tpe market shift to china: preliminary findings … · 2 introduction • preliminary brief glimpse...

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TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS REGARDING MARKET IMPLICATIONS, INDUSTRY STRUCTURE, SUPPLY CHAIN PRESENTED BY: Roger Young Vice President Asia Pacific Robert Eller Associates, Inc. P.O. Box 13029 Tauranga, New Zealand Tel: 64 21 725 745 [email protected] PREPARED FOR: JAPAN TPE SEMINAR Tokyo, Japan March 7, 2006 Bob/mydox/papers/Japan-Roger 030706

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Page 1: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS REGARDING MARKET

IMPLICATIONS, INDUSTRY STRUCTURE, SUPPLY CHAIN

PRESENTED BY:Roger YoungVice President Asia PacificRobert Eller Associates, Inc.P.O. Box 13029Tauranga, New ZealandTel: 64 21 725 [email protected]

PREPARED FOR:JAPAN TPE SEMINARTokyo, JapanMarch 7, 2006

Bob/mydox/papers/Japan-Roger 030706

Page 2: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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INTRODUCTION

• PRELIMINARY BRIEF GLIMPSE OF SOME OF THE ISSUES ANALYZED IN REA’S CHINA TPE MULTICLIENT STUDY THAT IS NEARING COMPLETION

• INDUSTRY STRUCTURE• SBCs• o-TPVs• TPUs• THE SHIFT WEST• CHINA vs. INDIA• CONCLUSIONS

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SOURCES

• REA TPE MULTICLIENT STUDY, 2006• REA TPE CHINA MULTICLIENT STUDY,

2006• REA AUTOMOTIVE SOFT TRIM

MULTICLIENT STUDY, 2003• ROBERT ELLER & ROGER YOUNG,

“OUTLOOK FOR TPEs IN ASIA,” 2ND

ASIA/CHINA SPECIALTY ELASTOMERS MARKETS CONFERENCE (SHANGHAI), OCTOBER 20, 2005

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COMPARATIVE INDUSTRY STRUCTURE

SEBS o-TPV TPU

SEBS o-TPV TPU

SEBS o-TPV TPU

>15 mfrs.

>10 mfrs.

>5 mfrs.

>25 mfrs.

>15 mfrs.

>40 mfrs.

>5 mfrs.

>10 mfrs.

>10 mfrs.

CHINA

EUROPEN. AMERICA

CHINA MARKET WITH MANY

PRODUCERS? CONSOLIDATION OPPORTUNITY?

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FOOTWEAR

FOOTWEAR

BITUMEN MODIFICATION

BITUMEN MODIFICATION

POLYMER MODIFICATION

POLYMER MODIFICAT’N

OTHER

OTHER

ADHESIVES

ADHESIVES

SIS

SIS

SEBS

SEBS

20052010

SBCs IN CHINA(2005-2010)

740 kT490 kTDEMAND (TOTAL)

(-60 kT)(-5 kT)EXPORTS

120 kT215 kTIMPORTS

680 kT270 kTDOMESTIC SUPPLY2005 2010

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SBCs• SHIFT FROM AN EXPORT MKT. TO DOMESTIC PROD’N

– NEW CAPACITY FROM WESTERNERS• LCY (HUIZHOU)- +100 kT• KRATON (HUIZHOU/NANTONG?)- +100 kT• SPECULATIVE: TSRC (NANTONG?)- +100 kT

• DRIVING FOR SBS– ONLY SINOPEC BALING & THE WESTERN MANUF’RS

(KRATON, TSRC & KURARAY) HAVE HYDROGENATION CAPABILITIES

• ROLE OF WIDE SPEC– BOTH KRATON & TSRC HAVE USED CHINESE DOMESTIC

MARKET FOR WIDE SPEC PLACEMENT– STARTUP OF SINOPEC BALING

• DOMESTICALLY• GLOBALLY?

• NON-DOMESTIC MAT’LS PREFERRED BY DOMESTIC CMPDERS FOR PRODUCING QUALITY PRODUCTS

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TPVs• EXXONMOBIL (SSP) DOMINATES (50% MKT.

