tyco thermal - seet system - unpriced offer
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GASCO Cover Letter Commercial Bid 06Oct2010-CCC.docx 1 of 2
October 6, 2010 SENT VIA E-MAIL
Attention: Mr. Abu El-Nil
Senior Procurement Dept. Manager Consolidated Contractors International Company Plants Engineering Department, CCC Yard – Corniche Road – Street No. 7 Mussafah Industrial Area – West 2 – Plot No. 2B P.O. Box No. 45014, Abu Dhabi, UAE
Reference: GASCO Habshan Sulphur Pipeline SEET
Tyco Thermal Controls Proposal 1-10-S5318-22634 Priced Commercial Offering for SEET System
Dear Mr. El-Nil: In conjunction with Tyco Thermal Controls’ (TYCO) technical proposal submitted to you on August 24, 2010, we are pleased to submit this priced commercial proposal for Heat Management System (HMS) Supply for the Habshan Sulphur Station and pipeline project for GASCO. This commercial proposal is based on the Scope of Work presented herein and any further requirements given to us during meetings with TYCO personnel thereafter. Please refer to the detailed Scope of Supply Matrix for the proposed products and services offered in our proposal. As you are aware, Tyco Thermal Controls has been involved in various development stages of this project and was recommended as the most qualified company to undertake the SEET (Skin Effect Electric Trace) project. Tender documents have established several stringent design conditions to make the proposed pipeline more reliable and safe. These requirements include:
SEET system operating voltage (maximum 2,000V.) Sulphur flow assurance capability at minimum pipeline flow conditions Upset pipe temperature conditions (232C ) for thermal insulation design and pipe
design. Sulphur re-melt program and strategy Fibre optic based independent distributed temperature monitoring system Requirement for pre-insulated piping system to assure homogenous thermal
profile along the entire pipeline
As stated in our previous technical proposal, we believe TYCO is the only company with experience in incorporating all these critical design features in past projects. We have successfully implemented all these requirements for the last two major sulphur projects – CNRL pipeline in Canada; Qatargas CSP pipeline in Ras Laffan, Qatar. No other company has the experience in bundling the technologies or incorporating the design features specified in the GASCO documents. In addition we have incorporated several unique features to enhance the
Habshan Sulphur Pipelines SEET October 6, 2010
GASCO Cover Letter Commercial Bid 06Oct2010-CCC.docx 2 of 2
installation and performance of the FO based distributed temperature sensing system. Our re-melt strategy includes features considered to be proprietary to TYCO. Our commercial offer includes three priced options for an E/P scope of work and two options for an EPC scope of work. We have included our proprietary (U.S. patent pending) hybrid composite insulation system for sulphur pipelines in two of these options, We understand that a homogenous thermal profile is a critical performance criteria for the insulated sulphur pipelines. Our offer includes pre-insulated piping supply as part of our Lump Sum price to achieve this requirement. In addition, we would like to offer various types engineered “thermally isolated” pipe supports, based on pipe stress calculation data and other pipeline design details to be furnished by you at a later date.
We hope our extensive experience in the design and implementation of heated sulphur pipelines, our ability to incorporate technologies, and the superior performance of our past projects will be favourably considered in evaluating our bid. We look forward to an opportunity to discuss our commercial proposal with you and offer further clarification, if necessary. Thank you for giving us this opportunity to work with you, and your interest in the products and services offered by TYCO. Best Regards, Franco Chakkalakal Vincent Amy Global Director - SEET Technology Head of Sales ME- India Tyco Thermal Controls Tyco Thermal Controls, UAE
Commercial Proposal
For
Habshan Sulphur Pipelines Skin Effect Electric Traced
(SEET) System
GASCO PROJECT No. 5264 Tyco Thermal Controls Proposal # 1-10-S5318-22695
Rev. 0, October 5, 2010
Proprietary & Confidential
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 2 of 47Company Confidential - DO NOT COPY
TABLE OF CONTENTS
1.� EXECUTIVE SUMMARY ......................................................................................................... 3�
2.� BASIS FOR BID ...................................................................................................................... 6�
3.� SCOPE OF SUPPLY ............................................................................................................. 10�
4.� PRE-INSULATED PIPE – DESIGN & SUPPLY .................................................................... 25�
5.� CONSTRUCTION AND FIELD SERVICES ........................................................................... 27�
6.� SEET SYSTEM WARRANTY ................................................................................................ 33�
7.� THERMALLY ISOLATED PIPE SUPPORTS – DESIGN & SUPPLY .................................... 34�
8.� TECHNICAL CLARIFICATIONS / DEVIATIONS ................................................................... 36�
9.� COMMERCIAL CLARIFICATIONS ....................................................................................... 41�
10.� PRICE BID ............................................................................................................................. 42�
ATTACHMENTS:
Attachment 1 – SEET System Layout Sketches Attachment 2 – SEET Preliminary E/P and EPC Schedules Attachment 3 – Inspection Test Plan (ITP) for Pre-manufactured Pipe Spools Attachment 4 – Field Services Rate Sheet Attachment 5 – SEET Field Construction Organizational Chart
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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1. EXECUTIVE SUMMARY
Tyco Thermal Controls has prepared this commercial proposal based on FEED documents and additional requirements supplied by the EPC contractor (CONTRACTOR), and our detailed technical proposal submitted to you earlier. We have attempted to offer a proposal that is in full compliance with the scope of supply stated in the FEED documents (GASCO 13526701-A.1 – General Project Description; Section A.1.7) and also based on specific requests communicated by you.
The summary table below is included for your easy reference and evaluation. Refer to Section 10 for pricing.
Table 1 – Summary of Commercial Offerings
ITEM#
E/P or
EPCTHERMAL INSULATION SYSTEM DESCRIPTION /
SCOPE COMMENTS
BASE BID E/P
Pre-insulated Composite- Inner layer: Expanded Perlite - Outer layer: Hi-temp polyurethane foam- Outer Jacket: Extruded HDPE - Mechanical protection: Aluminum (field installed)
Design, Engineering & Supply of SEET, FO, Pre-insulated piping system; field Quality Assurance Inspection; Pre-commissioning; Commissioning
Field Services are offered on a Daily Rate basis, as construction schedule is not available at this time.
ALTER- NATE
#1 E/P
Multi-layer Factory Installed Nanogel- All insulation layers: Nanogel technology - Outer Jacket: Extruded HDPE - Mechanical protection: Aluminum (field installed)
Same as Base Bid described above, except thermal insulation material will be factory installed Nanogel material
Nanogel insulation will require insulated pipe supports for the entire pipeline
ALTER- NATE
#2 E/P
Pre-insulated Hybrid Composite -(PROPRIETARY)- Inner layer: Expanded Perlite / high density Mineral Wool - Outer layer: Hi-temp polyurethane foam- Outer Jacket: Extruded HDPE - Mechanical protection: Aluminum (field installed)
Same as Base Bid described above, except with proprietary hybrid composite insulation described in Section 2 of this proposal.
Most cost-effective E/P proposal, with proprietary composite insulation
ALTER- NATE
#3 EPC
Pre-insulated Composite - Inner layer: Expanded Perlite - Outer layer: Hi-temp polyurethane foam- Outer Jacket: Extruded HDPE - Mechanical protection: Aluminum (field installed)
Includes all items described in Base Bid proposal and field installation of these materials as described in this proposal
This EPC proposal offers a "Warm Pipe Warranty" and single source responsibility
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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ITEM#
E/P or
EPCTHERMAL INSULATION SYSTEM DESCRIPTION /
SCOPE COMMENTS
ALTER- NATE
#4 EPC
Pre-insulated Hybrid Composite - (PROPRIETARY)- Inner layer: Expanded Perlite / High density Mineral Wool - Outer layer: Hi-temp polyurethane foam- Outer Jacket: Extruded HDPE - Mechanical protection: Aluminum (field installed)
Scope of Work as stated above for Alternate #3, except the insulation system will be hybrid composite described in Section 2 of this proposal.
Most cost-effective single source EPC proposal for the complete SEET system
SPAREPARTS EPC N/A
As per Spare Parts List included in the proposal
For 2-year OperationalSpares
PIPESUP-
PORTS SUP-PLY N/A
Several types of engineered pipe supports
Unit Rates will be given upon sup-ply of pipe stress calculations from EPC contractor
We have offered both E/P and EPC proposals for your consideration. While our E/P supply offer includes all SEET components and field quality assurance inspection requirements, our EPC proposal not only includes high quality SEET system components successfully proven in the Middle East environment, but it also offers a single source responsibility for the complete installed SEET system. Our EPC offer includes a full “Warm Pipe Warranty” for the sulphur pipeline. As we highlighted in our Technical Proposal, there are several special design requirements incorporated in the FEED documents to enhance the safety and reliability of the SEET system for this critical sulphur pipeline. These special requirements include:
a) Limitation of maximum operating voltage of the SEET circuits to 2,000V (GASCO document no. RP-5264-X044-PL-016)
b) SEET design flow assurance at minimum flow conditions during failure of both SEET circuits in a pipe segment (GASCO doc. no RP-5264-X044-PL-017)
c) Thermal insulation system design to meet 232°C upset pipe temperature (GASCO document no. SP-5264-X044-PL-007)
d) 300°C rated fiber optic based distributed temperature sensing system (GASCO document no. RP-5264-X044-PL-017)
e) Design of the SEET system with capability for re-melt time less than 100 hours (GASCO document no. RP-5264-X044-PL-017)
Tyco confirms that our design and material meets or exceeds these requirements.
This proposal also includes a project execution schedule for the SEET / Fiber Optic system for your evaluation and reference. We have developed this schedule based on our experience in successfully completing the 35 km CSP sulphur pipeline project for Qatargas. However we realize that this SEET installation schedule must meet your overall project execution schedule and are ready to modify the proposed schedule to meet your requirements, if needed.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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This proposal is prepared based on our experience in executing single source, turnkey Heat Management System projects around the globe in the past 25 years. In addition, we wish to highlight our experience as the only company to execute SEET systems for sulphur pipelines with a fiber optic based Distributed Temperature Sensing (DTS) system which will result in a SEET system that will meet and exceed your expectations for the on-time completion and superior system performance.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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2. BASIS FOR BID
A. Basis for SEET Design and Commercial Proposal
Pipeline design information and SEET performance criteria were selected from this project’s FEED documents and can be found in TYCO’s technical proposal, which was submitted previously. In addition, our commercial proposal is based on the sulphur pipeline quantities listed herein, along with the technical clarifications that are included.
Below are the descriptions of three different insulation systems offered for the project. These systems are specified to be pre-insulated in a factory setting per the FEED documents.
B. Pre-insulated Composite (BASE BID & ALTERNATE #3)
This insulation system includes the following layers:
� Expanded Perlite inner layer � High temperature Polyurethane Foam (PUF) outer layer
Refer to pipe cross section and thermal insulation details described below and Bill of Materials shown in the Scope of Supply section of this proposal.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Table 2 – Design Summary
8” Sulphur 12” Sulphur
Service: Liquid Sulphur Liquid Sulphur
From / To: Habshan 1-4 to 5 Habshan 5 to Station
Thermal Insulation type Multi layer-Pre-insulated Multi-layer Pre-insulated
Inner layer / thickness Expanded Perlite / 88 mm (3.5”)
Expanded Perlite / 76 mm (3.0”)
Outer layer / thickness High temperature foam / 88 mm (3.5”)
Hi temperature foam / 63 mm (2.5”)
Heat loss 41.1 watts per meter 59.6 watts per meter
C. Multi-layer Factory Installed Nanogel (ALTERNATE #1)
This insulation system includes the following layers:
� Multiple layers of Nanogel technology
Refer to pipe cross section and thermal insulation details described below and Bill of Materials shown in the Scope of Supply section of this proposal.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Table 3 – Design Summary
D. Pre-insulated Hybrid Composite (ALTERNATE #2 & #4)
(CONFIDENTIAL & PROPRIETARY)This insulation system includes the following layers:
� Expanded Perlite / High density Mineral Wool inner layer � High temperature Polyurethane Foam (PUF) outer layer
Refer to pipe cross section and thermal insulation details described below and Bill of Materials shown in the Scope of Supply section of this proposal.
8” Sulphur 12” Sulphur
Service: Liquid Sulphur Liquid Sulphur
From / To: Habshan 1-4 to 5 Habshan 5 to Station
Thermal Insulation type Multi layer-Pre-insulated Multi-layer Pre-insulated
Inner layer / thickness Nanogel / 30 mm (1.18”)
Nanogel / 30 mm (1.18”)
Outer layer/ thickness Nanogel / 20 mm (0.79”)
Nanogel / 20 mm (0.79”)
Heat loss 38.6 watts per meter 53.2 watts per meter
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Table 4 – Design Summary
8” Sulphur 12” Sulphur
Service: Liquid Sulphur Liquid Sulphur
From / To: Habshan 1-4 to 5 Habshan 5 to Station
Thermal Insulation type Multi layer-Pre-insulated Multi-layer Pre-insulated
Inner layer / thickness Expanded Perlite & Min. Wool / 76 mm (3.0”)
Expanded Perlite & Min. Wool / 63 mm (2.5”)
Outer layer / thickness High temperature foam / 63 mm (2.5”)
High temperature foam / 50 mm (2.0”)
Heat loss 40.3 watts per meter 59.9 watts per meter
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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3. SCOPE OF SUPPLY
A. Scope of Supply
TYCO’s Commercial Proposal includes two types of Scope of Supply offerings, as stated below:
1. E/P proposals for supply of SEET system design, engineering, supply and field Quality Assurance inspection activities for the project, as listed in the Scope of Supply Matrix. Three E/P proposals are offered:
� E/P proposal with composite pre-insulated piping system with Expanded Perlite inner layer and high temperature foam outer layer
� E/P proposal with nanotechnology based pre-insulated thermal insulation system � E/P proposal with a hybrid composite pre-insulated piping system with Expanded
Perlite / high density Mineral Wool inner layer and high temperature foam outer layer
2. EPC proposals for single source responsibility for design, engineering, supply, installation and quality control, testing and pre-commissioning of the SEET system, as listed in the Scope of Supply Matrix. Two EPC Single source turnkey SEET system proposals are offered, as identified below:
� EPC proposal for a turnkey, single source responsibility system with composite pre-insulated piping system of Expanded Perlite inner layer and high temperature foam outer layer
� EPC proposal for a turnkey, single source responsibility system with hybrid composite pre-insulated piping system of Expanded Perlite / high density Mineral Wool inner layer and high temperature foam outer layer
B. Scope Of Supply Matrix For E/P Proposals
The following matrix describes in detail the responsibilities by TYCO in our E/P commercial bids.
