travel trailer and fifth wheel model year 2007 - jayco, inc. · travel trailer and fifth wheel...

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Travel Trailerand

Fifth WheelOwner’s ManualModel Year 2007

WARNING: Read all instructions in this manual and component Imanufacturer supplied information before using your RV.

This manual has been provided by Jayco, Inc. for the sole purpose of providing instructions concerning the operation and maintenance of this vehicle and its components. Nothing in this manual creates any warranty, either expressed or implied. The only warranty offered by Jayco, Inc. is as set forth in the limited warranty applicable to this vehicle.

The owner’s failure to provide required service and/or maintenance could result in the loss of warranty. The owner should review Jayco’s limited warranty and the limited warranties that apply to specific components that are offered with this vehicle.

Instructions are included in the manual for operating various components which are optional on some vehicles. In addition, the owner should refer to individual manufacturer’s operating instructions contained in the owner’s packet.

WARNING:I,Review the compatibility of your tow vehicle with the trailer you will be

towing. You, as the owner, are responsible for the safety and compatibility of your tow vehicle and trailer selections.

,You must not exceed the gross vehicle weight rating (GVWR) of the trailer. Include all additions, cargo and tank fluids when calculating the weight of your trailer.

,Do not exceed the towing or cargo capacity of your tow vehicle. You must clearly understand how your tow vehicle’s capacities are calculated.

,Do not load your trailer so that it is unbalanced from front to rear or from side to side.

,Know your loaded hitch weight and select a hitch that is adequate for that weight. Consult your hitch and tow vehicle manufacturers with any questions before you tow your trailer.

,You are responsible for the maintenance of your tow vehicle and trailer. Make sure your tow vehicle is mechanically sound for your intended usage. Pay particular attention to suspension components, tires and tire pressure.

,We recommend the use of sway control devices and weight distributing hitches with all Jayco towable products (excluding fifth wheels, which use a different type of hitch).

,Obey all traffic laws and use your seatbelts at all times. Many states have lower speed limit requirements for tow vehicle/trailer combinations. We recommend that you do not exceed 55 MPH when towing a trailer.

Consult an expert for specific driver education when towing a trailer. There are private RV driving schools, and some RV clubs, which offer driving seminars as part of their club activities. Recreation vehicle publications and the Internet can be a source of information regarding RV driver education, as well as many other topics to help you learn to safely use your recreation vehicle.

©2006 Jayco, Inc. LITHO USA 04/06**07-1 Part #0500695.2007

TABLE OF CONTENTS

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WARRANTY & SERVICE ABOUT THIS MANUAL .................................1 CHANGE OF ADDRESS OR OWNERSHIP .......4 CUSTOMER RELATIONS..............................4 CUSTOMER RESPONSIBILITY ......................2 DEALER RESPONSIBILITY ...........................3 GOODIE BAG .............................................1 JAYCO CUSTOMER FIRST EMERGENCY

ROADSIDE ASSISTANCE ..........................6 JAYPLUS EXTENDED SERVICE CONTRACT ..7 LIMITED WARRANTY TRANSFER

APPLICATION ........................................11 MANUFACTURING PROCESS .......................2 OBTAINING EMERGENCY WARRANTY

REPAIR...................................................6 OBTAINING SERVICE AT JAYCO...................7 OBTAINING SERVICE FOR SEPARATELY

WARRANTED ITEMS.................................7 OWNER’S INFORMATION .............................5 REPLACEMENT PARTS ...............................7 REPORTING SAFETY DEFECTS ...................1 SAFETY ALERTS ........................................1 SUGGESTIONS FOR OBTAINING SERVICE ....3 THE JAYCO TRAVEL CLUB ..........................6 TOWABLE LIMITED WARRANTY ...................8

OCCUPANT SAFETY

CARBON MONOXIDE ALARM .....................16 EGRESS EXIT WINDOW ............................14 FIRE EXTINGUISHER.................................15 FIRE SAFETY INFORMATION......................14 OTHER FIRE SAFETY INFORMATION ..........15 PROPANE (LP) GAS ALARM......................17 SEVERE WEATHER INFORMATION.............13 SMOKE ALARM.........................................15

ELECTRICAL SYSTEMS

120-VOLT AC SYSTEM .............................19 120-VOLT CIRCUIT BREAKERS..................20 12-VOLT DC OUTLET

(IF SO EQUIPPED) .................................24 12-VOLT DC SYSTEM...............................22 12-VOLT FUSE PANEL ..............................24 30-AMP POWER CORD .............................20 AUXILIARY BATTERY (CUSTOMER

SUPPLIED) ............................................23 BATTERY ISOLATOR FOR YOUR TOW

VEHICLE (CUSTOMER INSTALLED)..........24 CALCULATING ELECTRICAL LOAD .............22 CONVERTER ............................................21 ELECTRICAL SYSTEM PRECAUTIONS.........19 GFCI RECEPTACLE OUTLET.....................22

IN CASE OF AN ELECTRICAL FIRE.............19

PROPANE SYSTEM CALCULATING PROPANE USAGE...............31 DOT PROPANE CYLINDER .......................26 HOSES, PIPES, TUBES & FITTINGS ...........30 HOW TO LEAK TEST THE PROPANE

SYSTEM ...............................................26 PROPANE REGULATOR ............................29 PROPANE SAFETY PRECAUTIONS.............25 TRAVELING WITH PROPANE......................31 USING THE PROPANE SYSTEM .................30

PLUMBING SYSTEM

12-VOLT WATER PUMP & SWITCH ............35 BATHROOM SHOWER OR TUB...................37 BLACK & GREY TANK DRAINS ..................42 BLACK/GREY WATER HOLDING TANKS .....41 BLACK/GREY WATER SYSTEM..................41 DRAINING THE FRESH WATER SYSTEM.....38 FAUCETS.................................................37 FRESH WATER CONNECTIONS .................34 FRESH WATER HOLDING TANK.................34 MONITOR PANEL......................................33 OUTSIDE SHOWER (IF SO EQUIPPED).......37 SANITIZING THE PLUMBING SYSTEM .........39 THE FRESH WATER SYSTEM ....................33 TOILET ....................................................42 WATER HEATER ......................................35 WATER PRESSURE REGULATOR

(CUSTOMER SUPPLIED) ........................35 WATER PURIFICATION SYSTEM

(IF SO EQUIPPED).................................38 WINTERIZING THE PLUMBING SYSTEM ......40

PRE-TRAVEL INFORMATION

E-Z LUBE AXLE .......................................49 FIRST SHORT TRIP...................................53 HITCH (CUSTOMER SUPPLIED) .................46 HITCH HEIGHT & HITCH BALL ...................47 LOADING YOUR RV..................................52 RV BRAKE SYSTEM .................................48 RV TIRE INFORMATION ............................49 SWAY CONTROL (CUSTOMER SUPPLIED)..47 TOW VEHICLE..........................................45 TRAILER FRAME.......................................48 VEHICLE IDENTIFICATION NUMBER (VIN)

EXPLAINED ...........................................46 VEHICLE LABELS......................................46 WEIGHING YOUR TOW VEHICLE & RV ......52 WEIGHT DISTRIBUTING SYSTEM

(CUSTOMER SUPPLIED) ........................48

TABLE OF CONTENTS

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PRE-TRAVEL INFORMATION, CONT. WEIGHT LABELS ......................................45

TOWING & HANDLING

BREAKAWAY SWITCH ...............................57 DRIVING & ALCOHOL................................57 EMERGENCY STOPPING ...........................61 EMERGENCY TOWING ..............................62 FIFTH WHEEL HITCHING PROCEDURE.......59 RV DRIVING SCHOOLS & SEMINARS.........57 SAFETY CHAINS (TRAVEL TRAILER) ..........58 STABILIZER JACKS ...................................58 TOWING ..................................................60 TRAVEL TRAILER HITCHING PROCEDURE..59 WIRE HARNESS/CONNECTOR PLUG .........58

CAMPING & OPERATING

AIR CONDITIONER (IF SO EQUIPPED)........74 ATTIC FAN (IF SO EQUIPPED) ...................74 BBQ GRILL (IF SO EQUIPPED)..................72 BBQ GRILL PREP ....................................72 BOOTH DINETTE (IF SO EQUIPPED) ..........68 CONDENSATION.......................................73 COOKING WITH PROPANE........................70 DEPARTING CAMP CHECKLIST..................75 DUCTING & RETURN AIR ..........................73 FURNACE ................................................74 HIDE-A-BED (IF SO EQUIPPED) ................68 IN CASE OF A GREASE FIRE .....................72 J-STEEL SOFA (IF SO EQUIPPED) .............68 KEYS.......................................................64 KITCHEN RANGE & OVEN.........................71 LIGHTS....................................................65 MICROWAVE (IF SO EQUIPPED) ................72 PANTRY...................................................72 PATIO AWNING (IF SO EQUIPPED) ............73 REFRIGERATOR .......................................70 SETTING UP YOUR CAMPSITE...................63 SLIDEOUT ROOM SYSTEM

(IF SO EQUIPPED).................................66 TELEPHONE JACK ....................................70 TELEVISION ROOF ANTENNA ....................70 THERMOSTAT ..........................................74 TV ANTENNA, CABLE TV, & SATELLITE

DISH WIRING ........................................69 TV POWER SUPPLY .................................69

STORAGE & MAINTENANCE ABS PLASTIC ..........................................77 AIR CONDITIONER....................................79 BATHROOM TUB, LAVATORY SINK ............77 BEDSPREADS ..........................................78 CARPETING .............................................78 COUNTERTOPS (HIGH PRESSURE

LAMINATE)............................................78 CUSHIONS...............................................78 DOORS & LOCKS .....................................79 FORMALDEHYDE......................................77 FURNACE ................................................79 FURNITURE .............................................78 HARDWARE & SINK OR SHOWER

FIXTURES.............................................77 MAINTENANCE CHECKLIST .......................82 MAXISTOR™ STORAGE

(IF SO EQUIPPED).................................79 METAL ....................................................80 PANELING ...............................................78 REAR BUMPER ........................................80 ROOF LADDER (IF SO EQUIPPED).............80 RUBBER ROOF ........................................80 SEALANTS...............................................80 SHOWER CURTAIN LINER OR GLASS

SHOWER DOOR (IF SO EQUIPPED) ........77 STONE GUARD (IF APPLICABLE) ...............80 STORAGE CHECKLIST ..............................82 TOILET ....................................................77 VINYL FLOOR ..........................................78 WINDOW TREATMENTS ............................78

SPECIFICATIONS & GLOSSARY APPROXIMATE ELECTRICAL LOAD

RATINGS ..............................................88 CIRCUIT BREAKERS .................................87 DC FUSE PANEL LAYOUT.........................86 GLOSSARY OF TERMS..............................89 OEM LIST ...............................................85 OEM WHEEL LUG TORQUE CHART ..........86 PROPANE CONSUMPTION CHART .............87 REPLACEMENT LIGHT BULBS ...................87

Congratulations! Thank you for selecting the2007 JAY FLIGHT by Jayco. We are excited towelcome you to our growing family. Jayco isproud to be the largest, privately heldmanufacturer in the RV industry and we inviteyou to stop by our Visitors Center located inMiddlebury, Indiana. We offer regularlyscheduled guided tours of our manufacturingfacilities (closed holidays). If this is of interest,please contact us at 1-800-RV-JAYCO.

ABOUT THIS MANUALThis manual is a guide to the operation andmaintenance of your RV. The JAY FLIGHT isavailable in several sizes and models, soaccessories and components may differ.Some equipment described in this manualmay not apply to your RV. If you find thecomponents vary significantly from what isdescribed, please contact your dealer toensure you have the correct information.Nothing in this manual creates any warranty,either expressed or implied, nor does it coverevery possible detail of equipment, standardor option, installed on or in your RV.

The information, illustrations andspecifications in this manual reflect the mostcurrent available at the time of publicationapproval, are subject to change and notintended to indicate actual size.

GOODIE BAGThe Goodie Bag contains original equipmentmanufacturer (OEM) operator's manuals,warranty cards and/or registrations. It isimportant you complete and mail the warrantycards and registrations to each OEM within theprescribed time limit to avoid loss of warrantycoverage. This Owner's Manual and theGoodie Bag should be considered apermanent part of the RV. If the RV is sold,they should remain with the vehicle for the nextowner.

SAFETY ALERTSYour safety, and the safety of others, is veryimportant. To help you make informeddecisions, we have provided operating

procedures and other information on safetylabels affixed to your RV and in this manual.Please call your dealer or Jayco CustomerService if you are unsure how to proceed.Always use the appropriate safety gear whenservicing or maintaining your RV.

This is the safety alert symbol. It isused to alert you to potentialpersonal injury hazards. Obey all

safety messages that follow this symbol toavoid possible injury or death.

REPORTING SAFETY DEFECTS

In the United StatesIf you believe that your RV has an allegeddefect that could cause a crash or cause injuryor death, you should immediately inform theNational Highway Traffic Safety Administration(NHTSA), in addition to notifying Jayco

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SECTION 1WARRANTY & SERVICE

DANGERThis indicates an imminently hazardoussituation which, if not avoided, will result indeath or serious injury.

WARNINGThis indicates a potentially hazardoussituation which, if not avoided, will result indeath or serious injury.

CAUTIONThis indicates a potentially hazardoussituation which, if not avoided, will result inminor or moderate injury.

CAUTIONThis indicates a potentially hazardoussituation which, if not avoided, may result inproperty damage.

Customer Service. If NHTSA receives similarcomplaints, it may open an investigation, and ifit finds that a safety defect exists in a group ofvehicles it may order a recall and remedycampaign. However, NHTSA cannot becomeinvolved in individual problems between you,your dealer or Jayco. For additionalinformation, please refer to the NHTSAwebsite at www.safercar.gov.

To contact NHTSA by phone:Call the DOT Vehicle Safety Hotline at1-888-DASH-2-DOT (1-888-327-4236) and aNHTSA representative will record yourcomplaint information. Or TTY: 1-800-424-9153 or 1-202-484-5238

To contact NHTSA by mail:U.S. Department of TransportationNational Highway Traffic Safety AdministrationOffice of Defects InvestigationNVS-210, 400 7th Street, SWWashington, DC 20590

In CanadaIf you believe your vehicle has an allegedsafety defect, you should contact TransportCanada, in addition to contacting JaycoCustomer Service. Transport Canada prefersto be called instead of posted mail or email asit enables their investigators to confirm thatyour information is correct, and to answer yourquestions accurately. For additionalinformation, please refer to the TransportCanada website at www.tc.gc.ca.

To contact Transport Canada by phone:Call 1-800-333-0510 or (613) 993-9851 if youare calling from the Ottawa region and ask tospeak to a defect investigator.

To contact Transport Canada by mail:Road Safety and Motor VehicleRegulation DirectorateTransport CanadaTower C, Place de Ville330 Sparks StreetOttawa, Ontario K1A 0N5

MANUFACTURING PROCESSJayco recreational vehiclesare manufactured for use astemporary living quarters forrecreation, camping andtravel uses, all as defined bythe bylaws of theRecreational VehicleIndustry Association (RVIA).This recreation vehicle isnot intended for use as afull-time residence or for

commercial use. Commercial use meansusing the RV as a business asset such as amobile office or using the RV for lease or rentalpurposes.

Jayco reserves the right to discontinue orchange specifications or design at any timewithout notice and without incurring anyobligation whatsoever. RVs built for sale inCanada may differ to conform to CanadianCodes.

CUSTOMER RESPONSIBILITYIt is important you read and understand theinformation in this manual and your GoodieBag before using your RV. Familiarize yourselfwith the applicable warranties. You areresponsible for ensuring the procedures forobtaining warranty repairs are followedproperly.

As the owner of the RV, you are responsible forregular and proper maintenance performed inaccordance with this manual and the OEMoperator's manuals. This will preventconditions arising from neglect that are notcovered by the Towable Limited Warranty. It isyour responsibility and obligation to returnyour RV to your dealer for warranty servicerepair.

As with your other personal belongings, it isimportant that you protect yourself and otherswith insurance coverage. Your insuranceagent can assist you in obtaining theappropriate insurance coverage for personalliability, theft, collision, property damage, etc.Or your dealer may be of assistance inobtaining a JayPlus Retail Insurance quote for

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ANSI/NFPA A119.2

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you. This insurance quote is offered to youdirectly by GMAC Insurance (not Jayco, Inc.).For more information, please contact yourdealer or call 1-800-252-2031 Savings Code:GL 2A to contact GMAC insurance.

DEALER RESPONSIBILITYAt the time of sale of the new RV, your dealer isexpected to explain or provide the following:

� Deliver your RV in the best conditionpossible and ensure that it passed thepre-delivery inspection and all systemstests.

� Provide orientation of the RV, its systems,components and operation.

� Request that you read all warrantyinformation and explain any provision notclearly understood.

� Ensure you receive the Goodie Bag. Yourdealer can assist you in completing thecomponent-manufacturer warranty cardsor registrations and locating any requiredcomponent model or serial numbers.

� Complete and return the WarrantyRegistration and Customer Delivery Formto Jayco within 10 days of delivery toactivate the applicable warranty coverage.

Please note that your Towable LimitedWarranty is activated only after Jayco receivesa signed Warranty Registration and CustomerDelivery Form from your selling dealer. If it hasbeen more than 60 days since the purchase ofyour new RV and you have not received aconfirmation letter from Jayco, please contactyour selling dealer or Jayco Customer Service.

If you have mailed in a Limited WarrantyTransfer application you will receive aresponse letter from Jayco confirming yourwarranty status (please allow 6-8 weeks forprocessing).

SUGGESTIONSFOR OBTAINING SERVICEThe independent dealers who are authorizedto sell Jayco RVs are also there to provideservice after the sale. We work closely withthem in an effort to keep you satisfied. To helpensure your dealer provides the level ofservice you expect, here are somesuggestions we would like to make:

Contact your dealer at once… Don’t waituntil you are ready to use your RV. Your dealermay not be able to service it immediatelyand/or the repair may require parts be ordered.The dealer’s service department is busiest onMondays, Fridays and before the holidays.

Prepare for the appointment… If you arehaving warranty work performed, be sure tohave the right papers with you. Take yourwarranty folder and have your vehicleinformation available. Not all the work to beperformed may be covered by the warranty;discuss additional charges with the dealer’sservice management.

Prepare a list… Provide your dealer with awritten list of specific repairs needed. It isimportant that you provide any vehicle repairhistory to the dealer’s service manager. Keepa maintenance log of your RV’s servicehistory. This can often provide a clue to thecurrent issue.

Be reasonable with your requests… If youleave a list with several items and you needyour RV returned back by a specific time,discuss the situation with the dealer’s servicemanagement and list your items in order ofpriority. This may include making a secondappointment for work not completed or partsthat the dealer may need to order.

Don’t expect to look over the technician’sshoulder… Please do not be offended if youare told you cannot watch the work beingdone. Some insurance requirements forbidadmission of customers to the service area.

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Inspect the work performed… Finally,check out the service or repair job when youpick up your RV. Notify the dealer’s servicemanagement immediately of anydissatisfaction. If you cannot return your RVimmediately for repair, make an appointmentas soon as possible.

Please be aware that all service shops requirenotification of any issues with their repairswithin a specified time limit. Make sure you arefamiliar with their repair policies.

CUSTOMER RELATIONSJayco, Inc. has empowered its dealers tomake warranty and repair decisions. If aspecial circumstance occurs that requiresinformation from Jayco, we have asked yourdealer’s service management to make the

contact on your behalf. This is why youshould always talk to your dealer’s servicemanagement first.

Most issues arise from misunderstandingsabout warranty or service needs. Werecognize that, on some occasions, you willnot be totally satisfied with a dealer’s decisionor actions. If this is the case, you should writeor call Jayco Customer Service. Our hours areMonday – Friday, 8:00 a.m. – 5:00 p.m. (closedholidays). Please provide the followinginformation:

� Your name, location and phone number.

� Your RV’s 17-digit vehicle identificationnumber (VIN).

� Date of purchase.

� Name of the dealership who sold the RV toyou.

� Name and address of the dealer servicingyour RV.

� A detailed description of the concern.

� If applicable, the component description,serial number and model number.

Mailing address Shipping addressJayco, Inc. Jayco, Inc.Customer Service Customer ServiceP.O. Box 460 100 Bontrager Drive903 S. Main Street Bldg 42 Door 4220Middlebury IN 46540 Middlebury IN 46540

Phone number: (574) 825-0608Fax number: (866) 709-9139Email: [email protected]: www.jayco.com

California Lemon Law noticeIf you have determined that your vehicle hasnon-conformities under the California LemonLaw, you must provide written notice of theclaimed defects directly to Jayco, Inc., andpermit Jayco to perform a final repair attempt.

An important noteabout alterations and warrantiesInstallations or alterations to the originalequipment vehicle as distributed by Jayco, Inc.are not covered by the Towable LimitedWarranty. The special body company,assembler, equipment installer, or upfitter issolely responsible for warranties on the bodyor equipment and any alterations (or any effectof the alterations) to any of the parts,components, systems, or assemblies installedby Jayco. Jayco, Inc. is not responsible for thesafety or quality of design features, materialsor workmanship of any alterations by suchsuppliers.

CHANGE OFADDRESS OR OWNERSHIPHelp keep our records current so that if, in theevent of a recall, you are notified. Please notifyJayco Customer Service of a change ofaddress or ownership. Mail the completedform (located in the back of this manual) toJayco. If you have purchased your RV as“used” include documentation showing yourproof of ownership (i.e., a copy of your bill ofsale, insurance policy, etc.).

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OWNER’S INFORMATIONComplete the information below for readyreference when maintenance or service isneeded. If you ever need to contact yourselling dealer or Jayco Customer Service, youwill need your 17-digit VIN and delivery date.

Owner Name ____________________________________________________________________

Address ________________________________________________________________________

City______________________________________ ST/Province ______ ZIP/Postal Code _____

VIN ____________________________________________________________________________

License Plate No. ____________________________________________ Delivery Date ________

Dealer Name ____________________________________________________________________

Address ________________________________________________________________________

City______________________________________ ST/Province ______ ZIP/Postal Code _____

Dealer's Phone No. _________________________ Fax No. ______________________________

Salesperson _____________________________________________________________________

Key Numbers

Entry Door Deadbolt ____________________________________________________________

Entry Door Lock________________________________________________________________

Other __________________________________ Other________________________________

Other __________________________________ Other________________________________

Insurance Company_______________________________________________________________

Policy Number ___________________________________________________________________

Agent's Phone No.__________________________ Fax No. ______________________________

Agent's Name____________________________________________________________________

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THE JAYCO TRAVEL CLUBAll owners of Jayco RVs areeligible for membership inJayco Travel Club. The clubpromotes family camping andthe active use of your RV withothers who have similarinterests in the RV lifestyle.

Joining is easy, please contact them directly at1-800-262-5178 or (574) 258-0571 ext. 45.

JAYCO CUSTOMER FIRSTEMERGENCY ROADSIDE ASSISTANCEJayco has teamed up with Coach-Net, to giveyou 24 hour, 7 days a week motoristassistance. We are offering this free of chargefor the first year of ownership (certainrestrictions apply*). You may continue youremergency roadside assistance benefits in thefollowing years by contacting Coach-Net todiscuss any applicable terms and rates for thisindependently continued coverage.

For further details on how to access youremergency roadside assistance benefits,please refer to your Member Benefit Guidethat is sent out after Jayco receives yourcompleted Warranty Registration andCustomer Delivery Form, or contactCoach-Net (www.coach-net.com) direct at(toll-free) 1-877-801-0333.

*To qualify for coverage, your RV must beeligible as set forth under the terms of theJayco limited warranty.

OBTAININGEMERGENCY WARRANTY REPAIRA roadside emergency can happen at anytime, whether your RV is new or old. If you aretraveling, using the following guidelines canhelp get you back on the road faster.

1. Find a dealer or RV service center willingto perform your repairs and make anappointment. Ask the campground staff forreferrals or check the local telephoneyellow pages for a service center.

2. Contact the service center to discuss yoursituation and ask how their billing will behandled. They may choose to bill Jaycodirectly; otherwise, you are expected topay them.

3. Have the service center inspect your RVand call Jayco Customer Service todiscuss your concern.

4. Once the repair is approved, JaycoCustomer Service will issue anauthorization number and advise if anyoriginal parts need to be returned. Keep inmind you will only be reimbursed by Jaycofor the specifically authorized repairs andparts.

5. Inspect the completed repair thoroughly.Make sure you are satisfied with the repairbefore you pay the service center directlyor leave the premises. If you are notsatisfied, communicate that immediately totheir service management.

6. Either you or the service center must sendJayco Customer Service a copy of youritemized repair order and any requestedreturn parts by UPS (regular ground,freight pre-paid) to our shipping address.

Make sure to include the following: TheRV 17-digit VIN, your name, address,phone number, authorization number anda copy of your return freight bill.

If you are unable to locate a dealer for warrantyservice, please contact Jayco CustomerService for assistance.

For weekend or after hours assistanceIf a Jayco dealer is not located nearby, contactyour selling dealer for assistance. If yourdealer is closed, check with the campgroundstaff or telephone yellow pages for a servicecenter. Have the item repaired and contactJayco Customer Service immediately thefollowing business day.

Failure to contact Jayco Customer Service,unauthorized or improper warranty repairs, orfailure to return requested original parts mayresult in loss of reimbursement(s) and loss ofwarranty.

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OBTAINING SERVICE FORSEPARATELY WARRANTED ITEMSYour selling dealer is responsible for servicingyour RV before delivery, and has an interest inyour continued satisfaction. We recommendyour dealer perform all inspection, warrantyand maintenance services. Some dealers maybe authorized service centers for thosecomponent-manufacturers whose productsare warranted separately and excluded fromthe Jayco limited warranty (refer to yourGoodie Bag).

OBTAINING SERVICE AT JAYCOShould your RV be in need of service, and yourdealer recommend that the repairs be made atthe Jayco Factory Service Center, your RVmay be returned to us with the followingguidelines*:

� You or your dealer must make a confirmedappointment a minimum of 60 days prior todropping off your RV at the Jayco FactoryService Center.

� The holding tanks must be emptied andrinsed. We have a dumping stationavailable for customer use.

� The propane system and all electricalsystems must be shut down and turned off.We are not responsible for dischargedbatteries or propane tanks.

� During the appropriate season, pleaseensure your RV is winterized.

� Unless prior approval has been obtainedfrom the Jayco Factory Service Center, allpersonal items must be removed from thearea where you are requesting servicerepair and the refrigerator emptied.

� You are responsible for all transportationcosts. You may need to arrange foralternative accommodations for sometypes of repairs. Please be preparedaccordingly.

*Jayco Customer Service occasionally utilizeslocal independent repair facilities. Your vehiclemay be referred to or repaired by one of theselocal repair facilities.

JAYPLUSEXTENDED SERVICE CONTRACT

You can purchasethe JayPlusExtended Service

Contract through a participating Jayco dealer.For more information, please contact yourdealer or call 1-800-RV-JAYCO to locateparticipating dealers.

REPLACEMENT PARTSJayco does not sell parts retail direct or tonon-authorized dealers. Please contact yourRV dealer for assistance in obtainingreplacement parts. If the original part is nolonger available, Jayco will try to provide anappropriate substitute.

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TOWABLE LIMITED WARRANTY

WHAT AND WHO IS COVERED

The Jayco warranty covers this recreational vehicle (“RV”), when used only for its intended purpose of recreational travel and

camping, for two (2) years. The warranty period begins on the date that the RV is delivered to the first retail purchaser by an inde-

pendent, authorized dealer of Jayco, or, if the dealer places the vehicle in service prior to retail sale, on the date the RV is first placed

in such service. In the event that a substantial defect in material or workmanship, attributable to Jayco, is found to exist during the

warranty period, it will be repaired or replaced, at Jayco’s option, without charge to the RV owner, in accordance with the terms,

conditions and limitations of this limited warranty.

This limited warranty applies to the first consumer purchaser, and the next subsequent owner, only. This limited warranty may be

transferred once during the warranty period. However, the subsequent owner must submit a warranty transfer form to Jayco to

make the warranty transfer effective. You may contact an independent, authorized dealer for details. All rights and limitations

within this warranty are applicable to the original owner and the subsequent owner of the RV. The subsequent owner’s warranty

coverage period is the remaining balance of the warranty coverage period that the prior owner was entitled to under this limited

warranty.

Jayco’s obligation to repair or replace defective materials or workmanship is the sole obligation of Jayco under this limited war-

ranty. Jayco reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and de-

sign changes from time to time without notice to anyone. Jayco reserves the right to make changes in the design or material of its

products without incurring any obligation to incorporate such changes in any product previously manufactured. Jayco makes no

warranty as to the future performance of this RV, and this limited warranty is not intended to extend to the future performance of this

RV, or any of its materials, components or parts. In addition, the RV owner’s obligation to notify Jayco, or one of its independent,

authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when

attempting to pursue remedies under state or federal law.

LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES

ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, INCLUDING

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, IS LIMITED

IN DURATION TO THE DURATION SET FORTH IN THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF

COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. Jayco makes no warranty of any nature

beyond that contained in this limited warranty. Jayco does not authorize any person to create any other obligation or liability for it

regarding this RV, and Jayco is not responsible for any representation, promise or warranty made by any dealer or other person be-

yond what is expressly stated in this limited warranty, and no one has the authority to enlarge, amend or modify this limited war-

ranty. Any selling or servicing dealer is not Jayco’s agent, but an independent entity.

