tp6798
DESCRIPTION
manual kohler tp6798TRANSCRIPT
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Industrial Generator Sets
Models:
20--300 kW(John Deere-Powered Models)
Controllers:
Decision-Maker 550
Decision-Maker 3000
Decision-Maker 6000
TP-6798 6/11
Wiring Diagrams
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Product Identification Information
Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.
Generator Set Identification Numbers
Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number
Accessory Number Accessory Description
Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number
Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description
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TP-6798 6/11 3Introduction
Introduction
This manual provides wiring diagrams for the
20--300 kW generator sets equipped with one of the
following controllers:
Decision-Maker 550
Decision-Maker 3000
Decision-Maker 6000 (100--300 kW)
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
Service Assistance
For professional advice on generator set power
requirements and conscientious service, please contact
your nearest Kohler distributor or dealer.
Consult the Yellow Pages under the heading
GeneratorsElectric.
Visit the Kohler Power Systems website at
KohlerPower.com.
Look at the labels and stickers on your Kohler product
or review the appropriate literature or documents
included with the product.
Call toll free in the US and Canada 1-800-544-2444.
Outside the US andCanada, call the nearest regional
office.
Headquarters Europe, Middle East, Africa
(EMEA)
Kohler Power Systems
3 rue de Brennus
93200 Saint Denis
France
Phone: (33) 1 49 178300
Fax: (33) 1 49 178301
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455
China
North China Regional Office, Beijing
Phone: (86) 10 6518 7950
(86) 10 6518 7951
(86) 10 6518 7952
Fax: (86) 10 6518 7955
East China Regional Office, Shanghai
Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
India, Bangladesh, Sri Lanka
India Regional Office
Bangalore, India
Phone: (91) 80 3366208
(91) 80 3366231
Fax: (91) 80 3315972
Japan, Korea
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
Latin America
Latin America Regional Office
Lakeland, Florida, USA
Phone: (863) 619-7568
Fax: (863) 701-7131
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TP-6798 6/114 Service Assistance
Notes
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TP-6798 6/11 5Wiring Diagrams
Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number and the controller type on the Wiring
Diagrams Reference chart to determine the wiring
diagram numbers for your unit. Refer to Controller
Identification for controller type identification, if
necessary.
Wiring Diagram Cross-Reference
Generator SetModel No. Hz Generator Set Spec No.
Wiring DiagramVersion No.
20REOZJC 60 GM73381-GA5 1-1 or 1-2
30REOZJC 60 GM73381-GA6 1-1 or 1-2
40REOZJC 60 GM73881-GA3 2-1 or 2-2
50REOZJD 60 GM79513-GA2 3
60REOZJD 60 GM79513-GA1 3
80REOZJF 60 GM81567-GA1, -GA2, -GA3, -GA4 4
100REOZJF 60 GM81567-GA5, -GA6 5
125REOZJG 60 GM79239-GA1, -GA2 5
150REOZJF 60 GM81645-GA1, -GA2 6
180REOZJF 60 GM81290-GA1 7
200REOZJF 60 GM81290-GA2 7
230REOZJE 60 GM66100-GA4 8
250REOZJE 60 GM66100-GA5 8
275REOZJE 60 GM66100-GA6 8
300REOZJ 60 GM66100-GA7 8
Controller Description Version 1-1 Page Version 1-2 Page
Decision-Maker 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM60084A-E 51 GM78237A- 62
Sheet 2 GM60084B-E 52 GM78237B- 63
Schematic Diagram
Sheet 1 ADV-7447A-D 14 ADV-8036A- 24
Sheet 2 ADV-7447B-D 15 ADV-8036B- 25
Accessory Connections
Sheet 1 GM16088A-H 47 GM78247A-A 71
Sheet 2 GM16088B-H 48 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM70301A-B 56 GM78238A- 64
Sheet 2 GM70301B-B 57 GM78238B- 65
Schematic Diagram
Sheet 1 ADV-7714-B 17 ADV-8037- 26
Accessory Connections
Sheet 1 GM67191-B 53 GM78246- 70
Alternator Reconnections
4-Lead ADV-5875A-M 11 ADV-5875A-M 11
12-Lead ADV-5875B-M 12 ADV-5875B-M 12
Note: Use Version 1-1 with Control and Harness Module Nos. GM59851-MA1 and GM75562-MA1. Use Version 1-2 with
Control and Harness Module Nos. GM76184-MA1 and GM76185-MA1. The Module Nos. are listed on a nameplate decal
located on the generator set controller or junction box.