Table 5 – Detailed Scope of Supply Matrix for E/P Offerings
LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
A Engineering 1 SEET Design Engineering D 2 SEET Specifications D 3 SEET Thermal Insulation Specifications D
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
4 Fiber Optic (F.O.) Design Engineering D 5 F.O. Specifications D 6 SEET Equipment Specifications D 7 Finite Element Analysis (FEA) D 8 Transient Finite Element Analysis D
9 Sulphur Heatup / Cooldown / Remelt Calculations D
10 SEET Sulphur Remelt Procedure for Operations D
11 Sulphur Pipeline Design D 12 Sulphur Pipeline grounding design D
13 Sulphur Pipe Stress Analysis, (incl. deflections) D
14 Insulation Recommendations at High Movement Locations D
15 SEET & FO Tube Welding Spec. D 16 SEET Pipe Spool Fabrication Drawings D B SEET System & Equipment
1 SEET 1" Heat Tube Supply (for Sulphur pipeline) D I S
2 SEET Power Connection / End Boxes D S I
3 SEET Transition Boxes for Power Wiring to P.C. Boxes D S I
4 SEET Pull/Splice Boxes D S I
5 SEET 1" Tube Couplings / Guides - Field Welded @ Pipe Joints D S I
6 Low Pressure Air Testing of Welded 1" SEET Tube at Site D S / I
7 SEET RTD Temperature Sensor D S I
8 SEET Wire between SEET Panel & Power Connections on Pipe D / S / I
9 SEET RTD Wire between SEET Panel & RTDs on Pipe D / S / I
10 SEET Wire Splice Kits D S I 11 SEET Transformers, Scott-T, Oil-filled D S I
12 SEET Switchgear & Control Panels w/ PLC - set equipment D S I
13 Interconnect Wiring between SEET Transformer & Panel D / S / I
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
14 Hardware For Wire Terminations (cable glands) D / S / I
15 Interconnecting Communications to DCS D / S / I
16 Indoor Location for SEET Control Panels D / S / I
C FO Temperature Monitoring System
1 Fiber Optic 1" Tube Supply (for Sulphur pipeline) D I S
2 Fiber Optic Pull Boxes D S I 3 Fiber Optic 1" Tube Coupling / Guides D S I
4 Low Pressure Air Testing of Welded 1" F.O. Tube at Site D S / I
5 Fiber Optic Sensing Cable on Pipeline D S I 6 Fiber Optic Transit Cable D S I 7 F.O. Transit Cable / Fiber Splice Box D S I 8 Fiber Optic DTS Cabinet D S I
9 Customized Graphical User Interface (GUI) for DTS D S I
10 Fiber Optic Strain Monitoring System D / S / I 11 Power to F.O. DTS Cabinet D / S / I 12 Indoor Location for DTS Cabinet D / S / I
13 Interconnecting Communications to DCS D / S / I
D Pre-Fabricated Pipe for SEET 1 Carrier Pipe - Supply S 2 Carrier Pipe Bends and Elbows S
3 Carrier Pipe End Preparation for Field Welds - bevel D S / I
4 Carrier Pipe Surface Prep. / Painting - Shop S / I D
5 Butt Welding of Carrier Pipe in Field D / S / I
6 Carrier Pipe Surface Prep. / Painting @ Joints - Field D / S / I
7 Carrier Pipe Non-destructive Testing D / S / I 8 Carrier Pipe Hydrotest D / S / I
9 SEET & F.O. Component Welding to Pipe in Shop - (see B & C above) I
10 Thermal Insulation w/ Polymer Jacket - D S / I
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 13 of 47Company Confidential - DO NOT COPY
LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
Shop
11 SEET 1" Heat Tube Welding of Couplings @ Field Joints D S / I
12 Fiber Optic 1" Tube Welding of Couplings @ Field Joints D S / I
13 Thermal Insulation @ Field Joints D S I
14 Thermal Insulation w/ Polymer Jacket @ Field Bends D / S / I
15 Pre-Insulation (Shop) Quality Control / Quality Assurance D / S / I
16 Pipe - Aluminum Outer Cladding D S I
17 Aluminum Outer Cladding @ Field Joints D S I
18 Aluminum Outer Cladding @ Bends D S / I 19 Required Insulation Testing D / S / I
20 Field Insul. Quality Control / Quality Assurance S / I D
21 High Temp. RTV Sealant at Insul. Cladding Seams - Field D / S / I
22 Self-adhesive Electric Trace Labels for Pipe Cladding D S I
23 Schedule Delivery of Pipe Spools to Meet Construction Needs D / S / I
24 Freight, Shipment and Logistical Support of Pipe Spools to Location D S / I
E Pre-Commissioning & Startup (per Daily Rates) 1 SEET Pre-commissioning D S 2 Fiber Optic DTS Pre-commissioning D S
3 Start-up Assistance (sulphur introduction) D S
4 SEET Operations & Maintenance Training D S
5 Fiber Optic Operations & Maintenance Training D S
6 Sulphur Re-melt Test D S 7 SEET and Fiber Optic O&M Manuals D S F Thermally Isolated Pipe Supports & Anchors 1 Pipe Support Specifications D
2 Pipe Support vs. Insulation Deflection Load Testing D / S / I
3 Thermally Isolated Pipe Support Design D / S / I
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
& Supply
4 Thermally Isolated Pipe Anchor Design & Supply D / S / I
G Auxiliary Items 1 Substation Buildings D / S / I 2 All Civil Work D / S / I 3 Non-SEET Electrical Equipment D / S / I 4 Heating for Non-SEET items D / S / I 5 Power Supply to SEET Transformers D / S / I 6 Power Supply to F.O. DTS D / S / I
7 Fiber Communication between F.O. DTS Stations along Pipeline D / S / I
8 Communication / Control Wiring Between DCS and SEET Panels D / S / I
H SEET Home Office Support 1 Project Management D S 2 Project Controls - Cost & Scheduling D S 3 Status RE/Porting D S 4 Material & Equipment Logistical Support D S I SEET / F.O. Construction Quality Assurance Inspection
1 Preparation of SEET / F.O. Quality Control Program D / S
2 SEET / F.O. Quality Assurance Inspection (per Daily Rates) D S
3 J Freight & Shipping - SEET Materials and Equipment 1 Export packaging and crating D S 2 Freight to jobsite S 3
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C. Bill Of Materials for E/P projects
Below is a preliminary Bill of Materials to be supplied by TYCO for the project; this will be finalized upon completion of engineering design of the SEET and Fiber Optic systems. This Bill of Materials is the quantitative basis for TYCO’s commercial offering.
TABLE 6 – Preliminary Bill of Materials for SEET System
QTY UNIT ITEM / DESCRIPTION
1) SEET System:151,600 meter SEET Wire, 250°C, 2500V 12,404 each SEET Coupling, 1" 12,404 each SEET Heat Tube Guide, 1"
2,486 each SEET Pull Box, 1" 305 each SEET Wire Splice Kits
64 each SEET Power Connection Box, 316 S.S. 64 each SEET Transition Box, 316 S.S. 64 each SEET End Termination Box, 316 S.S. 1 lot SEET Accessories (Tools for Construction)
2) F.O. Temp. Monitoring System:75,800 meter Fiber Optic Sensing Cable
2,000 meter Fiber Optic Transit Cable 1,242 each Fiber Optic Pull Box, 1"
112 each Fiber Optic Cable Splice Box, 316 S.S. 6,202 each Fiber Optic Tube Coupling, 1" 6,202 each Fiber Optic Tube Guide, 1"
3 each Fiber Optic DTS Unit in Free-standing Cabinet 3) SEET Electrical Equipment:
32 each SEET Transformer, 450kVA, Scott-T, Oil-filled 32 each SEET Switchgear & Control Panel w/ PLC
192 each SEET RTD temperature Sensor 3,200 meter SEET Transformer to Panel Power Cabling 4,800 meter SEET Panel to Connection Box Power Cabling
14,400 meter SEET Control (RTD) Cabling 4) SEET & F.O. Pre-commissioning, Start-up & Training: (Per Daily Rates)
32 circuits SEET Pre-commissioning 3 DTS units Fiber Optic DTS Pre-commissioning 4 pipelines Start-up Assistance (Sulphur introduction) 2 sessions SEET & Fiber Optic Operations & Maintenance Training 1 lot SEET / FO Installation & Testing Tools
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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QTY UNIT ITEM / DESCRIPTION
1 lot Spare Parts for Commissioning/Start-up and 2-yr. Operations
5) Engineering (preliminary):1 ea Master Document Register (MDR) 2 ea FEA Analysis 2 ea Transient FEA Analysis 1 ea Heat Loss Calculation RE/Port 1 ea Thermal Insulation Optimization RE/Port 1 ea Heat-up/Cool-down Calculation RE/Port 1 ea Re-melt Analysis and Re-melt Procedure RE/Port 1 ea Re-melt Test Run Procedure 1 ea SEET Calculation RE/Port
N/A ea Pipe Spool Details N/A ea Pipe Spool Layout Drawings
32 ea Single Line Diagrams 400 ea SEET Zone Drawing 160 ea Fiber Optic Zone Drawings 320 ea Panel Drawings
96 ea Transformer Drawings 50 ea Power Distribution & Controls Drawings 12 ea Electrical Details 20 ea Fiber Optic DTS Cabinet Drawings 50 ea General Drawing and Details (Schedules, Block Diagrams, etc.) 32 ea SEET Control Panel PLC Configuration & IO Table
10 ea SEET & FO Operation & Maintenance Manual 1 ea SEET & FO Project Bill of Materials 1 ea SEET & FO Spare-Parts List (Commissioning & 2-yr Operations)
TABLE 7 – Pre-insulated Pipe Bill of Materials for E/P Offerings
QTY UNIT ITEM / DESCRIPTION
1) SEET Prefabricated & Pre-insulated Pipe:0 meter SEET 1" Heat Tube, (supplied by others) 0 meter FO 1" Tube, (supplied by others)
151,600 meter SEET 1" Heat Tube Welding - Shop 75,800 meter FO 1" Tube Welding - Shop
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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QTY UNIT ITEM / DESCRIPTION
2,456 each SEET Pull Box / Power Conn. Box / Term. Box Welding - Shop 1,308 each FO Pull & Splice Box Welding - Shop
28,800 meter 8" Pipe, Thermal Insulation w/ Polymer Jacket - Shop 47,000 meter 12" Pipe, Thermal Insulation w/ Polymer Jacket - Shop
0 each SEET 1" Heat Tube Welding - Field Joints 0 each FO 1" Tube Welding - Field Joints
2,400 each 8" Pipe, Thermal Insulation w/ Polymer Jacket - Field Joints 3,920 each 12" Pipe, Thermal Insulation w/ Polymer Jacket - Field Joints
0 each 8" Pipe, Thermal Insulation w/ Polymer Jacket - Elbows 0 each 12" Pipe, Thermal Insulation w/ Polymer Jacket - Elbows
28,800 meter 8" Pipe, Aluminum Outer Jacket - Field 47,000 meter 12" Pipe, Aluminum Outer Jacket - Field
NOTE: Carrier pipe and heat tube and FO tube is supplied by others.
D. Engineering
The engineering deliverables listed previously should be considered “preliminary” and are based on TYCO’s past experience for a SEET system utilizing pre-insulated piping. A final MasterDocuments Register will be prepared once TYCO’s project role is established and prior to final contract signing with CONTRACTOR.
E. Scope Of Supply Matrix For EPC Proposals
The following matrix describes in detail the responsibilities by TYCO in our EPC commercial bids.
