tregaskissisanindustryleaderinthedevelopmentand ......millermatic 130xp, challenger 172, 185,...

Tregaskiss is an industry leader in the development and

manufacture of quality MIG welding guns, peripherals and

consumables for high-volume production facilities.

Vision, commitment, and a team approach are pivotal

to the success that Tregaskiss has enjoyed with its line-up

of durable MIG welding products including TOUGH GUN™

Robotic and Semi-Automatic MIG Guns, TGX™

Semi-Automatic MIG Guns, TOUGH LOCK™ Contact Tip

Systems, and TOUGH GARD™ Anti-Spatter. Built-to-order

with precision and durability in mind, Tregaskiss™ products

are the toughest available.

Through the strength of its people and their dedication

to the highest level of products and service, Tregaskiss

strives to remain its customers’ #1 choice.

Distributed by:

04/11 B500Canada & U.S.A. Phone: 1-877-737-3111 Fax: 1-877-737-2111International Phone: +1-519-737-3000 Fax: +1-519-737-2111

w w w . t r e g a s k i s s . c o mTREGASKISS™, TOUGH GUN™, TOUGH LOCK™, and other names are trademarks of Tregaskiss,

a division of Illinois Tool Works Inc.

3

TABLE OF CONTENTS

PICK THE RIGHT TOOL FOR THE JOB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3a. TOUGH GUN vs. TGX MIG Guns Feature Comparison Chart

TOUGH GUN™ MIG GUNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4a. Air-Cooled Guns

b. Water-Cooled Guns

c. Technical Data

TGX™ MIG GUNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9a. Air-Cooled Guns

b. Technical Data

FOR MORE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

TREGASKISS.COMFor immediate access to the most up-to-date information,visit us online!

• Build your TOUGH GUN Semi-Automatic Air-CooledMIG Gun with our online configurator

• Locate your nearest authorized Tregaskiss distributor

• Download product literature and technical manualsin PDF format

• Purchase Tregaskiss gear at our newCompany Store

Have a question?

Email us at [email protected]

PICK THE RIGHT TOOL FOR THE JOB

TOUGH GUN VS. TGX MIG GUNSPicking the right MIG welding gun to suit your welding application and your personal welding style is very important.If you answer YES to one or more of the following questions, consider TOUGH GUN MIG Guns for your welding application:

1. The welding gun will be used in a heavy duty welding application with extended arc on times.2. The welding gun will be used in an extremely harsh or abusive environment.3. I need a gun cable that is longer than 15 feet.4. I need a gun that can be customized with special triggers, goosenecks, consumables, etc.5. I need a water-cooled semi-automatic MIG gun.

If you answered NO to all of the above questions, consider TGX MIG Guns for light to medium duty welding applications.

For more details on our two MIG gun lines, please see the comparison chart below:

SEMI-AUTOMATIC MIG GUN COMPARISON CHART

FEATURES TOUGH GUN TGX

MANUFACTURED IN NORTH AMERICA NORTH AMERICA

DUTY LEVEL HEAVY LIGHT TO MEDIUM

RECOMMENDED APPLICATIONSHARSH / ABUSIVE ENVIRONMENTS,

EXTENDED ARC ON TIMES SHORTER DURATION ARC ON TIMES

AMPERAGES 350, 450, 550, 650 AMP 180, 260, 300, 400 AMP

CABLE LENGTHS 10, 12, 15, 20, 25 FEET & CUSTOM 10, 12 AND 15 FEET ONLY

INTERNAL CABLE CONNECTION CONE AND CONE NUT CRIMP

WATER-COOLED MODELS 400, 600 AMP

GOOSENECK ALUMINUM ARMORED POLYMER ARMORED

GOOSENECK INSULATOR HEAVY DUTY STANDARD DUTY

NOZZLE HEAVY DUTY STANDARD DUTY

REAR STRAIN RELIEF HEAVY DUTY STANDARD DUTY

WARRANTY LENGTH 180 DAYS 90 DAYS

QUICK LOAD™ LINER FACTORY INSTALLED �

LIFETIME WARRANTY ON HANDLES �

LIFETIME WARRANTY ON SWITCHES �

DOUBLE LIFE MIG GUN SYSTEM �

UNICABLE REPAIR KITS �

OPTIONAL CUSTOM GOOSENECK FACTORY INSTALLED �

OPTIONAL SPECIALTY LINER SYSTEM FORALUMINUMWIRE FACTORY INSTALLED

�

OPTIONAL SPECIALTY CONSUMABLESFACTORY INSTALLED �

OPTIONAL DUAL SCHEDULE OR LOCK-ONTRIGGER FACTORY INSTALLED �

ONLINE GUN CONFIGURATOR �

Once you’ve picked the right gun for the job, dip it in our TOUGH GARD™

Anti-Spatter Gel to extend the life of your welding consumables.

• Non-toxic • Water-based• Non-flammable • Environmentally friendly• Non-reactive

PART # TG-102-1G. For more information, please visit ToughGard.com

4 5

WATER-COOLED

THREAD-ON NOZZLE*

• Threads directly onto gooseneck• Tapered design facilitates optimumheat transfer

• Cooler, longer lasting nozzle*Thread-on nozzle is only for the 600 ampwater-cooled model

GOOSENECK

• Stainless steel armor withstands abuse

• All gooseneck joints are silver brazedand 100% leak tested

Conductor Tube

Stainless Steel Armor

Insulator

Cutaway View

600 amp Water-CooledTOUGH LOCK™ Diffuser

NozzleInsulator

Brass TeflonStainless

Steel

TOUGH GUN Series

TOUGH GUN Compact Series

AIR-COOLED

UNICABLE DESIGN

• Threaded cable connections result in easymaintenance of cable* (also known as coneand cone-nut connections)

• Spare set of switch leads• Tear resistant, burn resistant unicable withspare switch leads

• Available in 10’, 12’, 15’, 20’, 25’and custom lengths

*Not applicable to InternationalCompact Series MIG Gunmodels

GOOSENECK

• Aircraft grade aluminum armored

• Withstands abuse and offers outstanding heat dissipation

• Rated for over 650 amps (100% duty cycle, C02)

• Easily replaced without disturbing cable connections

DOUBLE LIFE MIG GUN SYSTEM†

• Front and back of TOUGH GUN™ MIG Guns have identical handles andinternal connections

• Once front cable becomes worn, “flip flop” gooseneck,trigger switch and power pin

• Get twice the life out of your MIG gun

† Not applicable to Bernard, Oxo and Euro powerpin options. 650 amp option also not included.

Cutaway View

TOUGHGUN

Series

TOUGHGUN

Compact Series

HEAVY DUTYSLIP-ON NOZZLE

• Surface finish minimizes spatter adhesion• Brass insert prevents wear and extends life

LIFETIME WARRANTY ONHANDLES AND SWITCHES• Ergonomically designed handle• Switches can be positioned for finger or thumb activation• Easy maintenance and repairability

CABLE STRAINRELIEF• Flexible steel spring guard on frontand back handles

• Protects cable from wear bypreventing kinking and abrasion

• Improves wire feedability

ACCESSORIES• Heat Shield• Gun Hanger• Gooseneck Guard• Protective Cable Wrap• Specialty Nozzles• Custom Goosenecks

• Lock-On Trigger• Dual Schedule Switch• Heavy Duty Gooseneck Insulator• Repair Kits

ALL TOUGH GUN MIG GUNS

Cutaway View

Cutaway ViewInsulator

Brass Insert

Hard Drawn Copperor Brass Outer Layer

Aluminum

Insulator

Copper

TOUGH GUN MIG GUNS FOR HEAVY-DUTY WELDING APPLICATIONS

Built with durability in mind, TOUGH GUN MIG Guns are ideal for heavy-duty MIG welding applications. These built-to-order MIGguns keep on welding in the harshest and most abusive environments.

