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Presentation Tata Projects OGH SBU

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TPL Saipem

25th Feb 2013Reputed for its ability to execute large and complex industrial infrastructure projectsTata Projects is one of the fastest growing and highly admired Infrastructure companies in IndiaTATA Projects Limited

Safety FirstSafety KPMs in:BSCs of all SBUs KRAs of SBU Heads, PCs, PDs & RCMsOHSAS 18001 &ISO14001 implemented across all locations & project sites Lead Lag Measures all sites OCP / Method statement for critical activities Induction training for Employees & subcontractors Daily Safety Tool Box Talks at all SitesVisual displays at sites and offices Height work training and Height work pass Safety inspections Safety alerts Executive safety checklistCorporate Safety Council reviewORM-Safety review Reviews in BRMs, Board level

EHS Policy

3Safety recordProject siteSafe Million Man-hours workedKrishnapatnam power Plant32SAIL, Rourkela 7.5IPP- Jharsuguda15.6BPCL,Kochi-(Part A & B)3.3RINL,VSP, Vizag 4.0ONGC , Rajahmundry2.1NSC

Krishnapatnam

SAIL - RSPHPCL

RAK Gas4EHS Statistics for Projects executed by TPL in Oil, Gas & HydrocarbonsYEAR2007-082008-092009-102010-112011-20122012-13 (till date)TOTALNumber of employee Project man hours worked3986502764280501590356022131134271249906617414383Number of Project fatalities0000000Number of Reportable Lost Time Cases (Lost Time Cases)001*0001Number of other recordable cases0000000Incidence Rate (total recordable cases x 200,000/total work hours)000.390000.013Number of EHS Issues / Legal Notices0000000* Minor head injury suffered by worker being hit by bolt falling from height. He was equipped with safety helmet. Quality @Tata ProjectsApprovalsEmpanelmentCentral Boiler Board (CBB)Petroleum and Explosive Safety Organisation (PESO) (Formerly known as CCOE)Warehousing Development and Regulatory Authority (WDRA)

Petroleum & Natural Gas Regulatory Board (PNGRB)Rural Electrification Corporation (REC)Research Designs and Standards Organisation (RDSO)ISO 17020 TQ Services is accredited by NABCB of Quality Council of India. ISO 17021 TQ Services is accredited by NABCB to issue ISO 9001 Certification.Accreditations

ISO and OHSAS CertificationsISO 9001 : Quality AssuranceISO 14001 : Environment ManagementOHSAS 18001 : Occupational Health & Safety Management

Organizational Flow

CORPORATE OFFICEHYDERABADREGIONAL OFFICEKOLKATAREGIONAL OFFICE DELHIREGIONAL OFFICE MUMBAI76 Projects at 51 locationsDomestic Project SitesGlobal reach SBU QS

Experience of working in these countries, surveyors present there. Existing Offices

IndiaItalySpainTurkeyOmanSouth Africa (JV)BahrainChinaSaudi ArabiaAbu - DhabiSouth KoreaEgyptMauritius (JV)VietnamKuwaitSyriaTunisiaPolandFranceSwitzerlandNetherlandsDenmarkGermanySwedenBelgiumKazakhastanTaiwanThailandMalaysiaIndonesiaUSAMore than 100 surveyors are deployed outside India and we have experience of working in 32 countriesOur TeamOver 2000 + strong, carefully chosen for their knowledge, capabilities, attitude and value systemDistribution70% Technical Manpower11Growth TrajectoryAll Figures are in Rs CrsCAGR : 21 %

TATA Projects - Engineering Capabilities3 Pole Engineering Centre (at Hyderabad, Kolkata & Mumbai)Competent engineers with relevant experienceIncorporation of Modern Software ToolsWork Flow based Engineering Document Management SystemIn house and Review Engineering capabilitiesEmbedment of Safety & Constructability in EngineeringAccess to the latest National & International standards (i.e. IS, ASME, API, AWWA, BS, PTC, IEEE, IEC etc.)Head Corporate EngineeringHyderabad PoleKolkata PoleMumbai Pole13Engineering Softwares Mechanical DisciplineAuto CAD Full version 2013.Pipenet standard version 1.40 for analysis of fluid flow networksCAESAR-II version 5.30 for Pipe stress analysisPvelite version 2012 for Vessel and Exchanger analysisCADWORX Plant version 2013 for 3D ModelingAutodesk Navisworks manage version 2013-3DSmart plant 3D review software version 2012 EngineersDraughtsmenMechanical4714Civil2910Electrical175Instrumentation112Total10631Civil DisciplineSTADD Pro V8i with IS codes for Structural analysis & designSTADD Foundation V8i for foundation analysis & designSTADD Pro Steel V8iANSYS version 13.1 for Finite Element analysisI-Towers 2.0 for Analysis & Design of TowersPLS Towers for Analysis & Design of TowersPLS CAD for Profile preparation2D Plus Plate cutting plan softwareHighbar Technologies Rebar software Electrical DisciplineETAP for Electrical System StudiesEPlan for Panel design/wiring drawing14

