type y &z purge and pressurization system 1003

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Type Y &Z purge and pressurization system 1003 < NFPA 70, NFPA 496, ISA 12.4 standards < Optional alarm output indicates air lock failure < Type Y system certified for Class I, Division 1 to Division 2 < Type Z system certified for Class I, Division 2 to nonhazardous < Enclosure volume up to 75 ft 3 1003 Series purge and pressurization system Function The model 1003 is a Rapid Exchange® purging system that operates on a supply of compressed instrument air or inert gas. The system regulates and monitors pressure within sealed (protected) enclosure(s), in order to remove and prevent flammable gas or vapor accumulations. The system accomplishes four air exchanges and maintains a "safe" (0.25") pressure. A Pepperl+Fuchs Model EPV-3 Enclosure Protection Vent is required for proper operation. This process reduces the hazardous (classified) area rating within the enclosure(s), in accordance with the NEC - NFPA 70, Article 500, NFPA 496 and ISA 12.4. Connection (+) (―) (+) (―) Wiring configuration Wiring configuration NO NC Pressure switch Local alarm horn or beacon NO NC Pressure switch Local alarm horn or beacon Alarm system Power source Alarm system Power source 120 VAC power supply (supply voltages 24 VDC and 240 VAC available upon request) COM WPS Terminal block connections WPSA Terminal block connections NO NC Alarm switching Alarm Normally Closed Alarm Normally Open Alarm Common COM NO NC Alarm Switching Alarm Normally Closed Alarm Normally Open Alarm Common 120 VAC Neutral 120 VAC Hot 120 VAC power supply (supply voltages 24 VDC and 240 VAC available on request) Technical Data General specifications Series 1003 Hazardous environment gas 1 Release date: 2021-01-08 Date of issue: 2021-01-08 Filename: t156422_eng.pdf Germany: +49 621 776 2222 Pepperl+Fuchs Group Refer to "General Notes Relating to Pepperl+Fuchs Product Information". USA: +1 330 486 0002 Singapore: +65 6779 9091 www.pepperl-fuchs.com [email protected] [email protected] [email protected]

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Page 1: Type Y &Z purge and pressurization system 1003

Type Y &Z purge and pressurizationsystem1003< NFPA 70, NFPA 496, ISA 12.4 standards< Optional alarm output indicates air lock failure< Type Y system certified for Class I, Division 1 to Division 2< Type Z system certified for Class I, Division 2 to nonhazardous< Enclosure volume up to 75 ft3

1003 Series purge and pressurization system

Function

The model 1003 is a Rapid Exchange® purging system that operates on a supply of compressed instrument air or inert gas.The system regulates and monitors pressure within sealed (protected) enclosure(s), in order to remove and prevent flammable gas or vaporaccumulations.The system accomplishes four air exchanges and maintains a "safe" (0.25") pressure. A Pepperl+Fuchs Model EPV-3 Enclosure Protection Ventis required for proper operation.This process reduces the hazardous (classified) area rating within the enclosure(s), in accordance with the NEC - NFPA 70, Article 500,NFPA 496 and ISA 12.4.

Connection

(+) (―)

(+)

(―)

Wiring configuration Wiring configuration

NO

NC

Pressure

switch

Local alarm horn

or beacon

NO

NC

Pressure

switch

Local alarm

horn or beacon

Alarm system

Power source

Alarm system

Power source

120 VAC power supply

(supply voltages 24 VDC and

240 VAC available upon request)

COM

WPS

Terminal block connections

WPSA

Terminal block connections

NO NC

Alarm switching

Alarm Normally Closed

Alarm Normally Open

Alarm Common

COM NO NC

Alarm Switching

Alarm Normally Closed

Alarm Normally Open

Alarm Common

120 VAC Neutral

120 VAC Hot

120 VAC power supply

(supply voltages 24 VDC and

240 VAC available on request)

Technical Data

General specificationsSeries 1003Hazardous environment gas

1

Rele

ase

date

:20

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t156

422_

eng.