SHARE)• SK, SOLVAY ENG. PRODUCTS, NANTEX

(TAIWAN) OTHER WESTERN COMPOUNDERS PLAYING SIGNIFICANT ROLE

• NJOP & SHANGDONG DAWN ARE THE TWO SIGNIFICANT DOMESTIC PLAYERS

• JAPANESE SUPPLIERS (MITSUI & SUMITOMO) FOCUSED PRIMARILY ON JAPANESE AUTOMAKERS– MITSUI PURSUING DOMESTIC BUSINESS

• MANY p-TPVs (NOT FULLY VULCANIZED) PRODUCED BY DOMESTIC COMPOUNDERS

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TPUs

• FOOTWEAR DRIVING FORCE• SPORTS/LEISURE SEGMENT &

MULTIMATERIAL APPLICATIONS GROWING

• WESTERN COMPANIES EMPHASIZE MOVING UP THE VALUE CHAIN

• MANY COMPOUNDERS (CONSOLIDATION LIKELY?)

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BUILDING VALUE WITH TPU

2%30%OTHERS5%3%COIM4%5%MERQUINSA8%7%HUNTSMAN9%9%DOW19%18%BASF16%14%BAYER20%15%NOVEON

% MKT. SHR. BASED ON

VALUE

% MKT. SHR. BASED ON VOLUME

COMPANY

Page 10: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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V A L U E

M O L D IN G

G E N E R AL E X T R U S IO N

C O M P O U N D IN GAD D IT IV E S

C O AT E DF AB R IC S

W IR E & C AB L E

AD H E S IV E S

F IB E R S

GR

OW

TH R

ATE

S O U R C E : N O V E O N , 2 0 0 5

S Y N T H E T ICL E AT H E R

TURNING UNIQUENESS INTO VALUE

TPU MANUFACTURER’S TECHNICAL CAPABILITIES(# SUPPLIERS/TOTAL)

• FLAT SHEET 13/35• TUBING 20/35• SPORT SHOES 20/35• INJECTION MOLDING 35/35

• FIBERS 2/35• CALENDARING 2/35• BLOWN FILM 4/35• WIRE & CABLE 7/35

Page 11: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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0.0

0.1

0.4

0.4

0.5

0.5

1.0

1.6

4.0

5.0

10.7

0.0 2.0 4.0 6.0 8.0 10.0 12.0

VIETNAM

PHILLIPPINES

AUSTRALIA

TAIWAN

MALAYSIA

INDONESIA

THAILAND

INDIA

KOREA

CHINA

JAPAN

VEHICLE PRODUCTION, ASIA (MM UNITS)

VEHICLE PRODUCTION IN ASIA: 2005

SOURCE: CSM, ROBERT ELLER ASSOCIATES, INC., 2006

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0.0

0.0

0.0

0.4

4.6

1.0

1.4

0.9

0.2

0.1

0.2

0.0 2.0 4.0 6.0 8.0 10.0 12.0

VIETNAM

PHILLIPPINES

AUSTRALIA

TAIWAN

MALAYSIA

INDONESIA

THAILAND

INDIA

KOREA

CHINA

JAPAN

VEHICLE PRODUCTION, ASIA (MM UNITS)

2005

2012

7 MM NEW VEHICLES ARE EXPECTED TO COME FROM CHINA, INDIA, AND THAILAND BY 2012.

SOURCE: CSM, ROBERT ELLER ASSOCIATES,INC., 2006

PROJECTED AUTOMOBILE PRODUCTION IN ASIA: 2005-2012

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0

1

2

3

4

5

6

2002 2003 2004 2005 2006 2008 2010

PRODUCTION HISTORY PROJECTED

VEH

ICLE

S, M

M U

NIT

S

DOMESTICJ/V

SOURCE: ROBERT ELLER ASSOCIATES, INC., 2006

PROJECTED CHINESE AUTOMOTIVE PRODUCTION: 2002-2010

AAG %, 2005-2010DOMESTIC: 16%J/V: 10%TOTAL: 12%

Page 14: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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CHINESE AUTO INDUSTRY

• CURRENTLY 46 OEMs (WILL CONSOLIDATE)

• 2000+ DOMESTIC PARTS SUPPLIERS• PRODUCTION GROWTH

– ’04 – 3.6 MM VEHICLES– ’10 – 9.0? MM VEHICLES (COULD BE HIGHER)

• CURRENTLY 65% JV/35% DOMESTIC OEMs

• JV/DOMESTIC RATIO SHIFTING• DOMESTIC DEMAND WILL DOMINATE

vs. EXPORTS• SHIFT TO SMALL, LOW COST VEHICLES

Page 15: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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MANUFACTURING DYNAMICS:THE SHIFT TO LOWER-COST LABOR

