towbar wiring kit 13-pin - toyota · revision record rev. no. date page picture update new deleted...

42
Prius Towbar Wiring Kit 13-pin Installation instructions Manual reference number: AIM 003 684-2 Model year: 11/2015 Vehicle code: ZVW50*-AHXEBW Part number: PW5D0-47000

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Page 1: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

PriusTowbar Wiring Kit 13-pinInstallation instructions

Manual reference number: AIM 003 684-2

Model year: 11/2015

Vehicle code: ZVW50*-AHXEBW

Part number: PW5D0-47000

Page 2: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

Revision Record

Rev. No. Date Page Picture Update New Deleted Steps

2 of 42Manual ref. no. AIM 003 684-2

1 25/04/16 15 12 *

1 25/04/16 16 13 *

1 25/04/16 19 16 *

1 25/04/16 41 - *

2 13/06/16 37 51 *

Page 3: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

3 of 42Manual ref. no. AIM 003 684-2

Page 4: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

4 of 42Manual ref. no. AIM 003 684-2

Page 5: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

5 of 42Manual ref. no. AIM 003 684-2

Page 6: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

6 of 42Manual ref. no. AIM 003 684-2

PW5D0-47000

D

1x

B

C

E

F

1xPZ417-00560-03

H

44xI

4x

G

1x

1x

1xPZ417-00560-02

12V

1xPZ417-99560-03

A1

A2

5x (M5x25) 5x (M5)

K

10xJ

L

2x

M

1x

N

1x

O

1x

S

1x

T10

Amp.

2x10 Amp.

Q1 A

mp.

1x1 Amp.

P R

2x20 Amp. LowProf mini90982-09023

20 Amp.

A4

A5

A6

A7

A8

A11

A9

A10

A12 A13

A14

A3

Page 7: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

7 of 42Manual ref. no. AIM 003 684-2

10/12mm

09992-01030

CLEANER

DEGREASER

Reference:

10

1

13

0.2 (mm)

MSDS

Page 8: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

8 of 42Manual ref. no. AIM 003 684-2

ROUTING

1

A2 +A13

A11

A 1

A 5

A6 +A7

A9 +A10

A 8

A 4 A 3

A14

A12

Page 9: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

9 of 42Manual ref. no. 003 684-2

4

2

3

10mm

5.4 Nm

!

10 mm

Page 10: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

x1 x13 3

10 of 42Manual ref. no. AIM 003 684-2

5

==

=

==

==

=

2 2

7

4

6

1LH=RH

x2

2x=

9x=

5=

10 mm

Page 11: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

11 of 42Manual ref. no. AIM 003 684-2

7

6

10 mm

Page 12: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

12 of 42Manual ref. no. AIM 003 684-2

9 TYRE REPAIR KIT

8

TYRE REPAIR KIT

FULL SPARE WHEEL

TEMPORARY WHEEL

9

10

11

Page 13: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

13 of 42Manual ref. no. AIM 003 684-2

10 FULL SPARE WHEEL

9.1 TYRE REPAIR KIT

18001

2

Page 14: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

14 of 42Manual ref. no. AIM 003 684-2

TEMPORARY WHEEL11

80

Page 15: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

15 of 42Manual ref. no. AIM 003 684-2

12

6

1

8

74x

=

3x=

10 mm

MAX4kg

Click

2 3

4 5

Page 16: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

16 of 42Manual ref. no. AIM 003 684-2

13

1

6

3x=

10 mm

Click

2 3

4 5

MAX4kg

Page 17: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

17 of 42Manual ref. no. AIM 003 684-2

14

2

3

1

14 mm 42 Nm

=S

Page 18: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

18 of 42Manual ref. no. AIM 003 684-2

15

A2

2

1

Reverse

10

9

+-

15 amp.

15+

+-

10 amp.30+

Pmax:

STOP 6/54

1/L

5/58-R

7/58-L

1-8

1

2

2a

3

4

5

6

7

21W

2x21W

21W

52W

3x21W

52W

Y

L

W

G

BR

R

B

DIN/ISO 11446

1mm²

4/R

Pmax:

8

9

10

11

12

13

2x21W

180W/10Amp.

180W/15Amp.

