ultrasonic testing
DESCRIPTION
utTRANSCRIPT
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Basic Principles ofUltrasonic Testing
Theory and Practice
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Examples of oscillation
ball ona spring
pendulum rotatingearth
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
The ball starts to oscillate as soon as it is pushed
Pulse
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Oscillation
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Movement of the ball over time
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Time
One full oscillation T
Frequency
From the duration of one oscillation T the frequency f (number of oscillations per second) is calculated: T
f1
T
f1
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
180 36090 270
Phase
Time
a
0
The actual displacement a is termed as: sin A a sin A a
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Spectrum of sound
Frequency range Hz Description Example
0 - 20 Infrasound Earth quake
20 - 20.000 Audible sound Speech, music
> 20.000 Ultrasound Bat, Quartz crystal
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
gas liquid solid
Atomic structures
• low density• weak bonding forces
• medium density• medium bonding
forces
• high density • strong bonding forces• crystallographic
structure
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Understanding wave propagation:
Spring = elastic bonding forceBall = atom
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
T
distance travelled
start of oscillation
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
T
Distance travelled
From this we derive:
or Wave equation
During one oscillation T the wave front propagates by the distance :
Tc
Tc f c f c
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Direction of oscillation
Direction of propagationLongitudinal wave
Sound propagation
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Direction of propagationTransverse waveDirection of oscillation
Sound propagation
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Wave propagation
AirWaterSteel, longSteel, trans
330 m/s
1480 m/s
3250 m/s
5920 m/s
Longitudinal waves propagate in all kind of materials.Transverse waves only propagate in solid bodies. Due to the different type of oscillation, transverse wavestravel at lower speeds.Sound velocity mainly depends on the density and E-modulus of the material.
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Reflection and Transmission
As soon as a sound wave comes to a change in material characteristics ,e.g. the surface of a workpiece, or an internal inclusion, wave propagation will change too:
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Behaviour at an interface
Medium 1 Medium 2
Interface
Incoming wave Transmitted wave
Reflected wave
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Reflection + Transmission: Perspex - Steel
Incoming wave Transmitted wave
Reflected wave
Perspex Steel
1,87
1,00,87
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Reflection + Transmission: Steel - Perspex
0,13
1,0
-0,87
Perspex Steel
Incoming wave Transmitted wave
Reflected wave
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Amplitude of sound transmissions:
• Strong reflection• Double transmission
• No reflection• Single transmission
• Strong reflection with inverted phase
• No transmission
Water - Steel Copper - Steel Steel - Air
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Piezoelectric Effect
Piezoelectrical Crystal (Quartz)
Battery
+
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
+
The crystal gets thicker, due to a distortion of the crystal lattice
Piezoelectric Effect
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
+
The effect inverses with polarity change
Piezoelectric Effect
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
An alternating voltage generates crystal oscillations at the frequency f
U(f)
Sound wave with
frequency f
Piezoelectric Effect
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
A short voltage pulse generates an oscillation at the crystal‘s resonant
frequency f0
Short pulse ( < 1 µs )
Piezoelectric Effect
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Reception of ultrasonic waves
A sound wave hitting a piezoelectric crystal, induces crystal vibration which then causes electrical voltages at the crystal surfaces.
Electrical energy
Piezoelectrical crystal Ultrasonic wave
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Ultrasonic Probes
socket
crystal
Damping
Delay / protecting faceElectrical matchingCable
Straight beam probe Angle beam probeTR-probe
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
100 ns
RF signal (short)
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
RF signal (medium)
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
N
Near field Far field
Focus Angle of divergenceCrystalAccoustical axis
D0
6
Sound field
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Ultrasonic Instrument
0 2 4 8 106
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
0 2 4 8 106
+-Uh
Ultrasonic Instrument
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
0 2 4 8 106
+ -Uh
Ultrasonic Instrument
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
0 2 4 8 106
+
+
-
-
U
U
h
v
Ultrasonic Instrument
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Block diagram: Ultrasonic Instrument
amplifier
work piece
probe
horizontal
sweep
clock
pulser
IP
BE
screen
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Sound reflection at a flaw
Probe
Flaw Sound travel path
Work piece
s
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Plate testing
delaminationplate 0 2 4 6 8 10
IP
F
BE
IP = Initial pulse
F = Flaw
BE = Backwall echo
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
0 2 4 6 8 10
s
s
Wall thickness measurement
Corrosion
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Through transmission testing
0 2 4 6 8 10
Through transmission signal
1
2
1
2
T
T
R
R
Flaw
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Weld inspection
0 20 40 60 80 100
s
aa'
d
x
a = s sinßa = s sinß
a' = a - xa' = a - x
d' = s cosßd' = s cosß
d = 2T - t'd = 2T - t'
s
Lack of fusion
Work piece with welding
Fß = probe angles = sound patha = surface distancea‘ = reduced surface distanced‘ = virtual depthd = actual depthT = material thickness
ß
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
Straight beam inspection techniques:Direct contact,
single element probe
Direct contact,
dual element probeFixed delay
Immersion testingThrough transmission
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Basic Principles of Ultrasonic Testing
Krautkramer NDT Ultrasonic Systems
surface = sound entry
backwall flaw
1 2
water delay
0 2 4 6 8 10 0 2 4 6 8 10
IE IEIP IP
BE BEF
1 2
Immersion testing