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Horizontal CNC Lathe
TCS Series
www.tongtai.com.tw
Trust & Technology
TC
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18
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Taoyuan Branch
Taichung Branch
Japan Branch
Europe Branch
Malaysia Branch
Vietnam Branch
Thailand Branch
Indonesia Office
Wuhan Branch
Chongqing Branch
Guandong Branch
Tianjin Branch
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TEL︰+86-27-84586587
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No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan
TEL︰886-7-9761588 FAX︰886-7-9761589
www.tongtai.com.tw
Shuzhou Tong-yu Machine & Tool Co., Ltd.
No.555 Huahong Rd., Economic Development Zone of Wujiang,Suzhou City, Jiangsu Province, China
TEL︰86-512-63430168 FAX︰86-512-63431622
E-mail︰[email protected]
www.tongtai.com.tw/cn FAX︰+886-3-4559730
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TEL︰+603-78597113
TEL︰+84-24-62766090
TEL︰+66-2-3164708-10
TEL︰+62-21-45850875
Honor Seiki Co., Ltd.
TEL : 886-7-9759888
FAX : 886-7-9759999
www.honorseiki.com.tw
Asia Pacific Elite Corp.
TEL : 886-4-23589313
FAX : 886-4-23588913
www.apeccnc.com
Quick-Tech Machinery Co., Ltd.
TEL : 886-6-3841155
FAX : 886-6-3841177
www.quicktech.com.tw
Members of TTGroup
China Operation CenterHeadquarters
PCI-SCEMM
TEL : 33-4-77426161
FAX : 33-4-77426023
www.pci.fr
ANGER Machining GmbH
TEL : 43-7229-71041-0
FAX : 43-7229-71041-199
www.anger-machining.com
Global Network Official Website
TCS Series
01 TCS Series Horizontal CNC Lathe 02 TCS Series Horizontal CNC Lathe
‧High rigidity structure‧High efficiency turning performance
Tongtai’s CNC lathes have been widely popular to worldwide
customers because its high reliability and high cost-performance rate.
But we are not self-satisfied and devoted to improve product quality to fit
to customers’ demand. Now, Tongtai launches new CNC lathe-TCS
series. With finite element analysis, structure rigidity is reinforced.
Non-cutting time is decreased because of quick tool changing on servo
driven turret. Furthermore, chip evacuation and ergonomic are also
improved. TCS series is your best choice of CNC lathe for high rigidity,
high efficiency and high cost-performance rate.
CONTENTS03 Machining ability
04 Machining accuracy
07 Operation
08 Peripheral accessories
09 Tool interference
10 Working area
11 Spindle output and torque chart
12 Standard/Optional accessories
13 Machine dimensions/Specification
Bar capacity Spindle diameter Z axis travel Turning Turning & Milling
Chuck size 10”
Chuck size 8” Ø51 mm Ø100 mm
400 mm TCS-2000 TCS-2000M
400 mm TCS-1500 TCS-1500M
600 mm TCS-2000L TCS-2000LM
Chuck size 6” Ø44 mm Ø80 mm
Ø64 mm
Ø74 mm
Ø120 mm
Ø130 mm
400 mm
600 mm
TCS-2500
TCS-2500L
TCS-2500M
TCS-2500LM
GK Werkzeugmaschinen GmbH Hotline: 0049/(0)6158/84772 [email protected]
03 04
Machining ability
Turning Material:S45C
Machining accuracy
Material removal rate
Cutting depth
Spindle speed
Feedrate
Cutting speed
O.D. turning
330 cm3/min
5 mm
763 rpm
0.5 mm/rev
120 m/min
Milling Material:S45C
Turning accuracy
Turning stability
Material removal rate
Cutting depth
Spindle speed
Feedrate
Cutting speed
I.D. turning
270 cm3/min
5 mm
637 rpm
0.5 mm/rev
120 m/min
Cutting width
Spindle speed
Feedrate
Cutting speed
Grooving
8 mm
637 rpm
0.1 mm/rev
120 m/min
90゜
270゜
180゜ 0゜
Scale: 1µm/div.
