turning information into solutions for ......turning information into solutions for continuous...
TRANSCRIPT
TURNING INFORMATION INTO SOLUTIONS FOR CONTINUOUS OPERATIONAL IMPROVEMENT
Kent A. Lackey, P.E. Vice President 5 September 2017
Overview of Asset360
Implementation of Asset360 with the City of Lawrence and Winston-Salem
Successes
Future Improvements and Challenges
Conclusions and Moving Forward
AGENDA
2
Global Spend$XXB
U.S. Spend$XXB
• Asset360 is a smart analytics platform that captures, integrates, and analyzes data to optimize plant performance.
• Allows disparate/separate datasets from different systems to be viewed on a single platform.
• Process engineers remotely monitor data and suggest operational changes to lower energy and chemical costs and improve plant performance.
Black & Veatch3
Overview
Global Spend$XXB
U.S. Spend$XXB
• OptimizeSave energy and chemicals
• Detect and DiagnoseAlerts
Issues Management
• Aggregate and CalculateMerge data
Calculate Key Performance Indicators (KPIs) related to cost, energy and chemicals
Black & Veatch4
Smart Integrated Infrastructure
ASSET360TM
Platform
OperationalIntelligence
AdaptivePlanning
360°view
• Strategic PlanningMaintenance and Reliability
Compliance
• Tactical PlanningDevelop and track current year
plans and budget
Risk and Resilience Planning
• Asset PlanningPredictive tool
Configure alerts to look for deviations in performance
Global Spend$XXB
U.S. Spend$XXB
• Integration of data from any source. SCADA, PLC, LIMS…
• Display and Trend any data in the system regardless of source
• Raw and Calculated data available for custom trends and charts over any user defined time range
• Utilize static and real time data sets for disparate data analysis and analysis
Black & Veatch5
Leverage & Expand Current Systems: Beyond SCADA / PLC…
Global Spend$XXB
U.S. Spend$XXB
• KPI’s aggregated / integrated across any system.
• Direct / Calculated KPI’s in user definable trends / history• Cost, Process, Maintenance
• Default KPI’s Include:• Total Cost: Energy, Chemicals, etc.
• Individual or Aggregated KPI’s
• User Defined KPI’s:• Can display/use (for calc’s) any data
captured by an SCADA or asset data collection system. Unlimited
• User created custom trends with any data
Black & Veatch6
KPI Capture, Integration & Display
Global Spend$XXB
U.S. Spend$XXB
• Immediate visual status of assets geographically
• Leverages asset data integrated into the system
• Asset data available without going to another view / tool in ASSET360™
• Enables potentially faster onboarding for operators / new employees to the operation
Black & Veatch7
Geographically Access Asset Status / Information
Global Spend$XXB
U.S. Spend$XXB
• Reports made with graphs, tables, and gauges from performance analyst
• Can be used to quickly determine performance of plant
Black & Veatch8
BI Reporting Tool
Global Spend$XXB
U.S. Spend$XXB
• Create custom trends from all available data (raw and calculated).
• Compare relative events using “pinning” feature.
Black & Veatch9
Data Explorer
Global Spend$XXB
U.S. Spend$XXB
• Prioritizes issues
• Calculates impact
• Allows transparent discussion among engineers and plant staff
Black & Veatch10
Issues Management
Implementing Asset360TM with the City of Lawrence
11
Global Spend$XXB
U.S. Spend$XXB
Black & Veatch12
Linking SCADA and LIMS Data to Asset360TM
LIMS
NOAA River Data
Lawrence PI System
KAW WTPSCADA
Clinton WTPSCADA
Reservoir Data
B&V PI System / Data Center
CMMS
Weather Data
Distribution System Data
Army Corps Data
Kansas River WWTPSCADA
PI Cloud Connect
BV solution – Scalable Data Integration
Global Spend$XXB
U.S. Spend$XXB
• The PI system is used to perform calculations with SCADA and LIMS data to display operational performance indicators like:Sludge Retention Time (SRT)Food to Microorganism Ratio (F:M) Removal percentages of wastewater constituents
Black & Veatch13
Programming Calculations into PI
Global Spend$XXB
U.S. Spend$XXB
• Kansas River WWTP PlotsChemical use, energy use, and costingTreatment effectiveness
• Performance plots for activated sludge treatmentBOD, ammonia, airflowDissolved OxygenSRT, F:M ratio
Black & Veatch14
Creating Plots in Asset360TM
Global Spend$XXB
U.S. Spend$XXB
• Process engineer performs weekly checks of plant performance using the Performance Analystand BI Reporting tools.
