triumf atg

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TRIUMF ATG Tri-University Meson Facility Vancouver, Canada How the Applied Technology Group Does Business P. Bloemhard, Operations Supervisor O perationsD ata Laboratory M ission: Radioactive Isotope Production Type ofaccelerator(s): Tw o Com pactH igh Intensity Cyclotrons(CP-42 /TR-30) M axim um Energy (M eV ): 42 /30 M axim um Current(uA ): 250 /1200 Com m issioning date: O ctober1983 / July 1990 N um berofstaffin operationsgroup: 19 Type ofm aintenance program : Preventative /O pportunistic Typicalm aintenance dow ntim e: 15 % / 10 % (averaged yearly) Percentage ofstaffinvolved w ith m aintenance: 100% Percentage ofbudgetspenton m aintenance: 10% N um berofoperatorspershift: 1 (plusdaytim e “assistant” on w eekdays) Percentage oftim e O peratorsoperate: 80% A verage yearsofExperience of O perators: 8 A verage dose to O peratorperY ear: 4.0 m Sieverts O peratorLevels: 1 -5 ControlRoom A rea (m ²): 27 N um berofdisplay screensin ControlRoom : 17 Isrem ote operation possible: No May 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 H 19 20 21 22 23 24 25 26 27 28 29 30 31 Nicole 3 3 3 3 1 1 1 1 2 2 2 2 5 3 3 1 1 1 Mike 2 2 2 2 5 3 3 1 1 1 2 2 2 3 3 3 3 1 1 1 Watt 1 1 1 2 2 2 3 3 3 3 1 1 1 1 2 2 2 Gabriel 1 1 1 1 2 2 2 2 5 3 3 1 1 1 2 2 2 3 3 3 Violeta d d d d d d d d d d d d d d d d d d d d Tony f d d d d d a a a a a f f f f 1 1 1 Linda 2 2 2 3 3 3 3 1 1 1 1 2 2 2 2 5 3 3 John a f f f f f d d d d d a a a a f f f f f Jeff d d d d d d d d d d d d d d d d d d d d Craig n n n n n n n n n n n n n n n Jim d d d d d d d d d d d d d d d d d d d d Rob n n n n n n n n n n n n n n n n n Larry d d d d d d d d d d d d d d d d d d d d Juergen d d d d d d d d d d d d d d d d d d d d Rick d d d d d d d d d d d S S S S S d d d d d Rene d d d d d d d d d d d d d d L L d d d L Zev d d d d d d d d d d d d d d d d Nigel d d d d d d d L T T T T T S S S S S L d d d d Jozef d d d d d d d d d d d d d d d d d d d d CO D E: 1 -night;2 -day;h -halfday;n -9h day;3 -afternoon;5 -m eeting (2pm );d -7.5 h day;h -halfday;n -9h day; =Oncall underlined -vacation;sick:(*=d,x=1,y=2,z=3)L=lieu day,S =S em inar,T =travel,a=assist.op.,m =late m aint.,f=five hundred M eV Shift Schedule Features Three shifts with changes at 23:00, 07:00 and 15:00 (15 minute overlaps) A five week rotating cycle. Total of 21 days on (includes three weekends and two 7 day/afternoon stretches) and 14 days off (includes two 4-day weekends). Five operators with 7 days, 7 afternoons and 7 midnight shifts per rotation. Three “assistant / standby” operators and the Chief Operator provide sick and vacation relief. Sick Operator Options: - ask the other two on shift to fill in on overtime. - call in a standby operator. - call in a supervisor. shifts per rotation. Three “assistant / standby” operators and the Chief Operator provide sick and vacation relief. N igelStevenson G roup Leader A pplied Technology W illiam Gelbart Engineer R. & D. Rene van den Elzen Supervisor O perationalSupport Rick Bloem hard Supervisor Cyclotron O peration JozefO rzechow ski Supervisor TechnicalSupport JeffLofvendahl ChiefO perator Linda G raham SeniorO perator John M cK innon SeniorO perator Tony N ardi O perator M ike Brigham O perator G abrielCojocaru O perator V ioleta Tom a O perator N icole van den Elzen O perator RobertW att O perator Craig H unt SpecialProjects Juergen K aefer M achine Shop Larry Thom pson Building M aint. Rob W alker Building M aint. Jim Y oung Docum entation David H eine Student ATG Organization Over the years our group has evolved into this structure. Currently we have 19 staff. Of the 11 people that can operate, 7 have an electronics background, the rest are mechanical technologists. One supervisor is a mechanical engineer. The group head is a physicist. We have a machinist, two mechanical draftsmen (Autocad) and an inventory specialist. Since the start of operations in 1979, we have had 7 staff leave (and 3 retirements). This low turnover rate may be due to an emphasis on safety (such as the relatively low 10 mSv / year dose limit) and employee involvement in decision making. The small group size allows us to maintain motivation and focus. Everyone knows that our job is to safely produce as much as possible and keep the machines running reliably. CAVE TANKS HOLDING SERVICE AREA 024 CONTROL ROOM 012 POWER SUPPLY ROOM 014 TARGET CAVE CP-42 018 WASTE AREA 016 CP42 CYCLOTRON VAULT 020 TARGET 032 SERVICE AREA 030 CHANGE AREA 031 TARGET CAVE 035 VAULT 034 TARGET CAVE 033 21 17 18 6 12 13 8 7 4 3 1 1 1 14 15 20 1 22 2 2 11 10 16 14 9 TROMBONE 2 3 1 3 25 19 5 2 3 H=26" X TWO H=38" 2 HV CAGE H=35" H=74" FRONT H=75" 24 H=75" H=75" H=79" H=72" H=64" H=64" 1 1 FRONT 19 19 27 28 25 29 29 30 27 H N 26 31 FRONT P316 P266 RF DISCON A B 32 32 NORDION Xe TGT TGT. PET Ne O TGT. PET C TGT. Se TGT SOLID TGT. STN. FUTURE PET TGT. PET H20 TGT. PET NORTH Datastream MP2 - Computerized Maintenance Management System When we decided to replace our paper and pencil system we initially tried to homebrew a system based on standard MS Windows database and spreadsheet programs. Although we used this system for about two years we eventually abandoned the approach and decided to research the commercial packages. Based on an extensive review of the literature and some product demonstrations we decided on MP2. Good points of MP2 (and similar) programs: - program forces database upkeep - provides traceability (FDA requirements) - powerful and flexible - provides expandability as our operations group grows - easy for technicians to enter job data Bad points of MP2: - we often perform “opportunistic maintenance” MP2 is geared towards more rigid maintenance scheduling. - requires extensive training for “Maintenance Coordinators” TR-30 Vault CP-42 Tank Control Room - North Side Control Room - South Side