※Note: Above data are the test result of TCS-2000LM
End milling
38 cm3/min
end mill Ø20 mm (4 teeth)
500 rpm
200 mm/min
12 mm
16 mm
Material removal rate
Tool
Spindle speed
Cutting speed
Cutting width
Cutting depth
Drilling
25 cm3/min
drill Ø20 mm
398 rpm
0.2 mm/rev
25 m/min
Material removal rate
Tool
Spindle speed
Feedrate
Cutting speed
Drilling
25 cm3/min
drill Ø20 mm
398 rpm
0.2 mm/rev
25 m/min
Material removal rate
Tool
Spindle speed
Feedrate
Cutting speed
End milling
38 cm3/min
end mill Ø20 mm (4 teeth)
500 rpm
200 mm/min
12 mm
16 mm
Material removal rate
Tool
Spindle speed
Cutting speed
Cutting width
Cutting depth
Material
Tool
Turning diameter
Spindle speed
Feedrate
Brass
Diamond cutting tool
60 mm
3000 rpm
0.05 mm/rev
Roughness
0.3 µm Ra
Cylindricity
5 µm
Roundness
0.9 µm
Dry cutting
-0.02
-0.01
0
0.01
0.02
0.03
0.04
100 200 300 400 500
Time (min)
The
varia
tion
of O
.D
Workpiece amount measured : 20 pieces
0
※The above data is measured in-house. The test result may not be obtained due to different cutting conditions and environment conditions.
Material
Tool
Turning diameter
Spindle speed
Feedrate
The variation of O.D. of long-term machining
0.015 mm
Brass
Diamond cutting tool
60 mm
3000 rpm
0.05 mm/rev
TCS Series Horizontal CNC Lathe TCS Series Horizontal CNC Lathe
GK Werkzeugmaschinen GmbH Hotline: 0049/(0)6158/84772 [email protected]
05 06
Machining accuracy
Working area
Servo turret Power turret
Turret
Unit : mm
Tailstock
Manual travel
Quill travel
Center taper
Max. thrust
275/500(L) mm
100 mm
TCS-1500 / TCS-2000:MT4
TCS-2500:MT5
TCS-1500 / TCS-2000:500 kgf
TCS-2500:700 kgf
X axis saddleX axis saddle has optimized structure with stable static and dynamic rigidity due to finite element analysis.
50%
Ri
gidity improved
Model
Max. swing diameter
Max. swing diameter over saddle
Max. turning diameter
Max. turning length
TCS-2000
520
320
400
TCS-1500M
280
300
TCS-2000M
280
300
TCS-1500
300 (12V) / 330 (8V)
400
TCS-2000L
600
300 (12V) / 330 (8V)
Model
Max. swing diameter
Max. swing diameter over saddle
Max. turning diameter
Max. turning length
TCS-2500L
520
320
600
TCS-2500
400
TCS-2500LM
500
TCS-2000LM
280
500
TCS-2500M
300
300 (12V) / 330 (8V) 280
Servo turret
12/8(Opt.)
0.2 sec
0.6 sec
-
-
Power turret
12
0.3 sec
1 sec
6000 rpm
5.5/3.7 kW
Tool capacity
Indexing time(1-station)
Indexing time(6-station)
Max. speed of live tool
Spindle output of live tool
275/500(L) mm 100 mm275/500(L) mm 100 mm
Max. turning diameter
Max. turning lenght
Max. turning diameter
Max. turning lenght
TCS Series Horizontal CNC Lathe TCS Series Horizontal CNC Lathe
GK Werkzeugmaschinen GmbH Hotline: 0049/(0)6158/84772 [email protected]
07 08
Operation Peripheral accessories
Steel Cast iron Aluminum/ Non-ferrous metal
Long/Curl chips
○
X
X
Powder chips
X
○
○
Short chips
X
○
○
Short chips
X
○
○
Long/Curl chips
○
X
X
Short chips
X
○
X
Powder chips
X
○
X
Short chips: Chips shorter than 60 mm or ball type chips smaller than Ø40 mm.Curl long chips: Chips’ length is longer than short ones.
