tp48200b-n18c1 v300r001 quick installation guide 02.pdf
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TP48200B-N18C1 V300R001
Quick Installation Guide
Issue 02
Date 2013-05-14
HUAWEI TECHNOLOGIES CO., LTD.
Issue 02 (2013-05-14) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
i
Copyright © Huawei Technologies Co., Ltd. 2013. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior
written consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: [email protected]
TP48200B-N18C1
Quick Installation Guide About This Document
Issue 02 (2013-05-14) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
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About This Document
Purpose
This document describes how to install and commission the power system.
The figures of this document are for reference only.
Intended Audience
This document is intended for:
Installation and commissioning engineers
Technical support engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows:
Symbol Description
Alerts you to a high risk hazard that could, if not avoided,
result in serious injury or death.
Alerts you to a medium or low risk hazard that could, if not
avoided, result in moderate or minor injury.
Alerts you to a potentially hazardous situation that could, if
not avoided, result in equipment damage, data loss,
performance deterioration, or unanticipated results.
Provides a tip that may help you solve a problem or save time.
Provides additional information to emphasize or supplement
important points in the main text.
TP48200B-N18C1
Quick Installation Guide About This Document
Issue 02 (2013-05-14) Huawei Proprietary and Confidential
Copyright © Huawei Technologies Co., Ltd.
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Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 02 (2013-05-14)
This issue is the second official release, which incorporates the following changes:
Figure 3-1, Figure 5-2, Figure 7-1, Table 7-1, Figure 8-5 Figure 8-8 and Figure 9-2 are
modified because the cabinet structure is changed.
Issue 01 (2012-11-30)
This issue is the first official release.
TP48200B-N18C1
Quick Installation Guide Contents
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Contents
1 Safety Precautions ......................................................................................................................... 1
1.1 Health and Safety ............................................................................................................................................. 1
1.1.1 Overview ................................................................................................................................................. 1
1.1.2 Electrical Safety ...................................................................................................................................... 3
1.1.3 Inflammable Environment ...................................................................................................................... 4
1.1.4 Battery ..................................................................................................................................................... 4
1.1.5 Working at Heights ................................................................................................................................. 6
1.1.6 Mechanical Safety ................................................................................................................................... 7
1.1.7 Bundling Signal Cables ........................................................................................................................... 8
1.2 Equipment Safety ............................................................................................................................................. 9
1.2.1 Electricity Safety ..................................................................................................................................... 9
1.2.2 Electrostatic Discharge............................................................................................................................ 9
1.2.3 Laying Cables ....................................................................................................................................... 10
2 Installation Preparations ........................................................................................................... 11
2.1 Tools ............................................................................................................................................................... 11
2.2 Unpacking and Check .................................................................................................................................... 12
2.3 Precautions ..................................................................................................................................................... 12
2.4 Installation Space Requirements .................................................................................................................... 12
3 Configuration ............................................................................................................................... 13
4 Installing the Cabinet ................................................................................................................. 15
4.1.1 Marking the Installation Holes of Cabinet ............................................................................................ 15
4.1.2 Drilling Holes and Installing Expansion Sleeves .................................................................................. 15
4.1.3 Securing the Cabinet ............................................................................................................................. 16
5 Installing a PGND Cable ........................................................................................................... 17
6 Installing Components............................................................................................................... 19
6.1 Installing Rectifiers ........................................................................................................................................ 19
7 (Optional) Installing User Equipment .................................................................................... 20
8 Installing Cables ......................................................................................................................... 23
8.1 Installing Signal Cables and Communication Cables ..................................................................................... 23
8.1.1 UIM02C ................................................................................................................................................ 23
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8.1.2 Installing Dry Contacts Signal Cables .................................................................................................. 23
8.1.3 Installing Boolean Value Signal Cables ................................................................................................ 24
8.1.4 Installing Communications Cables ....................................................................................................... 24
8.2 Installing Power Cables .................................................................................................................................. 24
8.2.1 Installing DC Output Power Cables ...................................................................................................... 25
8.2.2 (Optional) Installing Batteries ............................................................................................................... 25
8.2.3 Installing AC Input Power Cables ......................................................................................................... 29
9 Commissioning............................................................................................................................ 30
9.1 Installation Verification .................................................................................................................................. 30
9.2 Powering On and Commissioning .................................................................................................................. 30
9.2.1 Setting Parameters ................................................................................................................................ 30
9.3 Powering On................................................................................................................................................... 33
A Prepare Terminal ........................................................................................................................ 35
B UIM02C Pin Definition ............................................................................................................. 36
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Quick Installation Guide 1 Safety Precautions
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1 Safety Precautions
1.1 Health and Safety
1.1.1 Overview
Introduction
This section describes the safety precautions you must take before installing or maintaining
Huawei equipment.