Table 8 – Detailed Scope of Supply Matrix for EPC Offerings
LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
A Engineering 1 SEET Design Engineering D 2 SEET Specifications D 3 SEET Thermal Insulation Specifications D 4 Fiber Optic (F.O.) Design Engineering D
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 18 of 47Company Confidential - DO NOT COPY
LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
5 F.O. Specifications D 6 SEET Equipment Specifications D 7 Finite Element Analysis (FEA) D 8 Transient Finite Element Analysis D
9 Sulphur Heatup / Cooldown / Remelt Calculations D
10 SEET Sulphur Remelt Procedure for Operations D
11 Sulphur Pipeline Design D 12 Sulphur Pipeline grounding design D
13 Sulphur Pipe Stress Analysis, (incl. deflections) D
14 Insulation Recommendations at High Movement Locations D
15 SEET & FO Tube Welding Spec. D 16 SEET Pipe Spool Fabrication Drawings D B SEET System & Equipment
1 SEET 1" Heat Tube Supply (for Sulphur pipeline) D I S
2 SEET Power Connection / End Boxes D S I
3 SEET Transition Boxes for Power Wiring to P.C. Boxes D S I
4 SEET Pull/Splice Boxes D S I
5 SEET 1" Tube Couplings / Guides - Field Welded @ Pipe Joints D S I
6 Low Pressure Air Testing of Welded 1" SEET Tube at Site D S / I
7 SEET RTD Temperature Sensor D S I
8 SEET Wire between SEET Panel & Power Connections on Pipe D S I
9 SEET RTD Wire between SEET Panel & RTDs on Pipe D S I
10 SEET Wire Splice Kits D S I
11 SEET Transformers, Scott-T, Oil-filled - set equipment D S I
12 SEET Switchgear & Control Panels w/ PLC - set equipment D S I
13 Interconnect Wiring between SEET Transformer & Panel D S I
14 Hardware For Wire Terminations (cable glands) D S I
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 19 of 47Company Confidential - DO NOT COPY
LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
15 Interconnecting Communications to DCS D / S / I 16 Indoor Location for SEET Control Panels D / S / I C FO Temperature Monitoring System
1 Fiber Optic 1" Tube Supply (for Sulphur pipeline) D I S
2 Fiber Optic Pull Boxes D S I
3 Fiber Optic 1" Tube Coupling / Guides - Field Welded @ Pipe Joints D S I
4 Low Pressure Air Testing of Welded 1" F.O. Tube at Site D S / I
5 Fiber Optic Sensing Cable on Pipeline D S I 6 Fiber Optic Transit Cable D S I 7 F.O. Transit Cable / Fiber Splice Box D S I 8 Fiber Optic DTS Cabinet - Set Panel D S I
9 Customized Graphical User Interface (GUI) for DTS D S I
10 Fiber Optic Strain Monitoring System D / S / I 11 Power to F.O. DTS Cabinet D / S / I 12 Indoor Location for DTS Cabinet D / S / I 13 Interconnecting Communications to DCS D / S / I D Pre-Fabricated Pipe for SEET 1 Carrier Pipe - supply S
2 Carrier Pipe Bends and Elbows - supply Notincl. S
3 Carrier Pipe End Preparation for Field Welds - bevel D S / I
4 Carrier Pipe Surface Prep. / Painting - Shop S / I D 5 Butt Welding of Carrier Pipe in Field D / S / I
6 Carrier Pipe Surface Prep. / Painting @ Joints - Field D / S / I
7 Carrier Pipe Non-destructive Testing D / S / I 8 Carrier Pipe Hydrotest D / S / I
9 SEET & F.O. Component Welding to Pipe in Shop - (see B & C above) I
10 Thermal Insulation w/ Polymer Jacket - Shop D S / I
11 SEET 1" Heat Tube Welding of Couplings @ Field Joints - Field D S / I
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
12 Fiber Optic 1" Tube Welding of Couplings @ Field Joints - Field D S / I
13 Thermal Insulation @ Field Joints - Field D I S 14 Thermal Insulation @ Field Bends - Field D / S / I
15 Pre-Insulation (Shop) Quality Control / Quality Assurance D / S / I
16 Aluminum Outer Cladding - Straight Pipe D I S 17 Aluminum Outer Cladding @ Field Joints D I S 18 Aluminum Outer Cladding @ Bends D S / I 19 Required Insulation Testing D / S / I
20 Field Insul. Quality Control / Quality Assurance D S I
21 High Temp. RTV Sealant at Insul. Cladding Seams - Field D / S / I
22 Self-adhesive Electric Trace Labels for Pipe Cladding D S I
23 Schedule Delivery of Pipe Spools to Meet Construction Needs D / S / I
24 Freight, Shipment and Logistical Support of Pipe Spools to Location D S / I
E Pre-Commissioning & Startup (per Daily Rates)
1 SEET Pre-commissioning,(included in L.S.) D S I
2 Fiber Optic DTS Pre-commissioning, (included in L.S.) D S I
3 Start-up Assistance (sulphur introduction) D S 4 SEET Operations & Maintenance Training D S
5 Fiber Optic Operations & Maintenance Training D S
6 Sulphur Re-melt Test D S 7 SEET and Fiber Optic O&M Manuals D S F Thermally Isolated Pipe Supports & Anchors 1 Pipe Support Specifications D
2 Pipe Support vs. Insulation Deflection Load Testing D / S / I
3 Thermally Isolated Pipe Support Design & Supply D / S / I
4 Thermally Isolated Pipe Anchor Design & Supply D / S / I
G Auxiliary Items
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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LEGEND: D = DESIGN S = SUPPLY I = INSTALL
TYCO THERMAL CONTROLS
OTHER RESPONSIBLE
PARTIES
TASK (Description of Scope Item)
DES
IGN
SUPP
LY
INST
ALL
PRE-
INSU
LATE
DPI
PE M
FGR
.
GA
SCO
EPC
CO
NTR
AC
TOR
1 Substation Buildings D / S / I 2 All Civil Work D / S / I 3 Non-SEET Electrical Equipment D / S / I 4 Heating for Non-SEET items D / S / I 5 Power Supply to SEET Transformers D / S / I 6 Power Supply to F.O. DTS D / S / I
7 Fiber Communication between F.O. DTS Stations along Pipeline D / S / I
8 Communication / Control Wiring Between DCS and SEET Panels D / S / I
H SEET Home Office Support 1 Project Management D S 2 Project Controls - Cost & Scheduling D S 3 Status RE/Porting D S 4 Material & Equipment Logistical Support D S I SEET/ F.O. Construction Quality Assurance Inspection
1 Preparation of SEET / F.O. Quality Control Program D S
2 SEET / F.O. Quality Assurance Inspection D S 3 J Freight & Shipping - SEET Materials and Equipment 1 Export packaging and crating D S 2 Freight to jobsite S 3
F. Bill Of Materials for EPC projects
Below is a preliminary Bill of Materials to be supplied by TYCO for the project; this will be finalized upon completion of engineering design of the SEET and Fiber Optic systems. This Bill of Materials is the quantitative basis for TYCO’s commercial offerings.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 22 of 47Company Confidential - DO NOT COPY
TABLE 9 – Preliminary Bill of Materials for SEET System
QTY UNIT ITEM / DESCRIPTION
1) SEET System:151,600 meter SEET Wire, 250°C, 2500V 12,404 each SEET Coupling, 1" 12,404 each SEET Heat Tube Guide, 1"
2,486 each SEET Pull Box, 1" 305 each SEET Wire Splice Kits
64 each SEET Power Connection Box, 316 S.S. 64 each SEET Transition Box, 316 S.S. 64 each SEET End Termination Box, 316 S.S. 1 lot SEET Accessories (Tools for Construction)
2) F.O. Temp. Monitoring System:75,800 meter Fiber Optic Sensing Cable
2,000 meter Fiber Optic Transit Cable 1,242 each Fiber Optic Pull Box, 1"
112 each Fiber Optic Cable Splice Box, 316 S.S. 6,202 each Fiber Optic Tube Coupling, 1" 6,202 each Fiber Optic Tube Guide, 1"
3 each Fiber Optic DTS Unit in Free-standing Cabinet 3) SEET Electrical Equipment:
32 each SEET Transformer, 450kVA, Scott-T, Oil-filled 32 each SEET Switchgear & Control Panel w/ PLC
192 each SEET RTD temperature Sensor 3,200 meter SEET Transformer to Panel Power Cabling 4,800 meter SEET Panel to Connection Box Power Cabling
14,400 meter SEET Control (RTD) Cabling 4) SEET & F.O. Pre-commissioning, Start-up & Training: (Per Daily Rates)
32 circuits SEET Pre-commissioning, (incl. in L.S.) 3 DTS units Fiber Optic DTS Pre-commissioning, (incl. in L.S.) 4 pipelines Start-up Assistance (Sulphur introduction) 2 sessions SEET & Fiber Optic Operations & Maintenance Training 1 lot SEET / FO Installation & Testing Tools 1 lot Spare Parts for Commissioning/Start-up and 2-yr. Operations
5) Engineering (preliminary):1 ea Master Document Register (MDR) 2 ea FEA Analysis 2 ea Transient FEA Analysis 1 ea Heat Loss Calculation RE/Port
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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QTY UNIT ITEM / DESCRIPTION
1 ea Thermal Insulation Optimization RE/Port 1 ea Heat-up/Cool-down Calculation RE/Port 1 ea Re-melt Analysis and Re-melt Procedure RE/Port 1 ea Re-melt Test Run Procedure 1 ea SEET Calculation RE/Port
100 ea Pipe Spool Details 400 ea Pipe Spool Layout Drawings
32 ea Single Line Diagrams 400 ea SEET Zone Drawing 160 ea Fiber Optic Zone Drawings 320 ea Panel Drawings
96 ea Transformer Drawings 50 ea Power Distribution & Controls Drawings 12 ea Electrical Details 20 ea Fiber Optic DTS Cabinet Drawings 50 ea General Drawing and Details (Schedules, Block Diagrams, etc.) 32 ea SEET Control Panel PLC Configuration & IO Table
10 ea SEET & FO Operation & Maintenance Manual 1 ea SEET & FO Project Bill of Materials 1 ea SEET & FO Spare-Parts List (Commissioning & 2-yr Operations)
TABLE 10 – Pre-insulated Pipe Bill of Materials for EPC Offerings
QTY UNIT ITEM / DESCRIPTION
1) SEET Prefabricated & Pre-insulated Pipe:0 meter SEET 1" Heat Tube, (supplied by others) 0 meter FO 1" Tube, (supplied by others)
151,600 meter SEET 1" Heat Tube Welding - Shop 75,800 meter FO 1" Tube Welding - Shop
2,456 each SEET Pull Box / Power Conn. Box / Term. Box Welding - Shop 1,308 each FO Pull & Splice Box Welding - Shop
28,800 meter 8" Pipe, Thermal Insulation w/ Polymer Jacket - Shop 47,000 meter 12" Pipe, Thermal Insulation w/ Polymer Jacket - Shop
0 each SEET 1" Heat Tube Welding - Field Joints 0 each FO 1" Tube Welding - Field Joints
2,400 each 8" Pipe, Thermal Insulation w/ Polymer Jacket - Field Joints
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 24 of 47Company Confidential - DO NOT COPY
QTY UNIT ITEM / DESCRIPTION
3,920 each 12" Pipe, Thermal Insulation w/ Polymer Jacket - Field Joints 0 each 8" Pipe, Thermal Insulation w/ Polymer Jacket - Elbows 0 each 12" Pipe, Thermal Insulation w/ Polymer Jacket - Elbows
28,800 meter 8" Pipe, Aluminum Outer Jacket - Field 47,000 meter 12" Pipe, Aluminum Outer Jacket - Field
NOTE: Carrier pipe and heat tube and FO tube is supplied by others.
G. Engineering
The engineering deliverables listed previously should be considered “preliminary” and are based on TYCO’s past experience for a SEET system utilizing pre-insulated piping. A final MasterDocuments Register will be prepared once TYCO’s project role is established and prior to final contract signing with CONTRACTOR.
H. Spare Parts
If desired, TYCO can supply Spare Parts for the SEET and FO systems. A price option to supply Recommended Spare Parts is included in TYCO’s offering for the Bills of Material shown below:
� Commissioning and Start-up � 2 years of Operation
TABLE 11 – Recommended Spare Parts
QUANTITYUNIT ITEM / DESCRIPTION
Commissioning 2-yr Operation
500 1,000 meter SEET Wire, 250°C, 2500V. 1 2 each SEET Pull Box 1 8 each SEET Wire Splice Kits 0 2 each SEET Power Connection Box, 316 S.S. 0 2 each SEET End Termination Box, 316 S.S. 2 2 kit SEET Accessories
500 1,000 meter Fiber Optic Sensing Cable 0 400 meter Fiber Optic Transit Cable 0 2 each Fiber Optic Pull Box 2 2 each Fiber Optic Cable Splice Box, 316 S.S. 0 1 kit Fiber Optic DTS Cabinet - Spare Kit 0 1 each SEET Transformer, 450kVA, Scott-T, Oil-filled 0 2 kit SEET Switchgear & Control Panel - Spare Kit 2 8 each SEET RTD Temperature Sensor
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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4. PRE-INSULATED PIPE – DESIGN & SUPPLY
A. PermaPipe in Fujairah, UAE
TYCO has entered into an exclusive agreement with Perma-Pipe, to supply pre-fabricated / pre-insulated pipe spools to the Habshan Sulphur Pipelines project from their Fujairah plant in UAE. Located in Fujairah, UAE, Perma-Pipe has an established manufacturing facility that has completed many projects in the Middle East region, including the recently completed 35 km molten sulphur pipeline for the Common Sulphur Project in Ras Laffan, Qatar. Perma-Pipe’s close factory proximity to the project site will allow for faster delivery and less damage from transport due to the short haul distance.
Activities which can take place in a factory setting for pre-fabricated / pre-insulated pipe spools include:
1. Welding of 1” SEET and FO tubes to carrier pipe 2. Surface preparation and painting 3. Pre-insulation 4. Application of HDPE outer protective cover 5. Schedule coordination / Spool Management 6. TYCO contract management of Perma-Pipe 7. TYCO factory Quality Assurance of manufacturing process to meet SEET design
B. Why Pre-Insulated Pipe?
Transporting sulphur through insulated and heat traced pipelines is one of the most stringent heating applications due to the narrow temperature range at which the sulphur remains liquid in the desired viscosity range.
1. Quality Control
In a pre-insulated system over 90% of the work is performed in a clean factory controlled environment. By performing the work indoors, the adverse effect of changing weather is eliminated. The pipe can be kept free of dirt and contamination to improve the product.
The welding of the heat tubes and the fiber optics tube is performed by skilled technicians again under factory controlled conditions using jigs and fixtures to keep the tubes properly aligned and semi-automated welding machines to improve productivity. It is extremely important to have enough weld material to transfer the heat between the tubes and the pipe, but not too much heat input from welding to severely bend the pipe. PermaPipe has experience in how best to balance the heat input to minimize pipe bending and also how to straighten any pipe that has excessive bending before applying the insulation.
The inner layer of perlite insulation requires precise cutting of pipe cover pieces to fit between the tubes. The tolerances of both the insulation and the tube location must be closely controlled for proper fit-up. This is done much better in a factory. It is also important to have tight fit-up between all joints in the perlite, so as not to transfer heat directly from the pipe to the foam insulation.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Factory applied foam insulation is higher quality than field applied foam. PermaPipe’s factory uses automated machinery for spraying foam insulation. By controlling all aspects of the process results in foam with the best cell structure for both strength and heat transfer coefficient.
In the factory, a thin seamless waterproof high density polyethylene (HDPE) vapor barrier can be extruded directly on the foam. This layer will insure that no moisture can ever penetrate to the foam. The 0.032” thick (0.8 mm) aluminum jacketing will be applied over the HDPE in the field.
2. Cost
Since most of the work is performed indoors, efficiency is improved by eliminating variances in the weather. Cost is also reduced by having fixed work stations where the work is repeatable much like an assembly line. The automated foaming machine reduces both labor and material costs. Labor is reduced by the high throughput rate of the machine and material cost is minimized by controlling both the density and thickness of the foam. Finally, waste is reduced to an absolute minimum because scrap materials are recycled and reused.
3. Improves Project Schedule
The high throughput that is possible in a factory environment also improves the schedule. PermaPipe’s Fujairah factory has two automated machines for applying foams and they can be run on two shifts. The processes of welding and insulating are faster in the factory, and throughput can be increased by adding additional work stations.