pdf

Germany: +49 621 776 2222Pepperl+Fuchs Group

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

USA: +1 330 486 0002 Singapore: +65 6779 9091www.pepperl-fuchs.com [email protected] [email protected]@de.pepperl-fuchs.com

Page 2: Type Y &Z purge and pressurization system 1003

Technical Data

Electrical specificationsConnection Terminal blocks

OutputOutput I -WPS-

Output type Switch contactsContact loading 120 VAC @ 15 A

Output II -WPSA-Output type Switch contactsContact loading 120/220 VAC; 24 VDC @ 10 A; 125 VDC @ 50 mA

power requirements: 24 / 120 / 240 VDC @ 3 / 4 / 11 wattsPneumatic parameters

Protective gas supply instrument grade air or inert gasPressure requirement 80 - 120 psiSafe pressure Setpoint: 0.25" (6.35 mm)

Flow rate: 0.1 - 3.5 SCFH (2.8 - 99 l /hr)Operating conditions

Process conditionsCapacity and filtration 3.8 oz @ 40 µExchange pressure 3" - 5"Exchange flow rate 10 SCFM / 600 SCFH

(With regulator set to 60 psi min. during exchange)Exchange time 1 min / 2.5 ft3

Ambient conditionsAmbient temperature -29 ... 49 °C (-20.2 ... 120.2 °F)

Mechanical specificationsConnection type System supply port: 3/8" FPT

Enclosure supply fitting: 3/8" tube fittingEnclosure reference fitting: 1/4" tube fittingSwitch conduit port size: 1/2" FPT

Material Filter regulator body: zinc w/enamel finishRegulator handle &bowl: polycarbonateEnclosure pressure gauge: alum. w/enamel finishRapid Exchange®gauge: poly case and brass tubeTube fittings &valves: 316 ss forged bodyTubing: 316 ss 1/4" &3/8" .035 weldedSystem nameplate: silk screened Lexan® &ssFastener hardware: alum. &stainless steelMounting plate: 316 14 ga #3 brush ssEXP pressure switch body: anodized cast aluminumEnclosure warning nameplate: silk screened stainless steel

Mass 1003-LPS-* 5.4 kg (12 lb)1003-WPS* 7.7 kg (17 lb)

International approvalsFM approval Type Y

LPS: Class I, Division 1, Groups A, B, C, DWPS: Class I, Division 1, Groups C, DWPSA: Class I, Division 1, Groups A, B, C, DType ZLPS: Class I, Division 2, Groups A, B, C, DWPS: Class I, Division 2, Groups C, DWPSA: Class I, Division 2, Groups A, B, C, D

UL approvalcULus Type Y

LPS: Class I, Division 1, Groups A, B, C, DWPS: Class I, Division 1, Groups C, DWPSA: Class I, Division 1, Groups A, B, C, DType ZLPS: Class I, Division 2, Groups A, B, C, DWPS: Class I, Division 2, Groups C, DWPSA: Class I, Division 2, Groups A, B, C, D

Type Y &Z purge and pressurization system 1003Re

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File

nam

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2Germany: +49 621 776 2222Pepperl+Fuchs Group

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

USA: +1 330 486 0002 Singapore: +65 6779 9091www.pepperl-fuchs.com [email protected] [email protected]@de.pepperl-fuchs.com

Page 3: Type Y &Z purge and pressurization system 1003

Assembly

Type Y &Z purge and pressurization system 1003Re

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File

nam

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5642

2_en

g.pd

f

3Germany: +49 621 776 2222Pepperl+Fuchs Group

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

USA: +1 330 486 0002 Singapore: +65 6779 9091www.pepperl-fuchs.com [email protected] [email protected]@de.pepperl-fuchs.com

Page 4: Type Y &Z purge and pressurization system 1003

Relea

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21-01

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2_en

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1003

4Germany: +49 621 776 2222Pepperl+Fuchs GroupRefer to "General Notes Relating to Pepperl+Fuchs Product Information".