To ensure safety of humans and the equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document.
The "NOTE", "CAUTION", and "WARNING" marks in other documents do not
represent all the safety instructions. They are only supplements to the safety instructions.
Installation and maintenance personnel must understand basic safety precautions to avoid
hazards.
When operating Huawei equipment, in addition to following the general precautions in
this document, follow the specific safety instructions given by Huawei.
Only trained and qualified personnel are allowed to install, operate, and maintain Huawei
equipment.
Local Safety Regulations
When operating Huawei equipment, you must follow the local laws and regulations. The
safety instructions in this document are only supplements to the local laws and regulations.
General Requirements
To minimize risk of personal injury and damage to equipment, read and follow all the
precautions in this document before performing any installation or maintenance.
Ensure that the instructions provided in this document are followed completely. This section
also provides guidelines for selecting the measuring and testing devices.
Installation The device (or system) must be installed in an access-controlled location.
The device can be mounted only on concrete or non-combustible surfaces.
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The device must be fixed securely on the floor or to other immovable objects such as
walls and mounting racks before operation.
When installing the unit, always make the ground connection first and disconnect it at
the end.
Do not block the ventilation while the device is operating. Keep a minimum distance of 5
cm between the device and the wall or other objects that may block the ventilation.
Tighten the thumbscrews by using a tool after initial installation and subsequent access
to the panel.
Ground Do not damage the ground conductor or operate the device in the absence of a properly
installed ground conductor. Conduct the electrical inspection carefully.
The device (or system) must be connected permanently to the protection ground before
an operation. The cross-sectional area of the protective ground conductor must be at least
10 mm2.
Power Supply For AC-supplied models: The device applies to TN, TT power system.
For DC-supplied models: Reinforced insulation or double insulation must be provided to
isolate the DC source from the AC mains supply.
For DC-supplied models The device applies to DC power source that complies with the
Safety Extra-Low Voltage (SELV) requirements in IEC 60950-1 based safety standards.
Prepared conductors are connected to the terminal block, and only the appropriate
AWG/Type of wire is secured with the lug terminals.
The plug-socket combination must be accessible at all times because it serves as a main
disconnect device.
Human Safety Do not operate the device or cables during lightning strikes.
Do not use fixed terminals or touch terminals or antenna connectors when there is
lightning.
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to
telecommunication network voltage (TNV) circuits.
Move or lift the chassis by holding its lower edge. Do not hold the handles on certain
modules such as power supply, fans, and boards because they cannot support the weight
of the device.
At least two persons are required to lift the chassis. When lifting it, keep your back
straight and move stably.
Do not wear jewelry or watches when you operate the device.
Operator Only qualified professional personnel are allowed to install, configure, operate, and
disassemble the device.
Only the personnel authenticated or authorized by Huawei are allowed to replace or
change the device of the parts of the device (including the software).
Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
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Only qualified personnel are allowed to remove or disable the safety facilities and to
troubleshoot and maintain the device.
1.1.2 Electrical Safety
High Voltage
The high voltage power supply provides power for the device operation. Direct or indirect
contact (through damp objects) with high voltage and AC mains supply may result in fatal
danger.
During the installation of the AC power supply facility, follow the local safety
regulations. The personnel who install the AC facility must be qualified to perform high
voltage and AC operations.
Do not wear conductive articles, such as watches, hand chains, bracelets, and rings
during the operation.
When water is found in the rack or the rack is damp, switch off the power supply
immediately.
When the operation is performed in a damp environment, make sure that the device is
dry.
Non-standard and improper high voltage operations may result in fire and electric shock.
Therefore, you must abide by the local rules and regulations when bridging and wiring AC
cables. Only qualified personnel are allowed to perform high voltage and AC operations.
