ultimate services
TRANSCRIPT
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Tank Calibration Service
October 2013
© - Copyright Bureau Veritas
INSPECTORATE – BUREAU VERITAS GROUP
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Table of Contents
►
Our
Overall
Oil
and
Petrochemical
Division
Overview► Services Offered by Us
► Sectors Service Offerings
► Tank Calibration Services
I. EODR Methodology
II. ORLM Methodology
III. Manual Strapping Methodology
► Contact Details
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Extensive Geographic Footprint
EMEA
365 locations
and 110 laboratories
13,700 staff
87 countries
France
170 locations
and 10 laboratories
7,600 staff
Asia‐Pacific
220 locations
and 130 laboratories
18,100 staff
22 countries
Americas
185 locations
and 90 laboratories
12,700 staff
30 countries
Europe – excluding France
Middle‐East, Africa
Global network comprising more than 940 locations
and 340 laboratories across 140 countries
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Our Overall India Oil and Petroleum Overview
Mumbai, Chennai, Jamnagar, Vizag,
Mangalore, Haldia, Kochi, Dahej,Kandla.
Mumbai & Jamnagar Laboratory
State‐of ‐the‐art
facilities
Certified ISO 9001:2008, NABL (ISO
17025) Certified Laboratory .
Strong
Quality
& Service Focus
Inspectorate Griffith Oil and Petroleum in Business
since 2002
150 Customers and Growing
India’s Top 3 Inspection, Testing & Calibration services
company
Fastest growing Indian Inspection, Testing &
Calibration Services provider
134 Overseas / 26 Indian Clients
9 operation branches India, around 58 Inspectors/ Surveyors in 9 Locations 42 IFIA certified employees. 2
Laboratory for Testing.
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Services Offered by Us
Inspection: It
is,
most
generally, an organized examination or formal
evaluation exercise in lines with some standard
guidelines to determine
the
suitability
/
fitness
of
a
commodity being involved in trading by way of
measurements and tests. The Inspection process gives confidence to the
end user of the commodity as well to the supplier.
Testing: It
is
a verification
process to find out the values of the different
parameters involved to determine the quality of
the commodity being
traded
or
used
by
the
different industries and the consumer worlds.
Testing process gives the indication of the suitability
of the commodity for usage or trading.
Calibration: Inspectorate is
specialized in calibration of Vertical or Horizontal
shore tanks, adopting such techniques as Laser Distance and Angles
Technology
with
precise
accuracy. Laser technology enables the calibration of
shore tanks without scaffolding, thereby
avoiding additional cost and disruption.
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Tank Calibration
Whether you have newly constructed tanks and provers, our experienced field teams will meet or beat your
scheduled calibration
expectations.
Key Capabilities
• Providing reliable measurements and calculations for:
• Vertical Cylindrical Storage Tanks
• Horizontal Storage Tanks
• Spherical Storage Tanks
• Floating Roof
Zones
Approvals from Govt. Statutory Authority
Key Benefits
• Calibrating techniques used in accordance with the most
current American Petroleum Institute (API), Manual of
Petroleum Measurement Standards (MPMS) and BIS
standards and protocols;
• Safety driven, quality workmanship
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Inspectorate India‐ Solutions for Tank Calibration
Vertical Cylindrical Storage Tanks
► Manual Strapping Method: (ISO 7507 Part –I or API MPMS 2.2A)
► Optical Reference
Line
Method
by
Laser
Equipment:
(ISO
7507
Part
‐II or
API
MPMS
2.2
B)
► Electro Optical Distance Ranging Method: (ISO 7507 Part‐ IV and Part‐V or API MPMS 2.2 D)
Horizontal Storage Tanks
► Manual Physical Measurement Method: ( ISO 12917‐1, API 2551)
► Tilted Horizontal Storage Tank by Liquid Filling or Water Draw Method: ( API 2555)
Spherical Storage Tanks
► Sphere and Spheroids Tank calibration: (API2552)
Approvals from Govt. Statutory Authority
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(EODR) Electro‐Optical Distance Ranging Method
EODR Methodology
► Measurement of reference circumference by manual strapping method.
► Vertical measurement of tank shell by using electro‐optical distance ranging instrument.
► Bottom measurement by using horizontal auto level or laser level & leveling staff.
► Accurate measurement
of
positive,
negative
deadwoods,
reference
height
&
any
other
accessories
that
may
affect on tank working height & tank volume.
► Calibration chart calculations & preparation of calibration chart.
