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Understand Process Control Data Rosemont, IL Oct 2019

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Understand Process Control Data

Rosemont, IL Oct 2019

Data…as an example, from assembly line ONLY !

200 Thousand tightening resultsDAY

65 Millions tightening resultsYEAR

?>1 Terabyte of data

More Than Productivity

What makes us different !

Station Process leader

First Duralumin artificial limbs are

created

Patents approved for torque controlled angle wrench

CVISController series

ADU semi-automaticAdvanced Drilling Unit

E-Pulse Low torque reaction Electric tool

PivotWare Advanced Process Control

First flightof the Desoutter Mk.I

First models of Georges Renault transducerized Tools: SE hand heldtools with the Case 40 controllers

TWINCVIA unique 2 channelControlleron the marketA controller able to

CVI3 ElectricTransducerized EB tools

Celebrating 100 years Nano Driver

One century of innovation

2014

What makes us different !

Desoutter 4.0

DrillingTighteningAssembly station

Station Process leader

What makes us different !

Desoutter 4.0

DrillingTighteningAssembly station

Local support

With a worldwidepresence

Station Process leader

We are global … and act local

Seattle

Customers in

60countries

1 500employees

Established in

1914Head officeSaint-Herblain, France

Research & Development

8.5%

2017 figures

DESOUTTER ID

DESOUTTER North America

Covering

3countries

(US, Canada, Mexico)

130employees in

3 countries

Head office located in Rock Hill, SC

FROM

TO

中国制造2025

BEFORE - REACTIVE

Statistics6σ

Cp/Cpk

Collect & Analyze

Preventive maintenance

ANALYZE AFTER EVENT HAPPEN

SPC (Statistical Process Control)

AFTER, PROACTIVE

Classification

Collect & Act

Machine learning

Data mining

Statistical pattern recognition

ACT IN REAL TIME BEFORE EVENT HAPPEN

Industry4.0NOWADAYS

HUMANACT

ANALYZE

Vgl. Mario Morales, IDC

2020

4 BILLION

Connected People

$ 4TRILLION

Revenue Opportunity

25+MILLION

Apps

50BILLION

Embedded and Intelligent Systems

Internet of ThingsIoT in numbers

vgl. Statista GmbH 2014

0

5

10

15

20

25

30

35

40

45

2012 2016 2020

Big Data

1 Exabyte= 1 Billion Gigabyte = 1 Million Terabyte

Internet of ThingsDevelopment of IoT

Industry 4.0Industry 3.0 vs. Industry 4.0

Digitalization & ConnectionIndustry 4.0

OK

Tightening Data

Desoutter PivotWare

Station Data

Desoutter „Micro“

Vision SystemPick-to-LightStack lightsSensorsPush button

Server Application Desoutter „Core Services“

Editor Software Desoutter „Fusion“

Controller Desoutter „CVI3“

Tool

Bittray

Label Printer Card Reader

RFID

ERP System

Line Management-Module Desoutter „Tracker“Ticket Management-Module Desoutter „Builder“

PLC

Pick-to-Light

WLAN

Smart Hub Desoutter „Connect“Battery Tools

ScannerPositioning

Samples of station reportsBIRTH CERTIFICATELIVE TAKT TIME

Desoutter PivotWare

Station Data

TCP/IP

E/A Box 16x 24V (M12) Desoutter „Micro“

24V

Vision SystemPick-to-Light

24V

Stack lights

24V

Sensors

24V

Push button

24V

Server Application Desoutter „Core Services“

TCP/IP

Editor Software Desoutter „Fusion“

Process Information via FTP

Reporting

Controller Desoutter „CVI3“

Open Protocol

Tool

Bittray

Label Printer

RS232

Card Reader

RS232RS232

RFID

ERP System

e.g. via .CSV-Datei

e.g. via .TXT-Datei

Line Management-Module Desoutter „Tracker“Ticket Management-Module Desoutter „Builder“

TPC/IP

Information Management PlatformDesoutter „DeMeter“

Webserver

PLC

e.g. via TCP/IP

Pick-to-Light

Modbus/TCP

WLAN

Smart Hub Desoutter „Connect“

Open Protocol

Battery Tools

USB

ScannerPositioning

USB

Assemblystations generate

dataSource

DeMeterOrganize data

collection

DeMeterProcess

collected data

DeMeterdelivers

smart data

What could you expect ?

Dashboard

25

AndonNotifications and alerts

26

Smart Reports

Desoutter and the data

Manufacture

Collect

Deliver

Assembly station

Industrial Hub

DeMeter

1

3

2

VISIT US AT BOOTH #331