Before powering on a device, ground the device. Otherwise, personal injury or device damage
may be caused by high leakage current.
Tools
Dedicated tools must be used during high voltage and AC operations. Avoid using ordinary
tools.
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High Electrical Leakage
Ground the device before powering it on. Otherwise, personal injury or device damage may
be caused by high leakage current.
If a "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
Power Cable
Do not install or remove power cables when the device is on. Transient contact between the
core of the power cable and the conductor may generate electric arcs or sparks, which may
cause fire or hurt human eyes.
Before installing or removing the power cable, turn off the power switch.
Before connecting a power cable, check that the label on the power cable is correct.
1.1.3 Inflammable Environment
Operating the electrical device in an inflammable environment can be fatal.
Do not place the device in an environment that has inflammable and explosive air or gas. Do
not perform any operation in this environment.
1.1.4 Battery
Before operating storage batteries, carefully read the safety precautions for battery handling
and connection.
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Improper handling of storage batteries causes hazards.
When operating storage batteries, avoid short circuit and overflow or leakage of the
electrolyte. Electrolyte overflow may damage the device. It will corrode metal parts and
circuit boards, and ultimately damage the device and cause short circuit of circuit boards.
Basic Precautions
Before installing and maintaining the battery, note the following:
Do not wear metal articles such as wristwatch, hand chain, bracelet, and ring.
Use special insulation tools.
Take care to protect your eyes when operating the device.
Wear rubber gloves and a protective coat in case of electrolyte overflow.
When handling a storage battery, ensure that its electrodes are upward. Leaning or
reversing the storage battery is prohibited.
Short Circuit
Battery short circuit may cause human injuries. Although the voltage of ordinary batteries is
low, the instantaneous high current caused by the short circuit releases a great deal of energy.
There is danger of explosion if the battery is incorrectly replaced. Therefore, replace the
battery only with the same or equivalent type recommended by the manufacturer.
Keep away metal objects, which may cause battery short circuit, from batteries. If metal
objects must be used, first disconnect the batteries in use before performing any other
operations.
Hazardous Gas
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Do not use unsealed lead acid storage batteries. Lead acid storage batteries must be placed
horizontally and stably to prevent the batteries from releasing flammable gas, which may
cause fire or erode the device.
Lead acid storage batteries in use emit flammable gas. Therefore, ventilation and
fireproofing measures must be taken at the sites where lead acid storage batteries are used.
Battery Temperature
If a battery overheats, the battery may be deformed or damaged, and the electrolyte may
overflow.
When the temperature of the battery is higher than 60℃, check the battery for electrolyte
overflow. If the electrolyte overflows, absorb and counteract the electrolyte immediately.
Battery Leakage
When the electrolyte overflows, absorb and counteract the electrolyte immediately.
When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte
may hurt human bodies. When you find the electrolyte leaks, use the following substances to
counteract and absorb the leaking electrolyte:
Sodium bicarbonate (baking soda): NaHCO3
Sodium carbonate (soda): Na2CO3
Select a substance to counteract and absorb the leaking electrolyte according to the
instructions of the battery manufacturer.
1.1.5 Working at Heights
Avoid object falling when you work at heights.
When working at heights, fulfill the following requirements:
Only trained personnel can work at heights.
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Prevent the devices and tools that you carry from falling down.
Take safety and protection measures, for example, wear a helm and safety belt.
Wear warm clothes when working at heights in a cold region.
Before working at heights, check that all the lifting facilities are in good condition.
Using Ladders
Checking a Ladder Before using a ladder, check whether the ladder is damaged. Only the ladder in good
condition can be used.
Before using a ladder, you should know the maximum weight capacity of the ladder.
Avoid overweighing the ladder.
Placing a Ladder
The recommended gradient of ladders is 75 degrees. You can measure the gradient of the
ladder with an angle square or your arms. When using a ladder, ensure that the wider feet of
the ladder are downward, or take protection measures for the ladder feet to prevent the ladder
from sliding. Ensure that the ladder is placed securely.
Climbing Up a Ladder
When climbing up a ladder, note the following:
Ensure that the center of gravity of your body does not deviate from the edges of the two
long sides.
