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  • Operation Manual Manual de uso Instructions de montage et de service Manual de Instrues

    US

    ES

    PT

    FR

    Originalanleitung in Deutsch

    R01/ 18.11.2010

    Ultramat UFM-D30

  • 2 D30

    Safety instructions

    Please check whether or not these instructions correspond to the device type! Please adhere to all advice given in these operating instructions. They include basic information which needs to be

    observed during installation, operation and maintenance. Therefore, it is vital for the technician and the responsible operator /skilled personnel to read these operating instructions prior to installation, start-up and maintenance. The operating instructions must be accessible at all times at the place of application of the D30.

    In addition to these operating instructions, local and national regulations need to be observed, if required. Make sure that the D30 is operated only within the permissible limit values indicated on the type plate. Any deviation

    involves a risk for persons and materials, and may result in malfunction and service failures. If you have any queries regarding these installation and operating instructions, please contact Donaldson.

    Danger! Compressed air! Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting plant components or plant components which are not secured.

    Measures: Donotexceedthemaximumoperatingpressure(seetypeplate)! Only carry out service measures when the system is pressureless. Usepressure-resistantinstallationmaterialonly. Thefeedpipemustbetubedfirmly.Dischargepipe:short,fixedpressurehoseontopressure-resistantpipe. Makesurethatpersonsorobjectscannotbehitbycondensateorescapingcompressedair.

    Danger! Supply voltage! There is the risk of an electric shock involving injury or death when coming into contact with non-insulated components carrying supply voltage.

    Measures: Duringelectricinstallations,allregulationsinforceneedtobeadheredto(e.g.VDE0100/IEC60364). Servicemeasuresmustonlybeundertakenwhenthesystemisdeactivated! Alltypesofelectricalworkmustbecarriedoutbyauthorisedandqualifiedpersonnelonly.

    Further safety advice: Forinstallationandoperation,thenationalregulationsandsafetycodesinforcemustalsobeadheredto. DonotusetheD30 in hazardous areas. Regarding the inletscrew joints,excessive tightening forcesmustbeavoided.Thisapplies inparticular toconicalscrewjoints.

    TheD30 will only function when voltage is applied. Donotusethetestbuttonforpermanentdrainage! Onlyusegenuinespareparts!Thisisimperativetoensureperfectfunctioning.

    Additional advice: Duringinstallation,usethespannerflatatthefeedpipe(widthacrossflat36)asabackrest.

  • 3D30

    Caution! Malfunctions in the application! Throughincorrectinstallationandinsufficientmaintenance,theD30canmalfunction.Condensate which is not discharged can lead to damage to plants and in manufacturing processes.

    Measures: Fail-safecondensatedischargedirectlyoptimisesthecompressed-airquality. Topreventdamageandfailures,itisimperative

    TocomplywiththeprovisionsregardingproperuseandwiththeoperatingparametersoftheD30 in connection with thecaseofapplication(seechapter"Properuse").

    Tostrictlyadheretotheinstallationandoperatingadviceintheseinstructions. TomaintainandchecktheD30 at regular intervals in accordance with the advice in these operating instructions.

    Proper use

    TheD30 is an electronically level-controlled condensate drain for compressed-air plants. Itisemployedwithinthepermissibleoperatingparameters(see"Technicaldata"). TheD30 is able to drain condensate under operating pressure from the plant components virtually without compressed-air

    losses. Foritsfunction,theD30requiresanoperatingvoltageandanoperatingpressure(see"Technicaldata"). Asfarastheemploymentinplantswithincreaseddemandsonthecompressed-airqualityisconcerned(foodindustry,medi-caltechnology,laboratoryequipment,specialprocessesetc.),theoperatormustdecideonmeasuresforthemonitoringofthe compressed-air quality. These have an effect on the safety of the subsequent processes and may prevent damage to persons and plants.

    Itisthetaskoftheoperatortoensurethattheindicatedconditionsaremetduringtheentireoperatingtime. FortheemploymentinCO2 plants, a D30withaCOspecification(D30...CO)mustbeused. TheD30 and the condensate supply line need to be protected against frost, as otherwise the function cannot be guaranteed.

    Donaldson also offers suitable products for this purpose. TheadditionalcontrolallowstheusertoexternallyactuatetheD30valvewitha24Vcontrolvoltage(relayK1),andtomonitorthevalveswitchingcyclesviaapotential-freecontact(relayK2).

    Exclusion from the field of application

    TheD30 as a condensate drain alone cannotguaranteeadefinedcompressed-airquality,forthispurpose,otheradditionaltechnical devices are required.

    D30 is not suitable for use in plants carrying vacuum or atmospheric ambient pressure or in hazardous areas. TheD30mustnotbeexposedtopermanentdirectsolarorthermalradiation. D30 must not be installed and operated in areas with an aggressive atmosphere.

  • 4 D30

    Indicaciones de seguridad

    Porfavor,compruebequeestemanualdeinstruccionescorresponderealmenteasumquina. Tengaencuentatodaslasindicacionesfacilitadasenestemanual.Contieneinformacinbsicaimportanteparala

    instalacin,elfuncionamientoyelmantenimientodelamquina.Porestemotivoesimprescindiblequetantoeltcni-codeinstalacincomolosoperariosypersonalresponsableloleanantesderealizartrabajosdeinstalacin,puestaen marcha y mantenimiento.

