trojan services limited (tsl) brochure 2016.pdf · trojan services limited (tsl) established in...

British Designed, British Made

Trojan Services Limited (TSL)

Established in 2000, Trojan Services Ltd is a leading manufacturer and supplier of cable troughing and walkway solutions for the rail network and civil engineering industries. Its award winning products have been rigorously tested to ensure they out-perform specified minimum lifetime requirements.

Developed in collaboration with rail network engineers, Trojan products can be installed in hard to access areas as well as being flexible enough to fit seamlessly into existing concrete troughing installations. Designed and manufactured in Britain, all Trojan products have been have been independently tested to Network Rail standards.

Quality & Durability

Trojan Services Ltd has developed a state-of-the-art range of cable troughing products designed to meet today’s demanding installation and maintenance requirements. All materials and processes used are ISO 9001 compliant, ensuring a reliable and consistent product supply.

Trojan prides itself on the quality and reliability of its patented technology, pledging no breakages or damage during transport and installation. Designed in collaboration with rail network engineers, when Trojan’s products arrive on site, they are fit for purpose and more cost effective than their concrete equivalents.

Health & Safety

All Trojan products are compliant with HSE manual handling guidelines. They have also been given a green rated status in Network Rail’s Manual Handling Assessment Chart (MAC). Each Trojan component is within the maximum weight of 25kg for a one man lift, making it significantly lighter than the concrete equivalent of 88kg.

Sustainability

Made from 100% high-grade recycled polymer, all Trojan products have a substantially lower carbon footprint than their traditional counterparts. Their lightweight properties allow for larger volumes to be delivered, resulting in reduced transportation costs.

Reliability

All Trojan products are manufactured with the best quality raw materials. Each component is rigorously stress tested to ensure its quality and integrity to eliminate damage and breakages during transportation, handling and installation.

Durable and lightweight, Trojan products can be cut and screwed using standard hand tools, while emitting no dust or smoke. This makes them ideal for use on any projects that require onsite adjustments during installation.

Traceability

All Trojan products are compliant with ISO 9001 standards. At the point of manufacture, each Trojan component is stamped with a provenance mark, allowing for it to be traced back to its point of origin.

Winner of the Network Rail Environmental Award for

Innovation 2008

Product Information

Weight 18 kgs (Base – 11kgs, Lid – 7kgs)

External Dimensions C1/9 TroTrof H 206mm, L 1007mm, W 281mm

Internal Dimensions C1/9 TroTrof H 121mm, L 1007mm, W 187mm

Material Self-Extinguishing complies with Network Rail specifications

Fire Retardant Characteristics Complies with Network Rail specification

Manufacturing Process Injection Moulding for guaranteed quality

Bend/Tilt Characteristics Designed into the product for ease of install

Product Benefits

Lightweight Higher installation rates/Lower installation costs

One Man Lift Reduced site & RRV handling, scores green in MAC Assessment Tool

Strength Tested to withstand site traffic

Security Anti-Vandal/Anti-Theft features

Quality ISO 9001 injection moulding process

Environmentally Friendly Recycled polymer material /Off Cut Recovery Scheme

Product Interface Interactive with other TSL products/Existing C1/9 & Concrete products (Troughs, bends etc)

Transportation Comparison

TroTrof C1/9 Concrete Trough

Units/Pallet 20 42 lids/pallet24 bases/ pallet

Transport for 960 Units 1 Truck 4.4 Trucks

Transport for 10000 Units 11 Trucks 44 Trucks

Health & Safety Comparison


Lifting One Man Lift Two Men Lift

Cutting Standard Tools Petrol Disc Cutter

Dust/Noise No Yes

Finish Smooth Abrasive

Carbon Footprint Medium High

Recyclable Yes No

TroTrof® C1/9 is the award winning cable troughing system designed specifically for the UK’s rail network.

At less than 18kg per unit, it is a lightweight alternative to its concrete equivalent. Robust and adaptable, it can be installed at sites with steep inclines and areas where weight bearing is an issue.

TroTrof’s versatile construction allows it to be installed as a stand-alone system or integrated into existing concrete troughing, making it ideal for maintenance installations and upgrade projects.

Capable of withstanding weight of up to 20 tonnes, TroTrof’s high load resistance is exemplary. Made from 100% recycled polymer, damage to units during transportation and installation is eliminated. TroTrof also requires four times less transportation resource, offering reduced costs and carbon emissions.

TroTrof C1/9 Specifications

Network Rail Specific Information Product Acceptance Number: PA05/02512/PU

RISQS Supplier No: 094155

Orders can be made using the PADS below through Network Rail central purchasing or directly with Trojan: Lid 0059/047004 Trough 0059/047003 Combined 0059/047003

TroTrof® C1/43 is the latest addition to the award winning cable troughing system designed specifically for the UK’s rail network.

Designed to meet the existing dimensions of Network Rail’s larger C1/43 cable trough specification, TroTrof® C1/43 is made from highly durable recycled material, it is the original polymer trough system to be approved by Network Rail.

Its patented technology has been developed in collaboration with UK engineers and is suitable for full installation projects, yet versatile enough to integrate with existing concrete troughs and lids.

Each unit weighs just 24/25kg, making it easy to transport and fit and its lightweight construction offers a cost effective alternative to traditional concrete troughing.

Able to withstand a load of 1 tonnes, the TroTrof® C1/43 system can be fitted at sites where weight is an issue. It is also suitable for projects where access is difficult.