About our SBUs

BackgroundISO 9001, 14001 and OHSAS18001Fastest Growing Construction CompanyTop Ten Most Admired Construction CompaniesCertificationsAwards2 x 800MW BOP KrishnapatnamLargest Blast furnace - RSPLargest Blast furnace - NMDC2 x 500MW BOP Bhusawal

Figures in Rs. Cr.Well Pad Field Development Cairn EnergyEPC for Oil Terminal EMARAT#

PowerKey Projects2x500 MW BoP Thermal Power Plant for MahaGenco2x800 MW BoP Thermal Power Plant for APGenco3x67.5 MW Total EPC Gas based Power Plant for IELCustomized turnkey solutions for thermal power plantsExpertise in coal and gas based, super and subcritical technologies

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TransmissionKey Projects194 Kms 400 kV D/C Kishenpur Transmission Line152 Kms 765 kV S/C Seoni Transmission Line313 Kms 800 kV HVDC Barabisa Transmission LineA leader in building transmission infrastructureConstruction experience in tough ,hilly and snowy terrainsCommissioned more than 10,000 Kms of transmission lines State-of-the-art Tower Manufacturing Unit

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MetalsKey Projects4506 m3 Blast Furnace of 3 MTPA Steel Plant, Nagarnar for NMDC4060 m3 Blast Furnace of 4.2 MTPA Steel Plant, Rourkela for SAIL 1.2 MTPA pellet plant at Donimalai for NMDCEnd to end customized solutions for Ferrous and Non-Ferrous industriesExpertise in executing Blast furnaces, Ore beneficiation plants, Pelletization plants 19

RailwaysKey Projects240 TKm OHE of Chhapra section for CORE355 TKm OHE, S&T of Gooty section for RVNL350 TKm OHE of Kondapuram section for RVNLProficient in executing railway electrification, signaling & telecommunications works, bridges and earthworks.Executed over 1800 track km of projects Poised to take on large and complex Freight Corridor projects

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WaterKey ProjectsWater System for Steel Melting Shop for RINLWater System for 3 MTPA Steel Plant at Jamshedpur for Tata Steel Water System of Hot Strip Mill at Kalinganagar for Tata Steel Expertise in Industrial water systems for steel and power Desalination and effluent treatment Collaboration with world renown technology providersManufacture RO based Water Purification plants

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QualityInspection Services 6x800 MW Medupi Power Station for Eskom Holdings South Africa400 kV Transmission Line for Jaypee Gas Field Development Project at Turkmenistan for Petrofac InternationalProvides comprehensive inspection, certification and training services across all infrastructure sectorsLarge base of over a 1000 clients spread across 80 countriesKnown for our responsiveness and ontime completion of assignments

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Oil & GasKey ProjectsGas Processing & Compression at Rajahmundry for ONGCOil Blending Terminal at Radhanpur for Cairn EnergyEPC for Expansion of Petroleum Product Storage at Fujairah for EMARATSolutions in Oil & Gas to the Indian and Middle East marketsExpertise in executing mid and downstream projects including refinery expansion, tank farms, terminals, on-shore oil field development and process plants

23Key Projects Oil, Gas & HydrocarbonsCairn Energy, Mangala Processing Terminal Brief Scope of WorkConstruction of 2 Nos. of crude oil storage tanks, 2 Nos. of settling tanks, new pipe rack, strengthening of existing pipe rack, equipment foundations with all Civil, Piping and Equipment erection with electrical /Instrumentation works..Extension of existing fire fighting and protection system to provide complete coverage for new facility.Design supply and installation of Electrical heat tracing. Hook up to the electrical feeders in the substation .Fabrication of off skid piping, inspection, NDT, testing, painting, erection, insulation and hook up with existing system. Hook up new instruments to local control system in and integrate with existing ICS. Modification of ICS and integration with existing YOKOGAWA systems.E&I Cable tray interfaces with other contractors.Completion Management System implementation.Conduct Geotechnical investigation survey in new tank area to verify data.Existing Plant Model updating in PDS, procurement of piping components. Extension of sleepers or addition of pipe racks/sleeper, if required. Critical Packages:Crude Oil Export Pumps (2 Mw Motor)Fiscal Oil Metering Skids.ICS/DCS. Scope Contd .U/G System design for open, closed drains, storm water systems, fire water systems etc. Statutory approvals including DGMS, PESO etc. with the help from CEIL.Pre-Commissioning and performance guarantee test runs. Design, specify, tender, evaluate, procure and review vendor drawings, etc. of packages/long lead items .

2.1 Lakh Man HrsZero LTIONGC, Revamping of Fire Water Network at Uran Brief Scope of WorkDismantling & Removal of existing fire water network. Construction of Fire station building, sub-station, fire water pump house, raw water reservoir & control room. - Substation ( 35m x 24 m x 8.7 m G + 1 ) - Fire Station Building ( 44.2m x 15m & 12.5m x 35m , Ht- 13.2m G + 2) - Fire Water Pump House ( 68m x 15m & 20m x 5m - 12m Height ) - Raw Water Reservoir ( 105m x 30.4m to 17.4m x 5 m) 8000 Cu.mRCC foundations, roads & drains, pipe pedestals & sleepers.Site grading & all associa