre

ed

AB 5

00/A

B 60

0

TV

6m

AB 5

00

TP1

6.1m

Wei

ghts

tra

ctor u

nit a

nd sc

reed

AB 5

00 TV

pa

ve w

idth

s up

to 5

m

17.

8t

pave

wid

ths u

p to

8m

2

0.3t

Pow

er u

nit

Engi

ne

6-cy

linde

r die

sel e

ngin

e, li

quid

-cool

ed

Man

ufac

ture

r Cu

mm

ins

Type

QS

B6.7

-C16

4

Outp

ut

Nom

inal

12

5kW

at 2

,000

rpm

(acc

ordi

ng to

DIN

)

ECO

mod

e 12

1kW

at 1

,700

rpm

Exha

ust e

miss

ions

stan

dard

EU

Sta

ge 4

, US

EPA

Tier 4

f

Exha

ust g

as af

ter-t

reat

men

t DO

C, S

CR

Emis

sion

dat

a So

und

powe

r lev

el

≤10

8 dB

(A) (

2000

/14/

EC an

d DI

N EN

500

-6)

Daily

noi

se e

xpos

ure

leve

l >

80 d

B(A)

(DIN

EN

500-

6)

Fuel

tank

22

0 lit

res

ww

w.v

oeg

ele.

info

FACTS

2127

2550

3265

3100

3860

2140

2020

4757 L*

150

15.6

°14

°

SUPER

1803-3

i

Dim

ensi

ons

in m

mL*

= D

epen

den

t on

scre

ed ty

pe

(see

sp

ecifi

catio

n)

Page 22: Universal Class SUPER 1803-3i...Maximum pave width 8m Maximum laydown rate 700 tonnes/h Transport width 2.55m A WIRTGEN GROUP COMPANY Universal Class SUPER 1803-3i WHEELED PAVER The

Your VÖGELE QR Codewill take you directly to the “SUPER 1803-3i“ on our website.

A WIRTGEN GROUP COMPANY

2509979 EN/12.16

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Telephone: +49 (0)621 8105 0Fax: +49 (0)621 8105 461www.voegele.info

® ERGOPLUS, InLine Pave, NAVITRONIC, NAVITRONIC Basic, NAVITRONIC Plus, NIVELTRONIC, NIVELTRONIC Plus, RoadScan, SprayJet, VÖGELE, VÖGELE PowerFeeder, PaveDock, PaveDock Assistant, AutoSet, AutoSet Plus, AutoSet Basic, ErgoBasic and VÖGELE-EcoPlus are registered Community Trademarks of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. PCC is a registered German Trademark of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. ERGOPLUS, NAVITRONIC Plus, NAVITRONIC BASIC, NIVELTRONIC Plus, SprayJet, VISION, VÖGELE, VÖGELE PowerFeeder, PaveDock, PaveDock Assistant, AutoSet, AutoSet Plus, AutoSet Basic and VÖGELE-EcoPlus are trademarks registered in the US Patent and Trademark Office to JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. Legally binding claims cannot be derived from written information or pictures contained in this brochure. Pictures may include optional extras. We reserve the right to make technical or design alterations.