To minimize the risk of falling, hold your balance on the ladder before any operation.
Do not climb higher than the fourth rung of the ladder (counted from up to down).
If you want to climb up a roof, ensure that the ladder top is at least one meter higher than
the roof.
1.1.6 Mechanical Safety
Drilling Holes
Do not drill the cabinet at will. Drilling holes without complying with the requirements affects
the electromagnetic shielding performance of the cabinet and damages the cables inside the
cabinet. In addition, if the scraps caused by drilling enter the cabinet, the printed circuit
boards (PCBs) may be short circuited.
Before you drill a hole in the cabinet, remove the internal cables from the cabinet.
Wear an eye protector when drilling holes. This is to prevent your eyes from being
injured by the splashing scraps.
Wear insulated gloves when drilling holes.
Ensure that the scraps caused by drilling do not enter the cabinet.
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Drilling holes without complying with the requirements affects the electromagnetic
shielding performance of the cabinet.
After drilling, clean the metal scraps immediately.
Sharp Objects
Before you hold or carry a device, wear protective gloves to avoid getting injured by sharp
edges of the device.
Handling Fans
When handling fans, note the following:
When replacing a component, place the component, screws, and tools in a safe place.
Otherwise, if any of them fall into the operating fans, the fans may be damaged.
When replacing a component near fans, do not insert your fingers or boards into the
operating fans until the fans are switched off and stops running.
Lifting Heavy Objects
When heavy objects are being lifted, do not stand or walk under the cantilever or the lifted
object.
1.1.7 Bundling Signal Cables
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Do not bundle signal cables with high current cables or high voltage cables.
Maintain a minimum space of 150 mm between adjacent ties.
1.2 Equipment Safety
1.2.1 Electricity Safety
High Electrical Leakage
If the "high electrical leakage" tag is present on the power terminal of the device, you must
ground the device before powering it on.
Fuse
If a fuse is to be replaced, the new fuse must be of the same type and specifications.
1.2.2 Electrostatic Discharge
The static electricity generated by human bodies may damage the electrostatic-sensitive
components on boards, for example, the large-scale integrated (LSI) circuits.
Human body movement, friction between human bodies and clothes, friction between shoes
and floors, or handling of plastic articles causes static electromagnetic fields on human bodies.
These static electromagnetic fields cannot be eliminated until the static is discharged.
To prevent electrostatic-sensitive components from being damaged by the static on human
bodies, you must wear a well-grounded ESD wrist strap when touching the device or handling
boards or application-specific integrated circuits (ASICs). Figure 1-1 shows how to wear an
ESD wrist strap.
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Figure 1-1 Wearing an ESD wrist strap
1.2.3 Laying Cables
When the temperature is very low, violent strike or vibration may damage the cable sheathing.
To ensure safety, comply with the following requirements:
Cables can be laid or installed only when the temperature is higher than 0℃.
Before laying cables which have been stored in a temperature lower than 0℃, move the
cables to an environment of the ambient temperature and store them at the ambient
temperature for at least 24 hours.
Handle cables with caution, especially at a low temperature. Do not drop the cables
directly from the vehicle.
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Quick Installation Guide 2 Installation Preparations
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2 Installation Preparations
2.1 Tools
Figure 2-1 shows the tools that must be obtained before installation.
Figure 2-1 Tools
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2.2 Unpacking and Check
Step 1 Unpack the carton.
Step 2 Check whether the cabinet is intact. If not, contact the local office.
Step 3 Check whether the fittings are complete. The fittings include a marking-off template, and a
material package.
Rectifiers and batteries are delivered separately.
----End
2.3 Precautions Do not bind PGND cables together with signal cables. Leave certain distance between
them to reduce the interruption.Bind AC power cables, DC power cables, signal cables,
and communications cables separately.
In this manual, the equipment interior is for reference only.
The cable colors in the manual are for reference only. The colors vary depending on the
countries and regions.
2.4 Installation Space Requirements
Figure 2-2 shows the installation space requirements.
Figure 2-2 Installation space requirements
NOTE
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Quick Installation Guide 3 Configuration
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3 Configuration
Specifications
Table 3-1 Specifications
Category Specifications
Dimensions (H x W x D) 1800 mm x 600 mm x 600 mm
(70.87 in. x 23.62 in. x 23.62 in.)