JAYCO SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RE-

SULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS EXCLUSION OF

CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ES-

SENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION

THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or conse-

quential damages, so the above limitations or exclusions may not apply to you.

2007 Model Year Towable Limited Warranty Page 1 of 3

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HOW TO GET SERVICE

To obtain warranty service the owner must do all of the following:

1. Notify an independent, authorized dealer of Jayco, or Jayco, of the substantial defect in material or workmanship attributable to

Jayco, within the warranty coverage period designated above;

2. Provide the notification mentioned in (1), above, within ten (10) days of when the owner discovered, or should have discovered,

the substantial defect in material or workmanship attributable to Jayco;

3. Promptly schedule an appointment with and take the RV to an independent, authorized dealer of Jayco, or Jayco, for repairs; and

4. Pays any freight or transportation costs, import duties, fees and all incidental expenses associated with obtaining warranty ser-

vice.

For warranty service, simply contact one of Jayco’s independent, authorized service centers for an appointment and then deliver

your RV to the service center on the specified appointment date. If you need assistance you may contact Jayco, at P.O. Box 460,

Middlebury, Indiana 46540, Attn: Customer Service, (574) 825-0608, or http://www.jayco.com.

NOTE: Jayco does not control the scheduling of service work at the independent, authorized dealerships. You may encounter some

delay in scheduling or completion of work. Also, you must notify the selling dealer at time of delivery to have work performed on

any defect that occurred at the factory during manufacture at no cost to you as provided by this limited warranty. (See below under

WHAT IS NOT COVERED).

If two (2) or more service attempts have been made to correct any covered defect that you believe impairs the value, use or safety of

the RV, or if it has taken longer than thirty (30) days for those types of repairs to be completed, you must, to the extent permitted by

law, notify Jayco directly, in writing, at the above address, of the unsuccessful repair(s) of the alleged defect(s) so that Jayco can be-

come directly involved in making sure that you are provided service pursuant to the terms of this limited warranty.

WHAT IS NOT COVERED

By way of example only, this Limited Warranty does not cover any of the following: defects in materials, components or parts of the

RV not attributable to Jayco, items that are added or changed after the RV leaves the possession of Jayco; additional equipment or

accessories installed at any dealership, or other place of business, or by any other party, other than Jayco; any RV used for rental or

other commercial purposes (Note: It shall be concluded that the RV has been used for commercial and/or business purposes if the

RV owner or user files a tax form claiming any business or commercial tax benefit related to the RV, or if the RV is purchased in a

business name); any RV not used solely for recreational travel and camping; normal wear, tear or usage, such as tears, punctures,

soiling, mildew, fading, or discoloration of exterior plastic or fiberglass, or soft goods, such as upholstery, drapes, carpet, vinyl,

screens, cushions, mattresses and fabrics; the effects of condensation or moisture from condensation inside the RV; mold or any

damage caused by mold to the inside or outside of the RV; imperfections that do not affect the suitability of the RV for its intended

purpose of recreational use or items that are working as designed but that you are unhappy with; problems, including water leaks, re-

lated to misuse, mishandling, neglect or abuse, including failure to maintain the RV in accordance with the owner’s manual, or other

routine maintenance such as inspections, lubricating, adjustments, tightening of screws, tightening of lug nuts, sealing, rotating

tires; damage due to accident, whether or not foreseeable, including any acts of weather or damage or corrosion due to the environ-

ment, theft, vandalism, fire, or other intervening acts not attributable to Jayco; damage resulting from tire wear or tire failure; defac-

ing, scratches, dents, chips on any surface or fabric of the RV; damage caused by off road use, overloading the RV or alteration of

the RV, or any of its components or parts; wheel alignment or adjustments to axles when caused by improper maintenance, loading

or damage from road hazards, including off road travel, wheel damage or balancing or damage from tire failures.

In addition, this limited warranty does not cover any material, component or part of the RV that is warranted by another entity, in-

cluding, by way of example, handling, braking, wheel balance, muffler, tires, tubes, batteries, gauges, generator, jacks, inverter, mi-

crowave, television, VCR, CD player, tape player, radio, speakers, television, refrigerator, range, water heater, stove, carbon

monoxide detector, smoke detector, furnace or any air conditioner. (Note: The written warranty provided by the manufacturer of

the component part is the direct responsibility of that manufacturer).

Defects and/or damage to interior and exterior surfaces, trim, upholstery and other appearance items may occur at the factory.

These items are usually detected and corrected at the factory or by the selling dealer prior to delivery to the retail customer. You

must inspect your RV for this type of damage when you take delivery. If you find any such defect or damage you must notify the

selling dealer at time of delivery to have these items covered by this limited warranty and to have work performed on the items at no

cost to you as provided by this limited warranty.


9


EVENTS DISCHARGING JAYCO FROM OBLIGATION UNDER WARRANTY

Certain things completely discharge Jayco from any obligation under this warranty and void it. By way of example, the following

shall discharge Jayco from any express or implied warranty obligation to repair or replace any defect that results from: any rental or

other commercial use or purchase of the RV (as defined in this warranty), any defect in a separately manufactured component part,

owner neglect or failure to provide routine maintenance (See Owner’s Manual), unauthorized alteration, off road use, collision or

accident, whether or not foreseeable, including any acts of weather or damage or corrosion due to the environment, theft, vandalism,

fire, explosions, overloading in excess of weight ratings, and tampering with any portion of the RV.

LEGAL REMEDIES

Any action to enforce any portion of this limited warranty, or any implied warranty, shall be commenced within six (6) months after

expiration of the warranty coverage period designated above. Any performance of repairs shall not suspend any limitation period

from expiring. Any performance of repairs after the warranty coverage period has expired, or performance of repairs regarding any

thing excluded from coverage under this limited warranty shall be considered “good will” repairs, and they will not alter the express

terms of this limited warranty, or extend the warranty coverage period or this limitation period in this paragraph. In addition, this

warranty is not intended to extend to future performance, and nothing in this warranty, or any action of Jayco, or any agent of Jayco,

shall be interpreted as an extension of the warranty or this limitation period. Some states do not allow a reduction in the statute of

limitations, so this reduction may not apply to you.

WARRANTY REGISTRATIONS:

Your warranty registration records should be completed and delivered to the manufacturers of component parts. The selling dealer-

ship will assist you in completing and filling out the Jayco product warranty registration form. That form must be returned to Jayco

within ten (10) days of your taking delivery of the RV. Your Jayco warranty will not be registered unless this warranty registration

is completed and received by Jayco. Failure to file this warranty registration with Jayco will not affect your rights under this limited

warranty as long as you can present proof of purchase, but it can cause delays in obtaining the benefits of this limited warranty, and it

may inhibit any servicing facility’s ability to provide proper repairs and/or part replacement.

CARE AND MAINTENANCE

It is the Owner’s responsibility to perform proper care and maintenance of the RV, and to assure correct load distribution. For de-

tails regarding this, please see your Jayco owner’s manual and the owner’s manuals of other component part manufacturers. These

outline various care and maintenance that is required to maintain your RV. Please review all manuals supplied with your RV, and

contact your selling dealership or supplier of the component part if you have questions. Note: Failure to maintain the RV as noted in

those manuals voids this limited warranty, and any damage to the RV as a result of your failure to perform such care, is not covered

by this limited warranty.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS THAT

VARY FROM STATE TO STATE.

JAYCO, INC.

903 South Main * P.O. Box 460 * Middlebury, IN 46540

Telephone: 574-825-0608


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11


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Camping is a great way to enjoy the outdoorswith your family and friends. By following theproper precautions and planning, you can helpinsure a safe, enjoyable and trouble-free trip.We encourage you to develop a family safetyplan in case of an emergency or severeweather condition, and practice it with yourentire family, especially children.

� Draw a floor plan of your RV and find twoways to exit. There should be one way toget out of your RV without opening thedoor.

� Please teach everyone what the RV alarmsignals mean and how to be prepared toleave the RV by themselves if necessary.

� Teach everyone how to check doors andnot to open them if they are hot. Also tostay low and not to breathe smoke, fumesor gases.

� Decide on a meeting place a safe distancefrom your RV and make sure everyoneunderstands where he or she should goand wait if there is a dangerous condition.

� Conduct safety drills at least every sixmonths to make sure that everyone,including guests, knows what to do inorder to escape safely.

� Make sure everyone knows where to go tocall the fire department or 911 from outsidethe RV. Consult your local fire departmentfor additional safety precautions.

SEVERE WEATHER INFORMATIONOne of the more serious conditions you needto take into account when camping is that ofthe weather which is subject to change withlittle or no warning. However, local radio andTV stations normally broadcast weatherconditions and warnings as they occur.Research other methods of learning aboutsevere weather conditions and how to dealwith them.

You may want to consider investing in aweather radio. These radios offer up-to-dateweather reports from the local NationalWeather Services in recorded messages thatlast from three to five minutes. Thesemessages are replayed continually 24 hours aday. The recorded messages are revisedevery three to four hours (or more frequentlywhen appropriate).

The frequencies used for National Oceanicand Atmospheric Administration (NOAA)stations nationwide are 162.400, 162.425,162.450, 162.475, 162.500, 162.525 or 162.55megahertz or visit their website atwww.noaa.gov.

13

SECTION 2OCCUPANT SAFETY

Familiarize yourself with the followingweather terms:

Warning - Indicates that a particularweather hazard is either imminent or hasbeen reported. A warning indicates theneed to take action to protect life andproperty. Move to a safe locationimmediately. The type of hazard isreflected in the type of warning (i.e.,tornado warning, blizzard warning, etc.).

Watch - Indicates a particular hazard ispossible and that conditions are morefavorable than usual for its occurrence. Awatch is a recommendation for planning,preparation and increased awareness(i.e., to be alert for changing weather,listen for further information and thinkabout what to do if the dangermaterializes).

WARNINGDuring severe weather conditions moveindoors to a place of safety or shelter asdirected by the campground or appropriateauthorities. Avoid trees or power lines thatcould fall on your vehicle. The safest placeis inside a basement or storm shelter, not arecreation vehicle or automobile.

Some RVers seek secluded areas andcampsites that can be vulnerable to severeweather situations, especially flash flooding.Following these precautions may help youlessen the hazard of flash flooding or reduceyour immediate involvement:

� Stay alert; thunderstorms can form at anytime, in any month of the year. Listenfrequently to weather reports on the radioor TV for weather and flood conditions.

� When camping near a stream, allow forplenty of sloping bank between your RVand the stream.

� Avoid deep canyons and dry washesduring stormy or threatening weather.Have alternative exit routes mapped out. Ifheavy rain occurs, move to higher groundimmediately (at least 30-40 feet above thecanyon floor or bottom of the dry wash).

� During a flash flood, if you cannot moveyour RV, abandon it. Do not attempt toreturn to your RV until the waters havereceded.

� Do not attempt to wade to your RV if thewater is above your knees. Fast movingwater exerts an enormous amount ofpressure and can make it impossible toremain standing or walking.

� Do not try to drive through flooded areas.

� Follow the instructions of the localauthorities. Leave immediately if advisedto do so. Many lives are lost becausepeople did not heed safety warnings.

� Have survival supplies on hand that willlast for several days. Include food, water,first aid equipment and necessarymedications. In desert areas during hotweather, allow three to four gallons ofdrinking water per person (per day).

� Before you leave home, inform someoneof your destination and when you expect toreturn. Authorities at your destinationshould be notified immediately if you donot arrive on time.

Be aware of the heat index if camping duringhot weather. Keep yourself hydrated, and try tostay indoors in an air-conditioned area duringa high heat index warning.

EGRESS EXIT WINDOWYour RV has an egress exit window. Thiswindow will allow a quick exit from the RVduring an emergency if access to the mainentrance door is not available. Its red snaplatches and label easily identify it. Practiceopening the window before an emergencyoccurs, and make sure all occupants knowhow to operate it.

When pulling into your campsite make sure theegress exit window is not blocked by trees orother obstacles. Verify the area below thewindow is over solid ground that can be usedas an escape path. Do not remove the labellisted below from its location at the egress exitwindow:

FIRE SAFETYIf a fire starts, follow these basic rules:

1. Always call the Fire Department, no matterhow small the fire.

2. Have everyone (including pets) evacuatethe RV immediately.

3. After everyone is clear and accounted for,check the fire to see if you can attempt toput it out.

4. If the fire is large or fuel-fed, get clear of theRV and have the Fire Department handlethe emergency.

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EXIT0010919

Fig. 2.1 Exit label

5. Do not attempt to use water to put out thefire. Water can spread some types of fire,and create an electrocution hazard duringan electrical fire.

If you feel the fire was caused by a productfailure you must contact Jayco CustomerService at (574) 825-0608 for approval beforeyou clean any debris, enter, move or repair theRV (failure to notify Jayco may result in loss ofcoverage). Otherwise, when the fire is outclean up the area as soon as possible.

OTHER FIRE SAFETY INFORMATIONIn addition to the fire safety informationcontained in this section, to ensure anappropriate response in an emergency firesituation also refer to the following fire safetytopics:

� Sec. 3 Electrical Systems, In case of anelectrical fire.

� Sec. 8 Camping & Operating, In case ofa grease fire.

For more information on fire fighting, contactyour local fire department or the U.S. CoastGuard. Additional information can be found atthe National Fire Protection Associationwebsite (www.nfpa.org).

FIRE EXTINGUISHERThe Underwriter Laboratories classifyhousehold fire extinguishers into four types:

Rating Intended Use

Type AFor use on fires involving combustiblematerials such as wood, cloth and paper.

Type BFor use on flammable liquid fires,including kitchen grease. Never use wateron this type of fire!

Type CFor use in fires involving energizedelectrical equipment

TypeABC

Works on all three types of fires listedabove.

The dry chemical fire extinguisher, suitable forextinguishing small fires of the Class B andClass C type, is located near the entry door.Read the OEM operator’s manual and theinstructions on the fire extinguisher. Know how

and when to use the extinguisher and where itis located. If there is any doubt on theoperation of the fire extinguisher, you and yourfamily should practice using it then replace it. Itis important to recognize when to leave the RV.Your No. 1 priority is to get out safely.

SMOKE ALARMThree of the most common fire safety issuesare smoking in bed, leaving childrenunattended and cleaning with flammablefluids. There is no way to guarantee againstinjury or loss of life in a fire; however, thesmoke alarm is intended to help reduce thoserisks. This smoke alarm will not alert hearingimpaired residents. Special alarms withflashing strobe lights must be installed for thehearing impaired.

Proper use and care of your smoke alarm maysave your life. Smoke alarms can only work ifthey are properly located, installed,operational and maintained and if smokereaches them. They are not foolproof. Your RVis equipped with a battery powered smokealarm that is listed to UL 10/1/99 smoke alarmstandard for Residential and RecreationalVehicles.

The ceiling mounted smoke alarm isoperational once the 9-volt battery is correctlyconnected. The LED will flash to show thebattery is supplying power to the alarm. Whenthe product of combustion is sensed, thesmoke alarm sounds a loud alarm thatcontinues until the air is cleared. Do notremove the following label from your RV:

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CAUTIONAvoid inhaling the dry chemical agent in thefire extinguisher. It is not toxic, but maycause skin irritation. In case of contact,flush the affected area with clean, coolwater. If irritation persists, contact aphysician immediately.

How to testStand at arm’s length from the smoke alarmwhen testing. The alarm horn is loud and maybe harmful to your hearing. The test button willaccurately test all functions. Never use anopen flame from a match or lighter to test thesmoke alarm; you may ignite and set fire to thesmoke alarm and your RV. If the alarm doesnot test properly, return the alarm to your RVdealer immediately for repair or replacement.

BatteryThe smoke alarm will not function if the batteryis missing, disconnected, dead, the wrongtype of battery is used or the battery is installedincorrectly. When the battery becomes weak,the smoke alarm will “beep” (the low batterywarning). If the low battery warning sounds,the battery MUST be replaced. Neverdisconnect the battery to silence the smokealarm.

Inspection and maintenanceRead the OEM operator’s manual. Be sure toknow how and when to use the smoke alarmand where it is located.

CARBON MONOXIDE ALARMCarbon monoxide (CO) is an insidious poison.It is a colorless, odorless and tasteless gas.Many cases of reported carbon monoxidepoisoning indicate while victims are awarethey are not well, they become so disorientedthey are unable to save themselves by eitherexiting the RV or calling for assistance. Youngchildren and household pets may be the firstaffected.

As of January 2005, carbon monoxide (CO)detectors are now standard equipment in anynew RV. The carbon monoxide alarm isoperational once the 9-volt battery is correctlyconnected. The LED will flash to show thebattery is supplying power to the alarm.Individuals with medical problems mayconsider using warning devices that provideaudible and visual signals.

The carbon monoxide alarm is designed todetect the toxic carbon monoxide fumes thatresult from incomplete combustion, such asthose emitted from appliances, furnaces,fireplaces and auto exhaust. A carbon

monoxide alarm is NOT A SUBSTITUTE forother combustible gas, fire or smoke alarms.There are hazards against which carbonmonoxide detection may not be effective, suchas natural gas leaks or explosions.

What you should do if the alarm sounds

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The following symptoms are related tocarbon monoxide poisoning and should bediscussed with all members of thehousehold:

Mild exposureSlight headache, nausea, vomiting, fatigue(often described as “flu-like” symptoms).

Medium exposureSevere throbbing headaches, drowsiness,confusion, fast heart rate.

Extreme exposureUnconsciousness, convulsions, cardio-respiratory failure, death.

TEST SMOKE ALARM OPERATION AFTERVEHICLE HAS BEEN IN STORAGE,BEFORE EACH TRIP, AND AT LEASTONCE PER WEEK DURING USE.

FAILURE TO COMPLY MAY RESULT INSERIOUS INJURY.

0173019

WARNING

Fig 2.2 Smoke alarm warning label

WARNINGActuation of this alarm may indicate thepresence of carbon monoxide that can killyou. This alarm will only indicate thepresence of carbon monoxide gas at thesensor. Carbon monoxide gas may bepresent in other areas.

The alarm will automatically sense when thelevel of carbon monoxide in the air reachesdangerous levels. You should stay outside theRV in fresh air until the alarm is silenced.When the alarm sounds, do not stand tooclose to it. The sound produced by the alarm isloud because it is designed to wake a personin an emergency. Prolonged exposure to thealarm at a close distance may be harmful toyour hearing.

1. Operate the RESET/SILENCE button.

2. Call your emergency services (firedepartment or 911).

3. Immediately move to fresh air (outdoors orby an open door or window).

4. Do a head count to check that all persons(and pets) are present.

5. Do not re-enter the premises. If unable toexit the premises do not move away fromthe open door or window until theemergency service responders havearrived, the premises have been aired outand your alarm remains in its normalcondition.

If your alarm reactivates within a 24-hourperiod, repeat steps 1-5 and call a qualifiedappliance technician to investigate for sourcesof carbon monoxide from fuel burningequipment and appliances, and inspect forproper operation of this equipment. Ifproblems are identified during this inspection,have the alarm serviced immediately. Note anycombustion equipment not inspected by thetechnician. Make sure that any motorvehicle(s) are not and have not been operatingin an attached garage or adjacent to the RV.

BatteryThe carbon monoxide alarm will not function ifthe battery is missing, disconnected, dead, thewrong type of battery is used or the battery isinstalled incorrectly. When the batterybecomes weak, the carbon monoxide alarmwill “beep” (the low battery warning). If the lowbattery warning sounds, the battery MUST bereplaced. Never disconnect the battery tosilence the carbon monoxide alarm.

Testing the carbon monoxide alarmTest the alarm operation after the RV has beenin storage, before each trip and at least onceper week during use. Test the carbonmonoxide alarm after each cleaning. If thealarm does not test properly, return the alarmto your RV dealer immediately for repair orreplacement.

Inspection and maintenanceRead the OEM operator’s manual. Be sure toknow how and when to use the carbonmonoxide alarm and where it is located.

PROPANE (LP) GAS ALARM

For your safety protection, any new RV thatcontains a propane gas system with propaneconsuming appliances must have a propaneleak detection device. Because the chemicalcomposition of propane is heavier than air, thepropane alarm is located near the floor of theRV (leaking propane tends to flow to andpocket in low areas). A lit green LED indicateswhen the alarm is active. Individuals withmedical problems, or who are hard of hearing,should consider using warning devices thatprovide both audible and visual signals.

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WARNINGThe alarm cannot detect propane or sounda warning for two minutes after it has beenturned on. The propane leak alarm is not asmoke or fire alarm. The alarm will onlyindicate the presence of propane gas at thesensor. Explosive gas may be present inother areas.

WARNINGIf the CO detector is not maintained andfunctioning properly according to the COdetector manufacturer’s suppliedinstructions, you will not be warned if CO ispresent in the air. Death or serious illnesscould result from asphyxiation (inability tobreathe) if CO is present.

This alarm is designed to sense the presenceof propane gas however there are othercombustible fumes or vapors that may bedetected by the sensor including (but notlimited to): acetone, alcohol, butane andgasoline. These chemicals can be found incommonly used items such as deodorants,colognes, perfumes, adhesives, lacquer,kerosene, glues, wine, liquor, most cleaningagents and the propellants of aerosol cans.High temperatures can activate glue andadhesive vapors. If you close up a recreationalvehicle on a hot day, the chemicals used in itsconstruction may be detected for months afterthe vehicle was constructed (for more

information, refer to Sec. 9 Storage &Maintenance, Formaldehyde).

If the alarm sounds1. Turn off all propane gas appliances (i.e.,

stove, water heater, furnace, etc.).

2. Open all windows and roof vents, andevacuate the RV.

3. Turn OFF the propane tank valve.

4. Do not touch any electrical switch or useany phone or radio in the RV.

5. Do not start any vehicle engine orgenerator.

6. Determine and repair the source of theleak.

7. Do not re-enter the RV until the problemhas been corrected.

If the alarm keeps sounding at regularintervals, a leak may be present. Contact yourdealer or propane gas service to have theproblem corrected before using the propanesystem again.

Testing the propane leak alarmIf the propane leak alarm does not testproperly, return the alarm immediately to yourRV dealer for repair or replacement.

Do not remove the following label from yourRV:

Battery or converter power sourceThe propane gas alarm is powered by 12-voltDC through the converter or from the auxiliarybattery (customer supplied). This alarm isalways drawing a small amount of 12-voltcurrent. Although this current draw is slight, itcould drain the auxiliary battery duringextended storage periods. If the auxiliarybattery becomes extremely drained, the LEDlight on the face of the alarm will not light or thealarm may begin to sound on its own. Thiscondition is not likely to occur except duringstorage situations when the converter cannotmaintain the battery charge.

For more informationRead the OEM operator’s manual. Be sure toknow how and when to use the propane gasalarm and where it is located.

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� WARNING

TEST THIS ALARM’SOPERATION AFTER EACHSTORAGE PERIOD, BEFOREEACH TRIP AND AT LEASTONCE PER WEEK DURINGUSE.

Fig. 2.3 Propane leak alarmwarning label

WARNINGThe propane gas alarm should never bedisabled because of nuisance or lowbattery alarms. If the auxiliary battery cableis disconnected, and other 12-volt power isnot available, the propane leak alarm willnot work and you will not be warned ifleaking propone is present.

Your RV contains separate low voltage(12-volt DC) and high voltage (120-volt AC)electrical systems. All installations have beenmade in compliance with the safetyrequirements of ANSI standard A.1192,National Electric Code and CanadianStandards Association Code. Because thewiring and circuitry is engineered into adedicated system specific to your RV, werecommend you do not make unauthorizedchanges or add fixed appliances yourself.Only qualified electrical dealer techniciansshould attempt to make changes or additionsto the electrical system. Approved materials,components and methods of installation mustbe used to meet safety and code

requirements. Any changes or additionsmade to your RV may result in a hazardouscondition.

ELECTRICAL SYSTEM PRECAUTIONSCareless handling of electrical componentscan be fatal. Always take the appropriatesafety precautions when working around theRV electrical system.

� Use caution when using metal toolsaround the RV electrical system. If a toolcontacts a battery terminal or metalconnected to it, a short circuit could occurwhich could cause personal injury,explosion or fire.

� Remove your rings, metal watchbandsand any other metal jewelry beforeworking around the RV electrical system.

� Never touch or use electrical componentswith bare feet, wet hands or while standingin water or on wet ground.

� NEVER allow children to play with theelectrical system or components.

Always disconnect the power cord andauxiliary battery negative cable from thebattery before working around the RVelectrical systems.

IN CASE OF AN ELECTRICAL FIRE

1. Have everyone (including pets) evacuateyour RV immediately.

2. After everyone is clear and accounted for,if possible:

a. Disconnect the power cord from theexternal power source.

b. Disconnect the auxiliary battery cables.

c. Turn OFF the generator (customersupplied)

3. Check the fire to see if you can attempt toput it out with the fire extinguisher. If thereis any doubt, call the local Fire Departmentfor emergency assistance.

4. Do not touch any electrical wires orappliances.

If you feel the fire was caused by a productfailure you must contact Jayco CustomerService at (574) 825-0608 for approval beforeyou clean any debris, enter, move or repair theRV (failure to notify Jayco may result in loss ofcoverage). Otherwise, when the fire is outclean up the area as soon as possible. Alwayshave faulty or damaged wiring and electricalcomponents repaired before using your RVagain.

120-VOLT AC SYSTEM

19

SECTION 3ELECTRICAL SYSTEMS

WARNINGDo not attempt to use water to put out anelectrical fire. Water can spread sometypes of fire, and electrocution is possiblewith an electrical fire.

WARNINGMake very certain the external powersource (30 amp systems only) you connect

the power cord to is rated for 120-volt ACand not 240 volt AC.

Your RV is equipped with a 120-volt AC / 30-amp power cord and load center. A maximumof 30 amps (or 3600 watts) of power can beconsumed at any given time. It may benecessary to stagger usage of someappliances to maintain your power usage at 30amps or lower. The 120-volt AC systemprovides power to most of the appliances andall of the electrical outlets.

120-VOLT CIRCUIT BREAKERSThe circuit breaker panel protects the 120-voltelectrical system from overloads, shorts in thewiring and shorts in the connectedcomponents. When an overload or shortoccurs, the circuit breaker will open (or “trip”)preventing any further flow of electricity anddamage to the RV.

If a circuit breaker has been tripped, shut OFFthe connected appliance (i.e., air conditioner,microwave, etc.) and allow a brief coolingperiod. Then reset the circuit breaker bymoving the appropriate switch OFF and backON. If the circuit breaker is continually trippedand no overload is evident, contact your RVdealer to have the electrical system tested andrepaired. A circuit breaker identification label ispermanently attached to the inside surface ofthe 120-volt load center.Circuit breakers willnot offer complete protection of the RVelectrical system in the event of a power surgeor voltage spike.

MaintenanceAt the beginning of camping season, inspectall the breakers. Turn each breaker OFF andback ON. Have the circuit breakers replacedas needed.

Replacement

Please contact your RV dealer for repairassistance when replacing circuit breakers.

30-AMP POWER CORDThe 30-amp power cord is also commonlyreferred to as the “shore line power cord.” Thispower cord is designed to ground the RVelectrical system through the external powersource receptacle. It is also designed to carrythe voltage and amperage output of mostcampground outlets. Occasionally theelectrical service provided by a campgroundmay experience low or high voltage (i.e.,surges or spikes). Any prolonged exposure willshorten the life of the electrical system andappliances. Consult your dealer forrecommendations on power surge protection.

Connecting the power cordAlways test the 30-amp external power source(i.e., the campsite power box or electrical box)with a ground monitor that uses indicatorlights, before connecting your power cord to it.If the ground monitor indicates ‘reverse

polarity’ or an ‘open ground’ DO NOT connectthe power cord until the campground staffcorrects their wiring problem.

1. Turn OFF 120-volt power to thecampground power cord receptacle.

2. Turn OFF the load center main 120-voltcircuit breaker.

3. Carefully extend the entire length of thepower cord (approximately 25’ - 35’ or 7 m -10 m) from the exterior electrical cablehatch to the external power source.

4. Plug the power cord into the receptacle. Besure all the power cord prongs are properlyplugged into the receptacle.

5. Turn ON 120-volt power to thecampground power cord receptacle.

6. Return to your RV and turn ON the loadcenter main circuit breaker.

7. To help prevent power surges fromdamaging the connected loads, pleasefollow these instructions when hookingup to the external power source:

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WARNINGReplacement circuit breakers must be ofthe same voltage, amperage rating andtype. Never use a higher rated replacementcircuit breaker; doing so may cause a fireby over heating the RV wiring.

The power cord should unplugged whenthe RV is left unattended for any amount oftime. If something would happen to theelectrical system, this may help limitpotential damage.

Ready to leaveWhen you are ready to leave, reverse thepower cord connection process. Be sure toclose the electrical cable hatch to preventwater leaks.

MaintenanceInspect the power cord for cuts, cracks andworn insulation. Have the cord replacedimmediately if these symptoms are noticed.

CONVERTERThe converter converts 120-volt AC power touseable 12-volt DC power when the powercord is connected to an external power source.The converter also functions as a limitedbattery charger when power to run 120-voltlights and accessories is below the convertermaximum output rating. The converter willautomatically sense the condition of theauxiliary battery and, if it is below “full charge,”will begin charging. The rate of charge willdecrease as the auxiliary battery reaches “fullcharge,” and the converter will remain “trickle”charging at a very low amperage rating.