Coolant tank capacity95 L (80% full)
Specification
Hinge type
Scraper type
Magnetic scraper type
Chip conveyorAccording to different materials and chip
size, Tongtai provide various chip conveyors
for the best chip disposal.
Spacious tailstock working area.
Door opening width Tailstock area
Additional storage box under op-eration panelThe additional storage box under operation panel offer
a space to put tools, measuring gauges, and etc.
AccessibilityThe access to spindles or turrets is short
and comfortable to operator.
The wide door opening makes machine operation
and maintenance more convenient.
○ : Suitable X : Non-suitable
Disc type oil skimmer(optional)
Oil mist collector(optional)
Manual tool presetter(optional)
350mm
1083
mm
600 mm 570 mm600 mm 570 mm
TCS Series Horizontal CNC Lathe TCS Series Horizontal CNC Lathe
GK Werkzeugmaschinen GmbH Hotline: 0049/(0)6158/84772 [email protected]
09 10
Working area
12V power turret (VDI40)
12V servo turret 8V servo turret
Tool interference
12V servo turret TCS-1500/2000/2500 TCS-2000L/2500L
TCS-1500M/TCS-2000M/2500M TCS-2000LM/2500LM12V power turret (VDI40)
8V servo turret
Unit : mm
Unit : mm
Unit : mm
Unit : mm
Unit : mm
17085
8965
85
35
43085
170
175
200s
t
25
200st
Ø245
Ø40 Ø50
Ø235
Ø220Ø650
Ø210
Ø280
43060
370 35 150
45
Ø210
Ø32
51
370
Ø20
4
Ø200
Ø545 170st76
185
45
140
170s
t
20
Ø300
30
370
5
8
Ø20
0
45
Ø255
Ø26
5
300
Ø500
35 165170st
350
Ø260
45350
170st15
5155
Ø330
27
51
37035
150
170
20
39.5
545 (745)
103
85
11.5400 (600)
604.5 (804.5)
370
140
170
30
39.5
545 (745)
103
45
85
11.5400 (600)
60.5
400 (600)59.5
459.5 (659.5)
62 120
200
121.5
430
140
339.5 (539.5)
170
8535
80
60
400 (600)
490 (690)62 120
43085
200
74
108
175
25
71
125
9011
0
400 (600)
490 (690)62 120
85
200
50.5131.5
430
175
25
9011
0
90
490 (690)62 120
430
400 (600)
200
89
171
29 80
100
100
350
35
170
165
5
39.5
545 (745)
103
85
11.5
400 (600)
350
400 (600)
604.5 (804.5)
170
15
39.5
545 (745)
103 45
85
11.5
155
TCS Series Horizontal CNC Lathe TCS Series Horizontal CNC Lathe
GK Werkzeugmaschinen GmbH Hotline: 0049/(0)6158/84772 [email protected]
11 12
Standard/Optional accessories
Chuck
Turret
Spec. of live tool holder
Chip conveyor
Coolant & air blow
Automation equipment
Tool holder(Servo turret)
Others
Spindle output and torque chart
Standard/Optional accessories
Standard
2
4
8
one each size
one each size
OptionalTCS-1500Spindle bearing dia. Ø80 mm Pulley ratio 1:1
TCS-2000Spindle bearing dia. Ø100 mmPulley ratio 1:1.2
Live tool motorTCS-2500Spindle bearing dia. Ø120/Ø130 mmPulley ratio 1:1.6
3 Jaws through hole chuck
Collet type through hole chuck
12V servo turret
8V servo turret
Power turret
BMT-65
VDI-40
Hinge type
Scraper type
Magnetic scraper type
Coolant through spindle
Air blow through spindle
Coolant on spindle side
Air blow on spindle side
Bar feeder
Part catcher
Part conveyor
Automatic door
Face turning tool holder
I.D. tool holder
Gasket
Sleeve of I.D. tool Ø8, Ø10, Ø12, Ø16, Ø20, Ø2
Sleeve of drilling tool MT1, MT2, MT3
Oil skimmer
Oil mist collector
Air conditioner for electrical cabinet
Manual tool presetter
Air gun
Coolant gun
βiIP 15/6000
3
6
9
12
0 1200 2400 3600 4800
30
18 N m
15 N m
24.5 N m
20 N m
60
90
120
150
3500750
115 N m 15 min S3 25%
95 N m 60 min
Continuous op. zone
60 min.
