uniair – be prepared for tomorrow's combustion strategies...4 schaeffler symposium 2014 jerry...

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Jerry Dixon UniAir Be prepared for tomorrow's combustion strategies

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Page 1: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Jerry Dixon

UniAir –

Be prepared for tomorrow's combustion strategies

Page 2: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 1

Where is the journey going?

New Driving Cycles

NoiseVibrationHarshness

Performance

NOx

CO2

Page 3: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 2

How to master this challenge?

Phasing (Timing) Lift, Timing and Duration

Page 4: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

To

rqu

e

Engine speed

Schaeffler Symposium 2014 Jerry Dixon 3

Gasoline powered engines

Early valve closing

Early valve closing

Multilift

Late valve opening

Cylinder deactivation

Early valve closing

Late valve closing

Cam phasing

Full lift

Page 5: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 4

Mid load - Phasing to improve turbo charger response

Hydraulic VCT

Electric VCT

Valv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Cam phasing

Page 6: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Valv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Schaeffler Symposium 2014 Jerry Dixon 5

Mid load – Early Intake Valve Closing (EIVC) strategy

Crankshaft angle in degrees

Early valve closing

UniAir

Cam shifting system

Switchable tappet Switchable roller

finger follower

Page 7: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 6

High load - Atkinson strategy V

alv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Late valve closing

Atkinson

UniAir

Cam shifting system

Switchable tappet Switchable roller

finger follower

Page 8: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 7

Low load - Cylinder deactivation (CDA) V

alv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Cylinder deactivation

Switchable

pivot element

UniAir

Cam shifting system

Switchable roller

finger follower

Page 9: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 8

Low load - Dethrottling V

alv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

2-step-system

UniAir

Early valve closing

UniAir

Cam shifting system

Switchable tappet Switchable roller

finger follower

Page 10: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 9

Low load - Variable charge motion

UniAir

Valv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Hybrid- and Multilift

Hybrid

Multilift

Page 11: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 10

Internal EGR (with UniAir Gen2) V

alv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Valve overlap with boot lift

Valve overlap

UniAir

Page 12: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 11

Diesel fired engines

Target

Area DeNOx / SCR

P

art

icle

Fil

ter

Current engine

technology P

M-E

mis

sio

n

NOx-Emission

The PM / NOx-trade off

Page 13: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 12

Variable compression ratio

Crankshaft angle in degrees

Early valve closing

Valv

e lift

Exhaust Intake

360 270 450 90 540 630 180

EVC LVC

UniAir

Cam shifting system

Switchable tappet Switchable roller

finger follower

Page 14: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 13

Internal EGR V

alv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Cam phasing

Piston

position

EVC LVO

Exhaust gas

storage in

cylinder

Internal EGR with UniAir

Hydraulic VCT Electric VCT

UniAir

Page 15: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 14

Internal EGR

Valv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

EGR storage in intake manifold

Piston

position

EGR rebreathing

EGR

storage in

intake

manifold

EGR

rebreathing

UniAir

Cam shifting system

Switchable roller

finger follower

Page 16: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 15 Page 15

What's next?

Page 17: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 16

Low load - Variable charge motion V

alv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Dynamic swirl control

Valve 1

Valve 2

UniAir

Cam shifting system

Switchable tappet Switchable roller

finger follower

Page 18: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 17

Methods of CDA with UniAir on the intake side V

alv

e lift

Exhaust Intake

360 270 450 90 540 630 180

Crankshaft angle in degrees

Additional intake stroke

UniAir UniAir

Rolling CDA

UniAir

Page 19: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 18

One system for all requirements?

To

rqu

e

Engine speed

Early valve closing

Early valve closing

Multilift

Late valve opening

Cylinder deactivation

Early valve closing

Late valve closing

Cam phasing

Full lift

Page 20: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 19

One system for all requirements?

To

rqu

e

Engine speed

Early valve closing

Early valve closing

Multilift

Late valve opening

Cylinder deactivation

Early valve closing

Late valve closing

Cam phasing

Full lift

UniAir only with

UniAir

Page 21: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 20

Customized solutions for your requirements

Dual E-VCT

CDA + CPS

Dual H-VCT

CDA

Single VCT

UniAir UniAir

Low Spec Natural aspired engine

Mid Spec Turbo charged engine

High Spec Turbo charged engine

Page 22: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Schaeffler Symposium 2014 Jerry Dixon 21

Are you prepared?

New Driving Cycles

NoiseVibrationHarshness

Performance

NOx

CO2

UniAir Switchable

tappet

Switchable roller

finger follower Hydraulic VCT

Switchable

pivot element

Cam shifting system

Electric VCT

Page 23: UniAir – Be prepared for tomorrow's combustion strategies...4 Schaeffler Symposium 2014 Jerry Dixon Mid load - Phasing to improve turbo charger response Hydraulic VCT Electric VCT

Excellence is never an accident. It is

always the result of high intention,

sincere effort, and intelligent

execution; it represents the wise

choice of many alternatives

– choice, not chance, determines

your destiny.

Aristotle

384 – 322 BC