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Tri-University Meson Facility Vancouver, Canada. TRIUMF ATG. How the Applied Technology Group Does Business P. Bloemhard, Operations Supervisor. ATG Organization Over the years our group has evolved into this structure. Currently we have 19 staff. - PowerPoint PPT Presentation

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Page 1: TRIUMF  ATG

TRIUMF ATG Tri-University Meson Facility Vancouver, Canada

How the Applied Technology Group Does BusinessP. Bloemhard, Operations Supervisor

Operations Data

Laboratory Mission:Radioactive Isotope Production

Type of accelerator(s):Two Compact High IntensityCyclotrons (CP-42 / TR-30)

Maximum Energy (MeV):42 / 30

Maximum Current (uA):250 / 1200

Commissioning date:October 1983 / July 1990

Number of staff in operations group:19

Type of maintenance program:Preventative / Opportunistic

Typical maintenance downtime: 15 % / 10 % (averaged yearly)

Percentage of staff involved withmaintenance:

100%

Percentage of budget spent onmaintenance:

10%

Number of operators per shift:1 ( plus daytime “assistant” on weekdays )

Percentage of time Operators operate:80%

Average years of Experience ofOperators:

8

Average dose to Operator per Year:4.0 mSieverts

Operator Levels:1 - 5

Control Room Area (m²):27

Number of display screens inControl Room:

17

Is remote operation possible:No

May 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 H 19 20 21 22 23 24 25 26 27 28 29 30 31

Nicole 3 3 3 3 1 1 1 1 2 2 2 2 5 3 3 1 1 1Mike 2 2 2 2 5 3 3 1 1 1 2 2 2 3 3 3 3 1 1 1Watt 1 1 1 2 2 2 3 3 3 3 1 1 1 1 2 2 2

Gabrie l 1 1 1 1 2 2 2 2 5 3 3 1 1 1 2 2 2 3 3 3Viole ta d d d d d d d d d d d d d d d d d d d dTony f d d d d d a a a a a f f f f 1 1 1Linda 2 2 2 3 3 3 3 1 1 1 1 2 2 2 2 5 3 3John a f f f f f d d d d d a a a a f f f f fJeff d d d d d d d d d d d d d d d d d d d d

Craig n n n n n n n n n n n n n n nJim d d d d d d d d d d d d d d d d d d d dRob n n n n n n n n n n n n n n n n n

Larry d d d d d d d d d d d d d d d d d d d dJuergen d d d d d d d d d d d d d d d d d d d d

Rick d d d d d d d d d d d S S S S S d d d d dRene d d d d d d d d d d d d d d L L d d d LZev d d d d d d d d d d d d d d d dNigel d d d d d d d L T T T T T S S S S S L d d d dJozef d d d d d d d d d d d d d d d d d d d d