PRODUCT MANUFACTURING

SHIFT

CHINACENT./EAST EUROPE

LOW-COST LABOR COUNTRIES

(VIETNAM, INDIA)WESTERN COUNTRIES

CHINA vs. EAST EUROPE: MORE TECHNICAL APPLICATIONS IN E. EUROPE- BETTER TOOLING BASE- IP PROTECTION- MORE CAPITAL INTENSE AUTOMATION (PRODUCTIVITY IMPROVEMENTS vs. LABOR)

Page 16: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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GLOBAL WET RAZOR PRODUCTION HISTORY

44.9 31 21

580

278

1,307

380

21

980

1,440

890

2,460

0

500

1,000

1,500

2,000

2,500

3,000

2000 2005 2010

SOURCE: ROBERT ELLER ASSOCIATES, INC., TPE MULTICLIENT STUDY, 2006

MM

UN

ITS

PRO

DU

CED

N. AMERICAN PRODUCTONEUROPEAN PRODUCTIONINDIAN PRODUCTIONCHINESE PRODUCTION

Page 17: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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Manufacturer: Gillette Product Name: Mach 3, GripTPE Type: SEBS Bond Type: PhysicalManufacturer Location: ChinaNote: Grip and head with different TPEs

Manufacturer: GilletteProduct Name: Venus 3TPE Type: SEBSBond Type: ChemicalManufacturer Location: Poland

Page 18: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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GLOBAL POWER TOOL PRODUCTION HISTORY

290

2.0

4.1

2.9

1.9

2.1

4.4

2

11

26

250

310

1

10

100

1,000

2000 2005 2010

SOURCE: ROBERT ELLER ASSOCIATES, INC., TPE MULTICLIENT STUDY, 2006

MM

UN

ITS

PRO

DU

CED

N. AMERICAN PRODUCTONEUROPEAN PRODUCTIONINDIAN PRODUCTIONCHINESE PRODUCTION

Page 19: TPE MARKET SHIFT TO CHINA: PRELIMINARY FINDINGS … · 2 introduction • preliminary brief glimpse of some of the issues analyzed in rea’s china tpe multiclient study that is nearing

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ENTRANCE OF WESTERN TPE SUPPLIERS

SEBS TPO TPV TPU Metallo Eng-TPE

Super TPV

Compounders:Alpha Gary x Import No local AG office/only sales agents (Paeco)Arkema x Import Nylon based thermoplastic elastomerBasell x x ImportBASF x ImportDow x x ImportDow Corning x x x ImportDSM x x x ImportDupont x Import ETP-TPVExxon/Mobil x x Import Includes AESGE x Import Flexible NorylGLS x Import Suzhou Plant opening 2006Merquinsa x ImportKraiburg (Milton Plastics)

x x x Import Plant in Southern China (early 2007)

Mitsui x ImportOptatech x x Mfr JV with Sinopec Jingling PetrochemicalNoveon x Mfr Opened plant in 2005Poly One x x x Mfr Mixed capacity multi product plantRTP x x x x Mfr Shared capacity multi product plant (2005),

TPEs limited due to pelletization capabilitiesSchulman x x x x MfrSK x x x Mfr/ Import Chinese plant only SEBS compounds/shared

capacity plant with PP compoundsSolvay Eng Polymers

x x Import Recently introduced to the Chinese market

SPC (Teknor Apex) x x Import Plant in SingaporeZylog x Import Indian plant location

Company NotesMfr/ ImportTPE TYPE

SOU

RC

E: R

OB

ER

T E

LL

ER

ASS

OC

IAT

ES,

INC

. TPE

CH

INA

MU

LT

ICL

IEN

T, 2

005

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• ORIGINAL MODEL FOLLOWED NATIONALITIES• WESTERN TPE COMPOUNDERS:

- ONLY NOW RESPONDING TO CHINA/INDIA TPE POT’L- WOFEs VS. JV’S (IP PROTECTION)- TARGETING TRANSPLANTS- LIMITED ACCESS TO DOMESTIC MARKETS- CULTURAL BARRIERS- FORCED TO USE LOCAL CHANNEL PARTNERS- BONDED WAREHOUSES WILL MAKE IMPORTING EASIER

• ASIAN DOMESTIC COMPOUNDERS:- TECHNOLOGY TRANSFER BARRIERS NOT SIGNIFICANT- GOVERNMENT SUPPORT- BETTER (FAMILY/CULTURAL) CONNECTIONS- LIMITED ACCESS TO TRANSPLANT CUSTOMERS THUS FAR- PRICES LOWER BUT GAP CLOSING