• Can dive deeper using Data Explorer application
• Communication is performed through the Issues Management application
• Graphs are linked to the issue’s discussion board, and then weekly check is sent out to the client and other engineers at Black & Veatch
Black & Veatch15
Weekly Checks
Implementing Asset360TM with Winston-Salem
16
Global Spend$XXB
U.S. Spend$XXB
Black & Veatch17
Linking SCADA and LIMS Data to Asset360TM
B&V Data Interface Server
B&V PI System / Data Center
BV solution – Scalable Data Integration
Global Spend$XXB
U.S. Spend$XXB
• 2 WWTPS
• Muddy Creek, 21 mgd capacity
• Archie Elledge, 30 mgd capacity
• Consolidated Biosolids Treatment
• Digested Sludge from MC to AW
• Dewatering/Thermal Drying at AE
• Combined Heat and Power at MC
• Future: Plant Influent Interconnection
Black & Veatch18
Holistic Approach to Wastewater Treatment
Archie ElledgeWWTP
Muddy Creek WWTP
Muddy Creek Basin
South Fork Basin
ElledgeBasin
South Fork PSNew MC
Transfer PS
Global Spend$XXB
U.S. Spend$XXB
Black & Veatch19
Holistic Approach to Wastewater Treatment
Muddy Creek
WWTP
Archie ElledgeWWTP
Transfer Force Main
ISIS
IS Online Influent Sampler
• Significant Future Changes to Treatment
• Day Storage at Both Plants
• Online Influent Sampling (BOD/COD/TKN/VFA/TSS)
• Flow and Load Based Influent Management
• Gas to Grid Combined Heat and Power
• Operational Decision Making will Significantly Change
Global Spend$XXB
U.S. Spend$XXB
• The system will consolidate data from both plant SCADA systems and LIMS and support operational decision making from a “total” wastewater treatment perspective• System-wide total cost management• Process unit, plant and system-wide energy management• Effective use of day storage for flow and load management• Centralized biosolids management optimization• Ongoing aeration optimization• Combined Heat and Power management optimization
Black & Veatch20
How Does Performance Management Fit In
Global Spend$XXB
U.S. Spend$XXB
• Winston-Salem Digester Flow
Individual Digester Flow
User created plot
Single or Compound data trend creation
• Performance plots for anaerobic digestion system
Flow
Temperature
Levels
Black & Veatch21
Creating Plots in Asset360TM
Global Spend$XXB
U.S. Spend$XXB
• The system is able to use current calculations from existing spreadsheets and data from SCADA and LIMS display operational performance indicators like:Sludge Retention Time (SRT)Food to Microorganism Ratio (F:M) Removal percentages of wastewater constituents
Black & Veatch22
Utilizing Existing Calculations for Aeration Optimization
Global Spend$XXB
U.S. Spend$XXB
Black & Veatch23
Operational Intelligence at the Process Unit, Plant and System Level
Black & Veatch24
Process Performance Optimization – Achieving the Lowest Total Cost of Treatment – Providing the Full Picture
Global Spend$XXB
U.S. Spend$XXB
• Process engineer performs weekly checks of plant performance using the Performance Analystand BI Reporting tools.
• Can dive deeper using Data Explorer application
• Communication is performed through the Issues Management application
• Graphs are linked to the issue’s discussion board, and then weekly check is sent out to the client and other engineers at Black & Veatch
Black & Veatch25
Weekly Checks
Conclusions and Moving Forward
26
Global Spend$XXB
U.S. Spend$XXB
• Asset360TM is a powerful platform for data consolidation and operational intelligence
• Ongoing process of improving data quality issues and adding features beneficial to water clients
• Has helped to identify and solve process issues at the City of Lawrence / Winston-Salem
• Use with existing systems (e.g. OSISoft/Pi, Schneider Wonderware / SCADA) or without.
Black & Veatch27
Conclusions