76

CUSTOMIZE YOUR OWN MIG GUN & SYSTEM

CONFIGURE YOUR TOUGH GUN MIG GUNTregaskiss.com/configurator

Build your TOUGH GUN Air-Cooled Semi-Automatic MIG Gun to match your welding application by using theTOUGH GUN Configurator.

The TOUGH GUN Configurator features foureasy-to-follow steps that allow you tocustomize a TOUGH GUN Semi-AutomaticAir-Cooled MIG Gun (North American modelsonly) according to amperage, cable length,neck style and more.

After completing the first three steps, youwill receive a part number (step four) thatyou can print and take to your local weldingsupply distributor.

COMPREHENSIVE LIST OF GENUINE CONSUMABLES AND PARTSTO SELECT FROM

The Tregaskiss Common Consumable Platformmeans lessconsumable inventory is needed to optimize flexibility andproductivity. We have designed our long lasting consumables formaximum compatibility between consumable parts, gun models,and welding applications.

All TOUGH GUN and TGX MIG Guns use the Tregaskiss TOUGH LOCKConsumable System with Dual Taper Technology. Tregaskissincludes the power pin and control plug of your choice at noadditional cost with your TOUGH GUN MIG Gun (does not includedual schedule).

TOUGH GUN MIG GUNS

PERFORMANCE GUNS FOR HEAVY DUTY WELDING APPLICATIONS

RELIABLE IN THE MOST CHALLENGING WELDING ENVIRONMENTS

TOUGH GUN MIG Guns have been used for years in high volume production facilities around the world. Our guns are designed to live upto their TOUGH GUN name with their:

• Aluminum armored goosenecks rated at 650 amps• Virtually indestructible handles• Long-lasting TOUGH LOCK™ Consumable System• Front and rear metal strain relief

• DOUBLE LIFE MIG GUN SYSTEM* (shown right)The front and back of our TOUGH GUN MIGGuns have identical handles and internalconnections. Once the front end of the cablebecomes worn, simply “flip flop” the gooseneckand trigger switch from the front of the gunwith the power pin on the back.

Double the life of your MIG gun!

* Not applicable to Bernard, Oxo and Euro power pinoptions and the 650 amp gun model.

Greater surface area contactbetween tip, head andgooseneck maximizes

heat dissipation.

Cooler tip temperaturereduces wear and extends

tip life.

Dual Taper Technology createsa more secure seat, preventingthe tip and retaining head fromloosening due to vibration.

Dual-lead thread design allowsfor 180˚ rotation of tip to newwear point for extended tip life.

CONFIGURE YOUR INDUSTRIAL SYSTEM

Tregaskiss and Miller are Welded Together!Miller integrates TOUGH GUN, TGX MIG Guns and TOUGH LOCK Consumables onindustrial wire feeder products and MIG systems.

Visit www.millerwelds.com/products/equiptoweld/ to configure your industrial system.

8 9

TGX MIG GUNS

TGXX

SSeries

180, 260and

300am

p

TGXX

LSeries 300, 400

amp

FOR LIGHT TO MEDIUM DUTY WELDING APPLICATIONSFor welders who perform low volume, light to medium duty welding, the TGX Series is a durable and attractively priced alternative.TGX Air-Cooled MIG Guns are ideally suited for lower amperage welding applications and shorter arc on times.

UNICABLE DESIGN

• Crimped internal cable connection• Available in 10, 12 and 15 foot lengths

DURABLE HANDLES

CABLE STRAIN RELIEF

• Strain relief on front and rear cables• Protects cable from wear by preventing kinkingand abrasion

• Improves wire feedability

STANDARD DUTYSLIP-ON NOZZLE

• Surface finish minimizes spatter adhesion• Brass insert prevents wear and extends life

Cutaway ViewInsulator

Brass Insert

Hard Drawn Copperor Brass Outer Layer

Cutaway View

Polymer

Copper

GOOSENECK

• Polymer armored

• Easily replaced without disturbing cableconnections

The following TOUGH GUN MIG Gun models are available for purchase in either North American or International markets. Select gun models maynot be available in both markets.

