sematype 1 sema type #1 max 12 bar. 1/2” sp 316ss. for non-polluted water. transducer flush...
TRANSCRIPT
Catalogue
April 2015
Great Quality and Great Value
Variable Speed Milk, Water, Vacuum and
Effluent Pump Controllers. Pre-Configured
Variable Speed Drives.
Sema Ltd.
2
Index
Description Page Number
Extended Warranty 3
Contact us 4
Sema Controller sizes 5
Milk Pump Controllers 6
Milk Pump Controller Accessories 7-8
Water Pump Controllers 9
Water pump Controller Accessories 10-11
Vacuum Pump Controllers 12
Vacuum Pump Controller Accessories 13
Effluent Pump Controllers 14-19
Variable Speed Drives 20
Sema Vacuum Gauges 21
Things that didn’t quite make it in time 22
3
Three
Year
Warranty!
As of the 31st of May 2015 all Sema Product is
covered by a…..
We don’t believe in small print so here are the terms:-
If you’ve already purchased a Sema product with a standard 12 month warranty this is now
automatically extended to 3 years from the original purchase date.
The only hardware not covered by the warranty are Sema type 1 Pressure and Vacuum
transducers. This is because these are an open transducer and can be damaged by objects
entering their orifice. For this reason they are restricted to a 12 month warranty.
Sema Type 2 Flush Diaphragm transducers are covered by the 3 year warranty .
You are still covered even if you leave the power on 24/7.
The only failures that aren’t covered by the warranty are those caused by severe power
surges, fire, physical damage or faulty wiring.
Our liability is limited to repair or replacement of the defective hardware.
This is a genuine warranty and we will not be going out of our way to find reasons to reject
a claim but we do recognise that this warranty is open to abuse and so the acceptance of a
claim must be at our discretion.
4
Contact Information
Sema Ltd
P.O. Box 374, Pukekohe 2340
16 Moloney Terrace, Pukekohe 2120
New Zealand
Phone Admin and Tech Support +64 9 3580800
Workshop +64 9 3580700
Fax +64 9 8010031
Email [email protected]
Website www.sema.co.nz
Andrea. Johnson. Production and Dispatch.
Mobile 027 939 6239
email [email protected]
Maurice. Coates. Technical Director
Mobile 027 939 6240
email [email protected]
5
Sema Controller Sizing:
Size 1 (W 188mm x H 260mm x D 187mm):
This size and configuration applies to all Sema controllers up
to and Including 4kw, whether single or three phase.
Size 2 (W 210mm x H 310mm x D 230mm):
This size and configuration applies to Sema controllers of
7.5kw
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Size 3:
The larger sizes of Sema Controllers have a separate
controller and variable speed drive. (The 22kw unit is
pictured). The controller plugs into the drive using the
supplied cable. It is not necessary to program the vari-
able speed drive. All programming is done through the
Sema controller which uses the same simple interface
as the smaller units. The controller measures 200 x
200 x 120 mm
6
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
+ +
Controller Float Level Probe Gland
Part Number Description
MPC1-410 230Vac 1 phase with 410mm float probe & gland
MPC1-500 230Vac 1 phase with 500mm float probe & gland
MPC1-585 230Vac 1 phase with 585mm float probe & gland
MPC3-410 400Vac 3 phase with 410mm float probe & gland
MPC3-500 400Vac 3 phase with 500mm float probe & gland
MPC3-585 400Vac 3 phase with 585mm float probe & gland
Individual Components
Part Number Description
MPC-1 230Vac Single Phase Controller
MPC-3 400Vac three phase controller
Float Float Level Probe, any length , 2 wire, 3 wire or 5 wire, without gland.
Gland Gland
Sema Ltd.
Milk Pump Controller Price List Complete Systems
7
Milk Pump Controller Accessories
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Simple and rugged! These remote switch stations are put together using a robust and waterproof high impact plastic box
with stainless steel screws securing the lid. The switch gear is all made by the auto-electrical giant ‘Narva’. They aren’t fancy or
pretty but they are built to last!
Part Number Description
Remote Pump
Out PB
Remote Pump Out Waterproof Push Button.
Part Number Description
Remote Milk/
Wash SW
Remote Milk/Wash Waterproof Toggle Switch.
Part Number Description
Remote Combi-
nation MW/PO
Remote Combination Pump Out and Milk/Wash switch.
Part Number Description
Wireless Re-
mote for MPC
Wireless remote control module for Milk Pump Controller. Includes 2 Remotes.