If your auxiliary battery does not charge asdescribed above, it is possible it has been fullydischarged or is defective. If it is determined tobe defective, contact the battery manufacturerfor further instructions.

Thermal overload protectionThe converter has a built-in protective thermalbreaker that will shut down the converter if itbecomes overheated. Overheating can becaused by operating the converter above itsmaximum limit for an extended period of timeor by an obstruction to its ventilation. Thethermal breaker will reset itself after a cooldown period and converter operation willresume. If the converter thermal breaker tripsagain shortly after an auto reset, takeimmediate steps to correct the cause ofoverheating. A portion of the RV 12-volt load

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WARNINGPLUG INTO 30-AMP SERVICE ONLY.

� Do not hook up the 30 amp externalpower cord to any receptacle until youhave contacted the campground ownerand/or attendant of the premises toverify proper polarity and grounding.Polarity indicators can be purchased inmost electrical and hardware stores.

� Do not use any cheater plug, adapter orextension cord to reduce incoming ACpower or break the continuity of thecircuit connected to the grounding pin.

� Do not connect the power cord into anoutlet that is not grounded, or adapt the30-amp power cord plug to connect it toa receptacle for which it is notdesigned.

� Do not remove the grounding pin toconnect to a non-grounded receptacle.Removal of the ground pin disables animportant safety feature designed toprevent shock and electrocutionhazards.

� Do not connect the power cord to anextension cord. Use of an improperextension cord will cause overheatingof the cord as well as potentiallycausing premature failure of the ACequipment.

It is the responsibility of the owner of theelectrical receptacle to ensure that thereceptacle is properly wired and grounded.Reverse polarity and/or impropergrounding of your RV can cause personalinjury or death.

WARNINGThe power cord must be fully extendedwhen in use and not left coiled in theelectrical compartment or on the ground. Ifthe power cord is left coiled, it maypotentially create enough heat to melt itsprotective casing.

(lights or motors or both), should be turnedOFF to reduce the total load. Remove anyobstructions to the converter cooling fins orfan.

Inspection and maintenanceRead the OEM operator’s manual. If theconverter is not working or the battery is notcharging, check the two reverse polarity fuseslocated in the 12-volt fuse panel. There are nocustomer serviceable parts in or on theconverter. If the converter box is opened, it willvoid the converter warranty. If you have furtherconcerns contact your RV dealer.

GFCI RECEPTACLE OUTLETGrounding is your personal protection fromelectrical shock. Each RV has at least oneground fault current interrupter (GFCI)receptacle outlet engineered into the 120-voltAC electrical system. It may have additionaloutlets wired through, and protected by, theGFCI. Its function is to reduce possible injurycaused by electric shock. The GFCI will notprotect against short circuits or overloads.

Test all GFCI receptacles monthlyThe 120-volt AC electrical system must be onin order to test the GFCI.

1. Plug a 120-volt AC electrical device intothe GFCI receptacle outlet.

2. Push and release the RESET button (the120-volt AC electrical device shouldoperate normally).

3. Push in the TEST button.

4. The RESET button should pop outindicating the GFCI receptacle has been“tripped” and the 120-volt AC electricaldevice should cease to operate.

If the GFCI receptacle outlet was furnishedwith an indicator light, it should be lit whenthe GFCI is “tripped.”

5. Push in the RESET button again and itshould hold. If the GFCI did not trip, do notuse the GFCI receptacle outlet or thosewired to it. Call your RV dealer for repair

assistance if it does not hold and popsback out.

If an indicator light is furnished, it will beOFF.

When the GFCI breaker is tripped, it hasinterrupted ground fault current that could becaused by faulty wire insulation, wet wiringinside an appliance or equipment connected tothe circuit, etc. Any faulty equipment should berepaired before your RV is used again.

Although your RV’s exterior power receptacle(if so equipped) is not a GFCI receptacleoutlet, it is wired through and protected by theinterior GFCI.

CALCULATING ELECTRICAL LOADWhen you purchase and use 120-voltappliances, remember your RV is limited to amaximum load of 30 amps. When campingand traveling, remember that each appliance,and 120-volt accessory places a load on yourRV’s electrical system. You may periodicallytrip a circuit breaker if the combined load ofthese appliances and accessories exceedsyour 30-amp rating. You can determine theamperage rating of an appliance by dividingthe watts it uses (usually found on a label orplate affixed to the appliance) by your RV’ssupply voltage.

For example: 1200-watts divided by120-volts equals 10-amps.

12-VOLT DC SYSTEMThe majority of the factory-installed RV lightingis powered by 12-volt electricity. The 12-voltDC system is composed of components thatwill operate when the following conditions aremet:

� Power is supplied by the tow vehiclealternator when the engine is running andthe 7-way trailer plug is connected. Thispowers the RV’s running lights, brakelights, turn signals and brakes. In addition,the 7-way trailer plug provides a commonground and a 12-volt charge line to chargethe auxiliary battery.

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� The converter will supply interior 12-voltDC power when the power cord is pluggedinto a 120-volt external power source. Theconverter will also charge the auxiliarybattery in most situations.

� The auxiliary battery powers many interior12-volt components including the lightingfixtures, water pump, 12-volt motors,12-volt appliances, slide room, etc. It alsopowers the breakaway switch.

In addition to the 12-volt DC systeminformation contained in this section, also referto the following 12-volt componentinformation:

� Sec. 5 Plumbing system, 12-Volt Waterpump & switch

� Sec. 7 Towing & Handling, BreakawaySwitch

� Sec. 7 Towing & Handling, Wireharness/Connecter plug.

AUXILIARY BATTERY(CUSTOMER SUPPLIED)Your RV has many 12-volt DC loads. Whencombined, their total is more than theconverter can produce. High demands for12-volt power can be met by an auxiliarybattery for limited periods of time. The 12-voltDC electrical system is designed for usagewith a Group 27, deep cycle battery.

Dry campingConsider the charge condition of the auxiliarybattery when dry camping. If the auxiliarybattery is not being recharged and power isbeing drawn from it, it will eventuallydischarge. The battery will discharge at afaster rate as its energy level becomesdepleted. It is recommended you plan yourelectrical usage accordingly.

A fully charged auxiliary battery will read 12.7volts DC and 1.265 specific gravity at 80°F(32°C). The auxiliary battery is considereddischarged at 11.8 volts DC by electronicstandards. When voltage drops below thoselevels, permanent damage may occur.Typically, a deep cycle battery has an

amp-hour rating of 75-100 amps. If you run thefurnace and refrigerator simultaneously, youwill be using approximately (12.0 + 3.0) 15.0amps per hour. This does not include any12-volt lights, water pump or any other 12-voltcomponent.

If the furnace and refrigerator in theabove example operated constantly, a75 amp-hour battery would becomefully discharged in 5 hours (75ah / 15a= 5h).

For accuracy, test the auxiliary battery voltageusing a volt-ohm meter (customer supplied).

For more information, refer to:

� Sec. 5 Plumbing System, Monitor Panel(If so equipped).

� Sec. 10 Specifications & Glossary,Approximate Electrical Load Rating.

The auxiliary battery should be installed inparallel with the battery in your tow vehicle.When the 7-way trailer plug is connected, bothbatteries power the RV so it is important not todischarge your tow vehicle battery below thelevel required to start the engine. To preventthis from occurring, disconnect the 7-waytrailer plug or install a battery isolator. Whenthe tow vehicle engine is operating with the RVconnected, the tow vehicle charging systemwill charge both batteries.

Battery storage instructionsSome equipment in your RV will draw smallamounts of current even when turned OFF. Toprevent the auxiliary battery from beingdischarged when your RV is not connected toshore line power, disconnect the auxiliarybattery negative cable at the battery. Duringstorage, it is important to check the voltage atleast every two weeks and recharge theauxiliary battery as needed. If you remove theauxiliary battery from your RV, store it a dry,cool area as per its OEM instructions.

Replacement and maintenanceWhen it is time to replace the auxiliary battery,replace it with a Group 27 deep cycle batteryonly. Contact the battery manufacturer forfurther information. Do not reverse the positive

23


and negative battery cables. Doing so will blowthe reverse polarity fuses that protect theconverter.

BATTERY ISOLATOR FOR YOUR TOWVEHICLE (CUSTOMER INSTALLED)You may want to consider the installation of abattery isolator on your tow vehicle (customerinstalled) as a convenience feature:

� It receives current from the tow vehiclealternator and controls distribution ofenergy to both the auxiliary battery and thetow vehicle battery.

� It serves as a check valve to preventenergy from being drawn from your towvehicle chassis battery (so you can startyour tow vehicle engine).

Your RV dealer can assist you with theselection, purchase and installation of thisaftermarket part.

12-VOLT FUSE PANELThe 12-volt fuse panel is labeled to indicatethe fuse sizes, positions and componentspowered. At the beginning of camping season,inspect all the 12-volt fuses and replace asneeded.

Replacing a fuse

Before replacing a fuse, always turn OFF theelectrical component(s) protected by it.

1. Disconnect the power cord.

2. Disconnect the auxiliary battery negativecable at the battery.

3. Remove the fuse panel cover to checkfuses.

4. Pull the fuse straight out of the fuse block.If the fuse is not blown, something elsemust be causing the problem. Pleasecontact your RV dealer for furtherassistance.

5. Insert a new fuse of the same specifiedvoltage, amperage rating and type in the

original location. Never use a higherrated replacement fuse.

The fuse panel label should be keptpermanently affixed to your RV. The fuses willnot offer complete protection of the RVelectrical system in the event of a power surgeor spike.

12-VOLT DC OUTLET(IF SO EQUIPPED)There may be a 12-volt DC outlet (notapplicable on all models) in your RV. When the12-volt DC outlet socket is used as a powersource for an electric appliance, make surethat the electric appliance operates at 12-voltsand has an electric capacity of 60 (5 amps)watts or less. Cap the 12-volt DC outlet when itis not in use as the socket might becomeclogged by foreign material and becomeshort-circuited.

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WARNINGReplacement fuses must be of the samevoltage, amperage rating and type. Neveruse a higher rated replacement fuse; doingso may cause a fire by over heating the RVwiring.

LP (liquefied petroleum) gas is a clean andefficient form of energy when proper handlingand safety precautions are observed. Itenables you to enjoy a comfortable lifestylewhen other forms of energy are not easilyaccessible. LP-gas includes both propane,butane and/or a mixture of both; however,regulatory codes require you use propane onlyin your RV. Propane is used as a fuel sourcefor the majority of your appliances. Thepropane system is comprised of a propanecontainer or cylinder, a two-stage regulator,hoses, piping and tubing to deliver propane toeach appropriate appliance. If you have furtherquestions about the operation of theappliances or the propane system afterreading this Owner’s Manual and the OEMoperator’s manuals, contact your RV dealer ora qualified propane service technician.

For more informationIn addition to the information contained in thissection, also refer to the following:

� Sec. 2 Safety Precautions, Propane (LP)gas alarm.

� Sec. 8 Camping & Operating, Cooking

with propane.

Testing the propane system

Although both Jayco, Inc. and your sellingdealer test carefully for leakage, travelvibrations can loosen fittings. Continuedmaintenance is necessary for safe operation.The propane system should be checked every30 days of RV use or 5,000 miles of travel (orat least once a year) as part of your normalmaintenance. The propane system testingshould only be performed by your RV dealer ora qualified propane service technician.

PROPANE SAFETY PRECAUTIONS

Propane is a colorless and odorless gas that inthe liquefied state resembles water. Anodorant (ethyl mercaptan) with a scent similarto rotten eggs is added as a warning agent. It ispossible some individuals may be lesssensitive to the odorant used and not noticethe smell of propane. Therefore, it is veryimportant that everyone rely on the propanegas alarm. Practice safety at all times.

Propane is flammable, is always containedunder pressure, and the liquid can freeze skin.Always wear protective clothing such asgloves and eye protection when the potentialfor contact with liquid propane is present. Ifyou smell propane gas within the RV, quicklyand carefully perform the procedure listed onthe label below. This label should be keptpermanently affixed to your RV.

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SECTION 4PROPANE SYSTEM

DANGERNever use an open flame to test for apropane leak. Do not check for leaks usingammoniated or chlorinated household typedetergents; these detergents can causecracks to form on the metal tubing andbrass fittings.

WARNINGThe propane cylinder is equipped with asafety valve that relieves excessivepressure by discharging gas to theatmosphere. Do not bring or store portablepropane containers(s) or other flammableliquids inside the RV because a fire orexplosion may result.

IF YOU SMELL GAS

1. Extinguish any open flames, pilotlights and all smoking materials.

2. Do not touch electrical switches.3. Shut off the gas supply at the

container valve(s) or gas supplyconnection.

4. Open doors and other ventilatingopenings.

5. Leave the area until odor clears.6. Have the gas system checked

and leakage source correctedbefore using again.

FAILURE TO COMPLY COULD RESULTIN EXPLOSION RESULTING IN DEATHOR SERIOUS INJURY. 0173021

DANGER

Fig. 4.1 “If you smell gas” label

It is important that everyone knows whereto find the manual shut off valve on thepropane cylinder, and understands how tooperate it.

HOW TO LEAK TEST THE PROPANESYSTEM

Use an appropriate propane detector solutionor create a soapy water solution. The propanedetector solution can be purchased at your RVdealership (if soapy water is used, make surethat the soap used does not contain ammoniaor chlorine). Apply the propane detectorsolution to all propane piping connections. If aleak is present, the solution will bubble at theconnections.

If a leak is detected1. Turn off all appliances that utilize propane.

2. Make sure that everyone is out of the RV,including pets.

3. Turn off the propane at the cylinder(s).

4. Contact your RV dealer for a serviceappointment and have the propane systemrepaired before using it again.

DOT PROPANE CYLINDER

Propane is stored in pressurized containers ina liquid state. As the propane is released fromthe container, it changes to vapor that is thenused for the operation of the appliances.Propane will not run through the appliances inthe liquid state. The volume of liquid propaneincreases approximately 1-½% for every 10°F(5.5°C) it is warmed. Heat the propane 100°F(55°C) and the container liquid volume willincrease 15%. That is why it is imperative toleave sufficient space inside the cylinder toallow for natural expansion of gas duringwarmer weather. The following label should bekept permanently affixed to your RV.

The main shut off valve must be kept closed atall times unless you are using the propanesystem or filling the propane cylinder. Whenthe cylinder is disconnected from the hose,install the valve cover that is attached so thecontainer. This is required by the National FireProtection Agency (NFPA), other applicablelocal codes and for your own safety.

Close the propane cylinder main shut off valveby hand tightening only. Use of tools creates apotential to over tighten the valve (damagingthe interior seals on the cylinder valve seat). Ifthis type of damage occurs, the cylinder willnot close properly and create a false sense ofsecurity.

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WARNINGIT IS STRONGLY RECOMMENDED THATYOU HAVE A PROFESSIONAL TESTTHE RV PROPANE SYSTEM FOR LEAKSONE TIME EACH YEAR AS PART OFNORMAL MAINTENANCE.

WARNINGDOT propane cylinders must betransported and stored in an uprightposition so the pressure relief device willfunction properly. Laying a DOT propanecylinder on its side may potentially create avery dangerous situation.

THIS PROPANE PIPING SYSTEM ISDESIGNED FOR USE WITHPROPANE ONLY. DO NOT CONNECTNATURAL GAS TO THIS SYSTEM.Securely cap inlet when not connectedfor use. After turning on propane, exceptafter normal cylinder replacement, testpropane piping and connections toappliance for leakage with soapy wateror bubble solution. Do not use productsthat contain ammonia or chlorine. JA-176

DO NOT FILL PROPANE CONTAINER(S)TO MORE THAN 80 PERCENT OFCAPACITY.FAILURE TO COMPLY COULD RESULTIN A FIRE OR PERSONAL INJURY.

WARNING

CAUTION

Fig. 4.2 “Do not fill to more than80%” label

The following label should be keptpermanently affixed to your RV.

Servicing or filling

Have the RV checked for leaks at theconnections on the propane system soon afterthe purchase and the initial filling of eachpropane cylinder. When you have a newcylinder filled for the first time, make sure yourpropane supplier purges your new cylinder oftrapped air. Otherwise, an improper mixture of

gas and air will make it impossible to light yourpropane appliances.

When a propane container is low, occasionallythere may be a concentration of an onion orgarlic-like odor, which can be mistaken for apropane leak. After a propane cylinder hasbeen refueled, the odor will usually disappear.If not, turn OFF each propane cylinder shut offvalve and have the propane system inspectedby your RV dealer or a qualified propaneservice representative.

No one should be inside or and only thequalified propane service technician should benear the RV while the propane tank is beingfilled. The new propane container must becarefully purged for best performance and

must NEVER BE OVERFILLED. The followinglabel should be kept permanently affixed to

your RV

Before filling your propane cylinder, make surethat the propane technician is qualified, knowsand understands proper inspection and safetyprocedures.

The position of the propane container(s) andthe hoses are critical to proper operation andpropane flow. Follow these instructions tomake sure your propane container(s) areconnected properly.

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WARNINGTHIS SYSTEM IS DESIGNED FOR USE WITH PROPANE ONLY.

BEFORE TURNING ON PROPANE:(A)

(B)

(C)

(A)

(B)

BE CERTAIN APPLIANCES ARE CERTIFIED FOR PROPANE AND ARE EQUIPPEDWITH CORRECT BURNER ORIFICES.

MAKE CERTAIN ALL PROPANE CONNECTIONS ARE TIGHT BY TESTING WITHSOAPY WATER, ALL APPLIANCE VALVES ARE TURNED OFF, AND ANY UN-CONNECTED OUTLETS ARE CAPPED.

LIGHT ALL PILOTS.

ALL CONNECTIONS, INCLUDING THOSE AT THE APPLIANCES, REGULATORS,AND CYLINDERS, SHOULD BE LEAK-TESTED PERIODICALLY WITH SOAPY WATERBY THE OCCUPANT. NEVER USE A LIGHTED MATCH OR OTHER FLAME WHENCHECKING FOR LEAKS.

DO NOT LEAVE SYSTEM TURNED ON OR CONTAINERS CONNECTED UNTIL THESYSTEM HAS BEEN PROVEN TO BE FREE OF ANY LEAKS.

COOKING APPLIANCES SHOULD NOT BE USED FOR SPACE HEATING

WHEN THE CONTAINERS ARE DISCONNECTED, THE PROPANE SUPPLY LINESHOULD BE CAPPED OR PLUGGED.

(D)

(E)

AFTER TURNING ON PROPANE:

AVERTISSEMENTCETTE INSTALLATION EST CONCUE POUR LE PROPANE SEULEMENT.

AVANT LA MISE EN SERVICE:

(A)

(B)

(C)

(A)

(B)

(D)

(E)

APRÈS LA MISE EN SERVICE:

S’ASSURER QUE LES APPAREILS SONT CERTIFIÉS POUR LE PROPANE ET MUNISD’ORIFICES DE BRÛLEUR APPROPRIÉES.

VÉRIFIER L’ÉTANCHÉITÉ DE TOUS LES RACCORDEMENTS AU PROPANE, LAFERMETURE DE TOUS LES ROBINETS D’APPAREILS ET L’OBTURATION DETOUTES LES SORTIES NON RACCORDÉES.

ALLUMER TOUTES LES VEILLEUSES.

L’OCCUPANT DOIT ÉPROUVER PÉRIOIQUEMENT L’ÉTANCHÉITÉ DE TOUS LESRACCORDEMENTS, Y COMPRIS CEUZ AUX APPAREILS, AUX DÉTENDEURS ETAUX BOUTEILLES, EN Y APPLIQUANT DE L’EAU SAVONNEUSE. NE JAMAIS SESERVIR D’UNE ALLUMETTE OU AUTRE FLAMMES POUR LA DÉTECTION DESFUITES.

NE PAS LAISSER L’ALIMENTATION OUVERTE, NI LES RÉCIPIENTS RECCORDÉS,AVANT D’AVOIR COMPLÉTÉ L’ÉPREUVE D’ÉTANCHÉITÉ AU PROPANE DEL’INSTALLATION.

LES APPAREILS DE CUISSON NE DOIVENT PAS ÉTRE UTILISÉS POUR LECHAUFFAGE DES LOCAUX.

LORSQUE LES RÉCIPIENTS SONT DÉCONNECTÉS, L’ALIMENTATION DE PROPANEDOIT ÊTRE OBTURÉE OU SCELLÉE. JA-105

DO NOT CONNECT NATURAL GAS TO THIS SYSTEM.

NE PAS L’ALIMENTER EN GAZ NATUREL.

Fig. 4.3 “Use propane only” label

WARNINGBefore entering a propane or fuel servicestation make sure all pilot lights areextinguished. Shut off gas to all appliancesby closing the propane gas main shut offvalve. Always shut OFF any engine beforerefueling. Do not smoke and do not operateother ignition sources while refueling.

DANGERALL PILOT LIGHTS, APPLIANCESAND THEIR IGNITORS (SEEOPERATING INSTRUCTIONS) SHALLBE TURNED OFF BEFORE REFUELINGOF MOTOR FUEL TANKS AND/ORPROPANE CONTAINERS.FAILURE TO COMPLY COULD RESULTIN DEATH OR SERIOUS INJURY. AD-05

Fig. 4.4 “Shut off during re-fueling” label

Double propane cylinder assembly with thecylinder rack located on the A-frame orfront trunkThe containers must be positioned in the traywith the valves pointing away from the trailer.The wing nut is placed on the threaded rod tohold the cross bar down and orient thecontainers. The regulator bracket is held inposition by the threaded rod and centers theregulator between the two cylinders that aresecured at the base on the tray.

1. Connect the 3/8” low-pressure hose to theoutlet of the two-stage regulator.

2. Place the cylinders on the bracketprovided on the A-frame and secure themso the outlet of the cylinder valves pointaway from the front of the trailer.

3. Using the threaded center rod, position theregulator bracket. This centers theregulator between the two cylinders asthey are secured to the base tray.

4. Attach the1/4” inverted flare x 11” Type-1pigtail hose to the regulator inlet and theright hand swivel nut to the cylinder valve.

Two propane cylinders (20 lbs/44 kgs. or 30lbs./66 kgs.) in a recessed compartment orhousing:

1. Connect the 3/8” low-pressure hose to theoutlet of the two-stage regulator.

2. Place the cylinder on the bracket in therecess compartment or housing andsecure them so the outlets of the cylindervalves are facing the “sidewalls” of thecompartment or housing (opposite of eachother).

3. Mount the regulator on the center backwall of the compartment or housing so thevent is pointed downward.

4. Attach the 1/4” inverted flare x 18” Type-1pigtail hose to the regulator inlet and theright hand swivel nut to the cylinder valve.

Main Supply Hose – Low PressureAttach the main supply hose from the regulatorto the brass manifold fitting in the frame of thetrailer. The swivel brass nut on the main hosewill be your final attachment. Several things toremember each time the propane container isremoved:

1. Check that ALL fittings are tight.

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Fig. 4.10 Double cylinder assembly

WARNINGThe pigtail hose must be installed to avoidtension or pulling stress at either end of thehose. Keep the pigtail hose away fromsharp edges of the cylinder collar, rigidcorners, walls, doors or other compartmentstructures including the cover.

Fig. 4.6 Two propane cylinders

3/8" MPT x 1/2" Female

Flare Swivel

Fig. 4.7 Main supply hose

2. Check that ALL connections are testedwith leak solution. Consult with your RVdealer or propane service personnel.

3. Open the main valve slowly to avoid a fastrush of propane to excess flow valvecausing propane freeze up. If youexperience a propane “freeze-up,” closethe main valve and wait at least fifteen (15)minutes before trying again. Refer to theregulator OEM operator’s manual.

4. Listen carefully - a “hissing” sound longerthan one second may indicate a propaneleak. Close the valve and search for theleak.

Replace all protective covers and caps on thepropane system after filling. Make sure thevalve is closed and the compartment door issecurely latched.

Propane container overfillNever overfill your propane container abovethe liquid capacity indicated on the container. Ifa container is overfilled, liquid gas may flowthrough the gas regulator, causing it to freezeand/or introduce dangerous excessive gaspressure into the lines. In addition, anoverfilled container placed in hot sunlight mayexpel excessive gas through the relief valveand be susceptible to ignition by any nearbyopen flame or spark.

If you do overfill the propane container, contactyour RV dealer or a qualified propanetechnician for assistance immediately. Do notattempt to service a propane container overfillyourself.

MaintenancePropane gas is normally non-corrosive - youneed not worry about the inside of yourcontainer. However, the outside should bekept free from rust by a periodic coat of paint ina light reflective color. Rust, scratches and/ordents can affect the safety of the cylinder.Inspect the cylinder at regular intervals. If thereis a problem, have it evaluated by a qualifiedtechnician and discard it. DOT requires that avisual inspection be made prior to each filling.

Any cylinder that has been exposed to fire,leaks or seems damaged should not berefilled. Do not attempt to repair anycontainers, container valves, regulator orappliances by yourself. Use only trainedcertified propane gas service technicians toperform repairs.

Propane cylinder recertificationIf you have an older RV you should know that,according to Federal law, DOT cylinders mayonly be used for 12 years after theirmanufacture date (The number of years forcertification may vary in your area). After that,the cylinders must be “recertified” whichprovides another five years of use. Thecylinders can be recertified every five yearsthereafter. Federal DOT (Department ofTransportation) regulations require periodicinspections and re-qualifications of thepropane cylinders. DO NOT USE damaged orrusted containers.

Verify with your local propane dealer that allrequired inspections and certifications havebeen completed on the propane cylinder withinthe correct time period before refilling thecylinder.

For more informationRefer to the OEM operator’s manual.

PROPANE REGULATOR

The two-stage regulator has the only movingcomponents in the propane system. Its solefunction is to reduce the pressure from thepropane containers to a safe and consistent

29


WARNINGPropane regulators must always beinstalled with the regulator vent facingdownward. Regulators that are not locatedin baggage compartments have beenequipped with a protective cover. Makesure the regulator vent faces downwardand (if applicable) the cover is in place tominimize vent blockage that could result inexcessive gas pressure causing fire orexplosion.

low operating pressure. The first stagereduces the container pressure to 10-13 lbs.The second stage reduces the 10-13 lbs. ofpressure further to an operating pressure of11” W.C. (water column) or 6.35 oz. of outletpressure to your appliances. The secondstage is adjustable and will need to beadjusted by your RV dealer or qualifiedpropane service technician for optimumperformance (this adjustment should alwaysbe made with a properly calibratedmanometer). If the pressure is too high, itaffects performance and safety; if the pressureis too low, your appliances will not operatecorrectly.

Your RV is equipped with an “automatic”two-stage regulator. With both cylinders full ofpropane, turn the lever on the regulatortowards the cylinder you wish to use first. Thiswill now be the “supply” cylinder and the otherthe “reserve.” Slowly open both cylindervalves. The indicator on top of the regulatorwill turn bright green. When the cylinderbecomes empty, the indicator will change tobright orange. Now turn the regulator lever tothe side of the “reserve” cylinder and the greensignal should return. You may now remove theempty cylinder to have it refilled withoutinterrupting the flow from the full bottle. Afterfilling the cylinder, connect the pigtail hose andslowly open the bottle valve.Have the LP system checked for leakage eachtime a cylinder is refilled or after any part of thepropane system has been disconnected.

For more informationRead the OEM operator’s manuals.

HOSES, PIPES, TUBES & FITTINGSThe hoses, pipes, tubes and fittings used inyour propane system are designed towithstand pressures exceeding those of thepropane system. However, becauseenvironment and time can both contribute tothe deterioration of these components, theymust be inspected for wear at regular intervals.Be sure to inspect the hose before eachseason and when having the tank refilled.Look for signs of deterioration such as cracksor loss of flexibility. When replacing the hose or

other propane components, make sure toalways replace them with components of thesame type and rating (check with your RVdealer).

Fittings are used to connect the varioussystem components to each other. The P.O.L.fitting at the end of the propane supply hose ismade of brass so that pipe sealants are notnecessary to prevent leaking. It also has aleft-handed thread, which means that it isturned clockwise to remove, andcounter-clockwise to tighten. The P.O.L. fittinghas been designed to help restrict the flow ofLP gas in the event of a regulator failure orhose malfunction.

USING THE PROPANE SYSTEM

After the RV is completely set up and you areprepared for camping enjoyment, use thefollowing steps for propane operation:

1. Close ALL burner valves, controls and pilotlight valves.

2. Open the main valve in the propanecontainer slowly to avoid a fast rush ofpropane vapor through the excess flowvalve causing propane “freeze.” Shouldyou experience propane “freeze-up” closethe main valve and wait 15 minutes beforetrying again.

3. Listen carefully as propane begins to flow.If a hissing noise is heard for more thanone or two seconds, close the main valveand contact your RV dealer to have thepropane system tested.

4. Light the appliances as needed anddirected in the appropriate appliance

30


WARNINGDo not use portable fuel-burningequipment, including wood and charcoalgrills and stoves, used inside the RV. Theuse of these items inside a RV may causefires or asphyxiation (inability to breathe).

manufacturer’s owner manual located inthe Goodie Bag.

Make sure that you read and fully understandALL safety requirements for handling andoperation of the propane system. The GoodieBag contains OEM operator’s manuals for thevarious appliances hooked to your propanesystem. The propane system provides addedbenefits to your camping enjoyment; however,it must be handled with care. If you have anyquestions or concerns, consult with your RVdealer and/or the specific OEM.