Built-to-order MIG guns are available on request if one of the standard offerings below does not meet your needs. You can now build your TOUGH GUNSemi-Automatic Air-Cooled MIG Guns (North American models only) online at Tregaskiss.com/configurator or contact your Authorized TregaskissDistributor for assistance.

Euro Connector

TOUGH GUN TECHNICAL DATA

AMPERAGE RATINGS***

AIR-COOLED

Gun Model 60% Duty Cycle – Mixed Gasesor 100% Duty Cycle – C02

350 amp 350450 amp 450550 amp 550650 amp 650WATER-COOLED

Gun Model 60% Duty Cycle – Mixed Gasesor 100% Duty Cycle – C02

400 amp 400600 amp 600

INTERNATIONAL MODELS

STANDARDS

AIR-COOLEDGun Model Nozzle Contact Tip Retaining Head Gooseneck Insulator GooseneckSGB-20XX** 401-4-62 403-14-XX 404-18 402-11 205-60SGB-30XX** 401-4-62 403-20-XX 404-26 402-11 205-60SGB-32XX** 401-4-50 403-20-XX 404-26 402-11 205-60SGB-40XX 401-4-62 403-20-XX 404-26 402-11 405-60SGB-50XX 401-6-62 403-20-XX 404-26 402-11 505-60SGB-60XX 401-6-62 403-20-XX 404-26 402-11 505-60WATER-COOLEDGun Model Nozzle Contact Tips Retaining Head Diffuser Gooseneck Insulator Gooseneck400 amp** 401-6-62 403-20-XX 404-20 –– 402-11 445-60600 amp 601-6-62 403-20-XX –– 404-38 –– 595-60

North American models of TOUGH GUN Semi-Automatic MIG Guns come standard with aTweco #4 Power Pin (#214). Other feeder connectors available upon request.

International TOUGH GUN Semi-Automatic MIG Gun models that begin with SGB comestandard with a Euro connector. Other feeder connectors available upon request.

STANDARDS

AIR-COOLEDGun Model Nozzle Contact Tip Retaining Head Gooseneck Insulator Gooseneck350 amp** 401-4-62 403-20-XX 404-26 402-11 205-60350 amp 401-6-62 403-20-XX 404-26 402-11 305-60450 amp 401-6-62 403-20-XX 404-26 402-11 405-60550 amp 401-5-75 403-20-XX 404-26 402-11 505-60650 amp 401-7-87 403-20-XX 404-26 402-11 505-60

WATER-COOLED

Gun Model Nozzle Contact Tips Retaining Head Diffuser Gooseneck Insulator Gooseneck400 amp** 401-6-62 403-20-XX 404-20 –– 402-11 445-60600 amp 601-6-62 403-20-XX –– 404-38 –– 595-60

NORTH AMERICAN MODELS

Power Pin

**Denotes Compact Series***Ratings in above charts are based on tests that comply with IEC 60974-7 standards.

AMPERAGE RATINGS***

AIR-COOLED

Gun Model 60% Duty CycleC02 Mixed

SGB-20XX 200 150SGB-30XX 300 250SGB-32XX 350 300SGB-40XX 400 300SGB-50XX 500 350SGB-60XX 600 400

WATER-COOLED

Gun Model 60% Duty CycleC02 Mixed

400 amp 500 400600 amp 700 600

10 11

TGX EASY AS 1-2-3! PROGRAM DISTRIBUTOR ASSEMBLED

The TGX Easy As 1-2-3! Program is a unique retail system that allows a TGX MIGGun to be assembled to your exact specifications in your welding distributor’sretail store. Distributors benefit from the program by being able to offer 150+MIG gun combinations while reducing inventory by 300%.

To determine the parts required for your gun, simply answer the following threeeasy questions:

QUESTION 1: WHAT AMPERAGE ANDGUN LENGTH DO YOU NEED?Your answer determines the gun chassis you require.