60 N m Cont.
Output [kW] Torque [N m]
9 kW 15 min, S3 25%
7.5 kW Cont.
Spindle speed (rpm)
Output [kW] Torque [N m]
43 N m
31.5 N m
13.5 kW
0
15 kW 15 min, S3 25%
11 kW Cont.
19 N m14 N m
9 kW
6.6 kW
βiIP 22/8000
5
10
15
20
625 833
1500 2250 3000 3750 4500
50
100
150
200
250
229 N m 15 min S3 25%
750
Continuous op. zone
60 min. S3 40%
168 N m 60 min.S3 40%
126 N m Cont.9.9 kW
Spindle speed (rpm)
Output [kW] Torque [N m]βiIP 22/8000
5
10
15
20
50
100
150
200
250
300
350
5000 1000 1500 2000 2500 3000 3500
469 625
305 N m 15 min S3 25%
224 N m 60 min.S3 40%
15 kW 15 min, S3 25%
11 kW Cont.
23.2 N m17 N m
8.5 kW
6.2 kW
Continuous op. zone
60 min. S3 40%168 N m Cont.
47.7 N m35 N m
12.5 kW
9.2 kW
Spindle speed (rpm)
βiI 3/10000
Continuous op. zone
2
4
6
8
10000
1500
2000 3000 4000 5000 6000
10
20
30
40
5.5 kW 15 min. S3 25%
3.7 kW Cont.
4.8 kW
3.3 kW
35 N m 15 min. S3 25%
23.5 N m 60 min.S3 40%
7.7 N m
5.2 N m
60 min. S3 40%
17.7 N m Cont.
Output [kW] Torque [N m]
Spindle speed (rpm)
TCS Series Horizontal CNC Lathe TCS Series Horizontal CNC Lathe
GK Werkzeugmaschinen GmbH Hotline: 0049/(0)6158/84772 [email protected]
13 14
Dimension with rearward type chip conveyor
Machine dimensions/Specification
Dimension with sideward type chip conveyor
Specification
Unit : mm Unit : mm
Specification
◎Specifications May Be Changed Without Prior Notice
501,
068
1,73
5
1,455290
1,820
753,240 (3,440)
1,530
915
824 688 (828)
645
2,38
0
501,
068
1,73
5
1,455639 171
2,340
752,180 (2,380)1,530
980
824 688 (828)
645
2,38
0
TCS-1500M/TCS-2000M/2500M TCS2000LM/2500LMTCS-1500M/TCS-2000M/2500M TCS2000LM/2500LM
TCS Series Horizontal CNC Lathe TCS Series Horizontal CNC Lathe
Item
Turning
capacity
Spindle
Turret
Power
turret
Travel
Feed
Tailstock
Hydraulic
unit
Motor
Machine
size
Controller
TCS-2500
400
170/400/-
275/100
3,240x1,820x2,380
3,400 (3,500)
TCS-2500L
600
170/600/-
500/100
3,440x1,820x2,380
4,000 (4,100)
TCS-2500M
300
200/400/-
275/100
3,240x1,820x2,380
3,500 (3,600)
TCS-2500LM
500
200/600/-
500/100
3,440x1,820x2,380
4,100 (4,200)
Specification
Max. swing diameter
Max. swing diameter over saddle
Max. turning diameter
Max. turning length
Spindle nose
Spindle speed
Chuck O.D.