    ElmanualdeinstruccionesdeberestardisponibleentodomomentoenellugardeinstalacindelD30. Ademsdelasindicacionescontenidasenelmanual,debernrespetarselasnormativasvigenteslocalesynaciona-

    les que correspondan. Asegrese de que el D30 solamente se pone en marcha dentro de los valores lmite admisibles, indicados en la placa

    identificativa.Deotramanera,podranocasionarsedaosapersonasyobjetos,ascomoaveras. Sitienealgunadificultadparaentenderelcontenidodelmanualoquierehaceralgunaconsulta,lerogamosquese

    ponga en contacto con Donaldson.

    Peligro! Aire comprimido! Ungolpedeairecomprimidoqueescaparepentinamenteoporcomponentesdelamquinaquesalgan disparados por su efecto puede suponer peligro de graves lesiones o muerte.

    Medidas preventivas: Nosobrepasarlapresinmx.defuncionamiento(verplacaidentificativa) Realicelostrabajosdemantenimientosiempreconlamquinadespresurizada.Utilicesolamentematerialesresistentesalapresinparalainstalacin.Apretarbienlaconduccindealimentacin.Conduccindesalida:mangueradepresincortafijadaaunatuberaresistentealapresin.

    Hagaloposibleparaevitarquepersonasuobjetospuedanseralcanzadosporescapesdeairecomprimido.

    Peligro! Corriente elctrica! El contacto con componentes sometidos a tensin y sin aislamiento acarrea peligro de sufrir descargas elctricas que deriven en heridas o muerte.

    Medidas preventivas: Alrealizarlainstalacinelctrica,respetetodaslasnormativasvigentes(porejemplo,laVDE0100/IEC60364).Realicesiemprelostrabajosdemantenimientoconlamquinadesconectadadelaredelctrica.Lostrabajoselctricosdeberndejarseenmanosdepersonalautorizadoycualificado.

    Otras indicaciones de seguridad: Durantelainstalacinyelfuncionamientodebernrespetarseigualmentelasnormativasnacionalesdeseguridadvigentes.NoutilizarelD30enzonasconpeligrodeexplosin.Evitelosmomentosdeaprieteexcesivosalatornillarlasconduccionesdealimentacin.Estodebertenerseencuentaes-pecialmenteenelcasodeatornilladurascnicas.

    ElD30slopodrfuncionarconcorriente.Noutilizarlatecladetestparalaevacuacincontinuadeagua.Utiliceexclusivamenterecambiosoriginales.Sloasquedargarantizadoelbuenfuncionamientodelaparato.

    Indicaciones adicionales: Paraelmontajedelaalimentacinusellaves(SW36)parasujetar.

  • 5D30

    Precaucin! Mal funcionamiento! Una instalacin incorrecta y la falta de mantenimiento pueden provocar que el D30 funcione mal. El condensado no evacuado puede provocar daos en las instalaciones y en los procesos de produccin.

    Medidas preventivas: Unaevacuacinseguradelcondensadooptimizalacalidaddelairecomprimidodemaneradirecta.Tengaencuentalospuntossiguientesparaprevenirdaosyparadasenlaproduccin: RespetodelusoapropiadoydelosparmetrosdeserviciodelD30teniendoencuentaelcampodeaplicacindecadacaso(vasecaptuloUsoapropiado)

    Observacinestrictadelasindicacionesdeinstalacinyserviciofacilitadasenestemanual.MantenimientoregularycontroldelD30 acorde a las indicaciones del manual.

    Uso apropiado

    ElD30esunpurgadordecondensadosreguladoelectrnicamentesegnelnivelparainstalacionesdeairecomprimido.Sufuncionamientodeberproducirsesiempreteniendoencuentalosparmetrosdeservicio(verdatostcnicos).ElD30escapazdeevacuarelcondensadobajopresindeservicioysinproducirapenasprdidasdepresin.ElD30necesitaparasufuncionamientounacorrienteyunapresinconcretas(verdatostcnicos).Enaquellasaplicacionesenlasqueseexigeunniveldecalidaddeairecomprimidomsalto(industriadelaalimentacin,tcnicamdica,laboratorios,procesosespeciales,etc.),elusuariodebertomarmedidasparalavigilanciadedichacalidad.Esasmedidasinfluyenenlaseguridaddelosprocesossucesivosypuedenevitardaosapersonaseinstalaciones.

    Serresponsabilidaddelusuariogarantizarquesecumplanestascondicionesdurantetodoeltiempodefuncionamiento.EninstalacionesdeCO2deberninstalarseunidadesD30conlaespecificacinCO(D30..CO).ElD30ysuconduccindealimentacindebernestarprotegidoscontracongelacin,yaquedelocontrarionopodrga-rantizarsesubuenfuncionamiento.Donaldsonleofreceproductosadecuadosparaestefin.

    Campos de aplicacin incorrectos

    ElD30 no puede garantizar por s solo como purgador de condensados una calidad de aire comprimido concreta. Para ello sernnecesariosotrosequipostcnicos.

    ElD30inoesadecuadoparasuaplicacinenelcampodelvaconienplan

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