• WESTERN COMPANIES REALIZE THE “REAL” POT’L. OF CHINA IS THE CHINESE DOM. MKT. AND ARE SHIFTING TARGETS

• NEW MODEL WILL DEVELOP BASED ON QUALITY

PARALLEL SUPPLY CHAIN

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CHINA vs. INDIACHINA

• 1.3 BILLION PEOPLE

• AGGRESSIVELY BUILDING INFRASTRUCTURE AROUND ECONOMIC DEV’MENT ZONES, FACILITIES OFTEN IN PLACE WAITING FOR NEW PLANTS

• CONTINUITY TO A PLAN, A SENSE OF CONSTANCY

• EXCELLENT CENTRAL PLANNING = STRENGTH

• BECOMING VERY BUSINESS FRIENDLY

– CONTINUALLY OPENING UP FOR MORE FOREIGN INVESTMT

– FLOATING OF THE YUAN– BONDED WAREHOUSING

• CORRUPTION EXISTS, BUT FOCUSED ON A FEW PEOPLE

• WILL DOMINATE GLOBAL MANUF. PARTICULARLY MANUF. FOR EXPORT FOR THE NEXT 10 YRS.

INDIA• 1.0 BILLION PEOPLE

• ROADS/PORTS/LOGISTICS POOR

• GOLDEN QUADRANGLE A HELP, BUT ONLY A START

• DEMOCRATIC GOV’T CHANGED FREQ. (ELECTIONS EVERY 4 YEARS)

• NEW GOV’TS MEANS A STOP-START

• BUREAUCRACY THAT IS NOT HIGHLY BUSINESS FRIENDLY

• CORRUPTION EXISTS BROADLY

• WILL DOMINATE SERVICE CENTER AND SOFTWARE COMPANIES THAT CAN TAKE ADVANTAGE OF QUICKLY BUILT ELECTRONIC HWYS

POT’L DOMESTIC MARKETS

INFRASTRUCTURE

GOVERNMENT

BUSINESS

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INDIA TPE MARKET

SOURCE: ROBERT ELLER ASSOCIATES, INC., 2006

COMPANY TPE-S o-TPV TPU TPO SPEC METALLOCENE AGENTCompoundersSynoprene Polymers Pvt. Ltd x x x xZylog xTechnovinyl (KK) x x x xHydro S &S x (p-TPV)Synergy Multibase xMachine Basell India (MBI) xTipco x

TPE Compound ImportersGLS x x xKraiburg x Sarin TradeExxonMobil (Santoprene) x Hydro S&SRTP x x x Specialty PolymersTeknor Apex/SPC x x x Micromers

Raw MaterialsDomestic Raw Material ProducersReliance PPBasell PPBayer x

Importers of Raw MaterialsDSM COPEDupont COPE Bhimrajka Implex (BIG)Noveon xMerquinsa x Bhimrajka Implex (BIG)Dow x Engage, Nordel, Versify Bhimrajka Implex (BIG)ExxonMobil Vistamaxx

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THE ECONOMIC WAR IS OVER?• MANUFACTURING FOR MANY TPE END PRODUCT SECTORS

HAS ALREADY SHIFTED FROM WEST TO EAST• YUAN REVALUATION:

- TOKEN GESTURE?- AGAINST A MARKET BASKET (U.S. DOLLAR EQUALLY WEIGHTED WITH OTHER CHINESE TRADING PARTNER CURRENCIES)- U.S. DOLLAR POWER WEAKENED- SUBSTANTIAL ASIAN COST ADVANTAGE WILL CONTINUE

• CHINESE U.S. BOND INVESTMENT SLOWS U.S. RETALIATION POTENTIAL

• ASIAN TPE MARKET SIZES DWARF U.S. AND EUROPE MARKETS- MARKET POWER OF 3 BILLION NEW CONSUMERS- 1.5 BILLION NEW WORKERS

• ASIA PULLING AHEAD IN TECH. EDUCATION LEVEL AND NUMBERS

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CONCLUSIONS

This has been a brief review of the issues being addressed in the REA TPE China Multiclient Study

• CHINA IS A LARGE, GROWING TARGET FOR TPEs

• OPPORTUNITIES BOTH DOMESTIC AND EXPORT

• MAJOR INDUSTRY STRUCTURE CHANGES IN CHINA

• PARALLEL SUPPLY CHAINS

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HOW TO TAKE ADVANTAGE OF THESE OPPORTUNITIES?

SUBSCRIBE TO THE REA MULTICLIENT STUDY:

“SPECIALTY THERMOPLASTIC ELASTOMERS . . . MARKETS, ECONOMICS,

INTERMATERIALS COMPETITION, AND INDUSTRY STRUCTURE IN CHINA”

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Thank You!