Through-spindle hole diameter
Bar capacity
Spindle bearing diameter
Min. CS axis indexing increment
Tool capacity
O.D. tool
I.D. tool
Tool capacity
Motor
O.D. tool
I.D. tool
Max. speed
X/Z/B axis travel
X/Z/B axis rapid traverse
Cutting feedrate
Tailstock/Quill travel
Center taper
Driving system
Hydraulic tank capacity
Hydraulic motor
Spindle motor
Sub-spindle motor
X/Z axis servo motor
Width×depth×height
Weight
Unit
◎Specifications May Be Changed Without Prior Notice
Item
Turning
capacity
Spindle
Turret
Power
turret
Travel
Feed
Tailstock
Hydraulic
unit
Motor
Machine
size
Controller
TCS-1500 TCS-2000
400
170/400/-
275/100
3,240x1,820x2,380
3,300
Ø520
Ø320
-
12 (8)
25x25
Ø32 (Ø40)
-
-
-
-
-
30/30/-
0.001-500
MT4
manual
30
1.5
-
1.8/1.8
Fanuc 0i-TF
TCS-2000L
600
170/600/-
500/100
3,440x1,820x2,380
3,900
Ø300 (Ø320) Ø280
-
-
-
-
VDI-40:12
5.5/3.7
25x25
Ø40
6,000
TCS-2000M
300
200/400/-
275/100
3,240x1,820x2,380
3,400
TCS-2000LM
500
200/600/-
500/100
3,440x1,820x2,380
4,000
400
-
12 (8)
25x25
Ø32 (Ø40)
-
-
-
-
-
170/400/-
3,240x1,820x2,380
3,250
Specification
Max. swing diameter
Max. swing diameter over saddle
Max. turning diameter
Max. turning length
Spindle nose
Spindle speed
Chuck O.D.
Through-spindle hole diameter
Bar capacity
Spindle bearing diameter
Min. CS axis indexing increment
Tool capacity
O.D. tool
I.D. tool
Tool capacity
Motor
O.D. tool
I.D. tool
Max. speed
X/Z/B axis travel
X/Z/B axis rapid traverse
Cutting feedrate
Tailstock/Quill travel
Center taper
Driving system
Hydraulic tank capacity
Hydraulic motor
Spindle motor
Sub-spindle motor
X/Z axis servo motor
Width×depth×height
Weight
Unit
mm
mm
mm
mm
rpm
inch
mm
mm
mm
deg
pc
mm
mm
pc
kW
mm
mm
rpm
mm
m/min
mm/rev
mm
L
kW
kW
kW
mm
kg
mm
mm
mm
mm
rpm
inch
mm
mm
mm
deg
pc
mm
mm
pc
kW
mm
mm
rpm
mm
m/min
mm/rev
mm
L
kW
kW
kW
mm
kg
TCS-1500M
300
-
-
-
-
VDI-40:12
5.5/3.7
25x25
Ø40
6,000
200/400/-
3,240x1,820x2,380
3,350
A2-5
4,800
6"
Ø56
Ø44
Ø80
275/100
12/9/7.5
A2-6
4,500 (3,000)
8"
Ø62
Ø51
Ø100
18.5/15/11
Ø300 (Ø320)
12 (8)
25x25
Ø32 (Ø40)
-
-
-
-
-
Ø280
-
-
-
VDI-40:12
5.5/3.7
25x25
Ø40
6,000
Ø520
Ø320
A2-8
2,500 (3,500)
10"
Ø76 (Ø86)
Ø64 (Ø74)
Ø120 (Ø130)
-
30/30/-
0.001-500
MT5
manual
30
1.5
18.5/15/11
-
1.8/1.8
Fanuc 0i-TF
GK Werkzeugmaschinen GmbH Hotline: 0049/(0)6158/84772 [email protected]