By pre-insulating in the factory a substantial amount of field labor is removed from the project. This can mean that project completion risk is reduced.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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5. CONSTRUCTION AND FIELD SERVICES
A. Benefits of Single Source Accountability
The SEET system is a very complex construction project. There are many components that contribute to its functionality. It is our experience that the heat management system (HMS) execution can be “streamlined” by utilizing an integrated approach to construction of these various components. Tyco Thermal Controls (TYCO) is keenly aware of all of the details and component inter-relationships of this Habshan Sulphur Project. By selecting TYCO to construct the SEET system, you gain an invaluable warranty, an experienced specialty contractor that has installed thousands of similar heating systems.
If CONTRACTOR is seeking a “Warm Pipe Warranty” from TYCO for the sulphur pipeline heating system, we can offer an appropriate Scope of Supply to offer this type of Warranty – see later section. By awarding the key integral HMS components to a single supplier, TYCO, the risk to the project is minimized. As the designer of the SEET and FO systems, TYCO knows intimately the complex synergy between the electrical, insulation and pipe support systems. It is critical that all components are designed, manufactured and installed in a manner that ultimately supports the performance criteria for the HMS.
B. Coordination Between Suppliers / Subcontractors
An expanded Scope of Supply by TYCO can eliminate the need for CONTRACTOR’s coordination and/or conflict resolution between multiple subcontractors and suppliers. For example, the design and supply of pre-insulated pipe in TYCO’s Scope of Supply will require us to provide ample management and Quality oversight of the pre-insulation manufacturer to ensure that the mechanical contractor’s task of joining SEET heat tube and Fiber Optic (FO) tube field couplings will go smoothly. The benefit is that CONTRACTOR’s contractual interfaces are minimized, requiring less management of multiple subcontracts and subcontractors/suppliers.
C. “Turnkey” EPC Offering
The commercial offering herein by TYCO includes a full “turnkey” approach. The benefit to CONTRACTOR is the advantage of single source accountability and TYCO’s “Warm Pipe Warranty” for the SEET system.
D. Safety
Safety Mission StatementTyco Thermal Controls’ commitment to safe working practices is evidenced by our Environmental, Health & Safety Mission Statement: To Achieve ‘World Class EH&S Performance’.
“Safety First” CultureOne of the most important aspects of TYCO’s construction services is our ability to perform the job safely. TYCO’s Safety Program includes standard procedures and reporting, but it really starts with a safety culture in each of our employees, from superintendent down to the field hands. We have an outstanding safety record and have been recognized with various awards by numerous organizations over the years.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Realizing that safety is, to a large extent, a state of mind, we feel that it is our obligation to create an atmosphere in which both management and workers perceive safety as an integral part of their work. Managers must aim to achieve safety as well as quality and productivity and workers must commit themselves to work for their own personal safety as well as for the safety of their fellow workers.
TYCO firmly adheres to the following principles, namely, that:
� All accidents/injuries can be prevented.
� Management and employees together are responsible for maintaining safe working conditions and for preventing injuries.
� Working safely is as equally important as working efficiently and productively.
� It is the company's responsibility to commit the necessary resources to provide adequate job training and education, and a safe work environment.
TYCO will hold all levels of management, from top executive to first-line supervisor, accountable for the implementation of these principles of safe work performance.
Safety GoalTYCO believes that all accidents are preventable. Our ZERO ACCIDENTS logo reinforces this message throughout our organization.
Our target is to cause Zero Harm and achieve 100% success in:
� Commitment to EH&S management from directors, managers, supervisors, and team leaders.
� Completion of Audits of on the job EH&S & quality performance from our supervisory, management and sales teams.
� Completion of TYCO Safe Systems of Work before work commences or changes – Risk Assessments, JSA’s, Permits, Training, Safe Work Plans, Method Statements and Ensure Worker Understanding.
� Correct Use of Personal Protective Equipment at all times. � Use of Safe Work Procedures. � Use of the Skills & Training received. � Reporting and investigating of all and incidents and near-misses. � Safe use & care of company vehicles, tools and equipment. � Effective Communications of EH&S matters. � Delivery of the EH&S & quality we promise to employees and customers � Cause no harm to the environment
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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E. Quality
The ultimate performance of the SEET system is predicated on the installation of a system that matches the design criteria. It is a very complex, difficult heating project that requires the utmost diligence in terms of installation quality. The performance predictability of the heating system will depend largely on adherence to TYCO’s design specifications and drawings.
TYCO offers a wealth of experience installing skin effect heating systems. As such, we have developed detailed work processes to install reliable systems and to document quality at certain milestones of the construction process. Our Quality Program includes:
� Highly qualified and experienced personnel � Proven Quality Plans & Procedures � Documentation – O&M Manual, complete with as-built drawings and start-up test logs
Construction Quality Assurance (CQA) Inspection
The responsibility for Construction Quality Control rests with the installer of any system. As part of TYCO’s scope of supply, we will develop a Construction Quality Plan, (including Quality sign-off forms). TYCO will provide Quality Control and Quality Assurance Inspection during construction to verify that the installation activities are adhering to its Quality Plan. TYCO will monitor and report the status of the “sign off” forms and report any issues that may affect the quality of the project.
For the manufacture of pre-insulated pipe, PermaPipe will be responsible for putting together a detailed Inspection Test Plan (ITP) outlining a series of tests conducted during manufacturing, including witness and hold points; (see Attachment 3 – Preliminary ITP for Pre-manufacture of Pipe Spools). This is imperative to ensure the manufacture of pre-insulated pipe spools perform to the project’s thermal and mechanical criteria. Similarly, for construction of the SEET system, it is the installing contractor’s responsibility to create an ITP, follow it, and keep the proper project documentation.
As SEET system constructor, TYCO can reduce its overall “cost of quality” and offer a significant cost savings benefit to the project. By assigning single source accountability to TYCO, third party Quality Assurance requirements for the project would be reduced substantially by the fact that many contractor interfaces (work handoffs) are eliminated. This “cost avoidance” will result in a lower Total Installed Cost to the project, and should enhance project schedule. Much of the Quality Control (Q.C.) and Quality Assurance (Q.A.) during construction would occur simultaneously. The result is lower costs.
Project ControlsAnother aspect of our Quality Program is TYCO’s standard cost and schedule reporting. Our Project Controls systems are second to none, and we have received numerous compliments from our clients with regards to our project reporting procedures and deliverables. TYCO has included the necessary Project Controls for this project, both on-site and including home office support – see discussion in later Section regarding Organizational Chart for Construction.
Progress shall be maintained daily in the field using a Field Progress Database (FPD) that captures both quantities released and quantities installed. The database applies standard Rules of Credit to calculate earned progress. Earned quantities installed are then transferred weekly to the Progress and Productivity Analysis Report (PPA).
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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The Construction PPA reports both weekly and cumulative progress, productivity and manpower. The PPA is initially set up to include original estimated quantities and man-hours, as well as a planned work release schedule prior to mobilization. The PPA is then maintained on a weekly basis to include actual quantities installed and man-hours expended in order to analyze progress and productivity by project Work Breakdown Structure. Project schedules shall be created and maintained in accordance with customer requirements. Schedules are updated regularly and communicated as an integral component of change management to include typically a three-week look-ahead. In addition, a Cost Report shall be provided to the customer to communicate costs incurred to date and forecast changes as required, typically on a weekly or monthly basis.
F. Construction Organizational Chart
It is TYCO’s intent to utilize a combination of skilled personnel from its Houston, Texas USA home office and from our TYCO affiliate offices located in Asia, Middle East and Europe. TYCO will employ experienced and qualified field supervisors, field engineers, project controls and quality control personnel to ensure the pipeline’s SEET system is installed correctly. Craft labor and helpers will be employed from the local labor pool, pending availability.
Our EPC proposals have included the necessary personnel to supervise installation concurrently at multiple locations along the pipeline. Additionally, we will position one Coordinator in PermaPipe’s facility during their portion of the work. Refer to Attachment 5 – Field Construction Organizational Chart.
G. Preliminary Schedule / Manpower Planning
Preliminary Baseline SchedulePreliminary project schedules for both E/P and EPC are included as Attachment 2 – SEET Project Schedule. Because the overall project pipeline construction activities start and duration are not known, this is included for reference only.
We have optimized our construction schedule to perform the outlined Scope of Work in the most cost-efficient manner. TYCO has planned its work on the basis that many of the SEET field activities for the pipeline work at the jobsite can occur concurrently. That is to say, TYCO will have an available work front for the duration of the project to minimize fluctuation in our manpower staffing. TYCO’s schedule assumes:
� 6 week mobilization � 12-month field construction period, including pre-commissioning � Continuous work front � 4 week demobilization
At a later date, a more detailed assessment should be undertaken to integrate TYCO’s work activities into the overall CONTRACTOR project schedule. In particular, it is important to understand CONTRACTOR’s planned rate of placement for the 12-inch pipe, in order to effectively schedule our work and deployment of personnel. TYCO’s mobilization date to the jobsite will be dependent upon how much pipe CONTRACTOR can release to us each week, and how much “backlog” work must be waiting for us initially.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Preliminary Manpower PlanningBased on the required man-hours, and assuming a 54-hour work week (six 9-hour days), we believe that our craft labor will peak at about 80 men. This is contingent on a continuous work front.
H. Post-Construction Field Services
Pre-CommissioningFor the pre-commissioning phase of the GASCO project, TYCO will perform the programming, setup, and activation of the SEET and F.O. systems. Pre-commissioning deliverables include as-commissioned circuit reference readings and customized reports, based on individual customer or project needs.
Pre-commissioning activities are performed on empty pipe; (i.e., no sulphur product in pipeline). The objective is to validate working aspects of electrical design and installation, and validate the thermal performance of installed pipeline insulation system. A high level summary of the steps accomplished during pre-commissioning include:
1. Review Quality Control records for the installation of the heat tube, wire and splices (wire & splice records include the dielectric test results. The wire and splice dielectric tests are required for review before energizing the system; the heat tube records may be reviewed at any time, but preferably before energizing the system for heat up.
2. A thorough inspection of the pipeline installation is performed. This includes a visual inspection of the entire pipeline, paying particular attention to the power connections, end terminations and RTDs. The purpose is to check insulation completion and integrity, heat sinks, grounding and electrical connection boxes. The power and end connection boxes should be opened for inspection of the connections. One or two splice boxes should be opened for inspection of the splices, if possible.
3. Inspection of the panel and transformer installation, including initial power up of the panel and verification of basic control functions.
4. Apply power to the heater, observing voltages and currents carefully. System currents should be within the range specified in the SEET design. Any transformer tap adjustments that may be required to obtain proper operating parameters are made at this time.
5. Allow the system to heat up, monitoring and logging performance.
6. Allow system to operate on automatic control overnight and log performance.
TYCO has included all required SEET and F.O. pre-commissioning activities in its EPC Lump Sum price.
Sulphur Re-melt TestTyco Thermal Controls in conjunction with the EPC contractor will conduct a full Solidification and Re-melt “Test Run” after the SEET and Fiber Optic systems have been pre-commissioned. After sulphur is introduced into the line, there will be a pre-planned, methodical procedure to allow molten sulphur to solidify and then be “re-melted”. This is required by the project specifications to verify SEET system operational functionality.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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The length of the pipeline for this test run shall be selected in association with TYCO. However, TYCO will have no responsibility to supply any materials for this Test Run which is to be conducted in conjunction with the CONTRACTOR. It is the CONTRACTOR’S responsibility to introduce sulphur into the line after all SEET and F.O. pre-commissioning tests are completed. TYCO, in association with CONTRACTOR, will direct the re-melt operation from the standpoint of SEET operational control.
Major activities to be undertaken by the EPC contractor prior to the re-melt test run are given below:
� Complete the final commissioning tests � Pre-heat pipeline to maintenance temperature till temperature is stabilized � Introduce sulphur into the pipeline at well above the minimum flow rates. � Stabilize the flow and check the pipeline temperature from DTS readings and from local
control panel � Allow a minimum of two hours to stabilize sulphur temperature inside the pipeline. � Stop flow of sulphur in the pipeline and allow sulphur to reside inside the pipeline under
stagnant condition � Switch off the SEET power to the segment of the pipeline selected for test run and allow
sulphur to cool down below 119°C and solidify � Start the re-melt program as detailed in the “Re-melt Procedures and Strategy“ submitted
as part of the engineering deliverables
Since it is not possible to predict the timing or duration of this activity, TYCO has included Daily Rates (Attachment 5) for these services.
Training for Operations & Maintenance PersonnelTyco Thermal Controls will prepare a training program to be held in conjunction with final pre-commissioning and turnover of the SEET system. The training sessions will include a combination of classroom and “hands on” training at the various SEET control panels. Training will also include the DTS (Distributed Temperature Sensing) system.
There are many components and operating scenarios which must be properly understood for efficient operation of the SEET and Fiber Optic systems. Therefore, certain parts of the training would be conducted on a personalized level, to create a sense of familiarity with the operation of the system. Below are the main topics to be covered:
� Heating system technology overview � SEET system � SEET control panels and transformers � Fiber Optic temperature sensing system
TYCO will provide multimedia presentations using PowerPoint slides, training videos and occasional printed handouts. (Note: some of these materials may include proprietary information and cannot be left behind). If desired, a brief multiple choice exam can be administered at the end of each major training session; questions would cover key operational aspects and fundamental concepts presented in that session.
Since neither the training activities nor the duration are known, TYCO has included Daily Rates (Attachment 4 – Field Services Pricing) for these services.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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6. SEET SYSTEM WARRANTY
The type of heating system warranty offered by TYCO will depend on the scope of work undertaken by Tyco.
A. Warranty for E/P scope of work For SEET System
If Tyco’s scope of work is limited to design, engineering and supply of heating system components, Tyco will offer a “Thermal Design Performance” warranty. The exact scope and duration this warranty will be decided based on mutual agreement, after award of contract.
