transformer design 2b

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    NEW ERA UNIVERSITYCOLLEGE OF ENGINEERING AND TECHNOLOGY

    ELECTRICAL ENGINEERING DEPARTMENT

    EE 552D

    ELECTRICAL MACHINE DESIGN

    W: 10:00AM 1:00PM

    DESIGN II B

    DESIGN OF MAGNETIC CIRCUIT OF DISTRIBUTION TYPE TRANSFORMER

    (FROM ITEM 24 TO ITEM 32)

    NAME: Molina,Gillian S. RATING:

    COURSE: BSEE DATE OF START: SEP 13,

    DOS: SEP 22, 2010

    ENGR. REYNALDO DELA CRUZ

    INSTRUCTOR

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    I. OBJECTIVES1. To have preliminary calculations of winding design of primary and secondary

    item 1 up to item 23.

    2. To determine the final data of the primary an secondary winding design.II. EQUIPMENT NEEDED

    1-calculator

    1-design book manual

    1-laptop or computer

    1-other reference book

    III. PROCEDURESItem 1: Itis proposed to design a core type transformer with rectangular coils.

    A subsequentdesign, Art. 147, will be devoted to the calculation of a cruciform-

    coretype of

    transformer.

    Description . This is a distribution transformer of standard type for maximum

    outputrating. Itis oil immersed and self cooling, withouttape for voltage

    adjustment.

    Insulation tests(in tank with oil) ; voltage applied for 1 min

    H.T. winding to L.T. winding and core, 10,000 volts

    L.T. winding to core, 4,000 volts

    The specified temperature rise of 55rC means that the temperature of the

    windings, as measured by the resistance method, after the transformer has been

    operating continuously at full load, will not be more than 55rC above the

    temperature of the surrounding air.

    Item 33. By the formula the efficiencies at unity factor are :

    At full load , 1-36.6 + 92..3

    5 000 + 129.2= 0.9748

    At half=load, 1-36.9 + 23.1

    2 500 + 60 = 0.9766

    The calculated values for other loads are:

    At 25 percent overload, 0.9718

    At full load, 0.9769

    At full load, 0.9668

    The maximum efficiency occurs when the total copper losses are equal to the

    core loss, under which condition the fraction of rated load is.

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    V. DATA AND RESULTItem

    No.

    Summary of Calculation

    24.25.

    26.

    27.

    28.

    29.

    30.

    31.

    32.

    Dimension of window, in..Total flux, maxwells...

    Flux density in core under windings, lines per

    sq in..

    Cross section of iron in core under windings,

    in2

    Width of stamping in core under windings, in.

    Gross thickness of core, in

    Watts loss in iron (compare with guarantee),lbs..

    Total wt. of iron in core, lbs.

    Total full load losses,

    watts

    16 1/4 x 5 1/21,000,000

    85,000

    41

    4 1/2

    619.84

    268.22269.206

    1036

    Design Calculation

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    Item No. 24: Dimension of Window, in

    11 1/2 x 61/4

    Item No. 25: Total Flux, maxwells

    1,000,000 Maxwells

    Item No. 26: Flux density in core under winding.

    Bg = 85,000 Lines/in2

    Item No. 27: Cross section of iron in core under winding.

    = 0.9 (S x L) = 0.9x38.32x19.16

    = 660 in.

    Item No. 28: Width of stamping in core under windings.

    L=4.5 or 4 in

    Item No. 29: Gross thickness of core

    S =38.32 in

    Item No.30: Total wt. of iron in core

    Wt of iron = 0.28(SFxSxM) x2 (H+M+S+L)

    = 0.28(0.9 x 19.16 x 38.32) x2(5.145+10.16+38.32+38.32)

    = 843.84 lbs.

    Item No. 31: Wattss loss in iron (compare w/ guarantee)

    Watts/lbs = 268.22 watts

    Item No. 32 Total Full load losses, watts

    = 268.22 + .986 = 269.206 watts

    VI. GRAPH AND TABLE

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    VII. REMARKS

    VIII. CONCLUSIONTherefore I conclude that in this design of magnetic circuit it is very difficult

    because of they have a less complex or variable. Thus also I conclude that the

    emf voltage induced by the alternating flux in the primary and secondary coils will

    be directly proportional to the number of turns in the perspective windings.