EASY AS 1-2-3! CHASSIS OPTIONS

GUN LENGTHS

10' 12' 15'180 amp (XS) XS1810 XS1812 XS1815260 amp (XS) XS2610 XS2612 XS2615300 amp (XS) XS3210 XS3212 XS3215300 amp (XL) XL3010 XL3012 XL3015400 amp (XL) XL4010 XL4012 XL4015

AMPE

RAGE

S

214 214-1 214-6-116214-2

QUESTION 3: WHAT WIRE SIZE ARE YOU USING?Your answer determines the Contact Tip and Liner you require:

LINER OPTIONS

QUICK LOAD Liners load from the front of the MIG gun and require less than half the time and effort forreplacement (compared to Conventional Liners). A QUICK LOAD Retainer must be purchased separatelyand installed in the feeder on the first use of a QUICK LOAD Liner.

Conventional Liners from Tregaskiss thread-in from the rear of the gun with no need for set screws.

TOUGH LOCK™ CONTACT TIPS

WIRE SIZE STANDARD DUTY HEAVY DUTY

.023" (0.6 mm) 403-14-23-05 NA

.030" (0.8 mm) 403-14-30-05 403-20-30-05

.035" (0.9 mm) 403-14-35-05 403-20-35-05

.040" (1.0 mm) 403-14-1.0-05 403-20-1.0-05

.045" (1.2 mm) 403-14-45-05 403-20-45-05

.052" (1.3 mm) NA 403-20-52-05

1/16" (1.6 mm) NA 403-20-116-053/32" (2.4 mm) NA 403-20-332-05

LINERS - HIGH CARBON STEEL ROUND WOUND

WIRE SIZE CONVENTIONAL QUICK LOAD™ LENGTH.023" (0.6 mm) 415-23-15 NA 15'.030" (0.8 mm) 415-30-15 415-30-15Q* 15'.035" - .045" (0.9 - 1.2 mm) 415-35-15 415-35-15Q* 15'.045" - 1/16" (1.2 - 1.6 mm) 415-116-15 415-116-15Q* 15'

1/16" - 5/64" (1.6 - 2.0 mm) 415-564-15 415-564-15Q* 15'.078" - 3/32" (2.0 - 2.4 mm) 415-332-15 415-332-15Q* 15'

CONTROL PLUGS AND TRIGGER CABLES*

FEEDER FEEDER MODELS PART NO.

HOBART BETA-MIG 261, OLYMPIC 22-P, OLYMPIC VS, IRONMAN 210, 250, 275 419-4

BETA-MIG (NEW STYLE), BETA-MIG 250 AND 251, DUAL FEEDER, DIGITAL 2000, DUAL DIGITAL, PORTA FEED 17,ULTRA FEED 1000, 19, 2000, 2200, 2400, 2410, HANDLER, OSCAWA, HEFTY, CV/CC, MIG-MAN, PORT-A-WIRE,MODEL 17. 2000, 2400 (LARGE PIN), 27, 27A, DUALMATIC 27/70, H3S, H4S, H6S, 44, 45, 70, 70S, SP100,BETA-MIG 250 (OLD STYLE), MEGA-CONDS

POWERWAVE C300 419-4

LN7, LN8, LN9, LN22, LN25 419-6

SUITCASE, IDEALARC 419-8

CRICKET, INTELLIMATIC, SIDEKICK, D-51A, MILLERMATIC 35 (1980 AND NEWER) 90, 120, 130,135, 150, 175,185, 200, 210, 212, 250, 251, 250MP AND 300, 350P, MM90, NEW AUTOMATIC 1, PORTOMIG, S-21, S-21E, 22A,S32P, S-42GL, S-52A, S-54A, S-62A, SWING ARC-DUAL, SWING ARC-SINGLE, S-32S, 52D, 54D, 52E, 54E, SIDEKICK,SHOP MASTER 300, 22 SERIES, ALL 60 SERIES, 70 SERIES, MILLERMATIC 130XP, CHALLENGER 172, 185,VINTAGE, AND 250X, SUITCASE 8VS & 12VS, PORTO-MIG, SWING ARC, R115, DELTAWELD, MILLER AXCESS

*If your feeder does not appear on the Power Pin or Control Plugs and Trigger Cables charts, please contact our Technical Service Department byemail at [email protected] or by phone at 1-877-737-3111 (USA and Canada) or +1-519-737-3000 (International).