B. Warranty for EPC scope of work For SEET System
If Tyco’s scope of work includes design, engineering, supply and installation and commissioning of the SEET system, Tyco will offer their most comprehensive “Warm Pipe Warranty” for the sulphur pipelines covered under the contract. The details, including the duration of this warranty will be decided based on mutual agreement, after award of contract.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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7. THERMALLY ISOLATED PIPE SUPPORTS – DESIGN & SUPPLY
A. Importance of Thermally Isolated Pipe Support to SEET System
To optimize a Heat Management System for molten sulphur, a homogenous thermal profile is critical for performance. Firstly, this requires a high integrity and consistent insulation system. Secondly, it is imperative that any additional metal appurtenances in contact with the pipe wall are eliminated or minimized. Any additional metal contact represents a location for unwanted heat loss, commonly known as “heat sinks”. Heat sinks can be pipe flanges, valves, instruments or pipe supports. The SEET system is compromised when there is metal to metal contact between pipe wall and structural pipe support, (sleeper beam). This can be avoided by the design and implementation of “thermally isolated” pipe supports.
B. What is a Thermally Isolated Pipe Support?
A thermally isolated pipe support does not include any metal to metal contact with the pipe wall, as is found in conventional welded T-supports. It allows the piping thermal insulation system to continue across the support location without any change in cross section or thermal properties. The design of a support includes a curved supporting plate or “cradle”, rolled to the exact diameter as the O.D. (outer diameter) of the pre-insulated pipe spools. This vertical support occurs over approximately 120 degrees of the bottom of the pipe. With the proper insulation system, the cradle support can carry ample vertical and moderate lateral loads.
An engineered slide plate assembly of Teflon and polished stainless steel allows the pipe to move easily when pipe growth occurs from heat-up and cool down of the line. One half of the assembly is shop welded to underside of the cradle pipe support and the other half is welded to the pipe sleeper beam in the field to create a slide plate.
Similarly, there are pipe anchor points that require a “thermally isolated” engineering design. Because anchors must transfer significant axial loads from the pipeline to the sleeper beam support, the design is quite different and complex. Load transferring carbon steel lugs are welded to the pipe wall, and axial loads are transferred through a series of high density inserts within the thermal insulation cross section. These inserts prevent metal to metal contact, but provide the desired level of mechanical strength and thermal insulating characteristics to thermally “isolate” the pipe anchor.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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C. Proper Pipe Support Design
The design of the pipe supports is dependent on many factors, including: � Pipe stress analysis – vertical, lateral and axial loadings � Expected axial pipe movement � Factor of Safety requirement � Clear distance between adjacent pipes � Width of sleeper beam
When selecting pipe supports types it is also important to ensure that the pipe insulation cross section contains adequate mechanical strength (i.e., compressive strength) to support the maximum pipe loadings. For example, a combination of Expanded Perlite and Polyurethane Foam (PUF) insulation possess enough compressive strength to sufficiently transfer pipe loads through the insulation system to the steel pipe cradle base. Softer, flexible insulations exhibit much lower compressive strengths, and under the anticipated pipe loadings significant deformation of the insulation thickness could occur. This compromises the thermal insulation’s integrity and may also cause pipeline alignment issues.
For this reason, TYCO believes strongly recommends the testing of actual pipe insulation systems in a cradle support. The bearing strength of the proposed insulation system cross section can be determined through empirical testing. This critical aspect of the project should not be left to chance, but should be intentionally designed to operate properly under all operating scenarios. TYCO would propose to conduct full scale testing of both the insulation system and pipe support designs in a 400,000 lb. mechanical press to verify performance is acceptable.
Depending upon the final pipe stress analysis (by others), the following types of supports may be required:
� Low load sliding supports � High load sliding supports � Low load laterally guided supports � High load laterally guided supports � Pipe anchor supports
TYCO can supply these to the project if desired after pipe stress analysis is completed and the loadings/displacements are known.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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8. TECHNICAL CLARIFICATIONS / DEVIATIONS
A. SEET / F.O. Systems
1. Supply of some SEET related materials would be supplied by others; see the Scope of Supply Matrix for E/P and EPC offerings in this proposal. (applicable to E/P and EPC)
2. Heat Management System includes all main sulphur pipelines. In-line block valves, instrumentation, or small diameter piping attached to the pipeline are not shown in the tender documents. Hence, no engineering design or materials are included for these items. (applicable to E/P and EPC)
3. TYCO’s SEET design assumes thermally isolated pipe supports along sulphur pipelines. (applicable to E/P and EPC)
4. Maximum 250°C heat tube temperature shown on tender document (SP-5264-X044-PL-007) is assumed to be a typographical error, as this operating condition will not exist and is not compatible with the other temperature data shown on the same document. (applicable to E/P and EPC)
5. Pipeline design and pipe stress analysis is by others. (applicable to E/P and EPC)
6. Solidification of sulphur in the pipeline and re-melt of solidified sulphur is an upset condition and all upset conditions will be managed by skilled operators, not an automated standard operation. (applicable to E/P and EPC)
7. SEET and F.O. system lengths and layout sketches (TYCO-HS-SK-01 and TYCO-HS-SK-02) depicted in Attachment 1 are preliminary and may vary during detailed design. (applicable to E/P and EPC)
8. SEET and FO guides and couplings will be installed and air tested by the EPC contractor. (applicable to E/P and EPC)
9. No Supervisory Monitoring and Control system (SMC) is included. SMC interface for SEET and Fiber Optics is by others. (applicable to E/P and EPC)
10. Fiber Optics distributed temperature monitoring is a stand-along system, and does not control SEET heating system. Fiber optics are not incorporated into the SEET control system configuration or part of control panels. (applicable to E/P and EPC)
11. One P.C. with software will be supplied for each DTS unit, three total. Fiber Optics system includes customized graphics for the GASCO assets and energization shutdown relays for shutdown of the plant DCS. (applicable to E/P and EPC)
12. Fiber Optic cable (fiber) splices are included. (applicable to E/P and EPC)
13. Fiber Optics strain monitoring is not included. (applicable to E/P and EPC)
14. A separate fiber optic based leak detection system is not considered as a part of the SEET system and not included in our proposal. (applicable to E/P and EPC)
15. TYCO has included the setting of major SEET and FO equipment in this proposal – transformers, SEET control panels and FO DTS cabinets. Locations will be provided by the EPC contractor, including all civil work and concrete foundations. CONTRACTOR will provide lift equipment and operator, as required. (applicable to EPC only)
16. SEET transformers are assumed to be 50 meters or less distance from SEET control panels; TYCO will install and terminate power cables in cable tray or conduit supplied by others.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Supply and installation of primary power to SEET transformer is by others. (applicable to EPC only)
17. Interconnect wiring between SEET control panels and SEET power connections / RTDs at pipe are assumed to be not longer than 75 meters each. TYCO will install and terminate power cables in cable tray or conduit supplied by others. (applicable to EPC only)
18. FO transit cable between DTS cabinet and Fiber Optic connections at pipe are assumed to be not longer than 75 m. each. TYCO will install and terminate FO cables in cable tray or conduit supplied by others. (applicable to E/P and EPC only)
19. SEET equipment may be different than shown on typical SEET substation drawings – Ref: DW-1000-16-30-080 & DW-1000-16-30-082. (applicable to EPC)
20. Actual SEET transformer sizes and voltage levels shall be per TYCO’s final design; these are preliminarily sized to be 450KVA. (applicable to E/P and EPC)
21. Factory Acceptance Testing is included for major equipment items – SEET transformers; SEET control panels; F.O. (DTS) panels. (applicable to E/P and EPC)
22. Supply and installation of data highway (fiber backbone) is by others. (applicable to E/P and EPC)
23. No CFD (Computational Fluid Dynamics) flow analysis is included in this proposal. Simplifying assumptions can be made for a sulphur pipeline that preclude the need for CFD flow analysis; see GASCO # RP-5264-X044-PL-041 (Section 6.2.5.1 on page 17 of 54). (applicable to E/P and EPC)
24. Engineering is confined to TYCO’s home office. However, this proposal does include time and expense for three persons travelling to CONTRACTOR’s office to attend a SEET engineering kickoff meeting, to last no longer than five days. Additional off-sites Engineering to be invoiced per Daily Rates included herein. (applicable to E/P and EPC)
B. Field Insulation
1. Aluminum jacketing will be applied 100% in the field. Stucco embossed aluminum cladding with a thickness of 0.032” (0.8 mm) is included in this proposal. (Note: this is a variance to SP-5264—X044-PL-007; Section 12.3.2 which states 1mm). (applicable to E/P and EPC)
2. Field Joint surface preparation and field coatings of carrier pipe and heat tubes shall be performed by CONTRACTOR. (applicable to E/P and EPC)
3. Proposal assumes that free and clear road access is available to all portions of the pipeline at all times. (applicable to EPC only)
4. The following items will be supplied by CONTRACTOR; (applicable to EPC only):
o Scaffolding to perform elevated work at pipe bridges, etc.
o Facility to house fabrication equipment for insulation and metal jacketing
o Storage facilities for Field Joint insulation and aluminum jacketing materials
5. TYCO believes that an equivalent shrink sleeve is not required at the Field Joints; it is excluded in this proposal. (Ref: SP-5264-X044-PL-007; Section 17 – Field Joints). (applicable to E/P and EPC)
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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6. TYCO believes that RTV sealant (caulk) is not required at metal jacketing seams for above ground pipelines and is therefore not included in this proposal. (applicable to E/P and EPC)
C. Pre-insulated Pipe
1. This proposal assumes free issue of the carrier pipe to the PermaPipe Fujairah UAE factory. Pipe shall be supplied in double random lengths with the appropriate bevel. (applicable to E/P and EPC)
2. This proposal assumes free issue of 1” diameter heat and FO tube to the PermaPipe Fujairah UAE factory. Tube shall be supplied in double random lengths. (applicable to E/P and EPC)
3. Proposal includes supply of full length, double random manufactured pipe spools to the project; no cuts or partial lengths are included. (applicable to E/P and EPC)
4. This proposal does not include any fabrication or carrier pipe welding for expansion loops, as no pipeline design is included in the inquiry documents. These will be priced after receiving all relevant data and design details of pipeline from CONTRACTOR. (applicable to E/P and EPC)
5. CONTRACTOR will supply, free of cost, all offloading equipment (and labor) for manufactured pipe spools along pipeline or at designated jobsite laydown area(s). (applicable to E/P and EPC)
6. SEET pre-insulated pipe spool engineered drawings are not included in this proposal and shall be supplied by the EPC contractor in coordination with the pre-insulated factory procedures and details. (applicable to E/P only)
7. This proposal includes the continuous welding on one side of all three tubes, (SEET heat tubes and F.O. encasement tubes), to the carrier pipe segments. (applicable to E/P and EPC)
8. This proposal includes all TSA shop coatings as required per the specifications. (applicable to E/P and EPC)
9. This proposal does not include installation of pipeline drains and/or vents as no design or requirement was specified. These should be installed by the installing contractor at open joint sections. (applicable to E/P and EPC)
10. Field Joint surface preparation and field coatings shall be performed by CONTRACTOR. (applicable to E/P and EPC)
11. All types of pipe supports and guides are assumed to be supplied and installed by CONTRACTOR unless TYCO is contracted to supply these items as an additional option to the contract. (applicable to E/P and EPC)
12. Pipe anchors are assumed to be supplied and field installed by the CONTRACTOR; no shop welding of anchor plates (or other appurtenances) to pipe is included in this proposal. (applicable to E/P and EPC)
13. This proposal includes handling and stacking of the pre-insulated pipe on flat bed trucks supplied by the CONTRACTOR at the Fujairah facility. Proposal assumes 1,000 flatbed loads would be required for this project. (applicable to E/P and EPC)
14. The project insulation specification for liquid sulphur pipelines (SP-5264-X044-PL-007) has several areas that are in conflict or are not possible to comply with for an above ground sulphur pipeline. The paragraph numbers with comments are as follows; (applicable to E/P and EPC).
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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a. 12. 2.1 Layer 1. For TYCO’s Alternate #1 the 30 mm Nanogel thickness is not enough to reach the outside diameter of the SEET tubes. The OD of the tubes is 33.4 mm. This minor difference can be accommodated between the first and second layer to achieve the total required thickness of the combined two layers
b. Table 4. This table requires a maximum flame and smoke rating of 75 for the polyurethane (PUF). No commercially available PUF is rated even close to these values. Since the finished system is covered with an aluminum jacket this rating should not be required.
c. 12.3.3 Adhesives and Accessories. No adhesive is required on an above ground system with the specified insulation options.
d. 13.4 Testing of Complete Thermal Insulation System. This paragraph requires testing in accordance with EN 253. The specified insulation options do not meet EN 253. EN 253 only applies to polyurethane foam systems where the foam is bonded to both the steel pipe and the HDPE jacket.
e. 14 Procedure Qualification Testing. Again the testing in Table 7 for the insulation refers to EN 253.
15. Pre-insulation is to be stopped 0.25 meter from end of pipe; (Note: this is a variance to SP-5264—X044-PL-007; Section 12.3.2 which states 100 mm). (applicable to E/P and EPC)
D. General – Construction (EPC offering for SEET)
1. TYCO assumes that all costs for housing and meals for Direct Field Labor (craft) will be provided by CONTRACTOR in the project’s man camp, free of cost. (applicable to EPC only)
2. Proposal includes cost of travel, meals, and incidentals for project supervisory staff and professionals. Accommodations for the duration of TYCO involvement, and suitable to TYCO standards (or acceptable to TYCO), are to be provided by CONTRACTOR, free of cost. (applicable to EPC only)
3. The following will be supplied by CONTRACTOR; (applicable to EPC only):
o All concrete, trenching and civil work
o All site mechanical work, including welding
o Supply and installation of control buildings
o Offloading of materials at jobsite
o Site facilities – TYCO office trailers (complete w/ utilities, phone line, fax line, etc.), storage/laydown facilities sanitary facilities; water, ice,
o Reliable internet connection
4. Proposal assumes 12 month field construction duration. (applicable to EPC only)
5. Proposal assumes one mobilization and one demobilization. (applicable to EPC only)
6. Proposal includes manual redlined “as-built” engineering drawings as a final construction deliverable. CAD “as-built” drawings can be supplied, if desired by CONTRACTOR. (applicable to EPC only)
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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E. Post-Construction Site Services
1. The following site activities are to be performed based on Daily Rates, as outlined in Attachment 4 – Field Services Unit Rates:
a. Pre-commissioning / System Turnover. (applicable to E/P only)
b. Commissioning / Start-up. (applicable to E/P and EPC)c. Training. (applicable to E/P and EPC)d. Sulphur Re-melt Test. (applicable to E/P and EPC)
2. Sulphur Re-melt Test will be done in conjunction with CONTRACTOR’s start up program. The pipe segment length of the proposed test run shall be no more than one of the SEET system circuits. The test run shall be carried out on the 8” pipe. (applicable to E/P and EPC)
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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9. COMMERCIAL CLARIFICATIONS
1. TYCO’s proposal is based in US dollars.
2. Execution of a Non-Disclosure Agreement between CONTRACTOR and Tyco Thermal Controls is a condition of acceptance of this Commercial Proposal.