Product Information

Weight 25 kgs (Base – 16kgs, Lid – 9kgs)

External Dimensions C1/43 TroTrof H 413mm, L 1034mm, W 440mm

Internal Dimensions C1/43 TroTrof H 285mm, L 1034mm, W 352mm

Material Recycled Polymers

Fire Retardant Characteristics Complies with Network Rail specification

Manufacturing Process Injection Moulding for guaranteed quality


Product Benefits


One Man Lift Reduced site & RRV handling

Strength Tested to 1 tonnes


Quality ISO 9001 injection moulding process


Product Interface Interactive with other TSL products/Existing C1/9 & Concrete products (Troughs, bends etc)



Units/Pallet 20 lids/pallet (180kgs) 12 bases/pallet (288kgs)

42 lids/pallet24 bases/ pallet

Transport for 960 Units 1 Truck 4.4 Trucks

Transport for 10000 Units 11 Trucks 44 Trucks



Total Weight 25 kgs scores green in the MAC Assessment Tool/8 Man Lift

Two Men Lift

Cutting Standard Tools Petrol Disc Cutter

Dust/Noise No Yes



Recyclable Yes No

TroTrof C1/43 SpecificationsTrojan is delighted to introduce the latest addition to its product range

Network Rail Specific Information Trial Certification: PA05/06578


Orders can be made using the PADS below through Network Rail central purchasing or directly with Trojan: Lid 0059/047004 Trough 0059/047003 Combined 0059/047003

Winner of the Network Rail Partnership Award for

Innovation 2010

With a generous 700mm wide surface, TroTred® provides a safe walkway (safecess) for engineers.

Winner of a Network Rail Partnership award, which champions excellence and best practice, TroTred has the capacity of 2 x C1/43 concrete trough units.

Its combined high capacity system, made from 100% recycled polymer, is easy to install and offers significant cost savings compared to the installation of separate trough and walkway systems. It also meets Network Rail’s need for low to zero maintenance walking routes.

Each TroTred component weighs 12kg, adhering to HSE manual handling guidelines and rated green in Network Rail’s Manual Handling Assessment Chart (MAC). A complete unit is 48kg.

Product Information

Weight 44 kgs (maximum component weight 12 kgs)

External Dimensions of TroTred® H 370mm, L 1000mm, W 804mm

Internal Dimensions of TroTred® H 300mm, L 1000mm, W 648mm

Material Recycled polymers

Fire Retardant Characteristics Self-Extinguishing complies with Network Rail specifications

Manufacturing Process Injection Moulding


Product Benefits


Easy to handle Reduced RRV requirement

Strength Tested to withstand site traffic

Walkway Eliminates the need for a separate Safecess

Green Zone Use of Vortek posts makes a Greenzone


Quality ISO 9001


Product Interface Interactive with other products


TroTred Concrete Trough

Units/Pallet 4 Complete Units 9 Bases / 15 Lids

Transport for 1 000 Units 5 Truck 10 Trucks

Transport for 10 000 Units 50 Trucks 100 Trucks


TroTred Concrete Trough

Lifting Two Man Lift 4 men/base / 3 men/lid

Cutting Standard Tools Petrol Disc Cutters

Dust/Noise No Yes



Recyclable Yes No

TroTred Specifications

Network Rail Specific Information Product Acceptance Number: PA05/04103


Orders can be made using the PADS below through Network Rail central purchasing or directly with Trojan: TroTred Unit - 004/131401 TroTred Lid - 004/131403 TroTred Sidewall - 004/131404

Plastics Industry Award for Industrial Product Design 2011

TroBord® is a pioneering ballast board particularly suited to steep areas and sites requiring additional shoring.

Manufactured from high density polypropylene (HDPE), TroBord is just 6kg per unit, making handling and installation an easy process.

Winner of a Plastics Industry Award for industrial product design, TroBord’s interlocking mechanism provides a reliable and efficient ballast retention system. Incorporating the same

dimensions as standard ballast boards, Trobord can be integrated into existing installations.

Due to its lightweight properties, there is less reliance on plant and manpower, resulting in lower transportation and handling costs.

Product Information

Weight Approx. 6kgs

Dimensions of TroBord 1.83 metre in length

Material HDPE

Product Benefits


One Man Lift Ease of access to site

Strength Complies to Network Rail specification strong and durable

Quality ISO 9001

Environmentally Friendly Recycled polymer material

TroBord can be ordered through Network Rail purchasing using the below reference. Please note this is an uncontrolled product and does not require a PADS certification.

TroBord Catalogue Number - 0111/107261

TroBord Specifications

Technical Drawings

TroTrof C1/9

TroTrof C1/9 - T-Piece Assembled

TroTrof C1/43 TroTred

TroTrof C1/9 - 90º Angle

206

173

508

65 80

244

121

187

1007

281

206

121

188

1016

636

281

45°

206

90°

720

726

45°

206

90°

720

726

45°

413

3

60

65 80

236 528

285

352

1034

440

370

.32

340

124

154 252 496

300

250 148

1000

722

804

Please contact the Trojan Team at Curtis House, 34 Third Avenue, Hove, East Sussex BN3 2PD.Sales/General: 0845 074 0407www.trojan-services.comEmail: [email protected]

trojan services limited (tsl) brochure 2016.pdf · trojan services limited (tsl) established in...

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