B-R

BR-W

R

W

R-LW

B 1mm²

2,5mm²

A1

D

B

K

L

A1

Page 19: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

19 of 42Manual ref. no. AIM 003 684-2

17

16

A8

A5

A6 +A7

A9 +A10

A4A3

A13

A12

I

4x

A14

1

234

Page 20: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

20 of 42Manual ref. no. AIM 003 684-2

20

19

18

E

A4

A5

1xJ

CLEANER

DEGREASER

1

2

Page 21: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

21 of 42Manual ref. no. AIM 003 684-2

22

21

1

H

1x

L

M

K

N

2

5

10.5 Nm

10mm

A8

Page 22: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

22 of 42Manual ref. no. AIM 003 684-2

24

23

6

H

1x

OE Wire

THWH Wire

Tie wrap

Ground’s harness

7

H

1x

Page 23: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

23 of 42Manual ref. no. AIM 003 684-2

25

!H

8

H

1x

26

2xJ

Page 24: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

24 of 42Manual ref. no. AIM 003 684-2

28

27

H

1x

L

M

K

F

A4

1 2

3

9

1xJ

Page 25: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

25 of 42Manual ref. no. AIM 003 684-2

30

29

10

H

1x

12V

A14

Q

C

10 Amp.

10 Amp. 10 Amp.

10 Amp.

Page 26: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

26 of 42Manual ref. no. AIM 003 684-2

A14

32

31

½ 1xJ1xJ

WITHOUT SUNROOF DRAINTUBE

WITH SUNROOF DRAINTUBE

33

34

Page 27: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

27 of 42Manual ref. no. AIM 003 684-2

34

!H

H

7x

A12

1

2

WITH SUNROOF DRAINTUBE

33 WITHOUT SUNROOF DRAINTUBE

A14

11

12

13

14

15

1617

A14

H

7x

A12

3

!H

!H

1

1

2

3

90°

2

11

12

13

14

15

1617

4

Page 28: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

28 of 42Manual ref. no. AIM 003 684-2

36

35

H

1x

A9

A10

Reference:

10

1

13

0.2 (mm)

!H

18

A9

A10

A

Page 29: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

29 of 42Manual ref. no. AIM 003 684-2

38

37

1

5

A

A

A

REAR VIEW OF CONNECTOR

W

R

2

35 4

A9

A10

A10

OPIN1

SignalIGNITON

WIRE VIEWPIN 1

A10

A9

A

Page 30: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

30 of 42Manual ref. no. AIM 003 684-2

39

40

A9

P

S

1 Amp.

1 Amp.

!H

18

19

20

1xJ

1

H

2x2

Page 31: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

31 of 42Manual ref. no. AIM 003 684-2

41

A3

2

3

A3

1

Page 32: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

32 of 42Manual ref. no. AIM 003 684-2

42

21

H

1x

Page 33: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

33 of 42Manual ref. no. AIM 003 684-2

43

44

3

2

2xJ

A13A2

1

Page 34: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

34 of 42Manual ref. no. AIM 003 684-2

A11

1

2 3

45

46

G

1x

25

22

23

24

26

H

4x

Page 35: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

35 of 42Manual ref. no. AIM 003 684-2

A11

A2 + A13

H

7x

A11

H

1x

1

2

1xJ

47

48

27

28

293031

32

33

34

Page 36: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

36 of 42Manual ref. no. AIM 003 684-2

49

50

1

2

!H

H

4x

35

36

37

38

Page 37: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

37 of 42Manual ref. no. AIM 003 684-2

09992-01030

51

12

109

T

PIN18

SignalREAR FOG

21 STOP

B

L

B L PIN 2PIN 1

5

4

7

6

REAR VIEW OF CONNECTOR

3

8

1 12

A6

A7

12

1. REAR FOG2. STOP

STOPREAR FOG

Page 38: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

38 of 42Manual ref. no. AIM 003 684-2

52

1xJ

39

H

1x

1

2

3

Page 39: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

39 of 42Manual ref. no. AIM 003 684-2

54

53

10mm

5.4 Nm

!

R

1x20 Amp.

TOWING DC-DC

20 Amp.

R

1x20 Amp.

20 Amp.

TOWING B

44x

1

2

3

Page 40: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

40 of 42Manual ref. no. AIM 003 684-2

VIN N°

CHECK SHEET Page 1 of 3

P/N = OK

Model / Year: Prius / 11/2015 Towing Hitch Wiring13 Pole

Serial Number

10.5 Nm

10 mm

Serial Number

42 Nm

14 mm

Serial Number

5.4 Nm

10 mm

5.4 Nm

A B

S

Page 41: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

41 of 42Manual ref. no. AIM 003 684-2

CHECK SHEET Page 2 of 3

R

2x20 Amp. LowProf mini

20 Amp.

0 stop

R1 3

2 4R

L

12

11

10

98

1

3

24

7

6

5

13

0

R1 3

2 4R

L

+stop +-1

2

0

1 Amp.

1x1 Amp.

P10

Amp.

2x10 Amp.

Q

Owner's Manual

23 of 23

Manual ref. no. AIM 002 177-0

Ign. OFF

4

Ign. OFF

1

3

9

13

8

Reverse

558-R

2

2

TESTING

Ign. ON

Ign. ON

2

Ign. ON

654

STOP

4R

1L

9

3

10

15 Amp.

+15

15Amp

13

11

758-L

13

6

4 1 9

103

11

2

78

12

5

Tester L.E.D.

Tester lamp

Check outside the car for damages

Check inside the car for damages

Page 42: Towbar Wiring Kit 13-pin - Toyota · Revision Record Rev. No. Date Page Picture Update New Deleted Steps Manual ref. no. AIM 003 684-2 2 of 42 1 25/04/16 15 12 * 1 25/04/16 16 13

42 of 42Manual ref. no. AIM 003 684-2

CHECK SHEET Page 3 of 3

Installation Date:

. . / . . / . . . .Technician Name & Signature: Stamp:

= OK