ultratech afr presentation (2)
TRANSCRIPT
8/11/2019 UltraTech AFR Presentation (2)
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Lin#a$e coa "or Cement sector
(ata !ased on CMA mem!er companies(ata !ased on CMA mem!er companies
No ne' Coa aotment to Cement industry & Coa materiai)ation thru
in#a$e has come do'n "rom *+& , mi T in -. /0 to **&1 in -. **
Aternate "ue use in Cement #ins
Country 2 TS3 !y A-3 Country 2 TS3 !y A-3
Netherlan! 83 "#een 29
"#it$erlan %8 &u'em(ur) 25
*u!tria %6 C$ech +epu(lic 2%
Nor#a, 35 apan 10
rance 3% /nite !tate! 25
el)ium 30 nia &e!! than 1
erman, %2
Source4 CEM5U3EAUSource4 CEM5U3EAU
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Waste $eneration in India
Type o" 'aste 6uantity Mi T 6uantity Mi T
Municipal #a!te 58. %
a$arou! #a!te *44C 6.21
* rec,cla(le 3.08 3.08
&an filla(le 2.72 2.72
C ncinera(le 0.%1 0.%1
Total 6%.61
Nationa Inventory o" 7a)ardous Wastes 8eneratin$ Industries 9
7a)ardous Waste Mana$ement in India -e!ruary ://1; CPC5
Nationa Inventory o" 7a)ardous Wastes 8eneratin$ Industries 9
7a)ardous Waste Mana$ement in India -e!ruary ://1; CPC5
Municipa 'aste aone can $enerate 1 mi T o" 3(- to repace +& < Mi T o" coa E=uivaent to
:: 2 o" current coa re=uirement "or cement pant operation & (oes not incude other non
ha)ardous 'aste
Incinera!e 'aste $eneration in India
State 7a)ardous 'aste incinera!e
Mahara!htra 36.75
uarat 26.12
* 7.61
+aa!than 5.5%
/. 3.78
una( 3.57
3.03
TN 2.68
Tota Incinera!e 'aste $eneration /&+*MTA
Tota Incinera!e 'aste capacity /&>: MTA
(e"icit o" Incineration capacities /&/1MTA
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UtraTech ? Leadin$ Indian Cement Manu"acturer
has ta#en this Chaen$e as Technoo$y Mission&
UtraTech ? Leadin$ Indian Cement Manu"acturer
has ta#en this Chaen$e as Technoo$y Mission&
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The advanta$es o" co processin$ o"
aternate "ue in cement pant
• Co proce!!in) ran! hi)her in the #a!te proce!!in) hierarch, .
• i)h flame temperature :2000°C; < en!ure! complete e!tructionof harmful pollutant!
• +e!ience time of com(u!tion )a!e! a(o=e 1000°C in e'ce!! of 3-%!econ! < en!ure! complete e!truction of pollutant!.
•
Complete e!truction of or)anic compoun!.• Total neutrali$ation of aci )a!e!> !ulphur o'ie! an h,ro)en
chlorie> (, the acti=e lime in the iln loa> in lar)e e'ce!! to the!toichiometr,.
• ?m(ein) of the trace! of hea=, metal! in the cliner !tructure#ith =er, !ta(le lin! :metallic !ilicate! formation;.
• No prouction of (,-prouct! !uch a! a!h or liqui re!iue from )a!cleanin).
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The advanta$es o" co processin$ o"
aternate "ue in cement pant
• rouce! o=erall en=ironmental (enefit! (, reucin) relea!e! to air>
#ater an lan.
• Ma'imi$e! the reco=er, of ener), #hile en!urin) their !afe i!po!al
• "a=in) of non rene#a(le fo!!il fuel!. "u(!titution of coal #ith
#a!te. "a=in)! are mae throu)h re!ource con!er=ation an
a!!ociate C@2 emi!!ion!.
• +euce (uren on T"A
• mmo(ili$ation of to'ic an hea=, material
•
+euce N@' emi!!ion! #hen u!in) certain t,pe! of #a!te
UtraTech Cement in India
• 3a%asthan? Three nte)rate /nit!: *it,a Cement #or!> Botputli cement #or! anirla #hite cement plant;
• Chhattis$arh? : irmi Cement or!> +a#an Cement or!;
• Maharashtra? :*#arpur Cement or!> ot)i cement or!> +atna)iri Cement or!;
• Madhya Pradesh? : iram Cement or!;
• @arnata#a? :+a!hree Cement or!> ini)era Cement or!;
• Tami Nadu :+eipala,am Cement or!> *raonam Cement or!;
• 8u%arat ? uarat Cement or! > Narmaa Cement afra(a or!> Ma)alla Cementor!