The Wireless remote control module for the MPC comes complete with two remotes. The module simply plugs into the expan-
sion port inside the terminal cover of the MPC. Button ‘A’ can be programmed to either start and stop the MPC or to switch it
between Milk and Wash modes. Button ‘B’ is a remote Pump Out button.
The WBX or Washbox has the same functionality as the Waikato wash system and is designed to enable Waikato Milk Pump
controllers to be easily replaced by the Sema MPC. It plugs into the expansion port of the MPC
Part Number Description
WBX Replacement for the Waikato wash system controller
8
Milk Pump Controller Accessories
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Float Level probe extension cables: The standard length for a float probe cable is around 3 meters. If you would like one
longer than that we will make a high quality and waterproof soldered and heat-shrunk spliced joint in the cable and extend it
to any length that you like up to 100 meters. The spliced joint is free all that you pay for is the cable.
Part Number Description
2 wire Ext. Extension for a 2 wire float level probe. Per Meter
3 wire Ext. Extension for a 3 wire float level probe. Per Meter
5 wire Ext. Extension for a 5 wire float level probe. Per Meter
All float level probes are available in either 2,3 or 5 wire. 3 wire is standard for all Sema controllers but 2 and 5 wire float
probes can also be supplied for the same cost as the standard float probe. If you are an OEM or dealer who likes to make his
own Milk Pump Controllers we will happily supply you with the float probe and gland to do it with.
9
Water Pump Controller Price List Complete Systems (4kw shown)
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
+
Controller Transducer
Sema Ltd.
Part Number Description
WPC1-2.2 230Vac single phase with transducer. 0.5 to 2.2kw
WPC3-2.2 400Vac three phase with transducer. 0.5 to 2.2kw
WPC3-4.0 400Vac three phase with transducer. 2.3 to 4.0kw
WPC3-7.5 400Vac three phase with transducer. 4.1 to 7.5kw
WPC3-15 400Vac three phase with transducer 7.6 to 15kw
WPC3-22 400Vac three phase with transducer. 15.1 to 22kw
Transducer Sema
Type 1
Sema Type #1 Max 12 bar. 1/2” BSP 316SS. For non-polluted water.
Transducer Flush
Diaphragm Sema
Type 2
Max 10 bar. 20 x 1.5mm metric thread. 316SS with flush diaphragm for green water or effluent applica-
tions.
Larger sizes, up to 250kw, are readily available. Please ask Sema for pricing and lead times.
10
Water Pump Controller Accessories
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Slave Drives: Any Sema Water Pump Controller may run any number of slave drives. Any of the VSD’s listed in the VSD
section can be configured, free of charge, to be a slave drive to a Sema WPC. These slave drives can either run at the same
speed as the Master or at a ratio which may be freely adjusted. The setup and configuration of the Slave VSD is a completely
free service, the interconnecting cables are also supplied free of charge, you pay only the price of a slave VSD.
Sema WPC3-2.2 VSD3-2.2 Slave Drive Dosing Pump being run
by the Slave Drive
Transducer extension cables: The standard length for a WPC Transducer cable is around 5 meters. If you would like
one longer than that we can fit a longer one of up to 100 meters. The first 5 meters will be free.
Part Number Description
Transducer Ex-
tension
Extension for a Water Pump Transducer Cable. Per Meter
11
Water Pump Controller Accessories Remote Switch Modules
Sometimes simple is good. These switches have a waterproof rubber boot and come mounted in a fully waterproof, high
impact plastic enclosure. They allow you to switch between the two pre-programmed pressure set-points in the WPC.
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Flow Controllers
With the addition of a flow sensor and a change in the software any Sema WPC can become a Sema Flow Pump Controller
(FPC)
Just as the Sema WPC controls pressure the Sema FPC allows you to enter a desired flow rate (in Litres per Minute) and the
FPC will alter the speed of the pump to keep that flow rate constant.
The price will be the cost of a WPC less the transducer plus the cost of a flow sensor. Typically Flow Sensors range from
around $800.00 up to around $2,500.00 depending on the size. We don’t expect these to be a high volume seller so only plan
to manufacture them on demand. Lead time will usually be around one week and we can usually get you the price of the flow
sensor overnight.
3/4” BSP Turbine Flow Sensors
Part Number Description
Remote Set-
point Selector
Remote Set-point Selector Waterproof Toggle Switch.