3. In the absence of Terms and Conditions within the RFQ, Tyco Thermal Controls (TYCO) reserves the right to review and negotiate customer’s contractual terms and conditions or offer to provide TYCO’s standard T&C’s for use on this project. Aspects of this proposal (including, but not limited to, pricing) may change based on the final, negotiated contract terms enacted between CONTRACTOR and Tyco Thermal Controls.
4. Pricing is based on the Bill of Materials developed from TYCO’s preliminary SEET design and based on the pipe lengths given in the GASCO documents and “Scope of Supply” matrix in this commercial proposal. In the event of changes to the Scope of Work, (due to additional details and/or pipe routing), changes in quantities will be to CONTRACTOR’s account.
5. In the event CONTRACTOR desires to change the scope of supply or services presented in this commercial proposal, these changes shall be clearly marked and identified on the “Scope of Supply Matrix” in this proposal and agreed to by TYCO. A revised “Scope of Supply Matrix” will be issued by TYCO and a revised price bid will be submitted.
6. Terms of payment are ‘Net 30’ against a Schedule of Values with prior credit approval and through an irrevocable letter of credit issued by a bank acceptable to TYCO.
7. Proposal validity for acceptance is one hundred eighty (180) days.
8. The freight terms shall be EXW (Ex-Works per Incoterms 2000). Freight charges including export crating, packaging, duties, customs fee, etc. will be invoiced at cost plus 5% administrative fee.
9. All taxes, duties, tariffs, and any other transportation or importation-related expenses are not included. To the extent that these costs apply to this scope of product/service, they are assumed to be arranged for and paid for by CONTRACTOR.
10. All phases of the project will be billed as follows: 10% upon award, 10% upon mobilization, and the remainder 80% of the project per a progressed Schedule of Values, to be established upon contract award. For materials supplied, 90% of line item will be invoiced upon TYCO’s submittal of shipping documentation.
11. TYCO assumes that CONTRACTOR will provide assistance and facilitation in the securing of visas and all governmental permits associated with TYCO ex-pats and DFL entering country.
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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10. PRICE BID
A. Base Bid and Alternatives
Lump Sum pricing for both E/P and EPC offerings are shown below based on the various thermal insulation options:
Table 12 – Pricing for E/P and EPC Offerings�
B. Other Products and Services
Pricing for additional services and pipe supports, guides and anchors are shown below:
Table 13 – Pricing for Other Options�
NOTES: 1. Pipe support design and pricing can be supplied by TYCO after formal pipe stress analysis
is completed by others. 2. This activity is included in Alternate #3 and #4 EPC Lump Sum pricing.
ITEM#
E/P or EPC DESCRIPTION PRICE (USD)
BaseBid E/P SEET / FO system w/ Pre-insulated
Composite $ 33,649,907.00
Alternate#1 E/P SEET / FO system w/ Multi-layer Factory
Installed Nanogel $ 48,698,945.00
Alternate#2 E/P SEET / FO system w/ Pre-insulated
Hybrid Composite (PROPRIETARY) $ 31,790,255.00
Alternate#3 EPC SEET / FO system w/ Pre-insulated
Composite $ 40,776,589.00
Alternate#4 EPC SEET / FO system w/ Pre-insulated
Hybrid Composite (PROPRIETARY) $ 38,916,937.00
ITEM DESCRIPTION PRICE
1 Recommended Spare Parts $ 232,995.00
2 Thermally Isolated Pipe Supports (Note 1) TBD
3 Pre-commissioning – empty pipe (Note 2) Per Daily Rates
4 Start-up / Commissioning – full pipe Per Daily Rates
5 Sulphur Re-melt Test Per Daily Rates
6 Training Per Daily Rates
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
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Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 44 of 47Company Confidential - DO NOT COPY
Attachment 2SEET Preliminary Project Schedules
Act
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21-J
un-1
243
A30
40P
ipe
Sup
ports
01-J
ul-1
131
-Jul
-12
57SE
ET C
onst
ruct
ion
03-J
an-1
231
-Jan
-13
57A
4000
Mob
iliza
tion
01-M
ar-1
201
-May
-12
9A
4010
Hea
t tub
e co
uplin
g w
eldi
ng (b
y ot
hers
)03
-Jan
-12
31-J
ul-1
230
A40
20S
EE
T W
ire In
stal
latio
n01
-May
-12
30-N
ov-1
231
A40
30F.
O. t
ube
coup
ling
wel
ding
(by
othe
rs)
03-J
an-1
230
-Jul
-12
30A
4040
F.O
. Cab
le In
stal
latio
n01
-May
-12
30-N
ov-1
231
A40
50S
EE
T E
quip
men
t Ins
talla
tion
30-A
pr-1
228
-Aug
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17A
4060
Fiel
d Jo
int I
nsul
atio
n01
-Mar
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31-J
an-1
348
Pre
-Insu
late
d P
ipe
Pro
duct
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/ Pip
e S
uppo
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cttio
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pr
SE
ET
Con
stru
ctio
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ot
Act
ivity
IDA
ctiv
ity N
ame
Sta
rtFi
nish
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atio
n(W
eeks
)
GA
SCO
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absh
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ulph
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ipel
i...
03-J
an-1
120
-Feb
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112
A10
00N
otifi
catio
n of
Con
tract
Aw
ard
03-J
an-1
10
Engi
nee
Engi
neer
ing
03-J
an-1
131
-Oct
-11
43A
1010
SE
ET
Des
ign
/ F.O
. Des
ign
03-J
an-1
131
-Oct
-11
43A
1020
Equ
ipm
ent S
peci
ficat
ions
02-M
ay-1
130
-Aug
-11
17A
1030
Fini
te E
lem
ent A
naly
sis
03-J
an-1
130
-Mar
-11
13A
1040
Oth
er S
tudi
es01
-Mar
-11
29-J
ul-1
122
A10
50IF
C P
ipe
Spo
ol D
raw
ings
01-F
eb-1
131
-Aug
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30SE
ET E
qSE
ET E
quip
men
t Pro
cure
men
t01
-Jun
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30-M
ar-1
244
A20
00S
EE
T Tr
ansf
orm
ers
01-J
un-1
130
-Nov
-11
26A
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SE
ET
Con
trol P
anel
01-J
un-1
130
-Dec
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31A
2020
Fibe
r Opt
ic C
able
01-J
ul-1
131
-Oct
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17A
2030
Fibe
r Opt
ic D
TS01
-Sep
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30-M
ar-1
230
Pre-
Insu
Pre-
Insu
late
d Pi
pe P
rodu
ctio
n / P
ipe
Supp
orts
02-M
ay-1
123
-May
-12
56A
3000
Car
rier P
ipe
Del
iver
y (b
y ot
hers
)01
-Jul
-11
0A
3010
Raw
Mat
eria
ls P
rocu
rem
ent
02-M
ay-1
122
-Aug
-11
16A
3020
Pre
-Insu
late
d P
ipe
Pro
duct
ion
01-J
ul-1
109
-Feb
-12
32A
3030
Spo
ol D
eliv
ery
01-S
ep-1
123
-May
-12
38A
3040
Pip
e S
uppo
rts01
-Jul
-11
29-D
ec-1
126
SEET
Co
SEET
Con
stru
ctio
n14
-Oct
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13-N
ov-1
257
A40
00M
obili
zatio
n13
-Dec
-11
24-J
an-1
26
A40
10H
eat t
ube
coup
ling
wel
ding
(by
othe
rs)
14-O
ct-1
110
-May
-12
30A
4020
SE
ET
Wire
Inst
alla
tion
24-J
an-1
202
-Oct
-12
36A
4030
F.O
. tub
e co
uplin
g w
eldi
ng (b
y ot
hers
)14
-Oct
-11
10-M
ay-1
230
A40
40F.
O. C
able
Inst
alla
tion
24-J
an-1
202
-Oct
-12
36A
4050
SE
ET
Equ
ipm
ent I
nsta
llatio
n30
-Apr
-12
28-A
ug-1
217
A40
60Fi
eld
Join
t Ins
ulat
ion
21-F
eb-1
213
-Nov
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38St
artu
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artu
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e-co
mm
issi
onin
g16
-Oct
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20-F
eb-1
318
A50
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EE
T S
yste
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re-c
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12-D
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28
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ptic
Sys
tem
Pre
-com
mis
sion
i...
16-O
ct-1
212
-Dec
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8A
5020
SE
ET
Site
Acc
epta
nce
Test
12-D
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223
-Jan
-13
6A
5030
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ite A
ccep
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st12
-Dec
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23-J
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est
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emob
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23-J
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320
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ET
Equ
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rocu
rem
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Pre
-Insu
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ipe
Pro
duct
ion
/ Pip
e S
uppo
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SE
ET
Con
stru
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Sta
rtup
and
Com
mis
sion
ing
GA
SCO
SEE
T EP
C -
Hab
shan
Sul
phur
Pip
elin
es28
-Sep
-10
16:5
9
Rem
aini
ng L
evel
of E
ffort
Act
ual L
evel
of E
ffort
Act
ual W
ork
Rem
aini
ng W
ork
Wor
k by
Oth
ers
Mile
ston
eS
umm
ary
WB
S S
umm
ary
Act
ivity
Pag
e 1
of 1
© P
rimav
era
Sys
tem
s, In
c.
Pro
ject
Sta
rt: 0
3-Ja
n-11
Fi
nish
: 20-
Feb-
13
Dat
a D
ate:
03-
Jan-
11
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 45 of 47Company Confidential - DO NOT COPY
Attachment 3Inspection Test Plan
for Pre-manufactured Pipe Spools
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jack
etin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
-1-
IN
SPE
CT
ION
AN
D T
EST
PLA
N F
OR
T
HE
RM
AL
INSU
LAT
ION
& JA
CK
ET
ING
FO
R L
IQU
ID S
ULP
HU
R P
IPE
LIN
E S
YST
EM
Sep
tem
ber 3
0, 2
010
1 R
evis
ed s
ectio
ns u
nder
4B
2 &
4B
3 D
M
RD
R
D
Sep
tem
ber 0
4, 2
010
0 Is
sued
for C
omm
ents
D
M
RD
K
K
Dat
e R
evis
ion
Cha
nge
/ Rev
ised
Des
crip
tion
Prep
ared
By
Rev
iew
ed
By
App
rove
dB
y
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 2 -
1.
INTR
OD
UC
TIO
N
The
purp
ose
of th
is P
erm
a-P
ipe
docu
men
t is
to id
entif
y th
e w
ork
and
the
asso
ciat
ed in
spec
tions
, tes
ts, a
nd q
ualit
y co
ntro
l to
be p
erfo
rmed
by
Per
ma-
Pip
e (P
PM
E) &
cl
ient
from
rece
ipt o
f lin
e pi
pe a
nd fi
tting
s ite
ms
thro
ugh
final
pro
duct
shi
pmen
t. Th
is IT
P p
rovi
des
assu
ranc
e th
at c
ontra
ct a
nd s
peci
ficat
ion
requ
irem
ents
hav
e be
en
met
.
2.
AB
BR
EVIA
TIO
N
A
STM
A
mer
ican
Soc
iety
for T
estin
g of
Mat
eria
ls
N/A
N
ot A
pplic
able
CC
C
Clo
sed
Cel
l Con
tent
O
D
Out
side
Dia
met
er
CoC
C
ertif
icat
e of
Con
form
ity
PO
P
urch
ase
Ord
er
HD
PE
/ P
E
Hig
h D
ensi
ty P
olye
thyl
ene
PP
ME
P
erm
a-pi
pe M
iddl
e E
ast
ISO
Is
ocya
nate
P
U
Pol
yure
than
e
ITP
In
spec
tion
& T
est P
lan
QA
Q
ualit
y A
ssur
ance
k-V
alue
Th
erm
al C
ondu
ctiv
ity V
alue
Q
C
Qua
lity
Con
trol
MS
DS
M
ater
ial S
afet
y D
ata
She
et
TDS
Te
chni
cal D
ata
She
et
MTC
M
ill Te
st C
ertif
icat
e
C.S
. C
usto
mer
spe
cific
atio
n : T
herm
al In
sula
tion
Sys
tem
for L
iqui
d S
ulph
ur P
ipel
ines
Doc
. No.
: SP
-526
4-X
044-
PL-
007
Rev
. 0
3. D
EFIN
ITIO
N
H -
Hol
d D
o no
t pro
ceed
pas
t hol
d po
int w
ithou
t PP
ME
QC
Insp
ecto
r’s o
r Clie
nt’s
Rep
rese
ntat
ive’
s in
spec
tion
as a
pplic
able
. Unl
ess
othe
rwis
e no
ted,
100
% in
spec
tion
is to
be
perfo
rmed
.
A –
Act
ual I
nspe
ctio
n C
lient
’ rep
rese
ntat
ive
to b
e no
tifie
d. P
PM
E Q
C In
spec
tor’s
or C
lient
Rep
rese
ntat
ive’
s in
spec
tion
is re
quire
d as
app
licab
le. 1
: 100
%; 2
: 10
%.
M -
Mon
itor
Act
ivity
can
pro
ceed
. P
PM
E Q
C a
nd C
lient
Rep
rese
ntat
ive
will
mai
ntai
n su
rvei
llanc
e of
pro
cess
by
obse
rvat
ion
or a
udit
of th
e pr
oces
s.