USA: +1 330 486 0002 Singapore: +65 6779 9091www.pepperl-fuchs.com [email protected] [email protected]@de.pepperl-fuchs.com

Type Y &Z purge and pressurization system

Assembly

Type Code

1 0 0 3 - L P S - C I - Y Z - L H - V X - 2 4 V D C

* Voltage24 VDC240 VAC120 VAC

Cooler indicator gaugeVX vortex

Mounting configurationLH vertical mount leftRH vertical mount rightTM horizontal mount topBM horizontal mount bottomWM wall mountFM frame mountPM panel mount (LPS style only)

System typeYZ Div 1 to Div 2; Div 2 to nonhazardous

Area classificationCl Class I area

System styleLPS less pressure switchWPS with pressure switch WPSA with pressure switch (120 VAC standard)

1003 series model number

* only for WPSA option

Additional Information

3/8" Supply Tubing

Supply Inlet FittingSC-6 or NC-6

1/4" Tubing Reference

Enclosure SupplyFiting EBC-6

Enclosure ReferenceFitting EFC-4

Warning NameplateEWN-1

System Mounting KitSMK-2

EPV-3-SA...Enclosure Protection Vent

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5Germany: +49 621 776 2222Pepperl+Fuchs GroupRefer to "General Notes Relating to Pepperl+Fuchs Product Information".

USA: +1 330 486 0002 Singapore: +65 6779 9091www.pepperl-fuchs.com [email protected] [email protected]@de.pepperl-fuchs.com

Type Y &Z purge and pressurization system

Dimensions

12 / 15

11.5 / 11.5

6 / 7.5

12 / 12

11.5 / 16.25

6 / 7.5

12 / 15

11.5 / 11.5

6 / 7.5

12 / 15

11.5 / 15.25

7.75 / 9.25

12 / 12

11.5 / 15.25

6 / 7.5

14 / 17

13.5 / 13.5

5.75 / 7.25

LH - left handLPS / WPS

Height

Width

Depth

LPS / WPS

Height

Width

Depth

RH - right hand TM - top mount

Overallsystem

dimensions

Dimensions in inches. Mounting dimensions available upon request.FM & PM panel cutout dimensions: LPS - 13 h x 12.5 w WPS - 16 h x 12.5 w.

Height & Width dimensions reflect mounting plate measurements.Depth dimension reflects overall measurement of system, including components.

BM - bottom mount WM - wall mount FM & PM - surface

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1003

6Germany: +49 621 776 2222Pepperl+Fuchs GroupRefer to "General Notes Relating to Pepperl+Fuchs Product Information".

USA: +1 330 486 0002 Singapore: +65 6779 9091www.pepperl-fuchs.com [email protected] [email protected]@de.pepperl-fuchs.com

Type Y &Z purge and pressurization systemSystem Accessories Connection fittings Part Description NC-6 1/4" ninety connector SC-6 1/4" straight connector EFC-4 1/4" flush connector EFC-6 3/8" flush connector EBC-6 3/8" bulkhead connector EPC-13 1" pipe connector Additional items Part Description SMK-2 Surface Mounting Kit (-LH-, -RH-, -TM-, -BM-, -WM- models SMK-8 Surface Mounting Kit (-FM-, -PM- models) EPSK-1 Explosion Proof Switch Kit (Class I areas) EPSK-1A Explosion Proof Switch Kit (Class I areas) GPSK-1 General-purpose Switch Kit (Class I areas) RAH Remote Alarm Horn RAB-1 Div. 1 Remote Alarm Beacon RAB-2 Div. 2 Remote Alarm Beacon LCK "L" style conduit fitting kit TCK "T" style conduit fitting kit Warning nameplates Part Description EWN-1 Class I enclosure warning ETW Enclosure temperature warning Installation & Operation Manual Part Description DOCT-1356 Installation and Operation Manual