MILLER

LINCOLN

HOBART419-8

419-4

Power Pin

Euro Quick Connect Block

QUESTION 2: WHAT WIRE FEEDER MODEL ARE YOU USING?Your answer determines the Feeder Connection and Control Plug you require:

POWER PIN OPTIONS EURO QUICK CONNECTBLOCK

FEEDER CONNECTIONS

FFEEEEDDEERR FFEEEEDDEERR MMOODDEELLSS PPAARRTT NNOO..

HOBARTBETA-MIG (NEW STYLE), BETA-MIG 250 AND 251, DUAL FEEDER, DIGITAL 2000, DUAL DIGITAL, PORTA FEED 17,ULTRA FEED 1000, 2000, 2400, HANDLER, OSCAWA, HEFTY CV/CC 214 (Tweco #4 Style)

BETA-MIG 261, OLYMPIC 22-P, OLYMPIC VS, IRONMAN 275 214-1

LINCOLN

WIREMATIC 250, 255, SP-85, SP-86, SP-100, SP-100T, SP-125PLUS, SP-130, SP-130T, SP-150, SP-170, SP-200,SP-250, IDEALARC SP-255, MIG PAK10, MIG PAK 55, WELD PAK 100, POWERMIG 255, POWERMIG 200, 250 AND300, POWER FEED 10M, POWER FEED 25M, DH-10, LN-10 (NEW STYLE) & STT-10

214

LN7, LN8, LN9, LN22, LN25, SUITCASE, LN742, SYNERGIC 214-2

MILLER

(XS GUNS): CRICKET, INTELLIMATIC, SIDEKICK, D-51A, MILLERMATIC 130, 150, 200, 250, 250MP AND 300,MM-35 (NEW), MM90, NEW AUTOMATIC 1, PORTOMIG, S32P, S-42GL, S-52A, S-54A, SWING ARC-DUAL, SWING ARC-SINGLE, S-32S, 52D, 54D, 52E, 54E, SHOP MASTER 300, 22 SERIES, ALL 60 SERIES, 70 SERIES,MILLERMATIC 130XP, CHALLENGER 172, 185, VINTAGE, AND 250X, SUITCASE 8VS & 12VS, R115

214-1

(XL GUNS): CRICKET, INTELLIMATIC, SIDEKICK, D-51A, MILLERMATIC 130, 150, 200, 250, 250MP AND 300, MM-35 (NEW), MM90, NEW AUTOMATIC 1, PORTOMIG, S32P, S-42GL, S-52A, S-54A, SWING ARC-DUAL,SWING ARC-SINGLE, S-32S, 52D, 54D, 52E, 54E, SHOP MASTER 300, 22 SERIES, ALL 60 SERIES, 70 SERIES,MILLERMATIC 130XP, CHALLENGER 172, 185, VINTAGE, AND 250X, SUITCASE 8VS & 12VS, R115

214-6-116

EUROEURO QUICK CONNECT BLOCK FOR USE WITH 214-1 AND 214-6-116 POWER PINS (MILLER STYLE)

EURO QUICK CONNECT BLOCK FOR USE WITH 214 POWER PIN (TWECO #4 STYLE)

417-64

417-65

STANDARD ON

ALL TREGASKISS

MIG GUNS AS OF

JULY 2011

Retainer

QUICKLOADLiner

QUICK LOAD LINER RETAINERS (SOLD SEPARATELY)

PART # WIRE SIZE DESCRIPTION QTY

415-24 .078 - 3/32 QUICK LOAD LINER RETAINER FOR TREGASKISS GUNS 1

415-26 .030 - 1/16 QUICK LOAD LINER RETAINER FOR TREGASKISS GUNS 1

415-37 .030 - 1/16 QUICK LOAD LINER RETAINER FOR MOST TWECO GUNS 1

*Retainer must be purchased separately and used for all first installations of QUICK LOAD Liners.