If you have double cylinders on your RV, useonly one at a time. Otherwise, the propanesupply will be drawn equally from bothcylinders until the supply has been totallyexhausted. Using one cylinder until it is empty,then using the second cylinder will allow you tofill the empty cylinder at your conveniencewithout running totally out of propane.

If flooding is predicted for your area, shut OFFeach propane cylinder valve before the waterrises. If the propane system has been flooded,do not turn it back ON until it has been checkedby your RV dealer or a qualified propaneservice technician.

CALCULATING PROPANE USAGEIt is important to remember that (if applicable)your furnace, refrigerator, water heater andrange all may use propane to operate. Eachhas a different BTU rating, and you will need toconsider them to determine how long yourpropane supply will last. Most RV gasappliances are operated intermittently.Propane consumption depends on individualuse of appliances and the length of timeoperated. Unless there is heavy use of hotwater, the water heater consumption ofpropane is minimal. During cool temperatureor high wind conditions, furnace consumptioncan be extremely high.

To calculate your propane supply, take theBTU ratings for your propane appliances anddivide that into the BTU availability. Eachgallon of propane (3.86 liters) produces about

91,500 BTU’s (46,514 kilojoules) of heatenergy.

TRAVELING WITH PROPANEUse care when fueling your tow vehicle. Makecertain your propane container is properlyfastened in place. The label listed belowshould be kept permanently affixed to your RV:

Some states prohibit propane appliances to beoperated during travel, especially inunderground tunnels. Make sure you know thelaws for the areas where you travel.

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DANGERALL PILOT LIGHTS, APPLIANCESAND THEIR IGNITORS (SEEOPERATING INSTRUCTIONS) SHALLBE TURNED OFF BEFORE REFUELINGOF MOTOR FUEL TANKS AND/ORPROPANE CONTAINERS.FAILURE TO COMPLY COULD RESULTIN DEATH OR SERIOUS INJURY. AD-05

Fig. 4.8 Refueling warning label

THIS PAGE IS INTENTIONALLY BLANK

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There are two different water systems in yourRV: the fresh water system and the wastewater system. The fresh water system consistsof the fresh water holding tank, fresh waterconnections, water pump, outside showerassembly (if so equipped), water heater,faucets, shower or tub and water purificationsystem (if so equipped). The waste watersystem consists of the waste water holdingtank, sewage holding tank, drains and toilet.

Recreation vehicles shake and vibrate whilegoing down the road. It is possible forplumbing fittings to come loose. Check allfittings, pressure and waste, for leaks beforeeach trip or before vehicle storage as part ofyour normal maintenance:

� Inspect all faucets, the water purificationsystem (optional) and sink connections(including drain baskets or filters).

� Remove the access panels. Inspect theshower faucet fittings and shower drainlines.

� Inspect connections at the water pumpand water heater.

At the end of every trip, you should drain anyunused water from the fresh water system.

There are labels affixed to the exterior of theRV’s sidewall that indicate the locations of thewater system drains and fills. Be aware somedrains may be located inside the RV (once theexterior label is found, go inside to find thedrain corresponding location).

THE FRESH WATER SYSTEMAll water contains contaminant and mineralparticles that can cause fresh water systemodors. Untreated well water is a major sourceof water system odors. The fresh water (orpotable water) system needs periodicsanitization and winterization to take care of allthe components within the plumbing systemand help discourage the growth of bacteriaand other organisms that can contaminate thewater supply.

MONITOR PANELThe interior wall-mounted monitor panelallows you to monitor the fresh water, greywater, black water and auxiliary battery levels.These functions are controlled using the “tact”switches located on the monitor panelfaceplate. The monitor panel operates on12-volt DC power supplied by either theconverter or auxiliary battery. Sensorsinstalled in the holding tanks connect to aresistor assembly (relaying an electronicmessage to the display board). No power isdrawn from the battery unless a switch ispushed or turned ON. Fuses for the monitorpanel are located in the load center. Refer tothe OEM operator’s manual for furtherinformation.

OperationPress only one “tact” switch at a time. As youpush either the “FRESH”, “BLACK”, “GREY1”or “GREY2 (optional)” switch, one or moreLED lights will illuminate indicating that holdingtank content level. When pushing the “BATT”switch, the highest LED light illuminatedindicates the estimated auxiliary batterycondition.

C = charge at 12.7 voltsG = good at 12.1 voltsF = fair at 11.6 voltsL = low at 6.0 volts

Water pump switch (optional)When the water pump switch is ON the waterpump runs until 45 pounds of pressure hasbeen achieved. The red light will stay ON. Turnthe water pump switch OFF when it is not inuse.

Water heater switch (optional)The “propane GAS” water heater switchenables propane operation of the water

33

SECTION 5PLUMBING SYSTEM

WARNINGDO NOT drink water deemedmicrobiologically unsafe or of unknownquality.

heater. The “ELECTRIC” water heater switchenables electric operation of the water heater.

FRESH WATER HOLDING TANKThe fresh water tank can be filled by pressurefilling through the fresh water inlet (called citywater) or by gravity fill. There are plasticoverflow tubes plumbed into the fresh waterholding tank. They allow water to flow out ofthe water tank. Occasionally, you may seewater coming from the overflow tubes (locatedunderneath the RV) when the fresh waterholding tank is filled. This is normal, and iscaused by external circumstances, includingthe RV being parked on an incline, or themotion caused by starting or stopping the RVduring travel.

Do not cap, block or modify the fresh watertank overflow tubes in any way. Enough waterpressure can build up during the filling processto damage the plumbing system if the overflowtubes are obstructed.

FRESH WATER CONNECTIONS

There are two types of direct exterior freshwater connections in your RV: city water andgravity fill.

To use the city water fill1. If needed, sanitize the water system.

2. Move the "water heater bypass valve" tothe NORMAL position.

3. Remove the connection cap and attach agarden hose to the inlet.

4. Turn ON the water at the water source.

5. Enter the RV and open the cold watersupply faucets to bleed air from the waterlines.

6. The water heater will fill first, followed bythe supply lines and faucets.

When the water lines are nearly full, youmay experience some “air pockets.” Allowthem to escape before closing the coldwater supply faucets.

The fresh water connection should beunplugged (i.e., the garden hosedisconnected) when the RV is leftunattended for any amount of time. Ifsomething would happen to the watersystem, this may help limit water damageto a smaller area.

To disconnect the city water fill7. Shut OFF the water at the water source.

8. Disconnect the garden hose and reinstallthe connection cap.

To reduce the chance of contamination,prevent the garden hose from coming intocontact with the ground. Reinstall theconnection cap when the fresh waterconnection is not being used. Do not removethe following label from your RV:

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WARNINGNever leave the RV unattended while filling

the fresh water system.

City Water Gravity Fill

Fig. 5.1 Fresh water connections

WARNINGPOTABLE WATER ONLY. SANITIZE,FLUSH AND DRAIN BEFORE USING.SEE INSTRUCTION MANUAL.FAILURE TO COMPLY COULDRESULT IN DEATH OR SERIOUSINJURY. AD-04

Fig. 5.2 Potable water only label

Dry campingYou can gravity fill the fresh water system ifyou do not have access to city water; however,allow extra time to fill the fresh water system ifyou are using this method. Follow the stepslisted above; however, at step 3 put the otherend of the garden hose into your container offresh water, and at step 4 turn ON the waterpump (instead of turning ON the water at thewater source.) When the fresh water tank isfull, shut OFF the water pump and disconnectthe garden hose as discussed in step 8.

WATER PRESSURE REGULATOR(CUSTOMER SUPPLIED)

Excessive pressure from water supplysystems may be encountered in some parks,especially in mountain regions. Waterpressure regulators are available to protectyour system against such high pressure. Aregulator of this type is recommended toprevent damage to the plumbing system orcomponents. Water pressure regulators(customer supplied) are available from yourRV dealer to protect the RV plumbing systemagainst such high pressure.

12-VOLT WATER PUMP & SWITCHOnce activated, the water pump (also knownas the demand pump) will self-prime, andprovide water. The water pump continues torun until approximately 45 lbs. of pressure isachieved and shut off. The water pump willautomatically re-start when pressure drops.Some cycling may occur, depending on thevolume of water being released. The waterpump is engineered by the OEM with a checkvalve to prevent water from back flowing intothe fresh water supply tank

The water pump switch should be in theOFF position when the RV is leftunattended for any amount of time. Ifsomething would happen to the watersystem, this may help limit water damageto a smaller area.

Dry campingWhen you want to use water in your RV andthe RV is not hooked up to city water, you willneed sufficient 12-volt DC power to run thewater pump. Depending on your trailer model,the pump will be located under the bed, in acupboard, under the unit or under the sink. Theswitch to operate the water pump is located onthe monitor panel or an interior wall.

For more informationRead the OEM operator’s manual.

WATER HEATER

The water heater is designed to heat waterquickly and efficiently. The water heatermanufacturer has preset the sensing limit tomaintain the water temperature when thewater heater is activated. Hydrogen gas in thewater lines may result if you have not used thewater heater for two weeks or more. To reducethe risk of injury under these conditions, openthe hot water faucet for several minutes at thekitchen sink before you use any electricalappliance connected to the hot water system.If hydrogen is present, you probably will hearan unusual sound such as air escapingthrough the pipe as the water begins to flow.Hydrogen gas may be present even afterwater has been drained from the tank. Open

35


WARNINGDo not replace any component part with anaccessory part that is not authorized by thewater heater manufacturer, such as an“add-on” electric heating element. Suchitems are not approved to be installed andcould create an unsafe condition and willvoid all warranties.

CAUTIONNot using a water pressure regulator whenusing city water may cause the o-rings toblow. To prevent damage to the plumbingsystem or components when using the citywater connection, a 45 lb. (315 KPa) ratedwater pressure regulator is recommended.

faucet at the sink and allow system to vent forfive to ten minutes (or as needed).

Odor from the hot water systemMany water supplies contain sufficientamounts of sulfur to produce an odor, oftencalled “sulfur water.” Sulfur water can becaused by a chemical action or by bacteria.Generally, sulfur water is not harmful, onlyunpleasant to smell. To eliminate sulfur watersanitize the water heater. Odor from sulfurwater is not a service problem.

High altitude derationOperation of the water heater at high altitudesmay require derating. Consult with your localpropane gas company, RV dealer or the waterheater manufacturer for proper derating of thewater heater. Change out of the orifice(derating) should be done by your RV dealer ora service agency authorized by the waterheater manufacturer. It is important that oncethe RV has returned to lower elevation anyhigh altitude deration or other adjustments bereversed for proper operation of the waterheater.

Pressure & temperature relief valveWhen cold water is heated in the water heatertank, the water pressure will rise. For thisreason, a pressure and temperature (P&T)relief valve is required for safety in all waterheaters. It is normal for the P&T relief valve torelease a small quantity of water during theheating cycle and does not indicate a defectiveP&T relief valve. One way to reduce thefrequency of the water weeping or drippingfrom the P&T relief valve is to maintain an airpocket at the top of the water heater. This airpocket will form in the tank by design;however, it will be reduced over time by the

everyday use of your water heater (refer to theOEM operator’s manual); If the weepingpersists consult your RV dealer or a serviceagency authorized by the water heatermanufacturer.

Operating instructions

STOP! Read the safety and operatinginformation provided in the OEM operator’smanual before attempting to activate the waterheater. Make sure the water heater is filledwith water before using the water heater;momentary operation of the water heaterwithout water in it can be detrimental.

Draining and winterizationIf the RV is to be stored over the wintermonths, the water heater must be drained toprevent damage from freezing. It isrecommended the water heater be drainedand bypassed during the winterization processparticularly if introducing RV antifreeze into theplumbing system.

Water heater bypassUse the factory installed water heater bypass,available in most floor plans, to avoid filling theentire water heater with RV antifreeze.

To bypass the water heater close valves A andB, and open the mixer valve (valve C). Fornormal camping usage of the water heater,reverse these instructions.

36


WARNINGIf you smell propane gas then STOP! and

follow the procedures listed in Sec. 3Propane System before attempting tooperate the water heater.

FRESH

WATER

TANK

AN

TIF

RE

EZ

E

E

D

PUMP

HO

T

CO

LD

C

B

A

WATER

HEATER

Fig. 5.3 Water heater bypass

WARNINGHYDROGEN GAS IS EXTREMELYFLAMMABLE. Do not smoke or have anyopen flame near the open faucet. On DSIwater heater models make sure the interiorcontrol switch is OFF during the above

listed procedure.


OUTSIDE SHOWER (IF SO EQUIPPED)A handheld shower assembly with both hotand cold water is available for washing orrinsing outside the RV. Be sure the waterheater is ON and had sufficient time to heat thewater.

1. Open the door with the key and allow it tohinge down.

2. If dry camping, besure the 12-voltwater pump is ON.

3. Remove the handheld showerheadand hose from itsholder and turn ONthe sprayer headvalve.

4. Open the faucetknobs and adjustthem to the desiredtemperature.

To cease operation,close the faucet knobs and the showerheadvalve. After the water has been allowed todrain from the showerhead, replace it in theoutside shower compartment. Any remainingwater in the shower hose will drip or run out ofthe vacuum breaker; this is not a leak butperforms as intended. Water will drain outalong outer edge of the ABS plastic box.

The showerhead can be removed to drain thehose faster. If you choose to remove theshowerhead to drain the hose, reassemble itfor storage. Coil the hose and arrange it withthe showerhead inside the faucet assembly.Make sure that the hose is not being pinchedand the showerhead is not being damagedwhen the door is closed. For sanitary reasons,keep the exterior shower compartment doorclosed when not in use.

FAUCETSThe bathroom, kitchen and outside showerfaucets operate much the same way as thefaucets in your home. Make sure there issufficient water available and, if dry camping,the 12-volt water pump is turned ON beforeoperating. To open the faucets, turn the hotand cold knobs ON and adjust the temperatureto your comfort level. Close the faucets when asufficient amount of water is released.

The tub or shower faucet requires a vacuumbreaker when the shower hose and head areused. There are two purposes for this breaker:

� To prevent siphoning water through thehose from another fixture.

� To prevent water from being contained inthe hose.

The showerhead DOES NOT have a completeshut-off valve (the complete shut-off is at thefaucet). The showerhead may drip slightly inthe OFF position after use; this is normal anddoes not indicate a leak or defect. There maybe air in the plumbing lines that will need to bebled out before a steady stream of watercomes from the faucet.

For more informationRefer to the OEM operator’s manual located inyour Goodie Bag.

BATHROOM SHOWER OR TUBYour bathing facilities in the RV function similarto those in your home. Prepare the bath orshower curtains to prevent water from spillingonto the floor. Keep the water heater andholding tank capacities in mind when using thefresh water system. Long showers are notsuggested due to the limited amount of wateravailable. The used water will drain through

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WARNINGWater temperatures over 125°F (49°C) cancause severe burns instantly or death fromscalds; therefore, be careful when using hotwater. Always test the water temperaturebefore showering or washing.

Fig. 5.4 OutsideShower

the plumbing pipes into the grey water holdingtank.

1. Be sure the water heater is ON and hadsufficient time to heat the water.

2. If dry camping, be sure your 12-volt waterpump is ON.

3. Adjust the hot and cold faucets to thedesired temperature before bathing.

4. To conserve water while showering, wetdown and turn the water OFF while youuse soap, then rinse.

5. When you are finished, shut the waterfaucets OFF.

Unlike your home, the RV does not contain awater pressure balance valve. If someone isusing the shower, it is recommended that thefresh water system NOT BE USED until he orshe is finished.

MaintenanceRead the OEM operator’s manual. The showerwalls (if applicable) in your RV are made ofABS plastic material. Use a mild detergentsoap and warm water to clean (these cleaninginstructions are similar to those recommendedfor fiberglass tubs and shower walls). Contactyour RV dealer for repair or replacement.

Do not use gritty or abrasive particle soaps orscouring compound to clean ABS plastic.Avoid using “Citrus” or biodegradable cleanerswhich contain “D-Limonene.” They willdamage plastic materials.

WATER PURIFICATION SYSTEM(IF SO EQUIPPED)The water purification system is located underthe kitchen sink. If the water supply has notbeen used for some time, allow the water toflow for several minutes to flush the system.When not in use, the water filter cartridgeshould be stored out of freezing temperatures.RV antifreeze will damage the water filtercartridge. The OEM has supplied a clearplastic bypass hose with fittings on either endto replace the water filter cartridge when the

RV is being winterized. This clear plasticbypass hose is re-usable; store it when it is notin use.

Each new RV is winterized with RV antifreezebefore it leaves Jayco, Inc. To use the waterpurification system the clear plastic bypasshose must be removed and the water filtercartridge installed.

Replacing the water filter cartridgeReplace the water filter cartridge when waterflow from the kitchen faucet is too slow forconvenience, or at least once a year.

1. Drain the fresh water system.

2. Place a container beneath the watercartridge filter to catch any spillage.

3. Unscrew the fittings at the top and bottomof the water filter cartridge. Pull the waterfilter cartridge down and out of the fittings.

4. Insert the new water filter cartridge andtighten the fittings securely by hand.Dispose of the used water cartridge filter.

For more informationRefer to the OEM operator’s manual and thelabel on the water filter cartridge.

DRAINING THE FRESH WATERSYSTEMTo drain the fresh water holding tank andsupply lines:

1. Open all faucets,including the outsideshower faucet.

2. Open the “fresh tankdrain” valve. Allpermanent fresh watertanks can be drained byone of two types of drainvalve: a white plasticdrain is attached to theexterior wall (openvalve to drain) or a valvelocated inside the RV adjacent to the watertank (this knob turns 45° to open or close).

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Fig. 5.5Exterior freshwater drain

3. Open the “low pointdrains.” These valvesare placed near thefloor and may belocated undercabinets, dinettes,sofas, beds, or instorage areas. Astheir name indicates,they will be at the lowest point of waterlines. A label is placed on the outside of thetravel trailer to indicate where the drainsare located. The drains will typically needto be opened from inside the trailer. Oncethe label is found on the outside of thetrailer, go inside to find the correspondinglocation of the drains.

4. Turn ON the water pump and allow it to runas needed.

5. Operate the toilet flush lever until waterstops flowing.

6. Open all faucets, including the outsideshower faucet.

7. Make sure your "water heater bypass"valves are open.

8. Relieve the water pressure using the P&Tvalve BEFORE removing the water heaterdrain plug. Otherwise, if there is any waterpressure present the water will spray out ofthe opening when the drain plug isremoved.

When you are finished draining the fresh watersystem, reverse these steps and dump thegrey and black water holding tanks at anappropriate facility or according to local publiccodes.

SANITIZING THE PLUMBING SYSTEM

Potable water systems require periodicmaintenance to deliver a consistent flow offresh water. For your personal safety, theplumbing system should be sanitized whenyour RV is new, at the beginning and end ofeach season and when the water systembecomes contaminated (or approximatelyevery three months of use).

How to sanitize

1. Level the RV and drain the fresh watersystem.

2. Prepare a chlorine solution using 1/4 cupof household bleach (sodium hypochloritesolution) to one gallon (3.785 liters) ofwater in a container. Prepare one gallon ofsolution for every 15 gallons of tankcapacity. This will result in a residualchlorine concentration of 50 ppm in thewater system.

3. If a 100-ppm concentration is required asdiscussed in step 13, use ½ cup ofhousehold bleach with one gallon of waterto prepare the chlorine solution. Onegallon of the solution should be used foreach 15 gallons of tank capacity.

Turn the "water heater bypass" valves tothe BYPASS position.

4. At the gravity fill connection, place a hoseinto the container with the chlorinesolution.

5. Turn the water pump ON.

6. After the recommended amount of solutionis in the tank, turn OFF the water pump.

7. Turn the "water heater bypass" valves tothe NORMAL position.

8. Open the hot water line on all the faucets(kitchen, lavatory, shower and outsideshower) until water begins to flow

39


Fig. 5.6 Lowpoint drains

WARNINGFailure to sanitize the potable water systemcould result in death or serious illness.

WARNINGChlorine is poisonous. Always recap thehousehold bleach bottle and clean utensilsand containers after use.

continuously and a chlorine smell isnoticeable.

9. Close the hot water lines and repeat withthe cold water lines on the faucets.

10. Let the solution remain in the system for atleast four hours when disinfecting with50-PPM residual chlorine.

If a shorter time period is desired, then a100-PPM chlorine concentration should bepermitted to sit in the system for at leastone hour.

11. After the required period, drain the chlorinesolution from the fresh water system (seeDraining the fresh water system).

Some solution may remain in the waterheater and will be flushed in the followingsteps:12. Fill the fresh water system using clean

(potable) water (see Fresh waterconnections) completely full.

13. Then, drain the fresh water system (seeDraining the fresh water system).

If a chlorine taste lingers in the water, flush thewater system with a solution consisting ofone-quart vinegar to five gallons of cleanwater. Re-flush as necessary.

WINTERIZING THE PLUMBINGSYSTEM

Preparing your RV for colder weather orstorage is very important for most states andCanada. Failure to prepare your RV maycause water supply lines and the water heaterto freeze. No commodity or product should beadded to the fresh water system to ensurefreeze protection other than RV antifreeze.The RV should be winterized at the end of thecamping season or when the RV will be

exposed to temperatures that will fall at orbelow 32°F (0°C). Repairs due to freezing arenot covered under the terms of the TowableLimited Warranty.

There are two methods of winterizing yourtrailer based upon your model. Please read,understand and follow all instructions beforebeginning.

Air pressure (all models)This method will utilize an air hose to blowexcess water from the water lines.

1. Make sure all holding tanks are empty anddrain valves OPEN.

2. Run the water pump until it is dry, this willtake approximately 15-20 seconds.

3. OPEN all faucets and drains, and the toilet.

4. Using an air hose and adapter (customersupplied), blow air through the city waterconnection. Any remaining water will blowout in five to ten minutes.

5. Pour one cup of non-toxic RV antifreezeinto all drain P-traps.

Water heater bypass (most models)It may be easier to winterize the RV withanother person to assist you.

1. Level the RV and drain the fresh waterplumbing system.

2. If so equipped, replace the water filtercartridge with the clear plastic bypasshose.

3. Make sure the water heater 12-volt and120-volt interior control switches are OFF.

4. Turn the water heater bypass valves to theBYPASS position.

5. Make sure the “fresh tank drain” and "lowpoint drains" are closed.

6. Insert the garden hose into a container ofRV antifreeze solution (this quantity shouldbe enough to winterize the RV); attach theother end to the Gravity Fill.

7. Turn the water pump ON.

40


WARNINGAutomotive antifreeze (ethylene glycol) andwindshield washer antifreeze (methanol)are poisonous. Never use these products inyour fresh water system. These productsare harmful and may be fatal if swallowed.

8. Open the hot water line on all the faucets(kitchen, lavatory, shower and outsideshower) until RV antifreeze begins to flowcontinuously.

9. Close the faucet hot water lines and repeatwith the cold water lines on all the faucets.Do not forget to run RV antifreeze throughthe toilet.

When you are done adding RV antifreeze10. Remove the garden hose from the

container of RV antifreeze.

11. To prevent staining, wipe the RVantifreeze out of the sinks, shower (or tub)and toilet using a soft, dry cloth.

To reduce the chance of contamination,prevent the garden hose from coming intocontact with the ground. If needed, contactyour RV dealer for assistance.

BLACK/GREY WATER SYSTEMWater from the sinks and shower (or tub) flowinto the gray water (or waste water) holdingtank. Water from the toilet will flow into thesewage (or black water) holding tank. Certainfloor plans may also have the lavatory draininginto the waste (black) tank.

Drain pipesThe drain pipes have a “P-trap” installed tohelp prevent odors from escaping into the RV.During travel, water from the P-traps may spilland permit odors into the RV. These odorscome from food particles decomposing in thetank. By adding water and using a RVapproved deodorizing agent you will dissolvethe contents faster and will keep the drain linesand tanks clean and free flowing. Thesechemicals are available at an RV supply storeor your Jayco independent dealer.

Vents

Another important part of this system is thevent pipes and vents that release air from thegrey and black water holding tanks. Theexterior vent cap is attached to the roof andmust be kept clear of obstructions to performas intended. On some models, the vent pipe

may be part of the drainage system referred toas a “wet vent” (water flows downward as airflows upward in the same pipe).

BLACK/GREY WATER HOLDINGTANKS

The weight of the holding tank contents is notcalculated into the RV cargo carrying capacity(this extra weight would reduce your availablecargo capacity). Traveling with full holdingtank(s) could possibly cause you to exceed theindividual tire ratings and/or the RV GAWR orRV GVWR. Potential damage to suspensioncomponents, such as springs, tires and axles,could result. If your RV holding tank(s) arelocated behind the axles, the weight of the fulltank(s) will reduce the hitch weight. Trailersway and other handling difficulties can be theresult of the hitch weight being too light.

Dump the gray and black water holding tanksbefore traveling to avoid carrying unnecessaryweight. If you are dry camping and cannotimmediately empty your holding tanks, reduceyour vehicle speed until you reach a dumpingstation. When connected to the sewer drainline at a campground, keep the “black tankdrain” valve closed until the holding tank is atleast ¾ full. This should provide sufficientwater to assist in complete draining of theblack water holding tank. Repeat as needed.

Before using the RV or after dumping the greyand black water holding tanks, always add theproper amount of deodorant to the black watertank to prevent malodors and help break downholding tank contents (unless winterizing).Follow the deodorant bottle or packageinstructions. Driving to a disposal site willnormally loosen any accumulated waste

41


WARNINGNever travel with full black or grey waterholding tanks. This not only wastes yourfuel but depending on the location of thetank(s), it can affect your tow vehiclehandling characteristics.

debris or solids from the sides of the holdingtanks.

Never leave the black tank drain in the openposition continuously when connected to thecampground sewer system.

BLACK & GREY TANK DRAINSThere are labels on the exterior of the RVindicating the location of the grey tank drainand black tank drain (also called dump valves).Always drain the black water holding tank firstso the following grey tank waste water canhelp rinse any solids or debris from the dumpoutlet and sewer hose.

1. To make drainage easier, level the RV.

2. Remove the sewer hose housing dust cap,and attach the sewer hose (customersupplied).

3. Place the end of the sewer hose into theapproved dump station.

4. Open the black tank dump valve (close thedump valve when the black water holdingtank is emptied).

5. Open the grey tank dump valve (close thedump valve when the grey holding tank isemptied).

6. Remove, clean and store the sewer hose.

7. Close the sewer hose housing dust cap.

Most states and parks have strict laws andregulations to prohibit dumping of wastes intoany kind into anything other than properdisposal facilities or sewer systems. Almost allprivately owned parks offer a campsite hookupfor sewage. You can locate many dumpstations throughout the United States andCanada in Woodall’s, Rand McNally CampGuide, Good Sam Camp Guide, KOAKampgrounds Camp Guide and various otherpublications. Some fuel stations also havedump stations.

Please contact your RV dealer for assistancein the purchase and installation of a sewerhose or sewer hose extension (if needed).

TOILET

The toilet is efficient and easy to operate.Generally, more water is required only whenflushing solids. Prior to using the sanitationsystem, it is strongly recommended to flushthe toilet several times to release sufficientwater into the holding tank. If there is not asufficient amount of water used duringflushing, the waste materials may notevacuate properly from the drain line to thetank. Clogged tanks and pipes couldeventually occur.

The toilet system will perform better whenwater is run for ten to fifteen seconds afterflushing to ensure that the waste will proceedto the bottom of the tank. Unlike a toilet in a

42


WARNINGIt is important to prevent solid wastebuildup. Follow the toilet manufacturer’srecommended instructions each time afteremptying the black water holding tank.

WARNINGDo not add automotive antifreeze or causticchemicals such as laundry detergents intothe holding tanks. Although these productsmay have a deodorizing effect, they maydamage the plastic and rubber parts of theplumbing system or the components.

Fig. 5.7 Black & Grey tank dump valves

home, which uses four to seven gallons (10-32 liters) of water per flush, the averagerecreation vehicle system uses one to threequarts (1 - 3 liters). For added convenienceand better sanitation system performance, it isadvisable to always have four to six inches (10- 15 cm) of water in the toilet.

To prevent help toilet blockage, always use RVgrade single-ply toilet paper. Do not flushpaper towels, diapers, sanitary napkins orother foreign objects down the RV toilet.

Sewage (black) tank preparation

1. Release one to two quarts (1 or 2 liters) ofwater into the toilet bowl.

2. Follow the directions on your toiletchemical bottle (customer supplied), byplacing the recommended quantity ofholding tank chemical into the toilet bowl.

3. Flush the toilet and allow at least twogallons (8 liters) of water to flow into theholding tank.

Waste (grey) holding tank preparationNo special preparation is required, however,placing a small quantity of chemicals into thistank, such as baking soda or an approved RVchemical, will reduce odors from food particlesin the system.

Cleaning & MaintenanceThe toilet should be cleaned regularly formaximum sanitation and operationalefficiency. Do not use chlorine (undiluted) orcaustic chemicals, such as laundry bleach ordrain opening types, in the toilet system.These products damage the seals in toiletsand dump valves.

For more informationRefer to the OEM operator’s manual located inthe Goodie Bag.

43


CAUTIONIt is important to add enough water toprevent solid waste buildup. Follow thedirections listed below and in the OEMoperator’s manual.


44


To help ensure your traveling enjoyment, callahead for tourist information in each area thatyou will be visiting or traveling through. To helpeliminate frustration, make sure you obtain themost current road maps. Research and makesure there are no federal, state or localregulations that may prohibit you from fullyenjoying your camping adventure.