Weight < 100 kg (without rectifiers or batteries)
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Quick Installation Guide 3 Configuration
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Interior of the Cabinet
Figure 3-1 Interior of the TP48200B-N18C1
(1) RTN+ busbar (2) Battery circuit breaker (3) Battery low voltage
disconnection (BLVD)
circuit breaker
(4) Site monitoring module (SMU) (5) Battery switch (6) Space for installing
rectifiers
(7) Space for installing batteries (8) Load low voltage disconnection
(LLVD) circuit breaker
(9) Ground bar for cabinet
(10) User interface module (UIM) (11) Battery rack
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Quick Installation Guide 4 Installing the Cabinet
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4 Installing the Cabinet
4.1.1 Marking the Installation Holes of Cabinet
Mark the position of the cabinet based on the delivered marking-off plate to confirm the
positions of the expansion bolts (A hole), as shown in Figure 4-1.
Figure 4-1 Marking the installation holes
(1) Marking-off plate (2) Concrete pad (3) Installation hole
4.1.2 Drilling Holes and Installing Expansion Sleeves
Drill holes and install expansion sleeves as shown in Figure 4-2.
Step 1 Use a hammer drill bit to drill holes with a depth ranging from 52 mm (2.05 in.) to 60 mm
(2.36 in.).
Step 2 Tighten the expansion bolts slightly and place one vertically into each hole. Pound the
expansion bolt with a rubber mallet until it goes all the way into the hole.
Step 3 Fasten the expansion bolt clockwise until the nut is firmly inserted into the expansion tube.
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Step 4 Turn the expansion bolt counterclockwise and remove the expansion bolt, spring washer and
flat washer in turn.
Figure 4-2 Drilling holes and installing expansion sleeves
(1) Expansion bolt(M12) (2) Spring washer (3) Flat washer
(4) Expansion sleeve (5) Concrete pad
----End
4.1.3 Securing the Cabinet
Step 1 Move the cabinet onto the concrete pad and align the installation hole in the base with the
expansion bolt hole.
Step 2 Tighten the expansion bolt, as shown in Figure 4-3.
Figure 4-3 Tightening the expansion bolt
----End
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Quick Installation Guide 5 Installing a PGND Cable
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5 Installing a PGND Cable
The PGND cable is used to connect PGND screws on the cabinet and the ground busbar
outside the cabinet to ensure proper grounding of the cabinet.
Select any of the following ways to route cables based on the cable bundle cross-sectional area:
If the total cross-sectional area of a cable bundle is less than the area of a rodent-proof mesh, cut a
hole in the mesh or reduce the mesh size for cable routing.
If the total cross-sectional area of all bundles of cables is greater than or equal to the area of a
rodent-proof mesh, remove the mesh for cable routing.
If the total cross-sectional area of all bundles of cables is greater than the total area of all
rodent-proof meshes, remove the top cover for cable routing.
Figure 5-1 The position of the rodent-proof mesh
(1) Rodent-proof mesh
Install the PGND cable of the TP48200B-N18C1, as shown in Figure 5-2.
NOTE
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Figure 5-2 Installing the PGND cable of the TP48200B-N18C1
(1) Ground bar of the cabinet (2) Ground bar of the site
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Quick Installation Guide 6 Installing Components
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6 Installing Components
6.1 Installing Rectifiers
The rated output current of each rectifier is 50 A. The number of rectifiers depends on actual
capacity requirements, as shown in Figure 6-1.
Step 1 Remove the bolts from the handle. Ensure that the module handle is open.
Step 2 Pull handle out.
Step 3 Gently push the rectifier into the related slot along the guide rail.
Step 4 Push the handle upwards, lock the handle.
Step 5 Tighten the bolts in the handle and secure the handle.
Figure 6-1 Installing a rectifier
----End
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Quick Installation Guide 7 (Optional) Installing User Equipment
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7 (Optional) Installing User Equipment
System Configuration
Figure 7-1 shows the two scenarios of the TP48200B-N18C1.