R –
Doc
umen
t Rev
iew
In
add
ition
to a
ny o
ther
qua
lity
or in
spec
tion
activ
ity, P
erm
a an
d C
lient
Rep
rese
ntat
ive
will
revi
ew th
e co
mpl
eten
ess
and
corr
ectn
ess
of
the
docu
men
tatio
n as
soci
ated
with
the
proc
ess.
1: 1
00%
; 2: 1
0%.
W -
Witn
ess
W
itnes
s
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 3 -
4. I
NSP
ECTI
ON
AN
D T
EST
PLA
N
Sl. N
o.
Insp
ectio
n/ T
est
Act
ivity
Pe
rfor
med
B
y Q
ualit
y C
hara
cter
istic
In
spec
tion/
Test
A
ccep
tanc
e C
riter
ia
Clie
nt R
ef/
Perm
a-Pi
pe
refe
renc
e Ve
rific
atio
n D
ocum
ents
RES
PON
SIB
ILIT
IES
PPM
E Q
C
CLI
ENT
4A
RA
W M
ATE
RIA
LS
4A
.1
Rec
eipt
of L
ine
pipe
s, h
eat a
nd
optic
al tu
bes
QC
In
spec
tor
1. V
isua
l Ins
pect
ion
of
pipe
s an
d fit
tings
. 2.
Doc
umen
t Rev
iew
.
No
phys
ical
dam
ages
D
eliv
ery
Not
e fro
m th
e su
pplie
r
1. R
aw M
ater
ial
Insp
ectio
n R
epor
t 2.
Mill
Test
C
ertif
icat
e
A
1/R
1
4A
.2
Rec
eipt
ve
rific
atio
n of
PU
R
foam
insu
latio
n m
ater
ials
QC
In
spec
tor
1. V
erify
pol
yol a
nd
isoc
yana
te b
ulk
mat
eria
l co
nfor
ms
to
requ
irem
ents
of P
O a
nd
data
she
ets
2. A
vera
ge d
ensi
ty s
hall
be 5
0kg/
m3
Con
form
ance
of b
atch
bu
lk m
anuf
actu
rer’s
B
atch
Cer
tific
ate
1. P
O
requ
irem
ents
2. C
.S.:
Doc
. N
o. S
P-5
264-
X044
-PL-
007
Rev
. 0
1. M
anuf
actu
rer’s
B
atch
ce
rtific
ate
2. T
DS
3.
MS
DS
4.
Raw
Mat
eria
l In
spec
tion
Rep
ort.
A
1/R
1
4A
.3
Rec
eipt
ve
rific
atio
n of
M
iner
al W
ool
QC
In
spec
tor
1. V
erify
min
eral
woo
l co
nfor
ms
to P
O a
nd
data
she
ets
2. D
ensi
ty s
hall
be 1
68-
187
kg/m
3
Con
form
ance
of
Man
ufac
ture
r’s B
atch
C
ertif
icat
e
1. P
O
requ
irem
ents
2. C
.S.:
Doc
. N
o. S
P-5
264-
X044
-PL-
007
Rev
. 0
1. M
anuf
actu
rer’s
B
atch
ce
rtific
ate
2. T
DS
3.
MS
DS
4.
Raw
Mat
eria
l In
spec
tion
Rep
ort.
A
1/R
1
4A
.4
Rec
eipt
ve
rific
atio
n of
P
erlit
e in
sula
tion
mat
eria
l
QC
In
spec
tor
1. V
erify
per
lite
mat
eria
l co
nfor
ms
to P
O
requ
irem
ents
and
dat
a sh
eets
2.
Den
sity
sha
ll be
160
-21
0 kg
/m2.
Con
form
ance
to c
arto
n m
arki
ngs,
con
tent
s,
man
ufac
ture
r’s C
oC
1. P
O
requ
irem
ents
2. C
.S.:
Doc
. N
o. S
P-5
264-
X044
-PL-
007
Rev
. 0
1. M
anuf
actu
rer’s
B
atch
ce
rtific
ate
2. T
DS
3.
MS
DS
4.
Raw
Mat
eria
l In
spec
tion
Rep
ort.
A
1/R
1
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 4 -
Sl. N
o.
Insp
ectio
n/ T
est
Act
ivity
Pe
rfor
med
B
y Q
ualit
y C
hara
cter
istic
In
spec
tion/
Test
A
ccep
tanc
e C
riter
ia
Clie
nt R
ef/
Perm
a-Pi
pe
refe
renc
e Ve
rific
atio
n D
ocum
ents
RES
PON
SIB
ILIT
IES
PPM
E Q
C
CLI
ENT
4A
.6
Rec
eipt
ve
rific
atio
n of
H
DP
E / A
lum
iniu
m
exte
rnal
jack
et
mat
eria
ls
QC
In
spec
tor
Ver
ify H
DP
E b
ulk
mat
eria
l co
nfor
ms
to re
quire
men
ts
of P
O a
nd d
ata
shee
ts
Ver
ify A
lum
iniu
m s
heet
co
nfor
m to
the
requ
irem
ents
Con
form
ance
of
ship
ping
pac
kage
m
arki
ng, c
onte
nts.
1. P
O
requ
irem
ents
2. C
.S.:
Doc
. N
o. S
P-5
264-
X044
-PL-
007
Rev
. 0
1. M
anuf
actu
rer’s
B
atch
ce
rtific
ate
2. T
DS
3.
MS
DS
4.
Raw
Mat
eria
l In
spec
tion
Rep
ort.
A
1/R
1
4B
THER
MA
L IN
SULA
TIO
N &
JA
CK
ETIN
G
4B1
INN
ER L
AYE
R O
F PE
RLI
TE IN
SULA
TIO
N &
OU
TER
LA
YER
WIT
H P
OLY
UR
ETH
AN
E FO
AM
(PU
R) I
NSU
LATI
ON
4B
1.1
Vis
ual I
nspe
ctio
n of
inco
min
g pi
pes,
he
at a
nd o
ptic
al
tube
s fo
r any
da
mag
es.
Insu
latio
n su
perv
isor
/ Q
C
Insp
ecto
r
Che
ck w
heth
er th
e pi
pes,
he
at a
nd o
ptic
al tu
bes
are
free
from
any
dam
ages
du
ring
trans
it, a
ny c
oatin
g da
mag
es.
No
sign
ifica
nt c
oatin
g da
mag
es, n
o de
nts
on
the
pipe
s an
d tu
bes.
-
-
M
4B
1.2
Vis
ual i
nspe
ctio
n of
inco
min
g pi
pes
for c
lean
lines
s
Insu
latio
n su
perv
isor
/ Q
C
Insp
ecto
r
Che
ck fo
r vis
ible
cl
eanl
ines
s an
d dr
ynes
s
Pip
es s
hall
be fr
ee o
f di
rt, s
and,
oil,
gre
ase
or
wat
er- o
ther
wis
e cl
eane
d
-
-
M
4B
1.3
Insp
ectio
n of
pe
rlite
seg
men
ts
prio
r to
inst
alla
tion
Insu
latio
n su
perv
isor
/ Q
C
Insp
ecto
r
Vis
ual I
nspe
ctio
n of
Per
lite
Dam
ages
/cra
cks/
gaps
du
ring
trans
it to
be
fille
d w
ith P
erlit
e m
ater
ial
P
erlit
e Fi
in
spec
tion
Rep
ort
A
1/R
1
4B
1.4
Inst
alla
tion
insp
ectio
n of
pe
rlite
seg
men
ts
on p
ipes
Insu
latio
n su
perv
isor
/ Q
C
Insp
ecto
r
1.Ti
ght f
it of
per
lite
segm
ents
to p
ipe,
with
m
inim
um g
aps
2. P
erlit
e th
ickn
ess
mea
sure
men
t.
1. A
ll ga
ps, s
eam
s, a
nd
open
ings
(if a
ny) f
illed
with
fille
r cem
ent
2. F
or 8
” pip
elin
e sy
stem
: Per
lite
C.S
.: D
oc. N
o.
SP-5
264-
X04
4-P
L-00
7 R
ev. 0
C
ross
-sec
tiona
l
Per
lite
Fixi
ng
insp
ectio
n R
epor
t
A
1/R
1
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 5 -
Sl. N
o.
Insp
ectio
n/ T
est
Act
ivity
Pe
rfor
med
B
y Q
ualit
y C
hara
cter
istic
In
spec
tion/
Test
A
ccep
tanc
e C
riter
ia
Clie
nt R
ef/
Perm
a-Pi
pe
refe
renc
e Ve
rific
atio
n D
ocum
ents
RES
PON
SIB
ILIT
IES
PPM
E Q
C
CLI
ENT
thic
knes
s sh
all b
e 89
mm
. Fo
r 12”
pip
elin
e sy
stem
: Per
lite
thic
knes
s sh
all b
e 64
mm
.
Dra
win
gs
4B
1.5
Wra
p se
ran
wra
p an
d al
umin
um
tape
ove
r per
lite
oute
r sur
face
s
Insu
latio
n su
perv
isor
/ Q
C
Insp
ecto
r
Tigh
t fit
of a
lum
inum
tape
to
per
lite
with
out g
aps
or
maj
or w
rinkl
es
Per
lite
com
plet
ely
cove
red
with
out g
aps
or
maj
or w
rinkl
es
A
1/R
1
4B
1.6
Rel
ease
of P
erlit
e ap
plie
d pi
pes
for
PU
R in
sula
tion
QC
In
spec
tor
All
activ
ity m
entio
ned
abov
e is
com
plet
ed
Per
lite
Fixi
ng In
spec
tion
Rep
ort
P
erlit
e Fi
In
spec
tion
Rep
ort
A
1
4B2
POLY
UR
ETH
AN
E FO
AM
(PU
R) S
PRA
Y IN
SULA
TIO
N &
PE
JAC
KET
ING
4B
2.1
Atm
osph
eric
C
ondi
tion,
tw
ice/
shift
QC
In
spec
tor
Tem
p. M
easu
rem
ent
Pip
e su
rface
Te
mpe
ratu
re s
hall
be
>30 C
abo
ve d
ew p
oint
.
P
roce
ss
Insp
ectio
n R
epor
t
A1
4B
2.2
Witn
ess
PU
R
spra
ying
on
the
pipe
s
QC
In
spec
tor
Witn
ess
spra
y of
firs
t pip
e
Vis
ual a
nd D
imen
sion
al
acce
ptab
ility
PU
thic
knes
s sh
all b
e as
per
pro
duct
cod
e m
entio
ned
in d
iffer
ent
optio
ns
Pro
cess
In
spec
tion
Rep
ort.
A1
4B
2.3
Den
sity
Che
ckin
g of
PU
R S
pray
sa
mpl
e ta
ken
befo
re s
tart
up.
Pro
dn.
Sup
ervi
sor
/ QC
In
spec
tor
Che
ck th
at th
e D
ensi
ty
conf
orm
s to
the
requ
irem
ent
Foam
den
sity
sha
ll be
�
50 k
g/m
2.
PPM
E T
est
Pro
cedu
re o
n D
ensi
ty. T
est
Met
hod
as p
er
ASTM
D 1
622
/ 79
2
Test
Rec
ords
M
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 6 -
Sl. N
o.
Insp
ectio
n/ T
est
Act
ivity
Pe
rfor
med
B
y Q
ualit
y C
hara
cter
istic
In
spec
tion/
Test
A
ccep
tanc
e C
riter
ia
Clie
nt R
ef/
Perm
a-Pi
pe
refe
renc
e Ve
rific
atio
n D
ocum
ents
RES
PON
SIB
ILIT
IES
PPM
E Q
C
CLI
ENT
4B
2.4
Ver
ify P
UR
spr
ay
foam
pro
perti
es
once
per
shi
ft
QC
In
spec
tor
Den
sity
of s
pray
foam
from
an
y on
e pi
pe ra
ndom
ly
sele
cted
, onc
e pe
r shi
ft.
Den
sity
�50
kg/
m3
PPM
E T
est
Pro
cedu
re o
n D
ensi
ty. T
est
Met
hod
AST
M D
16
22 /
792
Test
Rec
ords
A1
4B
2.5
Ver
ify P
UR
spr
ay
foam
pro
perti
es
once
per
shi
ft
QC
In
spec
tor
Com
pres
sive
stre
ngth
(�c)
of s
pray
foam
from
any
on
e pi
pe ra
ndom
ly
sele
cted
, onc
e pe
r shi
ft.
� c �
300
KPa.
PPM
E T
est
Pro
cedu
re o
n C
ompr
essi
ve
stre
ngth
. Tes
t M
etho
d A
STM
D
1621
.
Test
Rec
ords
A1
4B
2.6
Ver
ify P
UR
spr
ay
foam
pro
perti
es
once
per
shi
ft
QC
In
spec
tor
Clo
sed
cell
cont
ent (
CC
C)
of s
pray
foam
from
any
on
e pi
pe ra
ndom
ly
sele
cted
, onc
e pe
r shi
ft.
CC
C �
88
%
PPM
E T
est
Pro
cedu
re o
n C
lose
d C
ell
Con
tent
. Tes
t M
etho
d A
STM
D
6226
Test
reco
rds
A1
4B
2.7
Ver
ify P
UR
spr
ay
foam
pro
perti
es
once
per
shi
ft
QC
In
spec
tor
Ther
mal
Con
duct
ivity
(k-
valu
e) o
f spr
ay fo
am fr
om
any
one
pipe
rand
omly
se
lect
ed, o
nce
per s
hift.
k-va
lue �
0.0
23 W
/m-K
@
23.
50 C
PPM
E T
est
Pro
cedu
re o
n Th
erm
al
Con
duct
ivity
Te
st M
etho
d AS
TM C
518
Test
Rec
ords
A1
4B
2.8
Ver
ify P
UR
spr
ay
foam
pro
perti
es
once
per
shi
ft
QC
In
spec
tor
Wat
er a
bsor
ptio
n of
spr
ay
foam
from
any
one
pip
e ra
ndom
ly s
elec
ted,
onc
e pe
r shi
ft
Wat
er a
bsor
ptio
n <
10%
PPM
E T
est
Pro
cedu
re o
n W
ater
A
bsor
ptio
n.
Test
Met
hod
BS
E
N 2
53
Test
Rec
ords
A1
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 7 -
Sl. N
o.