EODR Advantages
► More safe: The danger of falling from the ladders or Boson chair is eliminated.Vertical measurement of tank shell by using electro‐optical distance ranging instrument.
► Less Cumbersome: The method eliminates any movement of heavy equipment such as hoists, boson chairs or
ladders.
► More Economical: Less persons are required during conventional strapping & ORLM vis a vis EODR method.
► More Accurate: Cancels out human random errors caused due to fatigue, environmental influences, improper markings, Trolley movement at proper position etc.
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Determination of First Shell Reference Circumference
20 % OF TOTAL
SHELL HEIGHT
FROM TOP WELD
TANK
SHELL
HORIZONTAL
WELDS
MARKING
THE TAPE
PATH
20 % OF TOTAL SHELL
HEIGHT FROM BOTTOM WELD
3
2
1
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Physical Measurement of first Shell Circumference
3
TANK
SHELL
1
2
VERTICALWE
LDS
100 MTR.
MEASURING
TAPE
MANHOLE PAD
X
READING
TAPE RISE DUE TO
WELDS & STEP
OVER
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EODR‐ Measurement Stations
► Measurement stations are marked on the tank shell, the number being obtained from this table. Station as per Standard.
Tank diameters (meters) Minimum number of stations
15 8
30 12
50 16
70 20
85 24
100 30
120 36
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Station Marking
37
6
5
4
8 2
1
STATION
DISTANCE
Station Distance =
Circumf. / Station No.
Station Marking around the tank for vertical measurement by Electro‐optical distance ranging
instrument.
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Vertical Measurement
3
2
1
EODR INSTRUMENT
REFERENCE
READING
Horizontal Level
Vertical Level
a
D
Vertical measurement of Tank Shell by Electro‐optical distance ranging instrument by external.
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EODR Method Use for internal Measurement
a
b
D
Target
Points
a – Vertical
Angle
b – Horizontal
Angle
D – Slope
Distance
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Bottom Measurement
37
6
5
4
8 2
1 0.0 MTR
0.5 MTR
Datum Plate(Reference Point)
C
3.0 MTR
2.5 MTR
2.0 MTR
1.5 MTR
1.0 MTR
Bottom Measurementof by using horizontal level and levelling Staff
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CENTRE LINE
OF THE TANK
TANK BOTTOM
DATUM PLATE
(REFERENCE POINT)
HORIZONTAL
LEVEL OR
LASER LEVEL
A
REFERENCE
READING
0.0 MTR0.5 MTR1.0 MTR1.5 MTR2.0 MTR2.5 MTR3.0 MTRCENTRE
LEVELLING
STAFF
Bottom Measurement
Bottom Measurementof by using horizontal level and levelling Staff
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Deadwood Measurements
CENTRE SUMP
MANHOLE / MANWAY
MANHOLE
/
MANWAY
IN / OUT LET
PIPEHEATING COIL
DIP HATCH
PIPE
/
GAUGING POINT
PONTOON FOR FLOATING
ROOF TANK
SUPPORT FOR COIL
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Basic Principle of Calculations
a1
a2
r 1
?
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Strong Competit ive Advantages
Broad Service
Portfolio
► Ability to cover all QHSE requirements of a project / customer
►Cross-selling potential
Brand andReputation
►Strong brand built over 180 years of service: Technical excellence
Integrity Independence
► Ability to push for high value-added services
► Ability to recruit talents
► Attractiveness for acquisition targets
Efficient
International
Network
►Unique combination of international and local networks
►Consistency of service delivery across the globe►Reactivity to deploy new service capabilities
Skilled
Employee Base
►Strong technical expertise
►
Entrepreneurial and client-driven culture
AcquisitionTrack Record
►Successful acquisition experience►Disciplined integration process
Unmatched
Expertise
►Comprehensive portfolio of accreditations
►Thorough knowledge of regulations, reference frameworks and standards
►Extensive knowledge of market sectors
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Move Forward with Confidence
Our global network of experts are dedicated to providing our leading services to
customers across the globe.
Contact Details:
Inspectorate Griffith India Pvt Ltd.,
104, 1st Floor, Hyde Park, Marol Village,
Saki Vihar Rd, Saki Naka, Andheri (East),
Mumbai – 400072, MH, India
Tel: : +91-22-6697 6342 / 43 / 44
Email: [email protected]
[email protected]: www.inspectorate.com
www.bureauveritas.com
Contact us today so we can tailor a solution to meet your needs.
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