� Arrange for someone to check your houseperiodically while you are away. Stop mailor newspaper delivery.

� If you intend to be away for more then twoweeks, you may want to considerrequesting police surveillance for yourhouse.

� Carry an extra set of vehicle and housekeys with you on a separate key ring.

� Be sure to renew your license if it hasexpired, or will expire during your trip.

If you are planning to visit other countries,contact the consulate nearest the point atwhich you plan to enter that country for thespecific and most current information(including rules for re-entering the UnitedStates).

Always carry your vehicle registration,insurance policy card(s) and warrantyregistration.

TOW VEHICLEIf you plan to tow your RV with a tow vehicleyou already own, contact your tow vehicledealer to find out your vehicle towing capacity.If you plan to purchase a new tow vehicle, becertain to tell your automotive dealer theGVWR, size and type of RV that you will betowing (some tow vehicles can be purchasedwith an optional tow package). As a minimumrequirement, the gross vehicle weight rating(GVWR) of your RV must not exceed your towvehicle’s towing rating.

Some automotive manufacturers publishbrochures that discuss towing considerations.Ask your automotive dealer how to obtain acopy of this information. If applicable, verify ifthe brochure ratings are listed “with” or“without” an optional tow package.

WEIGHT LABELSVehicle weight labels are posted on all Jaycomanufactured recreation vehicles so you canmake a decision before your purchase as tohow much cargo capacity is important for youpersonally. Do not remove these labels fromyour RV. If the labels are missing, contact yourRV dealer or Jayco Customer Service forreplacements.

45

SECTION 6PRE-TRAVEL INFORMATION

JAYCO, INC.MANUFACTURED BY:FABRIQUÉ PAR:

INC. VEHICLE MFG. BY:VÉHICULE FABRIQUÉ PAR:

GVWR/PNBV: KG V.I.N./N.I.V.

DATE

GAWR/PNBE: KGFRONT/DEVANTINT./CENTRALREAR/ARRIÉRE

SIZE/DIMENSIONTIRE/PNEU RIMS/JANTE

PRESS./COLD INFL.PRESS.DE GONFL. À

PSI/LPC KPA

TYPE OF VEHICLE/TYPE DE VÉHICULE: TAILER / CARAVANEMULTIPURPOSE PASSENGER VEHICLE/VÉHICULE DE TOURISME À USAGES MULTIPLES

THIS VEHICLE CONFORMS TO ALL APPLICABLEU.S. FEDERAL MOTOR VEHICLE SAFETYSTANDARDS AND STANDARDS PRESCRIBED UNDERTHE CANADIAN MOTOR VEHICLE SAFETYREGULATIONS EFFECT ON THE DATE OFMANUFACTURE SHOWN ABOVE.

CE VÉHICULE CONFORME À TOUTES LESNORMES QUI LUI SONT APPLICABLES ENVERTU DU REGLÈMENT SUR LASÉCURITÉ DES VÉHICULES AUTOMOBILEDU CANADA EN VIGUER À LA DATE SAFABRICATION CI-DESSUS.

FROID

Fig. 6.1 Federal Certification label

TRAILER WEIGHT INFORMATION

VIN or SERIAL NUMBER

MODEL

GVWR (Gross Vehicle Weight Rating) is the maximum permissible weightof this trailer when separated from the tow vehicle.

UVW (Unloaded Vehicle Weight) is the total weight of this trailer asmanufactured at the factory when separated from the tow vehicle. If ap-plicable, it includes full generator fuel, engine oil, and coolants.

CCC (Cargo Carrying Capacity) is equal to GVWR minus each of thefollowing: UVW, full fresh (potable) water weight (including the waterheater), full LP-gas weight.

GCWR (Gross Combination Weight Rating) means the value specified bythe trailer manufacturer as the maximum allowable weight of this trailerwith its towed trailer or towed vehicle.

**The GCWR of this trailer is:

CARGO CARRYING CAPACITY (CCC) COMPUTATION

Pounds / Kilograms (kg.)

GVWR

Minus UVW

Minus fresh water weight of gallons @ 8.33 Lbs./gal.

Minus LP-gas weight of gallons @ 4.24 Lbs./gal.

CCC for this trailer*

*Dealer installed equipment will reduce the CCC.

**This trailer is not recommended or intended to be used to tow anyother vehicle or trailer.

CONSULT OWNER MANUAL(S) FOR SPECIFIC WEIGHING

INSTRUCTIONS AND TOWING GUIDELINES.

Fig 6.2 Trailer Weight Information label

VEHICLE IDENTIFICATION NUMBER(VIN) EXPLAINEDThe 17-digit VIN is the legal identification ofthe completed RV and provides informationunique to your camper. It is listed on theFederal Certification label affixed to theexterior front roadside of your RV and it islocated on an exterior frame cross member(usually located on the third or fourth crossmember under the camper, forward of thebumper). The VIN is also listed on the TrailerWeight Information label.

The Jayco serial number is needed whenevermaking an appointment with or orderingreplacement parts from your RV dealer. Theserial number is the last six-digits of the JaycoVIN (in the example shown above, the Jaycoserial number is 61J60060).

VEHICLE LABELSDecals and data plates used throughout theRV aid in its safe and efficient operation;others give service instructions. Read alldecals, data and instruction plates beforeoperating your recreational vehicle. If any

decal, data or instruction plate is painted over,damaged or removed, it should be replaced.

Keep a record of the 17-digit vehicleidentification number (VIN) and your licensenumber in the event theft or vandalismrequires you to supply this information to theauthorities.

HITCH (CUSTOMER SUPPLIED)

Hitch selection is important because it affectsthe towing and handling characteristics of yourRV. There are many kinds of hitches availablefor various uses and assuring that you havethe correct hitch installed is critical to a safetowing experience. Ask your RV dealer aboutthe proper class and type of hitch you need topurchase for your individual tow vehicle/RVcombination (a travel trailer requires a framemounted hitch; a fifth wheel travel trailerrequires a pin box hitch bolted directly to thefloor of the truck box through the frame).

The hitch manufacturer assigns a hitch classrating based on the capacity that hitch has fortowing and a weight classification. The weightclassification is determined from the hitch’sweight carrying capacity (also known as thetongue weight on a travel trailer). Beforeselecting a hitch, you must know your RV’sGVWR and tongue weight or pin box rating.

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Fig. 6.3 VIN example

CAUTIONUsing an oversized or undersized hitch cancause damage to the RV frame. Jayco, Inc.cannot be responsible for the tow vehiclesuspension system. The final ball heightafter the tow vehicle/travel trailercombination is completely hooked up is afactor that must be considered. To avoidoverloading your trailer axles and minimizepossible handling difficulties, your trailershould be level when hooked to your towvehicle. Do not overload your tow vehicle.

WARNINGThe Trailer Weight Information label isspecific to the recreation vehicle forwhich it is supplied and is notinterchangeable.

Maintain the proper tongue weight of thetrailer. Stay within the target range of 10-15%of the overall gross weight (trailer weight pluscontents). Fifth-wheel trailers typicallymaintain 25% of their overall gross weight(trailer weight and contents) on the hitch.

Equipment that sometimes gives autos, trucksand sport utility vehicles a softer ride canaccentuate swaying when pulling a RV;conversely, suspension that is too stiff willincrease vibration, bounce and acceleratewear of your tow vehicle and trailer. Educateyourself to protect you, your family and othermotorists.

The rating of the hitch package purchasedshould be equal to or greater than the RV’sGVWR and the hitch weight or pin boxrating.

HITCH HEIGHT & HITCH BALLTo determine the hitchheight for your model,make sure that the traveltrailer is level. When theloaded RV is hitched to thetow vehicle, check the hitch

ball height. This can be determined bymeasuring the distance from the center of thehitch ball to the ground. Record this number inthe box for future reference.

Adjust the equalizing bars of the hitchassembly so that the tow vehicle and the trailerare essentially level. A high hitch will transferweight behind the axles and cause the vehicleto fishtail. A low hitch will transfer additionalweight to the hitch. Refer to the hitchmanufacturer instructions to adjust theweight-distributing hitch to the proper height. Ifyou have additional questions, consult withyour RV dealer. Jayco, Inc. cannot beresponsible for the suspension system of anytow vehicle. There are a variety of tow vehiclesuspension systems available that will affectthe ball height, stability and levelness of ahooked up RV. Make certain your RV dealer isaware of the tow vehicle you are using so acompatible hookup is achieved. The requiredtravel trailer hitch ball diameter is 2-5/16”.

Read the OEM operator’s manual supplied bythe hitch manufacturer to achieve the bestpossible performance.

There is no recommended hitch height forfifth-wheel travel trailers; usually the fifth wheelpin box is adjustable for variance in trucks andtruck suspension systems.

SWAY CONTROL(CUSTOMER SUPPLIED)

Sway control devices are available to reducethe sway produced by cross winds, airdisplacement caused by other vehiclespassing you in transit, incorrect weightdistribution, excessive speed, the RV tiresdropping onto the shoulder of the road, etc.You will also want to discuss this purchase withyour RV dealer.

The use of a sway control device will help tocontrol the side-to-side movement and keepsway in check.

Suggestions for sway situations� Slowly ease your foot off the accelerator.

� Turn the steering wheel as little aspossible. Natural lag time reaction whencounter-steering to correct sway couldpossibly make it worse.

� If the trailer is equipped with electricbrakes, using the hand control will help tokeep the vehicles aligned.

� As soon as possible, stop to determine thecause of the sway. Check all equipmentand load distribution. If the problem cannotbe solved immediately, contact your RVdealer for a service appointment (travel ata very reduced speed on your way there).

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This unit hitchheight is:

WARNINGA sway control device (customer supplied)should be used with your tow vehicle/traveltrailer combination. Consult with your RVdealer to obtain the proper equipment foryour needs.

WEIGHT DISTRIBUTING SYSTEM(CUSTOMER SUPPLIED)A weight distributing hitch system provides amore stable tow vehicle/travel trailercombination. This system will spread theweight evenly to distribute it to the tow vehiclefront and rear axles and the trailer axle.Consult with your RV dealer to familiarizeyourself with the operation and requirementsof the weight distributing hitch system. Becertain your tow vehicle can carry the hitchweight.

RV BRAKE SYSTEMYour RV electric brakes are designed to workwith the tow vehicle hydraulic brakes. Tomaintain proper braking performance, both thetrailer and tow vehicle brakes must be usedtogether. Separate use of the braking systemswill cause accelerated wear and damage.

When your RV is new, it is impossible toadjust the brake shoes precisely. It takesapproximately 1,000 miles and/or 50medium to heavy stops to “burnish” fit or“seat” the shoes to the brake drum. Afterthe initial break-in period your brake shoesmust be adjusted accurately for bestperformance and increased durability.

Braking system components include:

� Tow vehicle battery

� Brake controller

� Wire harness/connector plug

� Trailer battery

� Breakaway switch

Canadian transportation laws require thatbrake linings be replaced if there is anycracking for semi-tractor and trailers only. Thisdoes not apply to recreation vehicles.


Tow vehicle batteryThe tow vehicle battery is the primary sourceof power for your trailer electric brakeoperation. To ensure available power whenneeded, keep your tow vehicle battery andcharging system working properly.

Brake controller (customer supplied)The brake controller should be installed in thetow vehicle to work in conjunction with the RVbrakes. Hydraulic or electronic controllers areavailable. Consult with your RV dealer or theOEM to decide what is right for your towingcombination.

For more information in this manual, read:

� Sec. 3. Electrical Systems, Auxiliarybattery (customer supplied)

� Sec. 7. Towing & Handling, Wireharness/connector plug

� Sec. 7 Towing & Handling, Breakawayswitch

TRAILER FRAMESand, pebbles, objects on the highway,climate (salt air exposure) or ice inhibitingchemicals used during the winter months willdamage the paint, inviting rust and otherdeterioration. Periodically inspect the exteriorexposed areas, clean and repaint the steelmembers occasionally and whenever younotice rust or paint chipped away, to insureprotection.

If rust occurs, the frame should be cleaned andpainted. We recommend the use ofRust-Oleum® Rusty Metal Primer andRust-Oleum® gloss black paint (follow thedirections on the paint can). To prevent rust orcorrosion, you may wish to purchase a

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WARNINGFailure to maintain the brakes in properworking condition as specified in theoperator’s manual supplied by the axleOEM will cause property damage, personalinjury and possibly death. Consult with yourRV dealer for assistance.

commercial treatment application such asZiebart®, etc. Rust or frame damage resultingfrom lack of routine maintenance voids theTowable Limited Warranty.

E-Z LUBE AXLEThe E-Z Lube feature on your axles providesthe ability for the bearings to be periodicallylubricated without removing the hubs from theaxle. This feature consists of axle spindles thathave been specially drilled and fitted withgrease zerks in their ends. When grease ispumped into the zerk, it is channeled to theinner bearing and then flows back to the outerbearing and eventually back out the greasecap hole. An operator’s manual is supplied bythe axle OEM that covers the maintenance ofyour axles. If you have further questions,consult with your independent, authorizeddealer and/or visit the manufacturer’s website.

The convenient lubrication provisions of theE-Z lube axle and the oil lubrication must notreplace periodic inspection of the bearings.

Wheel BearingsYour RV wheel bearings require maintenancejust as any other vehicle wheel bearings. Makesure you read, understand and follow the axleOEM operator’s information. If you havefurther questions, consult with your RV dealerand/or visit the OEM website.

RV TIRE INFORMATION

Read and understand the followingbefore taking your first trip in yourRV!

The tires on your RV are specially constructedfor the unique requirements of recreationvehicle travel. They are tested underDepartment of Transportation (D.O.T.)standards at the allowed highway speed limits.Proper care and maintenance of your tires isessential to ensure your safety, as well as thesafety of others, as you travel. Taking time tobecome educated on the special qualities ofRV tires and care they require will enhanceyour travel enjoyment. Refer to tire informationsupplied with your trailer’s literature.

Routine maintenance on your RV is important,but it cannot be overstated just how criticalproper tire maintenance is to the safety,operation and durability of your new RV. Forsafe operation and maximum weight carryingcapacity, it is imperative that the tires areinflated to and maintained at the listed tirepressures on the Federal Certification labelaffixed to the lower front corner of the exteriorroadside sidewall on the RV. You must followthe manufacturer’s inflation guidelines formaximum load capacity; under-inflation is justas dangerous as over-inflation.

To insure your tires are operating safely,regular inspection of your tires and checkingtire pressures is absolutely mandatory.Examine your tires frequently for unusualwear. Alignment, balance and bearing wearwill affect tire wear. Make sure to look forcracking, bulging, uneven tread wear, etc.Check and adjust tire pressures before andafter each trip. Always check and adjust with

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DANGERFailure to follow proper inflationguidelines may result in tire failure,which, under certain circumstances cancause loss of vehicle control oraccidents that may result in propertydamage, bodily injury and/or death.

WARNINGIt is recommended that the tire pressure bechecked at the beginning of each journey toobtain the maximum life of the tire. Followthe instructions listed on the FederalCertification label, affixed to the roadsidefront corner of your trailer, to determine thecorrect tire pressure. Under-inflation maycause tire failures and swaying. This willresult in loss of control, injury, death orproperty damage.

the tires cold. Never add or release pressurefrom the tires when they are hot (after havingdriven a mile or more).

Replacement

If you experience a flat tire on your RV whiledriving, gradually decrease your vehicle speed(if possible). Hold the steering wheel firmly andmove the RV to a safe place on the side of theroad. If a tire needs to be replaced, make sureit is the same size and load capacity as thoseoriginally supplied with your trailer. Refer to theRV Federal Certification label for the propertire size and load range. If you have furtherquestions, consult with your RV dealer or localtire store.

Spare Tire Carrier (If So Equipped)

The spare tire is mounted on the rear bumper.The spare tire bracket can be released andextended down to access a storagecompartment at the rear of the trailer withoutremoving the tire.

To extend the tire down1. Remove the cotter key

from the pin holdingthe tire carrier inplace.

2. Remove the pin andextend the tire carrieraway from the trailer.

3. Always return the tirecarrier to the uprightposition and lock it in place while traveling.

To remove the tire from the tire carrier1. Remove the lug nuts holding the tire in

place.

2. Remove the support bracket from thebottom lug.

3. Pull the tire from the tire carrier.

To install the tire on the tire carrier1. Place the tire on the tire carrier with the top

lug bolt inserted into one of the holes in thetire rim and the bottom lug bolt in the centerof the rim.

2. Install the top lug nut.

3. Place the support bracket over the bottomlug bolt across the center of the rim.

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WARNINGWhen replacing a tire make sure to replaceit with a tire of the same size andspecifications (refer to the FederalCertification label information.)

WARNINGBe sure to use only tires that are rated fortrailer use. The use of passenger tiresshould be avoided. The load rating/ rangeembossed on the sidewall of passengertires must be de-rated accordingly they donot have the same load capability as tiresthat are specifically identified for trailer use.Failure to use tires that are properlymatched to your recreation vehicle couldlead to premature tire wear or less thanoptimum trailer handling.

Fig. 6.4 Cotterkey

Fig 6.5 Spare tire carrier installation

4. Install the bottom lug nut over the supportbracket.

5. Make sure the lug nuts are tightenedsecurely before returning to travel.

Changing the tire

1. Keep the RV attached to the tow vehicle.Block the tire on the opposite side of theRV from the tire you are changing.

2. Loosen the wheel lug on the tire you arechanging before jacking up the RV. DONOT remove the lug nuts; only loosenthem for ease of removal when the tire isoff the ground.

3. Locate the main frame rail of the trailer (itspans from the front-to-back just inside thetires).

4. To raise the RV, place the jack (hydraulicor screw) under the main frame rail. It mustbe just ahead of the front tire or just behindthe rear tire.

Wheel Lugs

After your first trip, check the wheel lugsperiodically for safety. Check the wheel lugsafter winter storage, before starting a trip orfollowing extensive braking. The properprocedure and sequence for attaching thewheels and torquing lug nuts is as follows.

1. Start all nuts by hand to prevent crossthreading.

2. Tighten the nuts in the sequence shown.

3. Tighten the lug nuts equally in stages asindicated for your trailer’s wheels in the

OEM’s chart (reprinted in Sec. 10Specifications & Glossary).

4. Torque the wheel lug nuts before the firstroad use and after each wheel removal.

Check and re-torque after the first 10, 25and 50 miles (16, 40 and 80 kilometers).Thereafter, check and maintain the torqueas defined in the chart listed in the OEMoperator’s manual.

For more informationTires are warranted by the tire manufacturerand are to be serviced and warranted by anappropriate service center. They are not to be

returned to your RV dealer or Jayco, Inc. If youhave questions regarding your tires,contact the tire manufacturer or JaycoCustomer Service.

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WARNINGFailure to maintain proper torque of thewheel lug nuts could lead to separation ofthe tire and wheel while driving, possiblyresulting in property damage or personalinjury.

WARNINGWheel lug nuts must be applied andmaintained at the proper torque levels toprevent loose wheels, broken studs andpossible separation of the wheel(s) fromyour trailer. The lug nuts on the wheels ofyour Jayco trailer must be maintainedaccording to the torque values listed in theOEM operator’s manual. Over-torquingand/or under-torquing wheels may result incomponent failure.

1

2

34

1

2

34

5

1

2

3

4 5

6

4 LUG 5 LUG 6 LUG

1

2

3

4 5

6

78

8 LUG

Fig. 6.6 Lug nut sequence

WARNINGNever raise the RV by placing the jackunder the axle beam, springs or anyattachment parts. Failure to comply couldresult in property damage, personal injuryor death.

LOADING YOUR RV

The actual weight of the RV, passengers, alloptions, liquids, the hitch weight of your towedvehicle and your personal cargo is importantfor you to know so you do not exceed theGross Vehicle Weight Rating (GVWR) of theRV. The volume of space available for storagemay exceed the amount of available cargocapacity. Large storage compartments havebeen designed to accommodate normalcamping items, such as lawn chairs, portablegrill, sporting goods (fishing poles, golf clubs),which are bulky, but not necessarily heavy.

Your recreation vehicle’s load capacity isdesignated by weight, not by volume, so youcannot necessarily use all available spacewhen loading the vehicle. Do not exceed yourGVWR and ensure you are loading the vehicleas evenly as you can for the best possiblehandling. Ensure heavy items are secured sothey do not shift during travel; when loadingheavy objects keep them as low as possible(preferably on the floor).

Decide on the various items of food, clothing,equipment and other supplies you will need forthe length and destination of your trip. Storeand secure all loose items inside the RV beforetraveling. Overlooked items such as cannedgoods, or small appliances on the countertop,cooking pans on the range or free-standingfurniture items can become dangerousprojectiles during a sudden stop.

Distribute cargo side-to-side so the weight oneach tire does not exceed one-half of theGAWR for either axle. For traveling safety, it isimportant to make sure any tie down straps (if

so equipped) on appliances or furniture aresecured.

WEIGHING YOUR TOW VEHICLE & RV

Now that your RV is loaded you should have itweighed. The actual weight of the RV,passengers, all options, liquids, the hitchweight of your towed vehicle and yourpersonal cargo is important for you to know soyou do not exceed the GVWR. There are twoimportant factors when loading your RV, totalweight and balance. It is imperative that youverify compliance within all applicable weightratings. Overloading your RV will void theTowable Limited Warranty and the warrantiesof many component part manufacturers.

Have your RV weighed periodically at apublic scale to determine the proper loaddistribution. Keep in mind that individualscales will operate differently. Thesurroundings of the scale need to be adequateto accommodate weighing each side of your

RV.

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WARNINGNever load the RV in excess of the GVWR

or the GAWR for either axle. Overloadingyour RV may result in adverse handlingcharacteristics and damage to thechassis.

WARNINGStore items in areas designated forstorage. Do not store anything in the areasreserved for the converter, electricalpanels, furnace or water heater, etc.

WARNINGDO NOT EXCEED YOUR GVWR! Thismeans you should weigh your RV asloaded for your normal travel to determinethe actual weight. If you exceed the GVWR,

you MUST remove items from the RV, ordrain liquids, then re-weigh the vehicle toensure you have achieved a safe weight.Never travel with full grey/black holdingtanks. This not only wastes gas but,depending upon the location of the grey orblack holding tanks, can affect handlingcharacteristics.

To weigh your tow vehicle and RV

Read through all the weighing instructionsbefore you begin. If you have furtherquestions, consult with your RV dealer or thescale operator. Your RV must be weighed fullyloaded (that is with food, clothing, fuel, water,propane, supplies, etc).

1. Weigh the RV including the tongue weight,while detached from the tow vehicle. Thisactual overall weight must be less than orequal to the GVWR for safe operation. Ifthe overall weight is greater than theGVWR, some contents must be removeduntil the actual overall weight is less thanor equal to GVWR.

2. Hitch the RV to your tow vehicle. Weigh theRV and the tow vehicle to determine theGCW. Make sure that this rating is lessthan or equal to the GCWR as specified bythe manufacturer of your tow vehicle. If thisoverall weight is greater than the GCWR,some contents must be removed to bringthe combination into compliance with thelisted ratings.

3. Weigh the RV while attached to butexcluding the tow vehicle. This will result inthe actual weight that is exerted on all ofthe RV tires. This weight may besubtracted from the overall RV GVWR todetermine the actual “tongue” weight.

4. With the RV still attached to the towvehicle, weigh each wheel positionseparately to ensure each tire is notoverloaded.

To determine the wheel position weight5. Pull the RV onto the scale so only one tire

is on the scale. Record the weight. YourRV must remain as level as possible on thescale (even though an axle or side is notphysically on the scale). Obviously, toobtain the side-to-side weights, there mustbe enough space on either side of thescale to accommodate the RV beingpartially off the scale.

6. To calculate the opposite side of the RVwheel position weight, subtract the firstside’s weight from the weight determinedin step #3.

If there is a difference in the weights on oneside of the vehicle as compared to weights onthe other side, components (tires, wheels,brakes, springs, etc.) on the heavier side couldbe overloaded, even though the total axle loadis within the GAWR. It is important toredistribute the load to avoid componentfailure, improve the handling characteristics ofthe tow vehicle and not void the TowableLimited Warranty.

With these actual weights, it is now possible tocompare them against the Trailer WeightInformation label weight ratings to ensure youare below the posted minimum ratings.

For more informationSee also Sec. 9 Unit Care & Maintenance.Read the axle OEM operator’s manual.

FIRST SHORT TRIPAfter familiarizing yourself with the RV,including going through test runs on thesystems and having the RV weighed, it is timeto take one or two short trips. The experiencegained can be priceless. We recommend anovernight stay at a nearby campground. Thatway it is more convenient if you need to goback to get an item you forgot or didn’t knowyou would need.

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WARNINGTotal weight of your tow vehicle and RVmust not exceed the GCWR. Do notassume that you can tow a RV thathappens to be within the capacity of the towvehicle hitch. By doing so, you may exceedthe total GCWR of your tow vehicle and RVtowing combination.

WARNINGIt is important to redistribute the load toavoid component failure as well as toimprove the handling characteristics of thevehicle.

Otherwise, you may end up spending time ormoney needlessly by bringing along unuseditems that take up space or trying to locate andpurchase items you hadn’t counted onneeding prior to leaving your home on anextended trip in unfamiliar territory. Not allRVers will need the same equipment orsupplies. For example, individual needs andpersonal tastes differ, as does the variousclimates and terrains you will be travelingthrough with your RV. Remember if most ofyour trips are planned for the summer and yourshake down trip is made during some otherseason, there will be adjustments that you willneed to take into consideration.

Be sure to have a pen and notebook availableto write down items that you feel may beneeded in future travels, as well as noting theequipment you feel you need to become morecomfortable using or learning how to operatesafely.

RV Departure ChecklistFollowing is a preliminary list of items thatneed to be checked on your RV before leavingyour home or campsite. As you camp, you maywant to develop your own list tailored to yourindividual camping style in addition to thechecklist provided:

� Check the area under the RV afterovernight parking and look for water orother fluid leaks. If leaks are detected, findthe cause and correct it immediately.

� Have someone observe the operation ofall exterior lights while you activate thecontrols.

� Check wheel lug nuts for tightness andtires for proper air inflation pressure.

� Examine the tires for excessive tread wearor uneven wear patterns. Check forstones, nails, glass or other objects lodgedin the tread. Inspect for tread cuts orsidewall cracks.

� Check the LP gas tank gauge to makesure there is LP gas available.

� Retract any awnings and secure them fortransport.

� Close all the roof vents.

� Disconnect any cable TV or phonehookups and lower the TV antenna (if soequipped).

� Turn off the interior lights and appliances.

� Secure any loose, heavy or sharp objectsin the RV or exterior compartments.

� Disconnect the shore line power cord andensure it is stored correctly.

� Fasten all interior and exterior doorssecurely. Lock them (if applicable).

� Make sure the stabilizer jacks and entrystep are retracted to the travel position.

� Make sure the tongue jack (travel trailer) isretracted to the travel position and thedolly wheel (travel trailer) removed.

� Walk around your RV one last time tomake sure everything is stored away andthe baggage compartments are closedand locked.

� Pull forward, clean the site (if applicable)and check for forgotten items.

� Secure and lock the entrance door.

Pre-travel ChecklistIn order to enjoy your travel, having all the righttools and supplies will help. A checklist may bebeneficial to avoid forgetting somethingessential. This list is meant to be a startingpoint, while realizing that personal preferencewill also play a large roll in your packing. Thereare items here that may not apply for you anditems that could trigger other ideas. As youexpand your camping experience, you maywish to develop your own list of needs.

Before leaving home

– All list items packed in trailer/tow vehicle

– Arrange for pet care, mail/newspaper pickup

– Disposable rubber gloves

– Leave itinerary with neighbor/family/friend

– Loose items secured

– Map/road atlas/campground directory

– Membership cards

– Owner’s manual for RV

– Owner’s manuals and information regardingcomponent parts

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– Proof of insurance

– Refrigerator door locked

– Road flares

– Roadside assistance phone number,membership card and/or policy

– Security watch for house(neighbor/family/friend)

– Trailer keys

– Vehicle registration

– Weigh fully loaded trailer (people, cargo andliquids included) and maintain proper weightdistribution (redistribute as necessary)

Bedding

– Blankets

– Comforters

– Pillows

– Sheets

– Sleeping bags

Kitchen

– Aluminum foil, plastic wrap, etc.

– Charcoal and lighter fluid

– Cooking utensils

– Dish soap

– Dish towels and rags

– Food supplies

– Paper plates, towels, napkins, coffee filters,etc.

– Pots & pans

– Trash bags and/or paper sacks

Personal Supplies

– Clothing

– Laundry detergent

– Toiletries

– Towels - beach and bath

Recreation

– Campfire supplies

– fire grate for cooking

– firewood, newspapers and/or kindling

– matches in waterproof container and/orutility lighter

– skewers, pie irons, etc.

– Games - cards, board, dice

– Lawn chairs

– Outdoor activity equipment (fishing poles,tennis rackets, etc.)