Figure 7-1 Scenarios
Table 7-1 Configuration
Scenarios Space for batteries Space for customer
Scenarios 1 2 x 330 mm 445 mm (19-inch rack)
Scenarios 2 3 x 310 mm 178 mm (19-inch rack)
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Removing the Battery Rack
Three layers of racks are available for installing batteries by default. If space for installing
customer equipment needs to be expanded, remove the battery racks from top to bottom
Remove one layer battery rack, as shown in Figure 7-2.
Figure 7-2 Removing one layer battery rack
Installing the User Equipment
Step 1 Install the mounting bar, as shown in Figure 7-3.
Figure 7-3 Installing the mounting bar
CAUTION
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Step 2 Install the guide rail, as shown in Figure 7-4.
Figure 7-4 Installing the guide rail
Install the user equipment according to actual conditions. Figure 7-5 shows how cables for
user equipment are routed.
Route power cables and signal cables separately.
Figure 7-5 Cables routing of the user equipment
(1) Cable-through hole of the user equipment
----End
CAUTION
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Quick Installation Guide 8 Installing Cables
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8 Installing Cables
8.1 Installing Signal Cables and Communication Cables
8.1.1 UIM02C The UIM02C provides eight dry contact outputs, six Boolean value inputs, and seven sensor
ports.
Appearance
Figure 8-1 UIM02C panel
8.1.2 Installing Dry Contacts Signal Cables
Install dry contacts signal cables, as shown in Figure 8-2.
Figure 8-2 Installing dry contacts signal cables
(1) White Contact plate (2) Dry contact
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8.1.3 Installing Boolean Value Signal Cables
Connect Boolean value signal cables to the UIM02C ports as required. For the UIM02C port
description, see Table B-1 in Appendix B.
8.1.4 Installing Communications Cables
If the power system connects to BBU, connect the communications cables to the
RS485/RS232 port on the SMU, as shown in Figure 8-3.
Figure 8-3 Installing communications cable
(1) RS485/RS232 port (2) BBU
If the power system connects to the WebUI, NetEco, or an SNMP-compliant element
management system (EMS) for remote management, connect the communications cables to
the FE port on the SMU, as shown in Figure 8-4.
Figure 8-4 Installing communications cable
(1) FE port (2) WebUI, NetEco, or EMS
8.2 Installing Power Cables
Switch all circuit breakers to OFF before installing power cables.
CAUTION
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Quick Installation Guide 8 Installing Cables
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8.2.1 Installing DC Output Power Cables
Install DC output power cables for the TP48200B-N18C1. Connect the load cable to the
corresponding circuit breaker based on the load capacity, as shown in Figure 8-5.
Figure 8-5 Installing DC output power cables for the TP48200B-N18C1
(1) Primary load (2) Secondary load
8.2.2 (Optional) Installing Batteries
All the tools used, such as a screwdriver, must be insulated to prevent the batteries from
being burned and to ensure personal safety.
Before installing batteries, ensure that the circuit breakers of the batteries to the OFF
position.
During the installation, avoid short circuits or reverse connections between the positive
and negative poles of the batteries.
Step 1 Install each battery in order, as shown in Figure 8-6.
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Figure 8-6 Installing each battery in order
Step 2 Install the copper bars, the signal cables for monitoring the middle point voltage of the battery
string, as shown in Figure 8-7.
Figure 8-7 Installing the copper bars between the batteries, the signal cables for monitoring the
middle point voltage of the battery string
Step 3 Install battery cables.
When installing the battery cables, install the negative cable before the positive cable.
CAUTION
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If two layers of batteries are installed, install the short-circuit copper bar first, and then
battery cables, as shown in Figure 8-8 and Figure 8-9.
Figure 8-8 Installing the short-circuit copper bar
Figure 8-9 Installing battery cables
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If three layers of batteries are installed, you need only to connect battery cables, as
shown in Figure 8-10.
Figure 8-10 Installing battery cables
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8.2.3 Installing AC Input Power Cables
Step 1 Prepare a socket with a switch, set the switch to OFF.
Step 2 Pull the industrial plug out, and then insert the plug into the socket, as shown in Figure 8-11.
Figure 8-11 Installing AC input power cables
(1) Industrial plug
----End
TP48200B-N18C1
Quick Installation Guide 9 Commissioning
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9 Commissioning
9.1 Installation Verification
After installation, verify that:
The cabinet is installed properly and the cables are connected properly. (Cables fastened
by screws are not easily removable.)