•
Andhra Pradesh : *nhra rae!h Cement or!;• Uttar Pradesh? : Aaari Cement or!> *li)arh Cement or!;
• 7aryana? : anipat Cement or!;
• Pun%a!? : athina Cement or!
• West 5en$a : e!t en)al Cement or!;
• Orissa : har!u)ua Cement or!;
India
Inte$rated Units?*:
8rindin$ Units ?**
5u# termina ?+
UAE?
Cin#erisation Units?*
8rindin$ Units ?>
8rindin$ Units 5an$adesh ?*
5u# termina Sri an#a ?*
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Industria Wastes We Co?Process
Automo!ie Industry B aint "lu)e> ho!phate "lu)e> ?T "lu)e> "pent
Catal,!t> a!te @il;
Tetie Industry B ?T "lu)e> a!te @il;
Pharmaceutica 9 5u# (ru$ Industry :"pent Car(on> ?T "lu)e> "pent
Catal,!t> Mother &iquor> a!te @il> "till ottom +e!iue> "pent an
i!tillation +e!iue;
So"t (rin# Industry : ?T "lu)e> "pent Car(on;
Petroeum 3e"inery
Pesticide Industry
Paint and (yes Industries
A$ro Waste and 5iomass : +ice u!> "o,a u!> Mu!tar u!> roun Nut
u!> "a# Au!t etc;
Tyre Chips; 3u!!ers; Pastics and poythene
MSWD3(-
Overa A- Consumption
*&,/
*&:0
/&0,
*&,+
*&*>
/&*
:&:,
*&<
/&*<
:&//
/&//
/&</
*&//
*&</
:&//
:&</
2 A- Wei$ht 2 TS3 6ty Bin Lac MTF
:/*/?** :/**?*: :/*:?*>G
Tar$eted 2 TS3 "or -. :/*:?*>
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Overvie' o" A- Usa$e in UtraTech
B5ased on MateriaF
7a)ardous 'aste +>2 ;Non 7a)ardous 'aste *<2
5iomass "ue +:2
Aternative 3a' Materia
/tili$ation of l, a!h> "la) a! "u(!titute material! for Cement
rouction . otential to u!e &A !la) > !pent pot liner! > lime !lu)e .
16.81 million tonne! of rec,cle material u!e urin) ,-10-11 an
,-11-12.
*lternati=e +a# Material! +ate : total ra# material! for cement
prouction; 1%.10 an 13.75 urin) ,-10-11 an ,-11-12.
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Stora$e .ard 9 -eedin$ System at 3(CW
e ha=e a #ell co=ere !tora)e ,ar #ith )oo
=entilation> concrete floor an leachate collection
raina)e !,!tem.
* !pecial an full, mechani$e feein) !,!tem #ith
hopper> (elt con=e,or> #ei)h feeer etc.
ull, eicate hanlin) =ehicle lie o$er.
"pecial manpo#er for pre-proce!!in)> hanlin) an
monitorin) of #a!te fuel feein).
ump for feein) liquiD!emi !oli material lie !lu)e.
la!tic an #oo !hrein) machine for !i$e reuction.
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Aternate -ue -eedin$ System at 3(CWAternate -ue -eedin$ System at 3(CW
UNLOADING
AREA
TRANSFER
TOWER
BUCKET
ELEVATOR
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Aternate -ue -eedin$ System at 3(CWAternate -ue -eedin$ System at 3(CW
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Stora$e .ard at 3(CW With (i""erent Wastes
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Municipa Soid Waste Pant at Haipur B 3a%asthanF
B-uture pan and Support re=uired F
• olic, to encoura)e #a!te )enerator! to i=ert incinera(le
#a!te to cement plant.
• To inclue Eco proce!!in) Fin 7a)ardous 'astes
BMana$ement; 7andin$; and Trans !oundary Movement F
3ues;://, and pace it a!ove incineration &
• To Create a cla!! of a!te proce!!in) facilitie! for fuel
homo)eni$ation an preparation for nu!tr, .• olluter! pa, principle to (e enforce .
• Nee for (etter coorination (et#een re)ulator, authorit,>
T"A operator! an cement inu!tr,.
• nter "tate! mo=ement permi!!ion.
• ermit import of non ha$arou! #a!te !uch a! T,re! an +A
.
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