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TP-6798 6/116 Wiring Diagrams
Controller Description Version 2-1 Page Version 2-2 Page
Decision-Maker 550 Controller
Point-to-Point Wiring Diagram
Sheet 1 GM58940A-D 49 GM78237A- 62
Sheet 2 GM58940B-D 50 GM78237B- 63
Schematic Diagram
Sheet 1 ADV-7425-B 13 ADV-8036A- 24
Sheet 2 ADV-8036B- 25
Accessory Connections
Sheet 1 GM16088A-H 47 GM78247A-A 71
Sheet 2 GM16088B-H 48 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM69527A-B 54 GM78238A- 64
Sheet 2 GM69527B-B 55 GM78238B- 65
Schematic Diagram
Sheet 1 ADV-7691--B 16 ADV-8037- 26
Accessory Connections
Sheet 1 GM67191-B 53 GM78246- 70
Alternator Reconnections
4-Lead ADV-5875A-M 11 ADV-5875A-M 11
12-Lead ADV-5875B-M 12 ADV-5875B-M 12
Note: Use Version 2-1 with Control and Harness Module Nos. GM57157-MA3 and GM69855-MA1. Use Version 2-2 with
Control and Harness Module Nos. GM76186-MA1 and GM76187-MA1. The Module Nos. are listed on a nameplate decal
located on the generator set controller or junction box.
Controller Description Version 3 Page
Decision-Maker 550Controller
Point-to-Point Wiring Diagram
Sheet 1 GM78239A- 66
Sheet 2 GM78239B- 67
Schematic Diagram
Sheet 1 ADV-8038- 27
Accessory Connections
Sheet 1 GM78247A-A 71
Sheet 2 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM78240A- 68
Sheet 2 GM78240B- 69
Schematic Diagram
Sheet 1 ADV-8039- 28
Accessory Connections
Sheet 1 GM78246- 70
Alternator Reconnections
4-Lead ADV-5875A-M 11
12-Lead ADV-5875B-M 12
Controller Description Version 4 Page
Decision-Maker 550Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79689A- 78
Sheet 2 GM79689B- 79
Schematic Diagram
Sheet 1 ADV-8040- 29
Accessory Connections
Sheet 1 GM78247A-A 71
Sheet 2 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79690A- 80
Sheet 2 GM79690B- 81
Schematic Diagram
Sheet 1 ADV-8041- 30
Accessory Connections
Sheet 1 GM78246- 70
Alternator Reconnections
4-Lead ADV-5875A-M 11
12-Lead ADV-5875B-M 12
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TP-6798 6/11 7Wiring Diagrams
Controller Description Version 5 Page
Decision-Maker 550Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79689A- 78
Sheet 2 GM79689B- 79
Schematic Diagram
Sheet 1 ADV-8040- 29
Accessory Connections
Sheet 1 GM78247A-A 71
Sheet 2 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79690A- 80
Sheet 2 GM79690B- 81
Schematic Diagram
Sheet 1 ADV-8041- 30
Accessory Connections
Sheet 1 GM78246- 70
Decision-Maker 6000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM81336A- 90
Sheet 2 GM81336B- 91
Sheet 3 GM81336C- 92
Sheet 4 GM81336D- 93
Sheet 5 GM81336E- 94
Schematic Diagram
Sheet 1 ADV-8200A- 35
Sheet 2 ADV-8200B- 36
Sheet 3 ADV-8200C- 37
Sheet 4 ADV-8200D- 38
Alternator Reconnections
4-Lead ADV-5875A-M 11
12-Lead ADV-5875B-M 12
Controller Description Version 6 Page
Decision-Maker 550Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79692A- 82
Sheet 2 GM79692B- 83