Cables are arranged neatly and bound properly by using cable ties.
The battery is connected properly and battery terminals cannot be connected reversely.
Check for short circuits between the live wires, between the live wire and the ground
cable, between the live wire and the neutral wire, between the RTN+ and the –48 V
busbar. Rectify short circuits before powering on the power system.
9.2 Powering On and Commissioning
9.2.1 Setting Parameters
Figure 9-1 SMU02B panel
(1) Running status indicator (2) Minor alarm indicator (3)Major alarm indicator
(4) Liquid crystal display (LCD) (5) FE (6) Locking latch
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(7) Four buttons
(10) Hold hands
(8) USB (Reserved) (9) RS485/RS232
If the Run indicator (green) on the SMU02B panel is blinking and the LCD is on, the SMU02B is
powered on successfully.
Button Description
Button description of SMU panel as shown in Table 9-1
Table 9-1 Button description of SMU panel
Button Name Description
Up Turns to the previous menu or sets parameter
values.
Down Turns to the next menu or sets parameter values.
Back Returns to the previous menu without saving the
settings.
Confirm Enters the main menu from the standby
screen.
Enters a submenu from the main menu.
Saves the menu settings.
Note:
After a menu is displayed, the standby screen is displayed and the LCD screen becomes
dark if you do not press any button within 5 minutes.
You need to log in again if you do not press any button for 8 minutes.
The preset user name is admin and preset password is 000001.
Setting Parameters
Step 1 Measure the voltage across the input ports of AC input circuit breakers. The voltage must
range from 200 V to 240 V. The rated voltage is 220 V. If not, ask professionals to rectify the
fault.
Step 2 Ensure that the industrial plug is inserted into the appropriate socket. If the socket has a
switch, set the switch to ON.
Step 3 Measure the voltage between L wiring and N wiring terminal. The voltage must range from
200 V to 240 V. The rated voltage is 220 V.
Step 4 Set the Qty of Battery, Rated Capacity, Set Date and Set Time according to actual
conditions. (Always set Qty of Battery to 1 and set Rated Capacity to the total capacity of all
battery strings.)
Step 5 Set the IP Address, Subnet Mask and Default Gateway according to actual conditions.
NOTE
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Step 6 Set the NetEco Main IP, NetEco Bak IP, NetEco Port, LUI Language and Set Time Zone
according to actual conditions.
Table 9-2 Parameter settings
Main Menu
Second-Level Menu
Third-level Menu
Forth-Level Menu
Default Value
Settings Comm Para NetEco Main IP - -
NetEco Bak IP - -
NetEco Port - 31220
Host Comm Addr 0
Comm Baudrate 9600
System Para LUI Language - ENGLISH
Set Time Zone - GMT +08:00
Quick
Settings
Qty of Battery - - 1
Rated
Capacity
- - 150Ah
Set Date - - -
Set Time - - -
IP Address - - 192.168.0.10
Subnet Mask - - 255.255.255.0
Default
Gateway
- - 192.168.0.1
You can set parameters to modify the alarm mode of the Boolean value input ports and the dry
contact output ports, as shown in Table 9-3.
Table 9-3 Modifying the alarm mode of the Boolean value input ports and the dry contact output
ports
Main Menu Second-Level Menu Third-Level Menu Default Value Settings
Site Summary DIN1 Alarm Close
DIN2 Alarm Close
DIN3 Alarm Close
DIN4 Alarm Close
DIN5 Alarm Close
DIN6 Alarm Close
ALM1 Alarm Act Close
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Main Menu Second-Level Menu Third-Level Menu Default Value ALM2 Alarm Act Close
ALM3 Alarm Act Close
ALM4 Alarm Act Close
ALM5 Alarm Act Close
ALM6 Alarm Act Close
ALM7 Alarm Act Close
ALM8 Alarm Act Close
You can set parameters to modify the related relay of the alarm. For example, set Battery1
Lost to ALM8, as shown in Table 9-4.
Table 9-4 Setting Battery1 Lost to ALM 8
Main Menu
Second-Level Menu
Third-Level Menu
Forth-Level Menu
Default Value
Set Value
Settings Alarm Setting Batt Summ Battery1 Lost None ALM8
----End
9.3 Powering On
Before switching the battery circuit breaker to ON, correectly set battery parameters on the
SMU to avoid damaging batteries.