12
Vacuum Pump Controller Price List Complete Systems (22Kw shown)
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Part Number Description
VPC3-4.0 4kw Vacuum Pump Controller
VPS3-4.0 4kw VPC Slave
VPC3-7.5 7.5kw Vacuum Pump Controller
VPS3-7.5 7.5kw VPC Slave
VPC3-15 15kw Vacuum Pump Controller
VPS3-15 15kw VPC Slave
VPC3-22 22Kw Vacuum Pump Controller
VPS3-22 22kw VPC Slave
V Transducer 1/2” BSP 316SS 60Kpa Max
Bleed Optional air bleed 3/4” gate valve with intake filter
+ +
Variable Speed Drive Controller Transducer
Slave Drives: The VPS’s, which are highlighted in yellow in the table above, are Slave drives and are designed to be con-
nected to a VPC which acts as a Master. A single VPC can control any number of slave drives of any size. This is a very techni-
cally good and cost effective way of controlling multiple vacuum pump installations. Every VPS is pre-programmed and comes
with the necessary connecting cables making this a truly plug and play solution.
13
Vacuum Pump Controller Accessories Remote Switch Modules
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Transducer extension cables: The standard length for a VPC Transducer cable is around 10 meters. If you would like one
longer than that we can fit a longer one of up to 100 meters. The first 10 meters will be free.
Part Number Description
Remote Milk/
Wash SW
Remote Milk/Wash Waterproof Toggle Switch.
Part Number Description
Transducer Ex-
tension
Extension for a Vacuum Pump Transducer Cable. Per Meter
Part Number Description
K&N Off/Milk/
Wash Switch
Made for Sema by K&N. Remote Off/Milk/Wash Waterproof switch.
Sometimes simple is good. These switches have a waterproof rubber boot and come mounted in a fully waterproof, high
impact plastic enclosure. They allow you to switch the VPC between Milk and Wash modes
Made especially for Sema by the New Zealand based manufacturing arm of the German giant Kraus and Naimer these
switches come in a waterproof enclosure complete with gland ready to mount and wire.
14
Effluent Pump Controllers
EPC
This is our most basic model and our most popular. This is really just a pre-configured VSD that’s set up to run in speed control
mode. Depending on what you want the speed can either be adjusted via the up and down arrows on the VSD (which is how
we will set it up if you don’t ask for anything different) or it can be configured to have a selection of pre-set speeds which are
selectable by an external switch.
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
With the Milk, Water and Vacuum Pump controllers it’s been possible for us to design one unit that can adapt itself to any type
of installation. Because the types and configurations of effluent systems vary so widely we haven’t been able to use the one
size fits all approach. Instead we have had to come up with 4 distinctly different controller models. Please read the descriptions
below to determine which one best suits your needs. We only list and stock units up to 22kw but, as with the WPC’s, all mod-
els are readily available in sizes up to and including 250kw.
Part Number Description
EPC3-7.5 7.5kw 3phase IP66
Part Number Description
EPC3 –15 15kw 3phase IP55
EPC3—22 22kw 3 phase IP55
15
Effluent Pump Controllers EPCF
The ‘F’ stands for flow control. This is our second most popular model, it allows the user to enter a flow rate (in Mega Cubes
per Hour or MCH) which the EPCF will deliver whether the spreader is at the top of a hill in the farthest paddock or sitting in
the paddock next to the effluent pit.
The big advantage of this model are the power savings that are achieved by the pump only having to work as hard as it needs
to deliver the optimum flow rate to the spreader.
This unit also comes with these protections built in:
Run Dry Protection
Burst Pipe Protection
Maximum Run Time Protection
Blocked Pipe Protection
The disadvantage of this system is the cost. Unfortunately, because of the nature of effluent, the flow sensor is very specialised
and relatively expensive. The flow sensor is of a type called an ‘electromagnetic flow sensor’ and has a perfectly smooth bore
with nothing projecting into the effluent stream. Our flow sensors are available in either 230Vac or 24Vdc. They measure be-
tween 4 and 60 MCH (Mega Cubes per Hour)
An EPCF has 3 main parts:
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
+ +
The VSD The Sema Controller The Flow Sensor
16
Effluent Pump Controllers EPCF
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Part Number Description
EPCF3-7.5-24 7.5kw Effluent Pump Flow Controller c/w 24VDC Flow sensor.