Schematic Diagram
Sheet 1 ADV-8042- 31
Accessory Connections
Sheet 1 GM78247A-A 71
Sheet 2 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79693A- 84
Sheet 2 GM79693B- 85
Schematic Diagram
Sheet 1 ADV-8043- 32
Accessory Connections
Sheet 1 GM78246- 70
Decision-Maker 6000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM81337A- 95
Sheet 2 GM81337B- 96
Sheet 3 GM81337C- 97
Sheet 4 GM81337D- 98
Sheet 5 GM81337E- 99
Schematic Diagram
Sheet 1 ADV-8201A- 39
Sheet 2 ADV-8201B- 40
Sheet 3 ADV-8201C- 41
Sheet 4 ADV-8201D- 42
Alternator Reconnections
4-Lead ADV-5875A-M 11
12-Lead ADV-5875B-M 12
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TP-6798 6/118 Wiring Diagrams
Controller Description Version 7 Page
Decision-Maker 550Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79934A- 86
Sheet 2 GM79934B- 87
Schematic Diagram
Sheet 1 ADV-8049- 33
Accessory Connections
Sheet 1 GM78247A-A 71
Sheet 2 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM79935A- 88
Sheet 2 GM79935B- 89
Schematic Diagram
Sheet 1 ADV-8050- 34
Accessory Connections
Sheet 1 GM78246- 70
Decision-Maker 6000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM81338A- 100
Sheet 2 GM81338B- 101
Sheet 3 GM81338C- 102
Sheet 4 GM81338D- 103
Sheet 5 GM81338E- 104
Schematic Diagram
Sheet 1 ADV-8225A- 43
Sheet 2 ADV-8225B- 44
Sheet 3 ADV-8225C- 45
Sheet 4 ADV-8225D- 46
Alternator Reconnections
4-Lead ADV-5875A-M 11
12-Lead ADV-5875B-M 12
Controller Description Version 8 Page
Decision-Maker 550Controller
Point-to-Point Wiring Diagram
Sheet 1 GM75953A-B 58
Sheet 2 GM75953B-B 59
Schematic Diagram
Sheet 1 ADV-7932-A 18
Accessory Connections
Sheet 1 GM78247A-A 71
Sheet 2 GM78247B-A 72
Decision-Maker 3000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM77079A- 60
Sheet 2 GM77079B- 61
Schematic Diagram
Sheet 1 ADV-7933- 19
Accessory Connections
Sheet 1 GM78246- 70
Decision-Maker 6000Controller
Point-to-Point Wiring Diagram
Sheet 1 GM78254A-C 73
Sheet 2 GM78254B-C 74
Sheet 3 GM78254C-C 75
Sheet 4 GM78254D-C 76
Sheet 5 GM78254E-C 77
Schematic Diagram
Sheet 1 ADV-7934A-B 20
Sheet 2 ADV-7934B-B 21
Sheet 3 ADV-7934C-B 22
Sheet 4 ADV-7934D-B 23
Alternator Reconnections
4-Lead ADV-5875A-M 11
12-Lead ADV-5875B-M 12
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TP-6798 6/11 9Controller Identification
Controller Identification
Decision-Maker 550 Controller
Decision-Maker 3000 Controller
Decision-Maker 6000 Controller
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TP-6798 6/1110 Controller Identification
Notes
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2011 by Kohler Co. All rights reserved.
TP-6798 6/11
KOHLER CO. Kohler, Wisconsin 53044Phone 920-457-4441, Fax 920-459-1646For the nearest sales/service outlet in theUS and Canada, phone 1-800-544-2444KohlerPower.com
Kohler Power SystemsAsia Pacific Headquarters7 Jurong Pier RoadSingapore 619159Phone (65) 6264-6422, Fax (65) 6264-6455