12 13

TGX READY TO WELD – FACTORY ASSEMBLED TGX TECHNICAL DATA

If you prefer a factory-built gun, our Ready To Weld Program offers a variety of our most popular TGX MIG Guns. Simply order the part number bestsuited to your welding application and your gun will be delivered factory assembled and Ready To Weld!

READY TO WELD GUN PART NUMBERS

GUN PART NUMBERSGun Amperage Wire Size Power Pin Control Plug

10' Gun 12' Gun 15' Gun

180 amp (XS) .030" Tweco #4 - 214 419-8 XS1810-30 XS1812-30 XS1815-30

180 amp (XS) .030" Miller - 214-1 419-4 MXS1810-30 MXS1812-30 MXS1815-30

180 amp (XS) .030" Lincoln - 214-2 419-6 LNXS1810-30 LNXS1812-30 LNXS1815-30
















300 amp (XL) .035" Tweco #4 - 214 419-8 XL3010-35 XL3012-35 XL3015-35

300 amp (XL) .035" Miller - 214-1 419-4 MXL3010-35 MXL3012-35 MXL3015-35

300 amp (XL) .035" Lincoln - 214-2 419-6 LNXL3010-35 LNXL3012-35 LNXL3015-35










400 amp (XL) 1/16" Tweco #4 - 214 419-8 XL4010-116 XL4012-116 XL4015-116

400 amp (XL) 1/16" Miller - 214-1 419-4 MXL4010-116 MXL4012-116 MXL4015-116

400 amp (XL) 1/16" Lincoln - 214-2 419-6 LNXL4010-116 LNXL4012-116 LNXL4015-116

TGX XS COMPACT SERIESThe following technical data applies to TGX XS Compact Series MIG Guns from both Easy As 1-2-3! and Ready To Weld.

TGX XL SERIESThe following technical data applies to TGX XL Series MIG Guns from both Easy As 1-2-3! and Ready To Weld.

STANDARD PARTS CHART

Gun Model Nozzle RetainingHead

GooseneckInsulator Gooseneck Gun

Length Chassis

180 amp (XS) 401-42-50 404-18 402-7 205-60X

10' XS1810

12' XS1812

15' XS1815

260 amp (XS) 401-4-50 404-26 402-7 205-60X

10' XS2610

12' XS2612

15' XS2615

300 amp (XS) 401-4-50 404-26 402-7 205-60X

10' XS3210

12' XS3212

15' XS3215

Ratings in above chart are based on tests that comply with IEC 60974-7 standards.

NOTE: Chassis includes all gun parts EXCEPT contact tip, liner, power pin and control plug

AMPERAGE RATINGS

Gun Model 60% Duty Cycle - Mixed Gases or 100% Duty Cycle - C02

180 amp (XS) 180

260 amp (XS) 260

300 amp (XS) 300

4

2

1

1 2 3 4

3

4

2

1

3

STANDARD PARTS CHART

Gun Model Nozzle RetainingHead

GooseneckInsulator Gooseneck Gun

Length Chassis

300 amp (XL) 401-4-62 404-26 402-7 405-60X

10' XL3010

12' XL3012

15' XL3015

400 amp (XL) 401-4-62 404-26 402-7 405-60X

10' XL4010

12' XL4012

15' XL4015

Ratings in above chart are based on tests that comply with IEC 60974-7 standards.