Step 1 Switch the battery circuit breakers in the PDU to the ON positions.
Step 2 Check whether the voltage between the RTN+ busbar and DC output terminal are the same as
the battery voltage and the voltage displayed on the monitoring unit. If not, ask professionals
to rectify the fault.
Step 3 Check whether the run indicator of rectifiers is normal. If not, ask local professionals.
Step 4 Switch the LLVD and BLVD branches to the ON positions.
Step 5 Measure whether the voltage between RTN+ and the DC output terminal. The voltage must
range from 42 V to 58 V. The rated voltage is 53.5 V. Check whether the loads work normally.
If the loads work abnormally, rectify the fault according to the relevant user guides.
Step 6 Switch all circuit breakers as required.
CAUTION
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Step 7 Check whether the element management system (EMS) can receive the information from the
power system. If not, check whether the IP address is set correctly.
The battery switch is in the AUTO position by default before delivery and the system is
under automatic control.
Open the panel and flip the battery switch to MANUAL only when you need to power on
the battery forcibly. Remember to flip the battery back to AUTO after the commissioning.
Figure 9-2 The position of battery switch
(1) Battery switch
Step 8 Observe the operation of the power system for 15 minutes. If no alarms are generated, and
current/voltage parameters of the battery and loads are set properly, then lock the door to the
cabinet, give the key of the cabinet door to the customer, and clean the site before leaving.
----End
CAUTION
TP48200B-N18C1
Quick Installation Guide A Prepare Terminal
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A Prepare Terminal
Cut cables to a length suitable for the actual cable route, and then add OT terminals or cord
end terminals to each end of the cables, as shown in Figure A-1 and Figure A-2.
Figure A-1 Prepare OT terminals
Figure A-2 Prepare cord end terminals
TP48200B-N18C1
Quick Installation Guide B UIM02C Pin Definition
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B UIM02C Pin Definition
B.1 Appearance
Figure B-1 UIM02C panel
B.2 Port Description
Table B-1 UIM02C port description
Port Type Silkscreen Description
Sensor ports TEM_HUM Temperature and humidity sensor
WATER Water sensor
TEMP1 Reserved
TEMP2 Reserved
GATE Door status sensor
SMOKE Smoke sensor
BTEMP Battery temperature sensor
Boolean value
input ports
DIN1 Boolean value input 1
DIN2 Boolean value input 2
DIN3 Boolean value input 3
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Port Type Silkscreen Description
DIN4 Boolean value input 4
DIN5 Boolean value input 5
DIN6 Boolean value input 6
Dry contact
output ports
ALM1 AC power failure alarm
Default mode (Close: alarm; Open: normal)
can be modified as required.
ALM2 DC undervoltage alarm or DC overvoltage
alarm
Default mode (Close: alarm; Open: normal)
can be modified as required.
ALM3 Rectifier faults alarm, rectifier protect alarm,
or communication faults alarm
Default mode (Close: alarm; Open: normal)
can be modified as required.
ALM4 SPD failure alarm
Default mode (Close: alarm; Open: normal)
can be modified as required.
ALM5 Fuse burn-out alarm
Default mode (Close: alarm; Open: normal)
can be modified as required.
ALM6 Battery temperature alarms
Default mode (Close: alarm; Open: normal)
can be modified as required.
ALM7 Water Detector Alarm Default mode (Close:
alarm; Open: normal) can be modified as
required.
ALM8 Smoke Detector Alarm Default mode (Close:
alarm; Open: normal) can be modified as
required.
Communication
Port
COM RS485
B.3 Pin Definition
Table B-2 UIM02C pin definitions
Silkscreen No. Pin Definitions
TEM-HUM 1 12 V
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Silkscreen No. Pin Definitions
2 ENV_TEMP
3 12 V
4 ENV_HUM
WATER 1 12 V
2 WATER
3 GND
4 -
TEMP1 1 TEMP1
2 GND
TEMP2 1 TEMP2
2 GND
GATE 1 DIN7+
2 JTD7
SMOKE 1 12 V
2 SMOKE
BTEMP 1 BTEM1
2 GND