CODE: 1 - n igh t; 2 - da y;h - ha lf da y;n - 9h da y; 3 - a fte rnoon ; 5 - me e ting (2pm); d - 7 .5 h da y;h - ha lf da y;n - 9h da y; =Onc a ll

unde rline d - va c a tion ; s ic k :(*=d ,x=1 ,y=2 ,z=3) L=lie u da y, S =S e mina r, T=tra ve l, a =a s s is t. op ., m=la te ma in t., f=five hundre d Me V

Shift Schedule Features

Three shifts with changes at 23:00, 07:00 and 15:00 (15 minute overlaps)

A five week rotating cycle. Total of 21 days on (includes three weekends and two 7 day/afternoon stretches)and 14 days off (includes two 4-day weekends).

Five operators with 7 days, 7 afternoons and 7 midnight shifts per rotation.

Three “assistant / standby” operators and the Chief Operator provide sick and vacation relief.

Sick Operator Options:- ask the other two on shift to fill in on overtime.- call in a standby operator.- call in a supervisor.

shifts per rotation.

Three “assistant / standby” operators and the Chief Operator provide sick and vacation relief.

Nigel StevensonGroup Leader

Applied Technology

William GelbartEngineerR. & D.

Rene van den ElzenSupervisor

Operational Support

Rick BloemhardSupervisor

Cyclotron Operation

Jozef OrzechowskiSupervisor

Technical Support

Jeff LofvendahlChief Operator

Linda GrahamSenior Operator

John McKinnonSenior Operator

Tony NardiOperator

Mike BrighamOperator

Gabriel CojocaruOperator

Violeta TomaOperator

Nicole van den ElzenOperator

Robert WattOperator

Craig HuntSpecial Projects

Juergen KaeferMachine Shop

Larry ThompsonBuilding Maint.

Rob WalkerBuilding Maint.

Jim YoungDocumentation

David HeineStudent

ATG Organization

Over the years our group has evolved into this structure. Currently we have 19 staff.

Of the 11 people that can operate, 7 have an electronics background, the rest are mechanical technologists. One supervisor is a mechanical engineer. The group head is a physicist. We have a machinist, two mechanical draftsmen (Autocad) and an inventory specialist.

Since the start of operations in 1979, we have had 7 staff leave (and 3 retirements). This low turnover rate may be due to an emphasis on safety (such as the relatively low 10 mSv / year dose limit) and employee involvement in decision making. The small group size allows us to maintain motivation and focus. Everyone knows that our job is to safely produce as much as possible and keep the machines running reliably.

CAVE

TANKS

HOLDING

SERVICE AREA

024

CONTROL ROOM

012POWER SUPPLY ROOM

014

TARGET CAVE

CP-42

018

WASTE AREA

016

CP42 CYCLOTRON VAULT

020

TARGET

032

SERVICE AREA

030

CHANGE AREA

031

TARGET CAVE

035

VAULT

034

TARGET CAVE

033

2 1

1 7

1 8

6

1 2

1 3

8 7

4

3

11

1

1 41 5

2 0

1

2 2

22

11

1 0

1 6

1 4 9

TROMBONE

23

1

3

2 51 9

5

23

H=2 6 "

X TW O

H=3 8 "

2

HV CAGE

H=3 5 "

H=7 4 "

FRONT

H=7 5 "

2 4

H=7 5 "

H=7 5 "

H=7 9 "

H=7 2 "H=6 4 "H=6 4 "

1

1

FRONT

1 9

1 9

2 7

2 8

2 5 2 9

2 9

3 0

2 7

H

N

2 6

31

FRONT

P 3 1 6 P 2 6 6RF

DIS CON

A B

3 2 3 2

NORDI ON Xe TGT

TGT.PET Ne

O TGT.PET

C TGT.

Se TGT

SOLI D

TGT.

STN.

FUTURE

PET TGT.

PET

H2 0 TGT.

PET

NO

RT

H

Datastream MP2 - Computerized Maintenance Management System

When we decided to replace our paper and pencil system we initially tried to homebrew asystem based on standard MS Windows database and spreadsheet programs. Although weused this system for about two years we eventually abandoned the approach and decided toresearch the commercial packages. Based on an extensive review of the literature and someproduct demonstrations we decided on MP2.

Good points of MP2 (and similar) programs:- program forces database upkeep- provides traceability (FDA requirements)- powerful and flexible- provides expandability as our operations group grows- easy for technicians to enter job data

Bad points of MP2:- we often perform “opportunistic maintenance” MP2 is geared towards more rigid maintenance scheduling.- requires extensive training for “Maintenance Coordinators”

TR-30 Vault CP-42 Tank Control Room - North Side Control Room - South Side