Supplies

– Bug spray

– First aid kit

– Flashlight(s)

– Sun screen

– Toilet paper

Tow Vehicle/Trailer

– Breakaway switch and lanyard connected

– Check belts

– Check fluids

– battery terminal

– brake fluid

– coolant

– oil

– power steering fluid

– transmission fluid

– washer fluid

– Check lights

– brake lights

– clearance lights

– headlights

– turn signals

– Check tire pressure (include inner wheeland spare, if applicable

– Check tire wear (uneven wear pattern)

– Check wheel lugs

– Proper tongue weight maintained (25% ofgross weight - fifth-wheel travel trailer andcontents / 10-15% of gross weight -conventional travel trailer and contents)

– Safety pin or locking lever must be seated (ifapplicable)

– Test brakes for proper operation

– Tools

– AC voltage tester

– axe

– duct tape

– fuses and light bulbs (compatible withyour RV)

– jack

– jumper cables

– rope, cord, bungee cord(s) or wire

– saw (bow or folding)

– shovel (small folding)

– tire pressure gauge

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– tool kit (screws, hammer, pliers, etc.)

– torque wrench

– work gloves

– Trailer electric cable secure

– Trailer is level

– Trailer safety chains connected (ifapplicable)

– Wheel blocks removed

– Surge protector

– Telephone and/or cable wire (if applicable)

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Driving safety and protection against injurycannot be fully ensured. However, werecommend you pay special attention to thefollowing:

� The use of daytime running lights canincrease other motorists’ awareness of theRV to all traffic.

� Keep the tires inflated to the specifiedlevels. Replace the tires before they areexcessively worn.

� Before changing lanes check the outsiderearview mirrors, rear vision camera forother vehicles, and activate theappropriate turn signal to alert otherdrivers.

� While driving, watch the behavior of otherdrivers, bicyclists and pedestrians. Alwaysfollow all traffic laws and regulations. Payattention to traffic and road conditions. Bea courteous and alert driver. Always leaveroom for unexpected events, such assudden braking.

� Never drive when you are sleepy or tired.Never drive when alcohol, drugs ormedication have affected your judgment,reflexes or alertness.

Obey all traffic laws and use your seatbelts atall times. Many states have lower speed limitrequirements for tow vehicle/RVcombinations. We recommend that you do notexceed the posted speed limit when towing anRV. Adverse weather conditions and extremesin terrain may affect the performance andhandling of your tow vehicle. Do not operatethe tow vehicle cruise control on icy orextremely wet roads, winding roads, in heavytraffic or in any other traffic situation where aconstant speed cannot be maintained.

RV DRIVING SCHOOLS & SEMINARSIf you have any concerns about driving whiletowing a RV, consult an expert for specific RVdriver education. There are private RV schoolsand some RV owner’s organizations that offerdriving seminars. The schedules and locationsof the various RV driver education seminarsand schools can be researched throughRV-related publications and internet sites.

Use caution when using the internet as aresource tool. Verify the information is from acredited and reliable source in the RV industry,and it pertains to your RV. If in doubt, contactyour RV dealer or Jayco Customer Service forassistance.

DRIVING & ALCOHOL

The presence of alcohol in significant levels inthe blood increases the probability that thedriver will be involved in an accident. Exerciseyour good judgment and encourage others todo the same. Know the legal alcohol limits anddo not exceed them. Be aware of yourpersonal limits, which may be lower than thelegal limits. Should you ever exceed your limitsor find your driving is impaired, find alternative

transportation. NEVER DRINK AND THENDRIVE.

BREAKAWAY SWITCH

The breakaway switch is a crucial part of theRV braking system. Located on the traveltrailer A-frame or fifth wheel pin box, thisswitch will apply the trailer brakes if the trailerbecomes detached from the tow vehicle.Attach the breakaway switch lanyard to apermanent part of the tow vehicle (on a traveltrailer do not attach it to the hitch ball or similar

57

SECTION 7TOWING & HANDLING

WARNINGDriving after drinking or taking drugs(including some prescriptions and/orover-the-counter medications) can lead toan accident. Studies have shownperceptions are less sharp, reflexes areslower, drowsiness may be experiencedand/or judgment may be impaired.

CAUTIONNEVER use the breakaway switch andtrailer brake system as a parking brake.Doing so would create a high amp draw onthe battery and converter. This can causedamage to wiring, connectors and thebreakaway switch.

removable parts) when hitching the trailer. Ifthe RV becomes detached from the towvehicle, the pull pin will be pulled from theswitch. This automatically causes the switch to“close” and activates the RV brakes.

An auxiliary battery (customer supplied)must be installed to activate the breakawayswitch.

For more informationRefer to the OEM operator’s manual in theGoodie Bag. Consult with your RV dealer if youhave further questions.

SAFETY CHAINS (TRAVEL TRAILER)Safety chain requirements vary from state tostate. Your RV is equipped with chains to meetSAE standard requirements for maximumgross trailer weight. Always have the safetychains attached when towing. Install them asshown below so they do not restrict sharpturns, but tight enough so they do not drag onthe ground.

Crisscross the left safety chain under thecoupler and attach to the right mounting slot inthe trailer hitch; repeat with the right safetychain. Slack for each length should be thesame but not more than necessary to permitthe vehicle to turn at its minimum radius.

WIRE HARNESS/CONNECTOR PLUGA 7-way wire harness/connector plug is wiredinto your trailer to connect electrical powerfrom the tow vehicle for travel. This suppliespower to the RV brakes, tail lights, clearancelights, turn signals, brake lights, etc. Wiring tooperate your brakes must be the same size inboth the tow vehicle and RV (the RV brakewiring is 12-gauge wire). When attaching wiresto your tow vehicle, carefully and tightly tapeall the connections for moisture protection.

White 1 Ground

Blue 2 Brakes

Green 3 Running lights

Black 4 Auxiliary Battery charge line

Red 5 Stop & left turn

Brown 6 Stop & right turn

Yellow 7 Back up

The connector plug may build up corrosionwith extended use and should be cleanedperiodically to insure good electrical contact.Make sure the connector plug is kept cleanand protected from road elements as youtravel.

STABILIZER JACKS

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1. Inspect chains to determine if they areproperly attached to trailer frame.

2. Criss-cross left chain and attach to rightmounting slot in tow vehicle hitch.

3. Repeat step 2 with right chain. Slackfor each length should be the same butnot more than necessary to permit thevehicle to turn at their minimum radius.

4. Properly mounted safety chains.Note that the jack is fully raisedand dolly wheel removed.

Fig. 7.1 Safety chain installation

4black

6b

row

n

3green5

red

7 yellow

1 white2 blue

Fig. 7.27-way trailer plugCar end, rear view

WARNINGDO NOT USE THE STABILIZER JACKSTO LEVEL THE RV. It is important toremember that the stabilizer jacks are to beused only for support while occupying andmoving around the RV. They are not

designed to bear the weight of the RV.

1. Each stabilizer jack can be individuallyadjusted to stabilize the trailer for use.

2. When setting your RV up on soft ground,you may wish to place a wood pad or theequivalent under each stabilizer jack foot.This will help keep the stabilizer jack fromsinking into the ground.

3. To lower each jack, insert the jack crankonto the applicable stabilizer jack shaft.

4. Turn the crank clockwise to lower each leguntil it contacts the ground and stabilizesthe trailer.

To raise each jack, insert the jack crank ontothe applicable stabilizer jack shaft and turn thecrank counter-clockwise.

The stabilizer jacks must be fully retractedbefore moving or towing the RV to preventstabilizer jack damage.

TRAVEL TRAILERHITCHING PROCEDUREHooking up a travel trailer will become easierwith practice. The following procedure will helpuntil you become more experienced.

1. Make sure the trailer wheels are blocked.

2. Turn the tongue jack crank to raise thetravel trailer tongue above the hitch ball.

3. Open the coupler latch on the travel trailerhitch.

4. Back the tow vehicle into the properposition.

5. Turn the tongue jack crank to lower thecoupler onto the hitch ball.

6. Close the coupler latch after it iscompletely seated.

7. If so equipped, install the weightdistributing bars (equalizers).

8. Remove the dolly wheel or platform andretract the tongue jack to its maximumheight.

9. Attach the breakaway switch cable to thetow vehicle.

10. Attach the safety chains.

11. Plug in your wire harness/connector plugfrom the tow vehicle to the travel trailer.

12. Remove the trailer wheel blocks.

FIFTH WHEEL HITCHING PROCEDUREHooking up a fifth wheel will become easierwith practice. The following procedure will helpuntil you become more experienced.

1. Make sure the trailer wheels are blocked.

2. Make sure the hitch lever is in its open or“cocked” position unless it has beendesigned to open automatically. Adjust thefifth-wheel travel trailer pin to the properheight. Lower the tailgate, if applicable.

3. Back the truck so the hitch encircles thefifth-wheel travel trailer pin.

4. A gentle contact of the hitch saddle againstthe pin will cause the mechanism to close.

5. Secure the hitch lever as specified by themanufacturer.

6. Put the truck in drive (DO NOT press onthe accelerator) and ‘bump’ the hitch tomake sure it is locked.

7. Be sure to raise the fifth-wheel landinggear all the way up.

8. Attach the breakaway switch cable to thetow vehicle.

9. Plug the wire harness/connector plug fromthe tow vehicle to the fifth wheel.

10. Raise the tailgate of the tow vehicle, ifapplicable.

11. Remove the wheel chocks from the trailerwheels

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TOWING

You will find that your RV will travel safely andcomfortably at most posted trailer highwayspeed limits. However, it will take longer than apassenger automobile to reach that speed.Keep this in mind when overtaking andpassing another vehicle. Allow more time to goaround the vehicle you are passing. Youcannot cut back into the traffic lane as quicklydue to the longer length of your tow vehicle/RVcombination. Drive with caution to avoidsituations that might require quick momentumchanges.

Even though your RV is equipped with brakesdesigned for GVWR, we suggest practicingstopping away from traffic until you becomeaccustomed to your RV’s stopping distance. Agood way to practice is at a large parking lot(where it is permissible). Easing to a stop andstarting smoothly saves wear and tear on yourtow vehicle/RV combination.

Drive defensively, try to anticipate problemsthat may occur and prepare for them (even ifthey may never happen). Be aware of roadsurface conditions. Slow down well in advanceof dips and bumps to reduce the jolting to yourtow vehicle/RV combination. Drive over themslowly and let the trailer tires pass over thembefore accelerating. Cross railroad tracksslowly (always release your brakes beforecrossing).

When descending a long hill, drop down into alower gear (or lower range if you haveautomatic transmission). Avoid conditions thatrequire excessive and prolonged use of yourbrakes. Apply and release brakes at shortintervals to give them a chance to cool. Thetow vehicle transmission and engine will helpin controlling downhill speed and can lengthenbrake life. The distance required to stop the RVis greater than an automobile’s. Use carewhen accelerating or decelerating on aslippery surface. Abrupt speed changes cancause skidding and loss of control.

Driving through water deep enough to wet thebrakes may affect stopping distance or causethe vehicle to pull to one side. Check the RV’sbrake operation in a safe area to be sure they

have not been affected. Never operate anyvehicle if a difference in braking efficiencyis noticeable.

Towing behind your RV

DO NOT tow anything behind your RV. TheRV frame and bumper are not designed fortowing. If your RV is equipped with a roofladder, do not leave items attached to it while

traveling (see Sec. 9. Storage &Maintenance, Roof ladder (if so equipped),Rear bumper).

Vehicle ClearanceRemember some bridges, older ones inparticular, may not support the weight of yourtow vehicle/RV combination. Know the weightand size of your towing combination andobserve any posted weight and clearancelimits. The added height of roof airconditioners, TV antennas or floodlights may

60


WARNINGTowing items behind your Jayco trailer, oroverloading the rear, will void the warrantyand may result in: damage to the trailer oradd-on items, towing difficulties, propertydamage and/or personal injury.WARNING

DO NOT travel with waste in the holdingtanks. Liquid or debris in the holding tank(s)will affect the towing characteristics andmay result in property damage or personalinjury.

WARNINGYour RV braking system is rated foroperation at GVWR not GCWR.

cause clearance problems around sometunnels, canopies and hanging signs.

Turning CornersWhen turning, the tires do not follow the path ofyour tow vehicle tires. The RV will make atighter turn than the tow vehicle. You mustcompensate for this action by carefully pullingthe tow vehicle out into the intersection furtherthan you would normally so that the RV clearsthe curb (or any parked vehicles along thecurb). When making a turn, check the roadclearance and be aware of others. Havesomeone help guide you out of a difficultparking space or traffic pattern. Swerves andsharp turns, especially at high speeds, couldresult in loss of control of the RV.

Backing upIf your camping destination does not have pullthrough sites, pick a level site and back incarefully. We suggest you stop near the site,get out of the RV and observe the surroundingarea. Check to ensure there are no obstaclesin your path and that you have plenty of vehicleclearance. Check for low-hanging tree limbs,posts, large rocks or other obstacles. Try tochoose a site that is on the driver’s side, so youcan see what the rear of the RV is doing. Withthe site on the passenger side, you would bebacking into the site on your blind side, whichis more difficult. When you determine the siteconditions are satisfactory, maneuver the RVinto position for backing up into the site space.Back the RV up slowly using your tow vehiclemirrors as a guide. Have another personoutside the RV assist you until the RV isparked in the desired position.

ParkingAfter the RV is in the desired location set thetow vehicle parking brake and place thetransmission in park. Turn OFF the ignitionswitch. Go outside the RV and block all wheelssecurely with wheel chocks. The wheel chockscan be wood blocks or purchased items aslong as they prevent the RV from rolling. Beaware of your surroundings. If parking at nightat a rest stop, truck stop or parking lot chose awell-lighted area.

EMERGENCY STOPPINGAlways carry road flares or reflective warningsigns to display if necessary. Pull off theroadway as far as possible for emergencystopping or tire changing. Turn ON your RVhazard warning flashers. If traveling at night,use three red warning indicators such asflares, reflectors or lanterns as required by theUniform Vehicle Code and Model TrafficOrdinance as follows:

1. Place the first warning indictor on the trafficside of the RV, directed at the nearestapproaching traffic.

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Here are some tips to keep in mind whenparking in unfamiliar surroundings:

Have a pre-determined plan of action…Develop response plans for all situations.Dry-run typical situations as a way ofmaking your responses to each simulationsecond nature. A cellular phone is a goodinvestment to protect yourself, especiallywhen traveling alone.

Be alert to all situations… Assess yoursurroundings to help anticipate possibleproblems and responses. If someoneunfamiliar knocks on the door, do not open ituntil you are certain the request is legitimateand represents no possible harm to you oryour RV.

Trust your intuition… This is a natural toolat your disposal. If something does notseem to be right, you may want to evacuatethe vicinity immediately or call 911.

Remember, nothing is 100 percenteffective… Do not rely on your dog or analarm system, etc. Always remain wary.

Developing these habits may help preventloss to you or your property as you traveland enjoy your RV.

2. Place the second warning indicator 100feet behind the RV in the center of the laneand toward approaching traffic.

3. Place the third warning indicator 100 feetin front of the RV in the center of the laneand away from the traffic approaching frombehind.

The hazard-warning flasher providesadditional safety if the RV is stopped on theside of the roadway and presents a possiblehazard to other motorists. When the flasher ison, it serves as a warning to others toapproach and overtake your vehicle withcaution.

For personal safety, always stand off theroad and out of the way of traffic. Curvesand/or hills may affect the safe placementof warning indicators

EMERGENCY TOWING

If your RV ever needs to be towed, refer to theOEM operator’s manual. Please contact yourroad service provider (if applicable) or aqualified service facility for assistance. Makesure the road service technician reads and isfamiliar with the OEM operator’s manual.

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WARNINGNever allow anyone to go under the RVwhile it is being lifted and/or beingtowed.

By purchasing your RV you have entered intoa lifestyle that encourages long-lastingfriendships. People who camp next to oneanother for a few days are allowed the uniqueopportunity to cultivate new acquaintancesand neighbors. Camping is a great way to relaxand enjoy the great outdoors with your familyand friends. Please remember to tread lightlyon our beautiful land and leave only yourfootprints so that others may enjoy nature asmuch as you did.

Searching for the right campground prior totraveling might be the first step in selectingyour site. Some campgrounds will allowmaking advance reservations (recommendeddepending on your travel destination and theseason of the year, especially holidays). Yourtrip experience will be affected by the site youchoose to park your RV. With time, you willknow what you are looking for and what bestfits your needs. A few items to keep in mindwhen selecting your campsite are:

� Arrive before dark, if possible, to make thesite selection easier.

� Is the ground level? This will help withleveling your RV and making your staymore comfortable.

� Is there plenty of space?

� If applicable, will it accommodate slideout,awnings, etc.?

� Is there room for picnic tables, lawn chairs,campfire, etc.?

� Is it void of hanging limbs that maydamage your unit?

� Is it located in a convenient area?

� Will you be able to park close enough tohookups (water, sewer, electric)?

� Are you away from noisy areas or thingsthat might detract from a positiveexperience?

� Is there plenty of shade? Is there gooddrainage in case of bad weather?

Some campgrounds will post a set of rules foryou to see when you check in, but your fellowcampers will count on your basic good

manners and courtesy. Show respect toothers, don’t make shortcuts through occupiedcampsites. Remember to keep your campsitetidy. Put refuse in containers provided for thatpurpose, and please avoid contaminating anylake or stream. If you are traveling with pets,we encourage you to research thecampground policy regarding pets.

SETTING UP YOUR CAMPSITE

Un-hitching your travel trailer1. Position the RV as desired.

2. Level the RV (side-to-side).

3. Block the wheels securely to prevent theRV from moving.

4. Unhook the wire harness/connector plug,safety chains and breakaway switchlanyard.

5. Install the dolly wheel or platform.

6. Release the weight distributing bars(customer supplied).

7. Open the tongue jack coupler latch.

8. Turn the tongue jack crank to raise thecoupler above the hitch ball.

9. Level the RV (front-to-back) with thetongue jack crank.

10. If applicable, lower the stabilizer jacks.

11. Pull the tow vehicle away, as desired.

Un-hitching your fifth wheel1. Pull into the site, and park the RV where

you want it.

2. Block the wheels securely to prevent theRV from moving.

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SECTION 8CAMPING & OPERATING

Correct Incorrect

Fig. 8.1 Blocking the wheels

3. Drop the landing gear (important!) Refer tothe operator’s manual for properoperation.

4. Disconnect the wire harness/connectorplug and breakaway switch lanyard.

5. Drop the truck tailgate (unless you have atailgate specially designed toaccommodate a fifth-wheel hitch).

6. Gently put your truck into reverse (don’tgive it any fuel/acceleration).

This effectively moves the kingpin off thelocking bar that will allow you to disengageit.

7. Step on brake and apply parking brake.

8. Disengage the locking bar and unhitch.

9. Drive away.

10. If applicable, raise truck tailgate.

11. Adjust the fifth-wheel height for properfront to back leveling of the RV.

Leveling the RVNow that you have parked your RV, you needto ensure it is level. Leveling is very important.A level RV is more comfortable for sleepingand walking. The refrigerator is designed tooperate when level for best performance dueto the absorption system. The water drainagesystems are designed with proper slope andmust be level for proper operation. Theappliances perform best when level.

Extended dry campingFor extended dry camping, management of allyour resources is essential. Conserve yourwater supply. Check your propane and batterylevels (conserve the battery power, use itsparingly.)

Cold Weather UsageWhen used in freezing or below freezingtemperatures, the following precautions needto be taken:

� Proper care should be taken with the freshwater and drainage systems to avoidfreeze-ups.

� Propane gas and sufficient power isneeded for protection from possiblefreeze-ups on the propane gas regulator.Keep in mind that more frequent furnaceoperation will substantially increasebattery draw and propane gas use.

� During cool weather usage, ventilation oraddition of a dehumidifier will be requiredto reduce condensation.

KEYSSeveral keys are provided when you purchaseyour RV. Most keys have an individual keynumber stamped on the plate. Record thesekey numbers and keep the information in safeplace. You can order a key blank from your RVdealer to have duplicate keys made. If you losethe keys, contact your RV dealer or a locksmithfor assistance.

Make sure the keys are not inside the RVbefore you close and lock the entrancedoor.

ENTRANCE DOOR WITH SCREENDOOR

The entrance door is located on the curbsideof the RV. We have included an assist grabhandle at the entrance door. The interiorportion of the entrance screen door isequipped with a plastic slide panel that allowsaccess to the entrance door handle and locks.The entrance door has both a regular door lockand a dead bolt lock. Always hold onto theentry door when opening or closing it; damagecaused by the entry door catch and holderbecause you failed to do so is not covered bythe Towable Limited Warranty.

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CAUTIONMake sure the entrance door is completelyclosed and locked when traveling. It isdangerous to drive with the door not shut.Locking the door helps prevent it fromopening unintentionally and keepsintruders from your RV.

BE SAFE, LOOK BEFORE ENTERING OREXITING YOUR RV!

To keep your door operating in the manner inwhich it was designed and delivered to you,there is some routine maintenance that shouldbe performed regularly.

Strike plate or bolt adjustment

The door in your recreation vehicle wasinstalled and adjusted in a factory setting in alevel position. The setting of the striker plate orbolt may change over the course of time androad conditions, and that setting may need tobe changed or adjusted to insure that yourdoor operates as smoothly and efficiently as itshould.

All doors, with the exception of the 6555 door,are built with a camber in the door. Thiscamber is designed in the door to assist inobtaining a tight seal at the top and bottom ofthe door. To adjust the strike bolt in the rotarylock, loosen the bolt with a 5/8" socket or boxend wrench; move the bolt in the directionneeded and re-tighten the bolt to 35 footpounds of torque. The door in your recreationvehicle operates much like an automotive doorand must be closed firmly to enable the lock toengage the secondary locking or fully closedposition and to compress the seals in the door.Adjusting the lock to lessen the effort neededto close the door will cause the door to not sealproperly.

LocksThe key cylinder in your locks needs to belubricated on an annual basis or as needed.Always use powdered graphite, never apetroleum product. The petroleum product willgum up the cylinder and cause it not to operatesmoothly. Apply a light coating of white lithiumgrease to the face of the lock bolt to obtain asmooth closing.

HingesThe hinges on your door should be lubricatedannually or as needed with any high qualityspray lubricant.

Fiberglass SkinTo maintain good appearance and longservice life, Philips door skin panels should bewashed and cleaned periodically. Cleaningremoves the accumulation of dust and dirt,which can combine with sunlight and wind toattack exposed surfaces both chemically andabrasively.

The following methods and materials aresuggested for cleaning fiberglass door skinpanels. However, you are cautioned toconduct a test in a corner of the door skin todetermine suitability.

� General cleaning - A 10% solution oftrisodium phosphate in warm water (not toexceed 120°F), may be applied in ascrubbing motion, using sponge, brush, orcloth. Rinse thoroughly after cleaning.

� Removing oil residues or difficultsubstances - Mineral spirits, applied with aclean cloth, will aid in removing most oilyresidues or substances. After usingmineral spirits, clean the door with a mildsoap solution to remove any residue of themineral spirits.

� Removing hard water deposits - A 10%solution of acetic acid in cold water may beused in the manner described in GeneralCleaning above. Rinse thoroughly aftercleaning.

� Waxing - Though not mandatory, waxingwill help maintain the appearance andservice life of the door. If waxing, use ahigh quality automotive or recreationvehicle wax, nonabrasive.

Use non-corrosive cleaning compounds.Avoid the use of compounds containingammonia or chlorine since they may cause thepanels to yellow. Do not use rubbingcompounds, as they will etch and damage thepanel surface.

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CAUTIONDo not adjust the lock if the RV is not level.

LIGHTSPorch light(s) on either sidewall will haveswitches located on the interior wall by theentrance door. Front convenience (hitch) lightson trailers have a switch included with the lightassembly.

SLIDEOUT ROOM SYSTEM(IF SO EQUIPPED)

The slideout room system is designed foradditional floor space and comfort. Themechanical components are gear driven.Electric powered slideout room systems havea manual override to allow you to extend orretract the slideout room(s) in case of a powerloss.

For the slideout system to work properly, theRV must be leveled before extending theroom. Periodically check the accuracy of theleveling system. Check the vehicle levelingsystem by placing a circular bubble level in thecenter of the freezer floor with the RV leveled.

Make sure you have sufficient power availablebefore operating your slideout system (refer to

Sec. 2 Electrical Systems, Calculatingelectrical load).

Transit bars (if so equipped)

Some RVs have transit bars that need to beinstalled when the slideout room is in the travelmode. Remove the transit bars beforeoperating the main slideout room. Be sure toinstall the transit bars where indicated by labelon the interior RV wall. The following labelshould remain permanently affixed to the RV:

Extending the slideout room1. The auxiliary battery (customer supplied)

must be fully charged and connected. Ifpossible, the RV should be hooked up to120-volt AC power so that the converteroperates.

Sofa slideout room (if so equipped). Theauxiliary battery (customer supplied) mustbe fully charged and connected. Ifpossible, the RV should be hooked up to120-volt AC power so that the converteroperates.

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WARNINGEnsure that the trailer is level beforeoperating the slideout room. Water leaksand other problems could result if theslideout is operated without leveling thetrailer.

Ensure there are no people or obstructionsblocking the path of the room when it ismoving. Keep away from the slide railswhen the room is in motion. The gearassembly may pinch or catch on looseclothing causing personal injury.

Ensure the slideout is in the closed positionprior to hooking the unit to the tow vehicle.

FAILURE TO FOLLOW THESEINSTRUCTIONS COULD RESULT INSERIOUS INJURY OR DEATH.

CAUTIONDo not place excessive weight in theslideout room. It can cause the slideoutroom to malfunction and cause damage tothe slideout.

Fig. 8.2 Transit bar

TRANSIT BARJA-119

Fig. 8.3 Transit bar label

2. The RV must be level and the stabilizerjacks in the extended position.

3. Locate the slideout roomcontrol switch.

4. To move the room out,press the OUT section ofthe switch and hold it untilthe motor stops (traveltime is approx. 25seconds). Operating theswitch after the room isfully extended willdamage the switch andmotor.

After the slideout isextended, verify that thecorners of the blackrubber seal are set upcorrectly. The corners ofthis seal are cut at a 45°angle. The top of theseal must overlap theside of the seal to avoidthe possibility of waterpenetration.

Retracting slideout roomPress the IN section of the slideout roomcontrol switch and hold it until the motor stops.Operating the switch after the room is fullyretracted will damage the switch and motor.

Maintenance

Your slideout system has been designed torequire very little maintenance. To ensure along life of your slideout system, read,understand and follow these simpleinstructions.

When the slideout is extended, visually inspectthe inner slide rail assemblies. Check forexcess build-up of dirt or other foreignmaterial; remove any debris that may bepresent. If the system squeaks or makes anynoise, apply a coat of lightweight oil to the driveshaft and roller areas. Remove excess oil sodirt does not build-up.

On travel trailers with a flush floor slideout, alight coat of silicone spray is recommendedone time per year. To apply the spray, lift thecarpet flap. Using a light coat of spray, makeone pass all along the glide bar. It isrecommended that this be done prior to eachcamping season.

This system contains a pre-lubed bearing thatis lubricated when the room is moved in andout. Do not spray oil or grease on the railswhile the room is extended.

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CAUTIONAdditional support jacks are not neededunder the slideout. Damage can occur toyour slideout room from improper use ofaftermarket support jacks.

Fig. 8.4Slideoutcontrolswitch

Fig. 8.5 Exteriorslideout roomcorner

CAUTIONDo not work on your system unless the12-volt DC (auxiliary battery, customersupplied) and 120-volt AC electricalsystems (shore line power cord) have beendisconnected.

CAUTIONUse only a silicone spray to lubricate theglide bar. Other lubricants may attract dirtand oils which will stain the carpet.

Troubleshooting the electric sideoutIf the slideout does not move when the slideoutswitch is depressed, follow these steps.

� Check the auxiliary battery (customersupplied) for a full charge and good wireconnections.

� Check the 12-volt fuse or circuit breaker.

� Check for loose connections at theslideout motor.

If the slideout still will not operate, follow thesesteps.

� If the slideout is extended, see the sectionon overriding the electric slideout system.

� If the slideout is retracted, leave it in thatposition.

� Take the RV to a RV dealer or servicecenter.

If the slideout extends crooked or only oneside moves, follow these steps.

� Follow steps on overriding the slideoutsystem.

� You may need to push the side that is notsliding to get it to retract all the way.

� Take your RV to an RV dealer or servicecenter.

Tools required� ScruLox head screwdriver (if RV has an

underbelly)

� 1/2" wrench

� Adjustable wrench or ratchet and 3/4socket.

Main room slideout overrideIf the RV has anunderbelly, locateand remove theaccess panel toaccess the slideoutmotor (this panel istypically under theRV on the oppositeside of the slideoutroom). Use a 3/4socket and ratchet

on the hex head located on the end of the driveshaft. Turn the drive shaft until the slideout is inthe position you desire. Contact your RVdealer for service.

Sofa slideout overrideInside the RV, lift thesofa skirt to accessthe slideout motor.Locate the hex headscrew on the front ofthe motor. Using aratchet and 3/4"socket, turn the screwcounter-clockwise toretract the slideout.Install the travel barsin the proper locations as indicated by the walllabels. Contact your RV dealer for service.

For more informationIf you have further questions please refer tothe OEM operator’s manual, contact your RVdealer or Jayco Customer Service.

HIDE-A-BED (IF SO EQUIPPED)The hide-a-bed sofa functions much the sameas a regular residential hide-a-bed sofa. Tomake the hide-a-bed sofa into a bed, removethe seat cushions and pull the strap located atthe front of the sofa seat bottom out towardsyou firmly and gently.