EPCF3-7.5-230 7.5kw Effluent Pump Flow Controller c/w 230 VAC Flow sensor
EPCF3-15-24 15kw Effluent Pump Flow Controller c/w 24VDC Flow sensor
EPCF3-15-230 15kw Effluent Pump Flow Controller c/w 230 VAC Flow sensor
EPCF3-22-24 22kw Effluent Pump Flow Controller c/w 24VDC Flow sensor
EPCF3-22-230 22kw Effluent Pump Flow Controller c/w 230 VAC Flow sensor
17
Effluent Pump Controllers EPCP
The ‘P’ stands for pressure control. Controlling the pressure is critical when using a constant displacement pump such as a
Mono. The EPCP also provides these features:
Run Dry Protection
Burst Pipe Protection
Blocked Pipe Protection
Maximum Run Time Protection
The EPCP has 3 Main Components:
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
+ +
The VSD The Sema Controller The Pressure Transducer
Part Number Description
EPCP3-7.5 400Vac three phase with transducer. 7.5kw
EPCP3-15 400Vac three phase with transducer 15kw
EPCP3-22 400Vac three phase with transducer. 22kw
18
Effluent Pump Controllers EPCFP
The ‘FP’ stands for flow and pressure control . This is our premium system designed to provide the ultimate in control and pow-
er saving when using a constant displacement pump. It has these protections built in:
Run Dry Protection
Burst Pipe Protection
Blocked Pipe Protection
Maximum Run Time Protection
The EPCFP controls the flow rate unless the pressure nears the pipes maximum allowable pressure in which case it will revert
to pressure control to protect the pipe.
The EPCFP has 4 Main Components:
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
+ +
The VSD The Sema Controller The Pressure Transducer
+
The Flow Sensor
19
Effluent Pump Controllers EPCFP
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Part Number Description
EPCFP3-15-24 15kw Effluent Pump Flow Controller c/w 24VDC Flow sensor and Pressure Transducer
EPCFP3-15-230 15kw Effluent Pump Flow Controller c/w 230 VAC Flow sensor and Pressure Transducer
EPCFP3-22-24 22kw Effluent Pump Flow Controller c/w 24VDC Flow sensor and Pressure Transducer
EPCFP3-22-230 22kw Effluent Pump Flow Controller c/w 230 VAC Flow sensor and Pressure Transducer
20
Variable Speed Drives
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
Any of our stock models of variable speed drive may be ordered separately. As a free service we will configure the drive for
you to operate in any manner that you would like, install all necessary glands, give it a thorough operational test and send it
out ready to just bolt to the wall and run.
Part Number Description
VSD1-2.2 230Vac single phase 2.2kw IP66
VSD3-2.2 400Vac three phase 2.2kw IP66
VSD3-4.0 400Vac three phase 4.0kw IP66
VSD3-7.5 400Vac three phase 7.5kw IP66
VSD3-15 400Vac three phase 15kw IP55
VSD3-22 400Vac three phase 22kw IP55
Larger sizes, up to 250kw, are readily available. Please ask Sema for pricing and lead times.
21
Sema Vacuum Gauges
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
The SVG
Designed to be permanently mounted in a Cow Shed the SVG requires a 24VDC supply (ask us if you would like us to supply
one) It has a 6mm hose fitting for the Vacuum pickup and is supplied in a waterproof enclosure. If you’ve had a bad experience
with other Digital Vacuum Gauges don’t worry, this one is different, it’s built to last and is covered by our 3 year extended war-
ranty.
The Brick
Not your conventional shape for a hand-held vacuum tester The Brick is surprisingly comfortable to hold and use. No frills, no
bells and whistles just good honest ruggedness and usability. There is a waterproof toggle switch on the side to turn the unit on
and off and a 6mm hose fitting to connect to whatever you like. Uses 8 x AA batteries which should give around 24 hours of
continuous operation.
Part Number Description
SVG Sema Vacuum Gauge. Wired type.
Brick Sema Vacuum Gauge. Portable, Battery Powered.
22
Things that didn’t quite make it in Time!!
Maurice Coates
P.O. Box 374. Pukekohe Auckland 2340 New Zealand
Phone +64 9 3580800: Fax +64 9 801 0031: Mobile +64 27 939 6240
Email : [email protected]
www.sema.co.nz
Sema Ltd.
The PPC (Peristaltic Pump Controller)
I tried but I just couldn’t quite get this ready in time for this catalogue. The unit is fully developed and is currently being field
tested. I haven’t finalised the pricing yet but it should be good value and will probably come in a dual pump model as well. It
will probably also have a remote power supply which can be placed by a convenient power point while the unit itself can be
put where it’s most convenient to use.
The STG (Sema Temperature Gauge)
Based on the SVG on the previous page the STG will display temperature. Haven’t quite finalised pricing yet but it should be
similar to the SVG.