Insp
ectio
n/ T
est
Act
ivity
Pe
rfor
med
B
y Q
ualit
y C
hara
cter
istic
In
spec
tion/
Test
A
ccep
tanc
e C
riter
ia
Clie
nt R
ef/
Perm
a-Pi
pe
refe
renc
e Ve
rific
atio
n D
ocum
ents
RES
PON
SIB
ILIT
IES
PPM
E Q
C
CLI
ENT
4B
2.9
Fini
sh u
nits
afte
r P
UR
spr
ay.
Pro
dn.
Sup
ervi
sor
/ QC
In
spec
tor
Che
ck th
e O
D o
f the
fin
ishe
d pi
pe m
easu
red
by
usin
g a
Pi-T
ape
Fina
l OD
sha
ll be
as
per t
he c
usto
mer
re
quire
men
t
-
Pro
cess
In
spec
tion
Rep
ort
A1
4B
2.10
A
pply
PU
R s
pray
on
to th
e pi
pes
QC
In
spec
tor
Che
ck w
heth
er th
e th
ickn
ess
mee
ts th
e re
quire
men
t
PU
thic
knes
s sh
all b
e as
follo
ws
For 8
” pip
elin
e sy
stem
: 75
mm
Fo
r 12”
pip
elin
e sy
stem
: 60
mm
Cro
ss-s
ectio
nal
Dra
win
gs
Pro
cess
In
spec
tion
Rep
ort.
A1
4B
2.11
Fi
nish
uni
ts a
fter
PU
spr
ay a
nd
extru
ded
HD
PE
jack
et a
pplic
atio
n ev
ery
pipe
.
Pro
dn.
Per
sonn
el
Cut
back
leng
th c
ut a
nd
rem
ove
PU
and
PE
ex
cess
.
C.S
.: D
oc. N
o.
SP-5
264-
X04
4-P
L-00
7 R
ev. 0
Vis
ual &
D
imen
sion
al
Insp
ectio
n R
epor
t
A
1/R
1
4B
3 IN
NER
LA
YER
OF
A C
OM
BIN
ATI
ON
OF
PER
LITE
& M
INER
AL
WO
OL
AN
D O
UTE
R L
AYE
R O
F PO
LYU
RET
HA
NE
FOA
M (P
UR
) IN
SULA
TIO
N
P
leas
e re
fer t
o se
ctio
ns 4
B1
for P
erlit
e in
stal
latio
n &
4B
2 fo
r PU
R in
sula
tion
exce
pt fo
r thi
ckne
ss. T
estin
g of
PU
R s
pray
foam
pro
perti
es a
re a
s pe
r 4B
2.
4B
3.1
App
ly M
iner
al
Woo
l abo
ve th
e tra
cer t
ubes
upt
o 3/
4th o
f the
pip
e ci
rcum
fere
nce
QC
In
spec
tor
1. E
nsur
e tig
ht fi
t of
min
eral
woo
l ont
o th
e pi
pes
2. E
nsur
e th
at th
e he
at
and
optic
tube
s ar
e co
vere
d
Min
eral
Woo
l thi
ckne
ss
shal
l be
as fo
llow
s:
For 8
” pip
elin
e sy
stem
: 76
mm
. Fo
r 12”
pip
e lin
e sy
stem
: 64
mm
.
1. C
.S.:
Doc
. N
o. S
P-5
264-
X044
-PL-
007
Rev
. 0
2. C
ross
-se
ctio
nal
Dra
win
gs
Insp
ectio
n R
epor
t
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 8 -
Sl. N
o.
Insp
ectio
n/ T
est
Act
ivity
Pe
rfor
med
B
y Q
ualit
y C
hara
cter
istic
In
spec
tion/
Test
A
ccep
tanc
e C
riter
ia
Clie
nt R
ef/
Perm
a-Pi
pe
refe
renc
e Ve
rific
atio
n D
ocum
ents
RES
PON
SIB
ILIT
IES
PPM
E Q
C
CLI
ENT
4B
3.2
Inst
alla
tion
of
perli
te s
egm
ents
on
the
botto
m s
ide
cove
ring
bala
nce
1/4th
of t
he p
ipe
circ
umfe
renc
e
Insu
latio
n su
perv
isor
/ Q
C
Insp
ecto
r
1.Ti
ght f
it of
per
lite
segm
ents
to p
ipe,
with
m
inim
um g
aps
2. P
erlit
e th
ickn
ess
mea
sure
men
t.
1. A
ll ga
ps, s
eam
s, a
nd
open
ings
fille
d w
ith fi
ller
cem
ent
2. F
or 8
” pip
elin
e sy
stem
: Per
lite
thic
knes
s sh
all b
e 76
mm
. Fo
r 12”
pip
elin
e sy
stem
: Per
lite
thic
knes
s sh
all b
e 64
mm
.
1. C
.S.:
Doc
. N
o. S
P-5
264-
X04
4-PL
-007
R
ev. 0
2.
Cro
ss-
sect
iona
l D
raw
ings
Per
lite
Fixi
ng
insp
ectio
n R
epor
t
A
1/R
1
4B
3.3
Wra
p w
ith s
eran
w
rap
and
alum
inum
tape
ov
er th
e m
iner
al
woo
l and
per
lite
surfa
ces
Insu
latio
n su
perv
isor
/ Q
C
Insp
ecto
r
Tigh
t fit
of s
eran
wra
p an
d al
umin
ium
tape
Per
lite
com
plet
ely
cove
red
with
out g
aps
or
maj
or w
rinkl
es
Cro
ss-s
ectio
nal
Dra
win
gs
A
1/R
1
4B
3.4
App
ly P
UR
Spr
ay
onto
the
first
laye
r of
insu
latio
n
QC
In
spec
tor
Che
ck w
heth
er th
e th
ickn
ess
mee
ts th
e re
quire
men
t
PU
thic
knes
s sh
all b
e as
follo
ws
For 8
” pip
elin
e sy
stem
: 75
mm
Fo
r 12”
pip
elin
e sy
stem
: 60
mm
Cro
ss-s
ectio
nal
Dra
win
gs
Pro
cess
In
spec
tion
Rep
ort.
A1
4B
4 FI
NA
L IN
SPEC
TIO
N
4B
4.1
Insp
ect u
nits
for
acce
ptan
ce 1
0 pi
pes
/ shi
ft.
Pro
dn.
Sup
ervi
sor
/ QC
In
spec
tor
Che
ck fo
r jac
ket s
urfa
ce
cond
ition
s ra
ndom
ly o
n 10
pi
pes
per s
hift.
Vis
ual a
ppea
ranc
e of
ja
cket
.
- V
isua
l &
Dim
ensi
onal
In
spec
tion
Rep
ort
A
1/R
1
Title
: IT
P fo
r The
rmal
Insu
latio
n &
Jac
ketin
g fo
r Liq
uid
Sul
phur
Pip
e Li
ne S
yste
m
Ref
. No.
: Q
AD
-PLN
-002
-020
-10-
RE
V1
Ow
ner:
Q
HSE
La
st U
pdat
ed:
Sep
tem
ber 3
0, 2
010
Rev
. No.
: 1
Page
s:
- 9 -
Sl. N
o.
Insp
ectio
n/ T
est
Act
ivity
Pe
rfor
med
B
y Q
ualit
y C
hara
cter
istic
In
spec
tion/
Test
A
ccep
tanc
e C
riter
ia
Clie
nt R
ef/
Perm
a-Pi
pe
refe
renc
e Ve
rific
atio
n D
ocum
ents
RES
PON
SIB
ILIT
IES
PPM
E Q
C
CLI
ENT
4B
4.2
Mea
sure
OD
of
insu
late
d an
d ja
cket
ed u
nits
10
pipe
s / s
hift.
Pro
dn.
Sup
ervi
sor
/ QC
In
spec
tor
Mea
sure
OD
from
FIN
AL
insp
ectio
n ta
ble
at 3
eq
uidi
stan
t loc
atio
ns,
usin
g a
�-ta
pe o
n se
lect
ed
pipe
s.
As
per C
usto
mer
sp
ecifi
catio
n
- V
isua
l &
Dim
ensi
onal
In
spec
tion
Rep
ort
A1
4B
4.3
Mar
king
in
prep
arat
ion
for
ship
men
t
End
fin
ishi
ng
Sup
ervi
sor
Eac
h pi
pe s
hall
be
iden
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to
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tam
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C.S
.: D
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All
prod
uctio
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P ac
tivity
hav
e be
en
com
plet
ed a
nd v
erifi
ed
All
requ
ired
prod
uctio
n ac
tivity
, ins
pect
ions
, an
d m
easu
rem
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m
eet r
equi
rem
ents
and
sp
ools
hav
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en
reco
rded
on
tally
she
et.
This
ITP
1.) V
isua
l &
Dim
ensi
onal
In
spec
tion
Rep
ort.
2.) R
elea
se N
ote
H
/R1
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 46 of 47Company Confidential - DO NOT COPY
Attachment 4Field Services Rate Sheet
Attachment 4 - Field Services Pricing for GASCO Project Effective: September 1, 2010
ServicesField Support Services (FSS) US dollars
FIELD SUPPORT SERVICES –
FIELD SERVICE RATESNorth America Ex-pat Base Rate - 8 hour day; (minimum daily charge is 8 hours) $ 2,000.00 /man/dayMiddle East Regional Ex-pat - 8 hours day; (minimum daily charge is 8 hours) $ 440.00 /man/day
North America Ex-pat Overtime - 1.5X Base Rate for all service time in excess of 8 hrs/day or 48 hrs/week $ 375.00 /man/hourMiddle East Regional Ex-pat Overtime - 1.5X Base Rate for all service time in excess of 8 hrs/day or 48 hrs/week $ 82.50 /man/hour
Standby service time is considered normal work hours as per service rates.
TRAVEL RATESAll North America Ex-pat travel hours (except company holiday) will be billed portal to portal $ 175.00 /man/hourAll Middle East Regional Ex-pat travel hours (except company holiday) will be billed portal to portal $ 38.50 /man/hour
All North America Ex-pat travel hours on company holiday will be charged at 2X the standard travel rate $ 350.00 /man/hourAll Middle East Regional Ex-pat travel hours on company holiday will be charged at 2X the standard travel rate $ 77.00 /man/hour
Travel hours billed will not exceed 16 hours per trip per person
EXPENSES
SERVICE POLICY
A) - by purchaser, its employees, contractors, or their employees, agents, or subcontractors,B) - by failure to observe the Tyco FSS representative instructions, C) - by failure or malfunctioning of any tools, equipment, or facilities not furnished by Tyco, or
Tyco Thermal Controls reserves the right to select the appropriate global ex-pat to accomplish the purchaser requested scope of work.
Tyco FSS representatives provide a suite of Field Support Services including Quality Assurance Representative, Audits, Pre-Commissioning, Commissioning, Start-Up, Training, Troubleshooting, Heat Trace System Consultation, and customized technical assistance to customers in all areas of Heat Trace System installation, operation, and management.
All travel, rentals and lodging expense will be billed at cost, plus a 15% administration charge.
All meals and incidental costs will be billed at a $50/day per diem. No receipts will be supplied.
Tyco Thermal Controls shall in no case be liable for loss or injury to persons or property (including the equipment installed) caused in whole or in part
D) - by failure of equipment, the installation of which was not observed or approved by Tyco FSS representative.
The purchaser shall, without cost to Tyco, provide access to the work by disassembling, removing, and replacing any equipment, materials, or structures to the extent necessary to facilitate the work.
Terms — Per final contract agreement.
Expedite rates (service required with less than 10 days notice) – 1.5X Above Applicable Rate for all service
Tyco Thermal Controls Confidential Page 1
Tyco Thermal Controls Proposal No.: 1-10-S5318-22695 GASCO Habshan Sulphur Pipelines SEET. Rev. 0, October 5, 2010
GASCO Commercial - Combined Proposal Rev0 05Oct2010 Page 47 of 47Company Confidential - DO NOT COPY
Attachment 5SEET Construction Organizational Chart
Pro
ject
Man
ager
Exe
cutiv
eS
pons
or
Labo
r Log
istic
s /
Hum
an R
esou
rces
• P
erm
its •
Wor
k V
isas
• Tr
avel
C
oord
inat
ion
Pro
ject
Con
trols
/ Pr
ojec
t Acc
ount
ing
• P
rogr
ess
R
epor
ting
• C
ost R
epor
ting
• In
voic
ing
• Sc
hedu
ling
Fiel
d E
lect
rical
Su
perin
tend
ent
SK
IN E
FFE
CT
ELE
CTR
ICA
L TR
AC
E (S
EE
T)Fi
eld
Con
stru
ctio
n O
rgan
izat
iona
l Cha
rt
SEE
TE
lect
rical
• W
ire P
ull
• S
plic
es •
Term
inat
ions
ATT
AC
HM
EN
T 5
SE
ET
Glo
bal
Pro
duct
Man
ager
SEET
Maj
or
Equi
pmen
t
• S
EE
T P
anel
s •
Tran
sfor
mer
s •
Pre
-com
mis
sion
ing
&
Tur
nove
r
Fibe
rO
ptic
s
• D
TS •
Fibe
r Pul
l •
Pre
-com
mis
sion
ing
&
Tur
nove
rSite
Man
ager
Site
Saf
ety
Offi
cer
Fiel
d In
sula
tion
Sup
erin
tend
ent
• M
etal
Cut
& R
oll
• Fi
eld
Join
ts /
E
lbow
s •
Pipe
line
Cla
ddin
g •
Sup
plem
enta
l
Hea
ting
On-
Site
Mat
eria
ls
Mgm
t / L
ogis
tics
Coo
rdin
ator
• Fa
bric
atio
n
Faci
lity
• W
areh
ouse
M
gmt.
• C
rew
Sup
port
Fiel
d Q
ualit
y A
ssur
ance
• Hea
t Tub
e &
C
oupl
ings
• S
EE
T W
iring
• In
sula
tion
• Fi
ber O
ptic
s
Pre
-Insu
latio
nC
oord
inat
or
• Q
.A. O
vers
ight
• M
ater
ials
Mgm
t.
/ Log
istic
s •
Con
tract
Mgm
t. •
Sche
dulin
g /
S
eque
ncin
g