To convert the hide-a-bed back into the uprightsofa position, reverse the process (make sureto pull the seat belts out into their usablepositions). Be sure to hold the sofa strap firmlyto ensure the hide-a-bed sofa does notsuddenly drop shut. Refer to the furnituremanufacturer’s care instructions for thisproduct.

J-STEEL SOFA (IF SO EQUIPPED)The J-steel sofa functions much the same as aresidential futon. To make the J-steel sofa in toa bed, lift up on the bottom seat cushion andpull it towards you. The sofa back will dropdown to provide a flat sleeping surface. Foradditional comfort and to reduce fabricdamage, you may want to place a cover or air

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Fig. 8.6 Main slidehex head

Fig. 8.7 Bed slidehex head

mattress (customer supplied) over the J-steelsofa when it is in the sleeping position. TheJ-steel sofa kick plate is hinged, allowingstorage of items underneath the sofa.

BOOTH DINETTE (IF SO EQUIPPED)The dinette is designed to seat up to fouradults. You can access the dinette benchstorage by removing all the cushions and liftingthe bottom seat supports. If the dinette bottomseat support is screwed shut, it is to protectfactory-installed equipment that must haveproper ventilation (do not use that area forstorage). To reconvert back to a booth dinette,reverse the process.

The booth dinette can be converted into a bed.To convert, remove all the cushions from thebooth dinette. Lift the tabletop, remove thedetachable table legs and place the tabletopon the ledges provided between the boothdinette benches.

Lay the seat back cushions against the back ofthe booth dinette bench. Lay the dinette seatbottom cushions in between the seat backcushions. The area where the cushions meetshould be slightly raised. Push the raisedcushion ends down gently. The cushions aredesigned to fit snugly. Reverse this processwhen reconverting back to the booth dinette.

Extendable dinette (if so equipped)Your RV may be equipped with sideextensions on the dinette benches that can beused only when the slideout is extended.

To extend the dinette benches:1. Remove the snap

strap (located at theback of the dinettebench) that securesthe extensions in thetravel position.

2. Pull out the dinettebench extensionuntil it hits thefactory-installedstops.

3. Remove the seat, seat back cushion andplywood seat extender from the revealedstorage compartment (put the cushions offto the side).

4. Position the plywood seat extender acrossthe dinette bench extension brackets. Theplywood seat extender MUST be in placeto use the extendable dinette.

5. Place the seat and seat back cushions onthe extensions and repeat the process forthe other dinette bench extension.

To close the extendable dinette, reverse theprocess. The extendable dinette must beclosed, the snap strap secured and thetabletop put in the bed position BEFORE theslideout room is retracted for transit.

TV ANTENNA, CABLE TV, &SATELLITE DISH WIRINGRG-6 coax runs from the TV antenna, exteriorcable TV connector and exterior satellite dishconnector to a wall plate near the dedicatedtelevision space. Connect the television(customer supplied) to the antenna andexterior cable TV jack with a short piece ofterminated coax running from the wall plateport labeled “TV.”. Connect the satellitereceiver (customer supplied) to the exteriorsatellite dish connector with a piece of satellitegrade coax running from the wall plate portlabeled “AUX/SAT.”. You will need to work withyour satellite provider to ensure safeinstallation and proper equipment.

TV antenna and exterior cable TV signals passthrough the circuit board on the backside of thetelevision wall plate to the secondary TVlocation (if so equipped). Connect thesecondary TV (customer supplied) to the wallplate with a short piece of terminated coax.Satellite circuitry does not extend to thesecondary location.

The television entertainment system will notrun cable television on one television set andlocal stations off the other set withoutcustomer modification. You can either viewlocal stations or you can view cable television.

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Fig. 8.8Extendabledinette

TV POWER SUPPLYFor good station reception, theTV power supply must beturned ON to view localtelevision stations. Turning theTV power supply ON sends12-volt DC through the cableto the TV roof antenna. Thevoltage energizes thetransistors in the antennahead amplifier. The TV signalthen comes down the cable tothe outlets.

Turn the TV power supply OFF to view cabletelevision or to use a VCR or DVD (if your RV isso equipped).

TELEVISION ROOF ANTENNATo raise the TV antennato the operating positionturn the antennaelevating crank clockwisein the UP direction untilsome resistance toturning is noted.

On amplified models, 12-volt DC power isrequired (refer to the OEM operator’s manual).After the antenna is in the full UP position, pulldown on the round knob with both hands until itdisengages from the ceiling plate. Rotate theknob for best picture.

Lowering the antennaRotate the antenna until the pointer on thedirectional handle aligns with the pointer onthe ceiling plate. Turn the elevating crankcounterclockwise in the DOWN direction untilresistance is noted. The antenna is now lockedin the travel position.

TELEPHONE JACK (IF SO EQUIPPED)To operate your interior phone the RV must beconnected to an external telephone serviceprovider. To use the phone, plug a telephonecord with a RJ-11 plug (customer supplied) tothe exterior phone jack.

REFRIGERATOR

The refrigerator has been designed to operateon 120-volt AC electric, 12-volt DC power andpropane gas. The refrigerator is not intendedfor quick freezing or cooling. We recommendstocking it with pre-frozen or pre-cooled foodwhen possible. The shelves should not becovered with paper or plastic and the fooditems should be arranged so air can circulatefreely.

For optimum efficiency and performance, it isrecommended the refrigerator be checked atleast twice a year as part of the routinemaintenance. Keep the area at the back of therefrigerator clean and free of debris. Check forobstructions in the exterior refrigerator ventarea (i.e., spider webs, bird nests, etc). Use asoft cloth to dust off the debris.

For more informationRefer to the OEM operator’s manual foroperating, defrosting and maintenanceinstructions. Cleaning the refrigerator isusually done after it is defrosted or put instorage.

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Fig. 8.10

Fig. 8.11

ON OFF

AUX/SAT

TV

WINEGARD

Fig. 8.9TV PowerSupply

CAUTIONIt is recommended the telephone cord bedisconnected from the external powersource in the event of a storm. Thetelephone cord can carry voltage from theexternal power source into the RV andcause potential damage.

WARNINGIf you smell propane gas STOP! Follow thedirections located in your OEM operator’s

manuals and Sec. 3 Propane Systems.

COOKING WITH PROPANE

Unlike large homes, the oxygen supply insidea RV is limited. The following warning labelsare located in the kitchen area to remind you toprovide an adequate amount of fresh air forcombustion. To avoid danger of asphyxiation,provide proper ventilation when using the gasrange top or gas oven. Do not remove thefollowing labels from your RV:

KITCHEN RANGE & OVENTo prevent damage to the range top, use themanufacturer recommended size flat bottompans. Generally, pans should be large enoughto cover the surface unit heating element (orburner) but not be more than one inch largerthan the grates. In addition, the use ofundersized utensils will expose a portion of theheating element to direct contact and mayresult in ignition of clothing. Properrelationship of utensils to burner will alsoimprove efficiency. Do not use a broiler pan,griddle or any other large utensil that coversmore than one range or cook top burner at atime. This will create excessive heat that maycause melting, sooting or discoloration.

For more informationRefer to the specific appliance OEM operatormanuals contained in your Goodie Bag.

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WARNINGIT IS NOT SAFE TO USE COOKING APPLIANCES FORCOMFORT HEATING.Cooking appliances need fresh air for safe operation.Before operation:

1. Open overhead vent or turn on exhaust fan.2. Open window.

FAILURE TO COMPLY COULD RESULT IN DEATH ORSERIOUS INJURY. 0010948

Fig. 8.12 Cooking / comfort heating label

TO ENSURE A SUPPLY OF FRESH AIR TOOCCUPANTS, OPEN VENTILATORS WHEN FUELBURNING RANGE, FUEL BURNING CARRY-ONAPPLIANCE, AND/OR FUEL BURNING LIGHTS AREIN OPERATION. COOKING APPLIANCES SHOULDNOT BE USED FOR SPACE HEATING PURPOSES.

DE MANIÈRE Ã ASSURER UNE ALIMENTATION ENAIR FRAIS AUX OCCUPANTS, OUVRIR LESVENTILATEURS LORSQUE LA CUISINÈRE, LESAPPAREILS DE CHAUFFAGE PORTABLES ET/OULES LAMPES DE COMBUSTION D’HUILE SONT ENFONCTIONNEMENT. LES APPAREILS DE CUISSONNE DOIVENT PAS SERVIR AU CHAUFFAGE DESLOCAUX.

0014357

Fig. 8.13 Ensure a supply of fresh air label

WARNINGDo not turn gas range burner controls ONand allow propane gas to escape beforelighting.

WARNINGDo not use portable fuel burning equipment(i.e., wood and charcoal grills or stoves)inside the RV.

WARNINGDuring and after use, do not touch or letclothing or other flammable material comein contact with the top burners (or heatingelements), burner grates or other areasnear the top burners until they have hadsufficient time to cool. These areas can gethot enough to cause burns.

Never leave cooking food unattended. Turnpan handles inward, but not over the tops ofthe other range burners. Ensure that pansused are large enough to contain the foodand avoid boil-overs. Heavy splattering orspills left on the cook top can ignite andcause burns.

If using glass, glass/ceramic, ceramic,earthenware or other glazed utensils (orcookware) verify it is safe for use on the topburners. Only certain types of utensils (orcookware) are suitable for surface or topburner use.

Three-Burner Range/Cook top(if so equipped)Read the OEM operator’s manual for detailedoperational instructions. If you have anyquestions contact your RV dealer or visit theOEM website. Do not use a broiler pan, griddleor any other large utensil that covers morethan one range or cook top burner at a time.This will create excessive heat that may causemelting, sooting or discoloration.

Oven (if so equipped)

For more informationRead the OEM operator’s manual provided bythe oven manufacturer for detailed operationalinstructions. If you have any questions contactyour RV dealer or visit the OEM website. Donot use the oven as a storage area.

IN CASE OF A GREASE FIREGrease is flammable. Never allow grease tocollect around top burners or on the cook topsurface. Wipe spills immediately. If a fire doesstart, follow these basic safety rules:

� Have everyone evacuate the RVimmediately.

� After everyone is clear and accounted for,check the fire to see if you can attempt toput it out. If it is large or the fire is fuel-fed,get clear of the RV. Have the FireDepartment handle the emergency.

� Try to smother a flaming pan with atight-fitting lid or cookie sheet.

� Never pick up a flaming pan.

� Flaming grease outside of the pan can beextinguished with baking soda or amultipurpose dry chemical or foam-typefire extinguisher.

MICROWAVE (IF SO EQUIPPED)Make sure there is sufficient 120-volt poweravailable before operating the microwave

(refer to Sec. 2 Electrical Systems,Calculating electrical load). Read the OEMoperator’s manual for detailed operationalinstructions. If you have any questions contactyour RV dealer or visit the OEM website. Toprevent damage, remove the turntable fromthe microwave when traveling.

PANTRYDepending on the kitchen layout of your RV,you may have a pantry that you can use tostore items you wish to take with you as youtravel and camp. Ensure items stored in thepantry are secured so they do not shift duringtravel. The cabinetry has been designed toaccommodate the normal camping items (i.e.,paper plates, flatware, cookware, etc.) whichare bulky but not necessarily heavy.

Remember your RV’s load capacity isdesigned by weight, not volume, so youcannot necessarily use all available space.

BBQ GRILL PREP

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WARNINGDo not attempt to use water to put out thefire. Water can spread some types of fire,and electrocution is possible with anelectrical fire.

WARNINGDo not cover the oven vent openings whilethe oven is in operation. Restricting the flowof combustion air will create anasphyxiation hazard.

WARNINGMake sure that you read, understand andfollow all information supplied with your RVabout propane before operating the BBQgrill. The propane hose must be correctlyconnected before lighting the grill. Failureto follow instructions supplied by the grillmanufacturer with your RV or to use anyother components than those originallysupplied with the grill could lead to death orserious injury from fire or explosion.

Your RV is equipped with a propane “quickcoupler” connection and support bracket foreasy installation of the optional BBQ grill. The“quick coupler” is directly connected to thepropane system of your trailer.

The “quick coupler” connection can beattached to the BBQ grill as follows:

1. Place the “quick coupler handle in the OFFposition and push back the sleeve. Thevalve handle must be OFF to make theconnection.

2. Insert the plug at the end of the BBQ grillpropane hose and release the sleeve.

3. Push the plug until the sleeve snapsforward, locking the plug into the socket.

4. Turn the handle ON to allow propane toflow to the BBQ grill.

BBQ GRILL (IF SO EQUIPPED)

The BBQ grill is for use outside of the trailer.Never use this grill inside a compartment orthe trailer. The bracket and “quick coupler”propane connection are installed on yourtrailer as standard equipment. Make sure toread, understand and follow all instructionslisted in the OEM operator’s manual. Beforeoperating the BBQ grill, make sure that it issecurely placed on the support bracket.

The BBQ grill must be COMPLETELY cooledbefore storing to avoid damaging the carryingcase (if so equipped) and causing injury fromhandling the grill when it is hot. Wait until thegrill is completely cooled, then store it.

Vitco grills onlyThe carrying case will ONLY accommodate acool grill. The grill carrying case has a pocketfor accessories such as the propane hose inthe lid. The bracket will not fit inside thecarrying case and will need to be stored in aseparate location. Sanitize the detachablesteakplate extension tray before using it.

PATIO AWNING (IF SO EQUIPPED)Please refer to the awning OEM operator’smanual. Keep your awning in good condition toprevent costly repairs. It is very important tokeep the awning clean. If weather conditionsare windy or stormy, close the awning into thetravel mode position. Shut the awning in thetravel position if you will be away from the RVfor an extended period of time.

DUCTING & RETURN AIRAll heat discharges, registers and return airgrills must be free and clear of obstructions.This includes all closeable registers that areintended to reduce airflow, not shut it offcompletely.

CONDENSATION

Condensation is a natural phenomenon. Theamount of condensation will vary with climate

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WARNINGThe maximum weight limit for the bracketon the side of your trailer is 50 lbs. This limitincludes the weight placed on the BBQ gill.Exceeding this weight limit could causedamage to the unit and possibly causepersonal injury from hot equipment.

“ON”Sleeve

“OFF”

Socket Plug

Sleeve

“OFF”

Fig. 8.14 Quick connect coupler WARNINGAwnings must be closed (and locked ifapplicable) while the RV is in transit.

CAUTIONCondensation causes dampness, mildew,mold, staining and, if allowed to continue athigh levels, damage to the camper.

conditions, particularly the relative humidity.Condensation occurs because there is watervapor present in the air, which each of us addsto by breathing, bathing or cooking. The watervapor usually collects on the coolest surfaces.When the temperature reaches the “dewpoint,” the water vapor in the air condensesand changes to a liquid form. Most peoplehave experienced a similar phenomenonwhen a moisture forms on kitchen windows, orbathroom mirrors during cool weather.

To reduce condensationProper ventilation and, if needed, the use of adehumidifier will assist in controlling thecondensation. Many RV and marine dealerscarry small dehumidifiers sized for RV use.Other suggestions are:

� When taking a shower open the bath roofvent (if so equipped) approximately ½”allowing the moisture to escape.

� Use the range power vent (if so equipped)when cooking.

� If condensation is found in cabinets orclosets, open the door slightly to equalizethe temperature and provide ventilation.

� Open windows and roof vents, whenpossible, to allow warm moist air toescape.

Uncontrolled condensation can causedampness, mildew, etc., inside your RV. Besure to make strong effort to controlcondensation. Repairs due to condensationare not covered under the terms of theTowable Limited Warranty.

ATTIC FAN (IF SO EQUIPPED)The 12-volt DC attic fan (or powered roof vent)allows fresh air to circulate through the RV.Read the OEM operator’s manual for detailedoperational instructions. If you have anyquestions contact your RV dealer or visit themanufacturer’s website.

Do not leave the attic fan in active automaticmode when the RV is stored or unattended forlong periods. High winds, other unusualconditions or obstructions may prevent the

dome from closing. The resulting leakagecould cause damage.

THERMOSTATThere are may be up to two 12-volt DCthermostats in your RV.). Use the controls toset the temperature to your comfort setting.Read the OEM operator’s manual for detailedoperational instructions. If you have anyquestions contact your RV dealer or visit themanufacturer’s website.

AIR CONDITIONER (IF SO EQUIPPED)Your RV has a roof mounted air conditioningsystem that is controlled by a thermostat.Cooled air enters the RV through theadjustable “chill grill.” Make sure you havesufficient power available before operating the

air conditioner (refer to Sec. 2 ElectricalSystems, Calculating electrical load).

Do not operate the air conditioner without thereturn air filter. Operating the system withoutthe filter allows the lint and dirt that is normallystopped by the filter to accumulate on thecooling coil of the air conditioner. This also willlead to a loss of air volume, possibleequipment damage and an expensivecleaning process.

A special foam gasket is placed between theroof material and the subframe of the airconditioner to guard against water leakage.The air conditioner is subjected to windpressures along with motor vibration duringnormal operation. Inspect the mounting boltsfor tightness to ensure there is no leakage orlooseness at least annually. Re-tighten boltswhen they are loose. DO NOT over tightenthese bolts as it may damage this gasket. Togain access to the bolts, remove the filteredpanel cover on central air systems or the entireair box on non-central air conditioners. Consultthe OEM operator’s manual or your RV dealerfor more information.

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FURNACE

The RV furnace installed in the RV iscontrolled by a thermostat. The furnacerequires both 12-volt power and propane gasfor full operation. Make sure you havesufficient power available before operating

your furnace (refer to Sec. 2 ElectricalSystems, Calculating electrical load). Readthe OEM operator’s manual for detailedoperational instructions. If you have anyquestions contact your RV dealer or visit theOEM website.

A qualified RV technician should perform allfurnace maintenance at least once a year(more often depending on furnace usage).Never attempt to repair the furnace yourself.

DEPARTING CAMP CHECKLISTWhen the time arrives to return home, it isagain critical that you complete the necessaryprocedures to ensure a safe trip. As youdevelop a routine, it is possible that a checklistwill be helpful. This is a general list, which youmay want to customize as you determine yourown needs. In addition, make sure you followthe hitching procedures listed in the “BeforeYou Travel...” section of this manual.

Safety

– Make sure you follow all safety precautionsnoted in this owner’s manual and in anyOEM operator’s manual when preparing totravel home.

Interior

– Close roof vents

– Close windows & latch blinds

– Counter items put away or tied down

– Furnace turned off

– Latch drawers, cabinets & doors

– Lights turned off

– Lower antenna & satellite dish (if applicable)

– Move slideout in and lock it in place (ifapplicable)

– Position the booth dinette in the bed positionfor travel (if applicable)

– Refrigerator door locked

– Set refrigerator to 12-volt (if applicable)

– Water heater turned off

– Water pump turned off

Exterior

– Empty black holding tank

– Empty gray holding tank

– Lock all exterior compartments

– Pack equipment into compartments andsecure it

– Propane turned off

– Retract awning and secure in place (ifapplicable)

– Retract slideout (if applicable)

– Retract step

– Rinse black holding tank, if necessary

– Visually look under RV for items missed

– Water hose & electric cord unhooked andstored

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WARNINGThe furnace should be inspectedperiodically (monthly during the heatingseason) for presence of soot on the vent.Soot is formed whenever combustion isincomplete. This is a visual warning that thefurnace is operating in an unsafe manner. Ifsoot is observed on the vent, immediatelyshut the furnace OFF and contact aqualified service agency. Operating thefurnace under this condition could lead toserious property damage, personal injury orloss of life.

WARNINGTo ensure your personal safety, do notobstruct or alter the furnace in any manner.Do not install screens over the vent for anyreason. Screens will become restricted andcause unsafe furnace operation. For yoursafety, only OEM factory authorized partsare to be used on your furnace.

Tow Vehicle/Trailer

– Check belts

– Check fluids

– oil

– coolant

– transmission fluid

– washer fluid

– power steering fluid

– brake fluid

– battery terminal

– Check lights

– headlights

– brake lights

– clearance lights

– turn signals

– Breakaway switch and lanyard connected

– Check tire pressure (include inner wheeland spare, if applicable)

– Check tire wear (uneven wear pattern)

– Check wheel lugs

– Coupler locking pin connected (if applicable)

– Dolly wheel removed (if applicable)

– Proper tongue weight maintained (25% ofgross weight - fifth-wheel travel trailer andcontents)(10-15% of gross weight -conventional travel trailer and contents)

– Retract stabilizer jacks

– Retract steps

– Safety pin or locking lever must be seated (ifapplicable)

– Test brakes for proper operation

– Tongue jack fully up (if applicable)

– Trailer electric cable secure

– Trailer is level.

– Trailer safety chains connected (ifapplicable)

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Depending upon your area and where yourRV is stored, your vehicle may be a target fordamage from rodents and insects. To protectyour RV, never leave food inside and ensurethat all surfaces are clean. Place rodentcontrol products in the unit during periods ofstorage. Mice and other rodents can do atremendous amount of damage to the drapes,cushions, etc., particularly during the wintermonths. Storing your RV in a field can make itparticularly inviting. Periodically inspect itduring storage and seal off any areas that canoffer an entry point to rodents or insects.Remember to remove any screens or tapeused to seal openings before using the RVagain. Damage from rodents or insects is notcovered by the Towable Limited Warranty.

When storing your RV, it is recommended thatthe auxiliary battery (customer supplied) bedisconnected to battery avoid discharge.

FORMALDEHYDESome components in the RV containformaldehyde-based adhesives that mayrelease formaldehyde fumes into the air for anunknown time period. Individuals who areallergic to formaldehyde gas fumes mayexperience irritation to eyes, ears, nose andthroat. Indoor air quality may also be affectedby leaving your RV closed for storage. To aid indissipation, ventilate by opening all windowsand circulate the air with a fan. The followinglabel should be left permanently affixed to theRV:

ABS PLASTICSABS plastic components will retain theiroriginal beauty with reasonable care. Dust andwipe clean with soft, damp cloth or chamois,wiping gently. Wax or polish with Simoniz®,Aero-Wax® or Glo-Coat® using flannel orjersey cloth (after polishing, wipe gently withdamp cloth to ground electrostatic chargesthat may attract dust particles). DO NOT usegritty or abrasive particle soaps or scouringcompound to clean ABS plastic. Avoid using“Citrus” or biodegradable cleaners whichcontain “D-Limonene.” They will damageplastic materials.

BATHROOM TUB, LAVATORY SINKThe tub in your RV is made of ABS plasticmaterial. DO NOT use abrasive type cleaners,as they may scratch surfaces. Use a milddetergent soap and warm water to clean thetub surface. These cleaning instructions aresimilar to those recommended for fiberglasstubs and walls. For any type of repair work, seeyour RV dealer.

HARDWARE &SINK OR SHOWER FIXTURESUse mild dish soap and water to clean thesefixtures. Never use harsh chemicals or sprays.A mild solution of vinegar and water works wellto remove hard water spots and stains from thesink or shower fixtures.

SHOWER CURTAIN LINER OR GLASSSHOWER DOOR (IF SO EQUIPPED)The shower curtain liner (or glass shower door,if so equipped) should be cleaned as youwould clean a residential one.

TOILETThe care and maintenance of your RV’s toiletshould be performed according to the OEMoperator’s manual. If you have furtherquestions, consult with your RV dealer and/orvisit the OEM website.

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SECTION 9STORAGE & MAINTENANCE

WARNINGSome products in this vehicle contain formaldehyde,which may occasionally be an irritant to you. Youmay experience a greater concentration during highhumidity and temperatures, but ventilation usuallyremoves it. If you are affected, ventilate the vehicleand leave until the formaldehyde disappears.Please contact our Customer Service Department ifyou desire assistance.

DO NOT REMOVE THIS TAG0010957

Fig. 9.1 Formaldehyde warning label

PANELINGThe wall paneling in your RV is a vinyl coveredwood panel. If deep scratches occur, puttysticks can be used to cover them (they can beobtained from hardware stores andlumberyards). For decor paneling,replacement vinyl covering can be purchasedfor repairs if needed. Contact your RV dealerparts department for assistance.

To clean, use a mild solution of soap andlukewarm water with a soft sponge or cloth.DO NOT use abrasive cleaners. It could causethe vinyl to scratch and turn dull. Grease spotsand stubborn dirt can be cleaned off with anall-purpose spray cleaner. Harsh cleaners andorganic solvents can attack the printed vinyl;they are not recommended.

FURNITUREVacuum occasionally to remove dirt, dust andpet hair. Have the furniture dry cleaned whennecessary. Always test the fabric for colorfastness in an inconspicuous location beforeusing any product.

COUNTERTOPS(HIGH PRESSURE LAMINATE)Glass rings, food spills, water spots andsmudges usually wipe off with a damp sponge.Stubborn stains can be removed with ageneral-purpose spray cleaner. Some stainscan be removed by squeezing fresh lemonjuice over the stain and allowing the juice tosoak for approximately forty-five minutes. After45 minutes, sprinkle baking soda over thelemon juice and rub with a soft cloth

CUSHIONSDo not dry clean vinyl components. If thecushions are dry cleaned, the vinyl on thereverse side of the cushion will shrink, becomehard and crack. Vacuum the fabric with a brushattachment periodically to remove dirt andwipe the vinyl surfaces. If a spill does occurwater base cleaners are recommended(solvents are not recommended as they mayhave an adverse reaction to the specificbacking of your upholstery fabric). Blot up the

spot, but do not rub it in or saturate the area.Clean it in a well ventilated area and avoidproducts containing toxic materials. Alwaystest the fabric for color fastness in aninconspicuous location before using anyproduct. Use a professional furniture cleaningservice for an overall cleaning. The dinettecovers are treated with a stain protector.

VINYL FLOORTo care for the vinyl floor covering, use a dampmop with water and a mild cleaner. DO NOTSOAK THE FLOORING. Use care to avoidwetting the carpet edges. To avoid problems of“yellowing” linoleum, the flooring OEMrecommends avoiding cleaners that contain oilbased solvents (i.e. cleaners containing lemonoil, Murphy’s Oil Soap, etc.).

CARPETINGBecause of the additional dirt typicallyassociated with camping, we recommend thatyou vacuum the carpet frequently. Have toughand deep stains professionally steam cleaned.Use spot removers for minor spills. Always testthe carpet for color fastness in aninconspicuous area before using any product.Avoid chemical cleaners. Do not permitcleaners to touch carpet or fabrics.

BEDSPREADSDry clean only. Test fabric for color fastness inan inconspicuous location before using anyspot cleaners.

WINDOW TREATMENTSThe window treatments in your RV mayinclude mini blinds, pleated shades and/ordrapes. To prevent scorching of the windowshades, do not use the swivel arm lampslocated adjacent to the slideout if one of thelampshades is broken or missing. Remove thelight bulb and contact your RV dealer forrepairs or replacement.

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Refer to the following guidelines for cleaning:

WindowTreatment

LightCleaning

Extensive Cleaning

MiniblindsDust orVacuum

May be removed andwashed with a mild

detergent and warm water

PrivacyDrapes

Vacuum Dry Clean

AIR CONDITIONERA special foam gasket is placed between theroof material and the subframe of the airconditioner to guard against water leakage.The air conditioner is subjected to windpressures along with motor vibration duringnormal operation. Inspect the mounting boltsfor tightness to ensure there is no leakage orlooseness at least annually. Re-tighten boltswhen they are loose. DO NOT over tightenthese bolts as it may damage this gasket. Togain access to the bolts, remove the filteredpanel cover on central air systems or the entireair box on non-central air conditioners. Consultthe OEM operator’s manual or your RV dealerfor more information.

FURNACEPreventive maintenance and safety checksshould be performed by a qualified technicianat least once a year, or more, depending on theuse of the furnace. Failure to properly maintainthe furnace may void the furnace warranty andcan result in unsafe furnace operation.Preventive maintenance is NOT coveredunder the warranty. Power should bedisconnected before servicing. Refer to theOEM operator’s manual for more information.

DOORS & LOCKSLocks on entrance and baggage doors needbiannual lubrication. Light silicone lubricant isrecommended. Conditions such as rain, salt,dust and pollution may increase themaintenance needs.

MAXISTOR™ STORAGE(IF SO EQUIPPED)The Maxi-Store Storage provides space forlarge and bulky items. However, keep allweight capacities in mind as you load thisstorage space. Review the capacities asdefined on the “Trailer Weight Information”label in your RV. Always maintain the properhitch weight of your RV. A label similar to thefollowing is located inside the storagecompartment’s doors. The maximum weightallowed in this storage area will vary(depending your model). Make sure that youstay within the weight limits on the labelattached to your RV.

MAXISTOR™ Storage bed operationIf your RV has the MaxiStor™ storage door,you will need to fold up the beds to open up thearea for storage. To utilize this compartment,follow these simple steps:

Model 20 BH (ED), 27 BH (EF), 29 FBS (EL),29 BHS (EN), 29 BHS (ES), 27.5 BHS (PD):1. Fold the mattress in half and place it

against the interior side of the bed.

2. Lift up on the edge of the bed platform toopen up the area for storage.

3. Load cargo into the storage area.

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WARNINGPROPERATTENTION MUST BE TAKEN TOASSURE TOWINGAND TRAVELING SAFETY. CONSULTYOUROWNER’S MANUAL(S) FOR SPECIFIC LOAD DISTRIBUTION, WEIGHING INSTRUCTIONS AND TOWINGGUIDELINES. COMPLY WITH THE TOW VEHICLE’S OWNER’S MANUALFOR TOWING REQUIREMENTS.

