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Trenchless New Installation & Rehabilitation in Japan

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Page 1: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

TrenchlessNew Installation & Rehabilitation

in Japan

Page 2: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Contents1. Why trenchless?

-For New Installation

2. What is Micro Tunneling?

3. What is Shield Tunneling with segment lining?

-For Rehab

4. What is Cured in Place Pipe(CIPP)?

5. What is Spirally Wound Pipe(SWP)

Page 3: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Why Trenchless? Less disturbing to society

No need relocation of other utility lines

Possible to cross rivers, railways and highways

Page 4: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

What is Micro Tunneling?

Drive Shaft

Page 5: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Installation of Boring machine

Source: Japan Microtunneling Association

Page 6: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Drive Shaft

Pushing by jacking(red one)

Installation Jacking pipe

Source: Japan Microtunneling Association

Page 7: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

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Pipe

Thrust ring

Jacking rig

Exit eye

Drive Shaft

Source: Japan Microtunneling Association

Page 8: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Reception Shaft and completion

Backfill Grouting

Reception Shaft

Source: Japan Microtunneling Association

Page 9: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Source: Environmental Planning Bureau, Yokohama City

Diameter 4000mm (micro tunneling ) in Yokohama City

Jacking Pipe

(external diameter 4600mm)

Tunnel Boring Machine

Construction Period: From 2009 to 2011

Length: 320m

Page 10: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Source: Environmental Planning Bureau, Yokohama City

Diameter 4000mm (micro tunneling ) in Yokohama City

Jacking at drive shaft Inside

Page 11: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

What is Micro Tunneling?

Reception

Shaft

Drive

Shaft

Page 12: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?
Page 13: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Vietnamese Trainees, Japan, February 26 to March 10, 2012

LectureSite Visit of

Micro tunneling Method

Source: Sewerage Business Management Centre

Training on Micro Tunneling

Site Visit of

Micro tunneling Method

Page 14: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

What is Shield Tunneling ?

Page 15: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Source: Environmental Planning Bureau, Yokohama City

Shield Tunneling in Yokohama City

Tunnel Boring MachineDrive Shaft

Page 16: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Source: Environmental Planning Bureau, Yokohama City

Shield Tunneling in Yokohama City

First Cut Erected Segments

Page 17: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Source: Environmental Planning Bureau, Yokohama City

Shield Tunneling in Yokohama City

Secondary Lining Finished Pipeline

Page 18: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Damaged Pipe by Corrosion

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Page 19: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

What is CIPP ?inversion

pressure generator Boiler Deodorization

plug Liner end restrained

Page 20: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Section of CIPP

Liner(resin)

The damaged host Pipe

Page 21: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Installing Liner Inverting Liner

Page 22: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Before Rehabilitation After Rehabilitation

Page 23: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

What is SWP?power supply profiled plastic strip

Page 24: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Rehabilitated Pipeline

Installation of SWP

Page 25: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Rectangular Shape Horseshoe Shape

Page 26: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Summary Time has come for trenchless to cope with heavy traffic

& urbanization

For new sewer installation, micro tunneling & shield tunneling with segment lining are recommended.

For rehabilitation, CIPP & SWP are options

Technology is transferred from Japan

Page 27: Trenchless method in Japan - GCUS | Global Center for ...gcus.jp/wp/wp-content/uploads/2011/10/Trenchless-New...Contents 1. Why trenchless?-For New Installation 2. What is Micro Tunneling?

Thank you for your attention!

Japan Sewage Works Association

Japan Global Center for Urban Sanitation