NOTE: Chassis includes all gun parts EXCEPT contact tip, liner, power pin and control plug

AMPERAGE RATINGS

Gun Model 60% Duty Cycle - Mixed Gases or 100% Duty Cycle - C02

300 amp (XL) 300

400 amp (XL) 400

1 2 3 4

1514

TREGASKISS CONSUMABLES CATALOG B400

This catalog contains information on the following:• Nozzles• TOUGH LOCK™ System

– Contact Tips– Retaining Heads– Teach Tips

TREGASKISS AUTOMATION CATALOG B300

Built with durability in mind, TOUGH GUN™ Robotic MIG Products from Tregaskiss are engineered to perform with precision and accuracy. This catalog contains information on the following Automation Products:ROBOTIC MIG GUNS:• TOUGH GUN Robotic MIG Guns – Air-Cooled and Water-Cooled • TOUGH GUN Automatic MIG Guns – Air-Cooled and Water-Cooled • TOUGH GUN Auto Heads – Air-Cooled and Water-Cooled• TOUGH GUN G2 Series• TOUGH GUN ThruArm Series

ROBOTIC PERIPHERALS:• TOUGH GUN Mounting Arms, Solid Arm Mounts, and Insulating Discs • TOUGH GUN LSR Unicables• TOUGH GUN Clutch • TOUGH GUN Gooseneck Checking Fixtures• TOUGH GUN Reamer• TOUGH GUN Wire Cutter • TOUGH GUN Anti-Spatter Sprayer • TOUGH GARD™ Spatter Cleaner• TOUGH GARD™ Multi-Feed System and Anti-Spatter Solution

ADDITIONAL RESOURCES

• TREGASKISS RETAIL GUIDE FOR DISTRIBUTORS B083This handy reference guide for welding distributors contains information about Tregaskiss MIG Welding Products for your showroom and merchandising options.

• NEW! You can now watch us on YouTube at www.tregaskiss.com/WatchUs where you can quickly access videos and animations

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FOR MORE INFORMATION

• TOUGH LOCK Specialty Consumables– SURESTART™ Contact Tips– TOUGH LOCK Conversion Series– TOUGH ACCESS™ Consumables

• QUICK LOAD™ Liners

TR

EG

AS

KIS

S C

OM

MO

N C

ON

SU

MA

BL

E P

LA

TF

OR

M R

EF

ER

EN

CE

CH

AR

TThis chart provides technical and com

patibility information for our most popular nozzles, retaining heads and contact tips. If the consumable you require is not in this chart, you can learn about

additional w

elding consumable options by contacting Tregaskiss Technical Service by em

ail at techservices@

tregaskiss.com

or by phone at 1-877-737-3111.

All Nozzles

listed above

will fit with all

Retaining Heads

shown.

Standard Duty

Retaining Heads

are used with

Standard Duty

Contact Tips.

Heavy Duty

Retaining Heads

are used with

Heavy Duty and

Extra Heavy Duty

Contact Tips.

1"

2"

3"

1"

2"

3"

1"

2"

3"

1"

2"

3"

STANDARD DUTY NOZZLESHEAVY DUTY NOZZLES

403-12-XX

403-14-XX

403-20-XX

403-21-XX

403-22-XX

403-27-XX

603-20-XX

404-14

404-18

.25”

.3125”

.375”

403-20-XX

403-21-XX

403-22-XX

403-27-XX

603-20-XX

403-12-XX

403-14-XX

403-XX-23

403-XX-30

403-XX-35

403-XX-1.0

403-XX-45

403-XX-364

403-XX-52

403-XX-1.4

403-XX-116

403-XX-1.8

403-XX-78

403-XX-564

403-XX-332

603-20-764

603-20-18

SD Tapered

Standard Duty

Standard Duty

Extended Life“CrZr”

ExtraHeavy Duty

404-20 Heavy DutySemi-Auto

404-26Dual TaperHeavy DutySemi-Auto

404-32Dual TaperHeavy DutyRobotic

404-30 Heavy DutyRobotic

Heavy Duty

HD Tapered

SURESTART™

Dual TaperStandardDuty

TO

UG

H L

OC

K™

Co

nt

ac

t T

ips

–A

va

ilab

le W

ire

Siz

es

Standard Duty (SD)

TOUGH LOCK System

Heavy Duty (HD) TOUGH LOCK System

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