THIS STORAGE AREA IS TO BE LOADED BY WEIGHT NOT BY VOLUME.MAXIMUM CAPACITY ### LBS. (### KG.)

1. LOAD THE STORAGE AREA FROM FRONT TO BACK, KEEPING HEAVIER ITEMS TO THE FRONT OFTHE STORAGEAREA.

2. LOADALL ITEMS EVENLY FROM SIDE TO SIDE IN THE STORAGEAREA.3. SECUREALL ITEMS TO PREVENT LOAD SHIFTS DURING TRANSIT.4. AFTER LOADING, WEIGH THE TRAILER AT THE HITCH, EACH AXLE, AND EACH WHEEL. OBSERVE

ALLTRAILER GROSS,AXLEAND TIRE RATINGS.5. IF THE WEIGHT OF THE LOADED TRAILER EXCEEDS ANY OF THE RATINGS AS LISTED ON THE

CERTIFICATION LABEL LOCATED ON THE FRONT LOWER LEFT OUTSIDE WALL, REMOVE ORREDISTRIBUTE THE CARGO LOAD UNTIL THE WEIGHT(S) ARE LESS THAN THE MAXIMUMRATINGS.

6. THIS AREA IS NOT FOR STORAGE OR TRANSPORTATION OF ENGINE FUEL(S), COMBUSTIBLELIQUIDS OR VEHICLES EQUIPPED WITH FUELPOWERED ENGINES.

FAILURE TO FOLLOW THESE GUIDELINES AND INSTRUCTIONS MAY RESULT IN ADVERSE TRAILERTOWING AND HANDLING AND COULD LEAD TO AN ACCIDENT OR LOSS OF CONTROL RESULTING INDEATH OR SERIOUS INJURY.

Fig. 9.2 MAXISTOR™ label

Model 31BHS (EM):1. Remove the mattress cushions and place

them along the interior wall at either end ofthe bunk.

2. Lift up in the center of the bed platform.Fold both ends up.

3. The top bunk will fold up to provide a largerstorage space.

4. Load cargo into the storage area.

METALYour RV has an improved smooth metal with anew polyester automotive paint finish. Thismetal surface may be cleaned and polished asyou would your automobile. We recommendthat you do not take your recreation vehiclethrough automatic car washes. Extremecaution should be used if utilizing any type ofpressure sprayer around all attachments,doors, windows, appliance vents, etc. Avoidforcing water inside the unit, which couldpossibly damage component parts.

STONE GUARD (IF APPLICABLE)Wash the stone guard with liquid dishwashingsoap or liquid car washing soap and water. Donot use powdered detergent, powdered soap,liquid and spray cleaners or pressure washing.Wax frequently to protect the surface andmake cleaning easier.

RUBBER ROOFThe rubber roof on your RV is manufactured byAlpha Systems. Read and follow the OEMoperator’s manual when cleaning the rubberroof. If you have questions contact your RVdealer.

ROOF LADDER (IF SO EQUIPPED)Your RV may be equipped with an optionalroof ladder. The RV roof has decking under therubber roof membrane to allow you to walk onthe roof (with caution) to do maintenance.

REAR BUMPERThe rear bumper of your RV is not designed tocarry cargo. Items that extend beyond thebumper OR weigh over 100# (45kg) will placeundo strain on the bumper. The 100# bumpercapacity includes the weight of the spare tirethat may have been attached at the factory.Some items may fall within the given weightrange, however, can still cause damage. Overtime, weight added to the bumper will causedamage from the motion created whiletraveling. In addition, extra weight behind theaxle may reduce the hitch weight (leading toadverse handling conditions from wind gustsand/or passing traffic).

SEALANTSWater is a recreation vehicle’s worst enemywhen it is allowed to enter where it is notintended. Sealants perform a very importantfunction, must be inspected closely andregularly maintained. We incorporate manydifferent types of sealants, includingbutyl/putty, black butyl-encapsulated foam,silicone (clear and colored), roof sealant andfoam.

In general, sealants do not have “set” lifetimes.Varying environmental factors affect thepliability and adhesiveness of sealants.

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CAUTIONDo not add items to the RV rear bumper.Add-on items will eventually damage yourbumper. Damage caused by suchaftermarket equipment installation orimproper loading voids the Towable LimitedWarranty.

WARNINGIf your RV is equipped with a roof ladder, donot leave items attached to it whiletraveling. The ladder has a weight limit of350# when using it to access the roof. DONOT exceed this weight limit.

Sealants can be affected by ultravioletexposure, air pollution, extreme temperaturesand exposure to other elements. Conditionssuch as rain, salt, dust and pollution mayincrease the need to maintain your RV’ssealants. Checking the sealants is consideredcustomer maintenance. It is recommendedthat you or your RV dealer:

Inspect all sealants, a minimum of every sixmonths. Make sure to check the roof and allfour sides of the RV including all moldings,windows, doors, vents and exteriorattachments. Reseal as necessary and atleast one time each year as preventativemaintenance.

� Cap seal (if applicable) or replace thesealant if you notice any cracks, gaps,lifting, looseness, peeling, shrinkage,voids or any sign of physical deterioration.Complete repairs immediately to preventdamage to your RV.

� Always use the same type of sealantoriginally used to build your RV. Consult

with your RV dealer for the propersealant(s) to use on your RV.

� If you notice water inside the unit,immediately have the RV dealership checkfor the source of the leak. Failure to correctthe leak may result in serious damage toyour RV. This damage will not be coveredunder the Towable Limited Warranty.

Although the above diagrams may notaccurately reflect the exact model of your RV,make sure you inspect all sealants asindicated in the text. If you have questionsand/or need assistance with sealing your RV,consult with your RV dealer.

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A/C

112

3

4

44 4

44

4

4

55

5

56

66

6

Jayco4 4

4

11

1 1

4

66

5

2 2

2

63 3

Jayco

A/C

1

1

1 1

1

1

1 1

2

22 2

3

3

3

3

3 3

3

33

44 4 4

4 44

4

4

4 4 4

5 5

5

545

5

6

6

6

6

6

2

5

1 = Moldings2 = Vents/Attachments to Roof3 = Slideout Trim/Moldings

4 = Windows/Doors5 = Exterior Attachments6 = Marker & Tail Lights

CAUTIONFailure to properly maintain or reseal yourRV may result in serious water damage tothe roof and other parts of the unit. Thisdamage is not be covered by the TowableLimited Warranty.

STORAGE CHECKLIST

Prior to StorageIf storing for the winter, be sure the RV is

winterized (refer to Sec. 5 Plumbing System,Winterizing the plumbing system).

– Check your roof and other surfaces toensure there is no damage and potentialleakage that might otherwise go unnoticeduntil it is too late.

– Close all windows and roof vents.

– Close the propane cylinder valve(s). If yourcylinders do not already have a cover,purchase at least a vinyl propane cylindercover and make sure the regulator iscovered.

– Cover all external outlets, such as furnace,exhaust, etc. to prevent mice or otherrodents from entering.

– Cover the roof air conditioner.

– Disconnect 120-volt AC power to the RV.

– Do not use the stabilizing jacks duringstorage.

– Drain all water lines.

– Drain and flush all holding tanks (freshwater, gray water, black water and/or hotwater tanks).

– Inspect the sealant and reseal as needed.

– Remove all batteries from the RV and storein a place where they won’t freeze. Batteriesthat have been frozen will never hold aproper charge.

– Remove all perishable items from theinterior. If storing during the winter months,include any items that are susceptible tofreezing.

– Store your RV indoors, under a roof orpurchase a tarp to cover your RV duringstorage. Make sure you invest in a good tarpthat can “breathe.

– Thoroughly wash the interior and theexterior of your RV.

– To prevent weather checking and other UVdamage, cover tires that are exposed tosunlight.

– Turn all cushions on edge to prevent themoisture/mildew buildup during storage.

– Turn off 12-volt DC/120-volt AC/propane tothe refrigerator; defrost and clean. Usecrumpled newspaper or open boxes ofbaking soda in the refrigerator to eliminateodors during storage.

During Storage Period

– Remove snow loads from the top of your RVto prevent damage to the unit’s structure.

MAINTENANCE CHECKLISTThis list is a quick reference sheet forsuggested areas of regular maintenance.Review all OEM operator’s manuals suppliedwith your RV to perform these listedmaintenance items.

Prior to First Trip

– Check propane lines for leaks.

– Check wheel lug nuts at specified intervalsto listed torque specifications, re-torque asneeded (refer to the axle OEM operator’smanual).

– Open all windows and the entry door, startthe furnace. Leave the windows and dooropen and the furnace ON until the odor fromthe initial use of the furnace is fullydissipated.

– Sanitize fresh water system.

– Test propane and carbon monoxidedetectors.

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CAUTIONExcessive snow, 8" or more, or ice, 2" ormore, places excessive weight on the RVroof. Remove excessive snow or ice asneeded. Care MUST be exercised to notdamage the roof material when removingsnow & ice. Excessive weight can damagethe roof, seals, etc. Water leaks and poor fitor operation are the results of this damage.

CAUTIONTo check the exterior sidewall sealants, usea stepladder placed safely beside the RV.Do not prop a ladder against the body of theRV as it may damage the finish.

First Two-Hundred Miles

– Check wheel nuts at specified intervals tolisted torque values. Re-torque as needed.Refer to the axle manufacturer's manual.

– Have brakes adjusted by a qualified servicetechnician.

Each Trip

– Check battery water level (If equipped withbattery.)


– Check running lights.

– Check tire pressure and wear. Make surethe tires are cold when checking the tirepressure.

– Flush out water heater tank.

– Inspect safety chains for signs of wear. (Ifapplicable)

– Test brakes.

– Test propane, smoke and carbon monoxidedetectors.

After Every Tire Change

– Tighten wheel nuts to specified torquevalues at 10, 25 and 50 miles (16, 40, and 80kilometers) to assure that they are correctly“seated” after the tire change. Refer to theaxle OEM operator’s manual.

Daily

– Ensure propane detector operation light isgreen in color.

– Recharge battery after each use.

Weekly


– Check tire pressure and wear. Make suretires are cold when checking the tirepressure.

– Test propane smoke and carbon monoxidedetectors.

Monthly

– Check fire extinguisher pressure. Refer tothe fire extinguisher label for specificinstructions.

– Clean and lubricate the coupler (ifapplicable)

– Test the ground fault circuit interrupter(GFCI)

Every Three Months or 3,000 Miles


– Check wheel nuts at specified intervals tolisted torque values. Re-torque as needed.Refer to the axle manufacturer’s manual.

– Check, clean, tighten and lubricate batterycables.

– Compare refrigerator pilot flame with idealflame. Refer to the refrigerator OEMoperator’s manual for ideal flame. Havecleaned and adjusted as necessary by aqualified technician. (RV type refrigeratoronly)

– Compare water heater pilot flame with idealflame. Refer to the water heater OEMoperator’s manual for ideal flame. Havecleaned and adjusted as necessary by aqualified technician.

– Drain and sanitize fresh water system.

– Examine the tires for unusual wear, sidewalldefects from possible cuts, bulging andabrasions.

– Have brakes adjusted by a qualified servicetechnician.

– Inspect propane cylinders for rust, pits,gouges, scrapes or sharp dents. Repaintcylinders if rust is present.

– Inspect refrigerator combustion seals. Havecleaned and adjusted as necessary by aqualified RV technician. (RV typerefrigerator only)

– Inspect refrigerator door seal.

– Lubricate hitch ball (if applicable)

– Lubricate tongue jack (if applicable)

Every Six Months or 6,000 Miles

– Check pipe connections for tightness.Tighten if necessary. Lubricate all movingparts on the entrance steps.

– Clean and lubricate stabilizer jacks.

– Clean drains with approved drain cleaners.

– Have suspension system serviced by aqualified service technician.

– Inspect and reseal as defined earlier in thischapter.

– Inspect wheels for cracks, dents ordistortion.

– Lubricate entrance and baggage door locks.

83


– Lubricate the bearing surface between therotating gear housing and the base plate onthe television antenna.

– Lubricate the elevating gear on thetelevision antenna.

– Lubricate the rubber quad ring on theelevating shaft located on the televisionantenna.

– Perform routine preventative maintenanceon entire trailer and all component parts.

Every Year or 12,000 Miles

– Apply silicone spray to the fifth-wheellanding gear inner tube and pad and theinside of the handle alignment tube. (ifapplicable)

– Check demand tank vent for obstructions.

– Check water pump connections andmountings for tightness.

– Clean city water entry strainer.

– Grease gears in the gear box and at the topof each leg of the fifth-wheel landing gearwith extreme pressure grease. (ifapplicable)

– Have brakes inspected and serviced by aqualified technician.

– Have furnace inspected and serviced by aqualified technician.

– Have propane system inspected andserviced by a qualified technician.

– Have the refrigerator inspected andserviced by a qualified technician.

– Inspect and reseal as defined earlier in thischapter.

– Lubricate moving parts on the awninghardware. (Awning option only.)

– Manually operate the pressure-temperaturecontrol lever on the water heater.

– Oil the shaft bushings of the fifth-wheellanding gear with SAE 30 oil. (if applicable)

– Perform routine preventative maintenanceon entire trailer and all component parts.

– Repack wheel bearings.

– Replace battery on the carbon monoxidedetector.

– Rotate fluorescent tubes in the light fixtures.

Every Five Years

– Replace propane and carbon monoxidedetectors.

84


OEM LISTThe following chart provides information to contact some of the individual original equipmentmanufacturers (OEM) of appliances/component parts that may be installed on your RV. Theinformation listed in this chart is the latest available at the time of publication of this manual. If you havequestions or concerns on component parts not listed here, contact your RV dealer for furtherassistance.

Component Part OEM Website Phone #

Air Conditioner Coleman www.rvcomfort.com/rvp (316) 832-4357

Attic Fan (power) Ventline www.ventline.com (574) 848-4491

Awning Carefree of Colorado www.carefreeofcolorado.com (800) 622-3230

Axle Dexter Axle www.dexteraxle.com (574) 295-7888

BBQ GrillVitcoC-Land Manufacturing

www.vitco.comwww.clandmanufacturing.com

(877) 736-2635(352) 624-9667

Carbon Monoxide Alarm Quantum www.qginc.com (800) 432-5599

Converter Iota www.iotaengineering.com (520) 294-3292

DVD/CD Contact your RV dealer

Entrance Step Hickory Springs www.hickorysprings.com (800) 438-5341

Exhaust Fan Ventline www.ventline.com (574) 848-4491

Fifth Wheel LandingGear

Atwood www.atwoodmobile.com (815) 877-5700

Furnace Atwood/Hydroflame www.atwoodmobile.com (815) 877-5700

Microwave Contact your RV dealer

Outside Shower B & B Molders www.bandbmolders.com (574) 259-7838

Propane (LP) gas alarm MTI www.mtiindustries.com (800) 383-0269

Propane Cylinder Manchester Tank www.manchestertank.com (800) 877-8265

Propane Regulator Marshall Brass www.marshallbrass.com (800) 447-9513

Range Atwood www.atwoodmobile.com (815) 877-5700

Rangehood Ventline www.ventline.com (574) 848-4491

Refrigerator Norcold www.norcold.com (800) 543-1219

RV Frame Leland Engineering www.lelandengineering.com (800) 669-7681

Slideout (main) V-tech n/a(574) 294-6409(574) 266-7356

Slideout (sofa) RBW Industries www.rbwindustries.com (800) 451-7821

Smoke Alarm MTI www.mtiindustries.com (800) 383-0266

Speakers Contact your RV dealer

Television Contact your RV dealer

Thermostat Coleman www.rvcomfort.com/rvp (316) 382-4357

Tires Contact your local tire distributor for assistance

Toilet Thetford www.thetford.com (800) 521-3032

TV Antenna Winegard www.winegard.com (800) 788-4417

Water Filter Flowmatic www.flowmatic.com (800) 461-4406

Water Heater Atwood www.atwoodmobile.com (815) 877-5700

Water Pump Shurflo www.shurflo.com (800) 854-3218

85

SECTION 10SPECIFICATIONS & GLOSSARY

OEM WHEEL LUG TORQUE CHART

Wheel Torque Requirements

Lug Nut Rim Type Stage 1 Stage2 Stage 3

4-Lug Nuts 12" Steel 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs


5-Lug Nuts 13" Chrome 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs



5-Lug Nuts 14" Aluminum 20-25 ft/lbs 50-60 ft/lbs 90-120 ft/lbs









A torque wrench is the best way to assure the proper amount of torque is being applied. Also review the axlemanufacturer’s operation and service manual supplied with your trailer or contact your independent, authorized dealer

for further assistance.

DC FUSE PANEL LAYOUTBelow is a typical wiring layout. Your individual trailer may be different.

# Size Function

1 12.5 amp breaker Bedroom Slideout Motor

2 15 amp fuse Bathroom Lights & Vent

3 15 amp fuse Monitor Panel/Holding Tanks/Water Pump/Water Heater/Sink Lights

4 15 amp fuse Refrigerator/Furnace

5 15 amp fuse Bedroom Lights

6 15 amp fuse Propane Detector/TV Outlet

7 15 amp fuse Porch/Entry/Main Living Area Lights

8 15 amp fuse Bunk/Rear Ceiling/Trunk Lights

9 15 amp fuse Main Slideout Lights

10 15 amp fuse Option

11 15 amp fuse Option

12 20 amp breaker Main Slideout Motor

86


CIRCUIT BREAKERSThe following table provides generic circuit breaker alignment information. Your RV may not be exactlythe same as shown depending on the model, floor plan and options.

Main 30-amp main, incoming power to unit

A 15-amp microwave

B 15-amp refrigerator/GFCI (kitchen/bath)

C 20-amp air conditioner

D 15-amp utility/converter

E 15-amp water heater

REPLACEMENT LIGHT BULBSReplacement light bulbs must be of the type, voltage and wattage listed on the lamp fixture. Use ofincorrectly sized bulbs can overload lamp circuits and may create a fire hazard by overheating thefixture.

Interior: Square Lights #921 Exterior: Porch Light #912

Power Hood Lights #912 Tail Light #1157

Brass Light #1076 Turn Signal & Brake #1157

Clearance Light #194

PROPANE CONSUMPTION CHARTThe following chart provides an average propane consumption information.

ApplianceApproximate BTU Consumption

Per HourApproximate

Kilojoules Per Hour

Water Heater 12,000 12,660

Refrigerator 1,500 1585

Furnace 16,000 - 35,000 16,880 - 36,930

Range w/ Oven 29,100 30,700

Slide-in Cooktop - 3 burner 22,000 23,200

87


APPROXIMATE ELECTRICAL LOAD RATINGSUse actual amperage (or wattage divided by 120) of appliance being used whenever possible.

120 VOLT SYSTEM

AIR CONDITIONER - COLEMAN MACH 13,500 BTU (RUN) 13.50-16.25 AMPS

AIR CONDITIONER - COLEMAN MACH 13,500 BTU (START UP) 15.75-16.25 AMPS*

BLENDER (ESTIMATED 300-400W) 2.50-3.50 AMPS

COFFEE MAKER (ESTIMATED 1000-1300W) 7.00-11.00 AMPS

CONVERTER - SINGLE 45 AMPS (IOTA 750W) 5.00-6.25 AMPS

CURLING IRON (ESTIMATED 50-100W) .50-1.00 AMPS

ELECTRIC BLANKET (ESTIMATED 150-200W) 1.25-1.75 AMPS

ELECTRIC FAN - PORTABLE (ESTIMATED125-175W) 1.00-1.50 AMPS

ELECTRIC FRYING PAN (ESTIMATED 1000-1200W) 8.50-10.00 AMPS

HAIR DRYER (ESTIMATED 1000-1900W) 8.50-16.00 AMPS

HOME THEATER SYSTEM (EXECUTIVE 128W, MEMOREX 133W) 1.25-1.75 AMPS

LAPTOP COMPUTER CHARGER (ESTIMATED 25-75W) .25-75 AMPS

MICROWAVE OVEN (900-1500W) 7.50-12.50 AMPS

RADIO (ESTIMATED 10-35 W) .10-.30 AMPS

REFRIGERATOR - RV GAS/ELECTRIC (NORCOLD #611 300W, #821 300W) (ESTIMATED250-350W)

2.00-3.00 AMPS

SATELLITE RECEIVER (ESTIMATED 50-150W) .50-1.25 AMPS

STEAM IRON (ESTIMATED 1000-1500W) 8.50-12.50 AMPS

TELEVISION (ESTIMATED 65-2100W) .50-2.00 AMPS

TOASTER (ESTIMATED 1000-1500W) 8.50-12.50 AMPS

TOASTER OVEN (ESTIMATED 1100-1600W) 9.25-13.50 AMPS

VCR (ESTIMATED 25-75W) .25-75 AMPS

WATER HEATER - RV GAS/ELECTRIC (ATWOOD 11.66 AMPS) 11.75-12.25 AMPS

12 VOLT SYSTEM

AISLE LIGHTS 1.0 AMPS

BAGGAGE COMPARTMENT LIGHTS 1.4 AMPS

BEDROOM RADIO 1.5 AMPS

DECORATIVE WALL LIGHTS 1.5 AMPS

EXTERIOR ENTERTAINMENT CENTER 5.0 AMPS

FANTASTIC FAN 5.0 AMPS

FLUORESCENT DOUBLE 12" 2.0 AMPS

FLUORESCENT DOUBLE 18" 2.5 AMPS

FURNACE 12.0 AMPS

HALOGEN LIGHT 1.5 AMPS

ILLUMINATED SWITCH .50 AMPS

LP DETECTOR ALARM 1.0 AMP

PORCH LIGHT 1.50 AMPS

POWER VENT 2.0 AMPS

REFRIGERATOR 3.0 AMPS

TV PLATE/ANTENNA BOOSTER 1.0 AMPS

WATER HEATER 6.0 AMPS

WATER PUMP 7.0 AMPS

*MOMENTARY LOAD

88


GLOSSARY OF TERMS

AC ELECTRICITY – Alternating current alsoknown as shoreline power. For purposes ofthis manual, it refers to 120-volt AC(abbreviated 120 VAC).

AUXILIARY BATTERY – For purposes ofthis manual, the term refers to the 12-volt DCgroup 27 deep cycle battery (customerpurchased) that should be installed in yourcamper.

BLACK WATER – Term associated with thesewage holding tank. The toilet drains directlyinto this tank.

BRITISH THERMAL UNIT (BTU) -Measurement of heat that is the quantityrequired to raise the temperature of one poundof water 1°F. RV air-conditioners and furnacesare BTU-rated.

CAMP STORE – A store that usually hasbread, milk and other essentials but not freshmeats, fruits or vegetables.

CAMPER – For purposes of this manual, thisterm refers to your conventional travel trailer orfifth wheel travel trailer.

CAMPING - An outdoor recreational activityinvolving the spending of one or more nights ina tent, primitive structure or recreationalvehicle at a campsite with the purpose ofgetting away from civilization and enjoyingnature.

CAMPSITE - The term usually means anarea where an individual or family might gocamping.

CARBON MONOXIDE – A colorless,odorless and poisonous gas.

CARGO CARRYING CAPACITY (CCC) -Equal to GVWR minus each of the following:UVW. full fresh potable) water weight(including water heater), full propane weightand SCWR.

CITY WATER – Term associated with thewater supply you hook up to at the campsite. Itis called city water because water is pulledfrom a central outside source (like a city) andnot the fresh water tank.

CURBSIDE – This refers to the side of thecamper that faces the curb when parked Alsoreferred to as the door side.

DC ELECTRICITY – Direct current alsoknown as auxiliary battery power. Forpurposes of this owner’s manual, it refers to12-volt DC (abbreviated 12 VDC).

DEALER – For purposes of this manual, thisrefers to the independent dealer authorized tosell and/or service your camper by Jayco, Inc.This term will be used in this context unlessspecified otherwise.

DRAIN TRAP – This is the curve that is in alldrains. Water is trapped in the curve andcreates a barrier so tank odors cannot escapethrough the drain.

DRY CAMPING – Camping when there is nocity water hookup or shore power (i.e., usingonly the water and power available in thecamper and not from any other source).

DUMP STATION – Site where you drainyour gray water (waste) and your black water(sewage) tanks. In most states, it is illegal todrain your tanks anywhere except dumpstations.

DUMP VALVE – Another name for theT-handle valve used to release and drain theblack tank (sewage) and gray tank (waste).

EGRESS WINDOW – The formal name forthe emergency escape window Egresswindows are identified by their red handles.

FRESH WATER – The fresh water systemprovides potable water to the fresh water tank,kitchen sink, shower, bathroom lavatory, toilet,water heater and outside shower.

89


SPECS

FULL HOOK-UP SITE – A campsite thathas city water, shore power and sewerhook-ups or connections available.

GRAY WATER – Term associated with thewaste water holding tank Water from the sinkdrains, shower and washer/dryer (if soequipped) go into this tank.

GROSS AXLE WEIGHT RATING (GAWR) –The MAXIMUM ALLOWABLE WEIGHT each

axle assembly is designed to carry, asmeasured at the tires, therefore including theweight of the axle assembly itself. GAWR isestablished by considering the rating of eachof its components (tires, wheels, springs,axle), and rating the axle on its weakest link.The GAWR assumes that the LOAD ISEQUAL ON EACH SIDE.

GROSS CARRYING CAPACITY (GCC) -Means the maximum carrying capacity of yourcamper The GCC is equal to the GVWR minusUVW The GCC will be reduced by the weightof fresh water or other tanks, Propane,occupants, personal items or dealer installedaccessories.

GROSS COMBINED WEIGHT RATING(GCWR) – The MAXIMUM ALLOWABLECOMBINED WEIGHT of the tow vehicle andthe attached towed vehicle. GCWR assumesthat both vehicles have functioning brakes,with exceptions in some cases for very lighttowed vehicles, normally less than 1,500pounds. (Check your tow vehicle’s towingguide.)

GROSS TRAILER WEIGHT RATIING(GTWR) - The MAXIMUM TOWEDVEHICLE WEIGHT. Each component(receiver, drawbar, ball) of a ball-type hitch hasits own rating. Some ball-type hitches haveseparate ratings when used with a weightdistributing system.

GROSS VEHICLE WEIGHT RATING(GVWR) – The MAXIMUM ALLOWABLEWEIGHT of the fully loaded vehicle, includingliquids, passengers, cargo, and the tongueweight of any towed vehicle.

HITCH WEIGHT – The amount of thecamper’s weight that rests on the tow vehicle itshould be approximately 10 to 15 percent withconventional travel trailers, approximately 15to 20 percent for fifth wheels.

LOW POINT – The lowest point in theplumbing Drains are placed here so that waterwill drain out of the lower end of the camperwhen flushing or winterizing the water system.These drains must be closed when you fill thewater tank.

NET CARRYING CAPACITY (NCC) - TheMAXIMUM WEIGHT of all personalbelongings, food, fresh water, Propane, tools,dealer installed accessories, etc., that can becarried by the RV.

OEM – This refers to the original equipmentmanufacturer of the individual appliances orcomponents.

PRIMITIVE SITE – A campsite that mayhave city water, shore power or sewerhook-ups but not all of them; primitive sitesmay have no hook-ups or connections at all.

PULL-THROUGH SITES – Campsites youcan drive through and park (without having toback up into the site).

ROADSIDE – This refers to the side of thecamper that faces the road when it is parkedOften called the off-door side.

SANITIZATION – Refers to the camper’sfresh water system that has been sanitizedwith chlorine bleach before use or afterstorage.

POWER SOURCE – Also referred to asshore power, this refers to the receptacleoutlet you are using to plug in your shorelinepower cord This can be a campsite power boxor electrical box, a residential receptacle outletspecifically wired for your camper or agenerator (customer supplied).

90


SPECS

SHORELINE POWER CORD – This is theelectrical power cord that runs from thecamper to the campsite shore power outlet.

SLEEPING CAPACITY WEIGHT RATING(SCWR) – The manufacturers designatednumber of sleeping positions multiplied by 154pounds (70 kilograms).

TIRE RATINGS - The MAXIMUM LOAD thata tire may carry is engraved on the sidewall,along with a corresponding COLD inflationpressure. A reduction in inflation pressurerequires a reduction in load rating. Tiremanufacturers publish charts that establishthe load capacity at various inflationpressures.

TONGUE WEIGHT, TONGUE LOAD,VERTICAL LOAD (TWR/TLR/VLR) -Tongue Weight, Tongue Load, Vertical LoadRating Different terms for the MAXIMUMVERTICAL LOAD that can be carried by thehitch UNLOADED.

UNLOADED VEHICLE WEIGHT (UVW) -The WEIGHT of a vehicle as built at the factorywith full fuel, engine (generator) oil andcoolants. It does not include cargo, freshwater, Propane, occupants, or dealer installedaccessories.

WEIGHT & LOAD - These terms aregenerally used interchangeably. For thepurposes of understanding RV applications,vehicles have WEIGHT, which impart LOADSto tires, axles and hitches. Scalemeasurements taken when weighing areLOADS carried by the tires. These measuredloads are used to calculate Gross VehicleWeight (GVW), Gross Axle Weight (GAW),Gross Combination Weight (GCW), and hitchloads.

WINTERIZED – Refers to a camper that hasbeen prepared for storage. The water systemshave been drained and RV antifreeze hasbeen added to protect the water lines anddrains. The low point drains should be in theopen position.

91


SPECS


92


SPECS

travel trailer and fifth wheel model year 2007 - jayco, inc. · travel trailer and fifth wheel...

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