touissit maroc operations management

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1 Prepared by : Ilias ALOUANI Omar Fateh Melouli Hicham Submitted to: Dr M. Sadli

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Prepared by: Ilias ALOUANI Omar Fateh Melouli Hicham

Submitted to: Dr M. Sadli

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Outline

1. Introduction Company overview Organizational chart Main suppliers Main customers

1. Location2. Description of the product

The product1. The manufacturing process

Manufacturing layout Process mechanism

1. Quality Control

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6. MRP and MPS scheduling Forecasting and Inventory MRP and MPS scheduling

7. Conclusion

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Compagnie miniere de touissit Overview

Mining Company. In existence since the 9th century ad. Used in modern times since 1954 Located in the Middle Atlas region of Morocco Mainly mines lead, zinc, and silver

These are used mainly for quartz, siderite, ankerite, barite and/or calcite

Located on the Tighza Paleozoic Formation. Uses core drilling and wells to extract the minerals

History

History Mine Tighza: By 1924, traces of old workings, dating from the ninth and

twelfth centuries, had been discovered on the site Aouam. These tracks suggest a fairly complete, metallurgical mining of

lead, zinc and silver. Mine was probably abandoned due to the defect, insufficient,

technological ability to dewater. Supported by the Royal Company of Asturian Mines (CRAM),

a company, a partnership between France and the Belgian Office of Research and Participation in Mining (BRPM).

The mine was sold to SMA in 1993 but then again in 1996 to the mining company Touissit

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Company Profile

Business Name: Compagnie Miniere de Touissat Creation date: 1976 General director: M. Driss Taki Mine director: M. Lahcen Ouchtouban Production Capacity: 315800 tons of minerals

7.26% Pb; 1.14% Zn and 138 g/t Ag at three centers of explosives: Signal; Ighrem Aoussar and Sidi Ahmed

Headquarter: Casablanca Phone Number: Industry: Mining Company

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Organizational Structure

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Suppliers

CMT supply itself ,for that they have three mines :

1. Mine of Igharma Aoussar

2. Mine of Sid Ahmed

3. Mine of Signal

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Customers:

Trasigura uk based company

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Location

114 Tighza – M’rirt province of khenifra

Strategic location Access to mines Dimension of the plant

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Product

Types of the product Core Drilling

Used for the search of mineralization

Deeps well with a large diameter Used to certify and exploit

the reserves Dig major underground

films Veins currently in operation:

Filon Signal (operating since 1954)

Filon Ighram- Aoussar Sidi Ahmed (developed in

1998)

Silver Lead-Silver, PbS

Lead The lead single

Zinc Quartz, siderite, ankerite,

barite and/or calcite

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Manufacturing Process

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Manufacturing Layout

Manufacturing Process 1/5 :crashing the …..

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Manufacturing Process 1/5 :crashing the ………

Truck unload

(0-400mm)

(0-70mm)

(>30mm)

(12-30mm)

(0-12mm)

Milieu dense

Grinding

Grinding

(>10mm)

(<12mm)

(>10mm)

(<10mm)

Crashing Unit

(1)

(2)

C IInd

(3)

C Ist

(4)

(5)C IIIrd

(6)

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Manufacturing Process 2/5 :Grinding ……

Grinding

with ba l ls

Stockage silos < to 12mm

Flotation Unity

UF

OF

Batterie d’hydro -cyclones

Grains < to 10mm

Grinding unity

The grains are separated into two slices:

1)Overflow (slice delectate)

2)Underflow(Slice rough)

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Manufacturing Process 3/4 : Floatation or separating minerals

Reaction between the acid and the minerals

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Floatation unit

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Manufacturing Process 4/4 :Filtering

It is divided in to two parts:

1\ Thickening

2\ Filtration

Eliminate the water from the substance

The end product

Quality Control

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Laboratory analysis

.Measurement of the quality of the product

.Guiding the engineers to dig in the right direction

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Quality Control

Quality of the product the general director is insisting on respecting the following criteria:

Precise dosage Use very skilled employees in the workplace for controlling the process

of the production. Respect the National and the International Standards of concrete

quality. Efficiency: solve the technical problems quickly or try to avoid them in

order to keep the smooth of the process.

Quality of the service

Respect the delivery programs

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Advantages of dealing with foreign company

Generate a huge revenue Having a chance to be known at the international level getting new contacts at the global level Attract new investors to enlarge the process

Inventory

The company uses the FIFO method

It has two types of inventories: Raw material inventory + ending products

Some times the company works with JIT approach for special type of products that are produced depending on the demand of the customers.

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MPS

days 1 2 3 4 5 6 7 8GR 2400 2400 2400 2400 2400 2400

Inventory on hand = 400

days 1 2 3 4 5 6 7 8

Net predicted demand 2400 2400 2400 2400 2400 2400

MRP

days 1 2 3 4 5 6 7 8

G.R 11 9 9 9 9 9

Net R 11 9 9 9 9 9

Time phased Net. R 11 9 9 9 9 9

POR 11 9 9 9 9 9

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References:Directeur de mine: Mr. Ouchtoban

ingénier : Mr. Assatahi

Conclusion

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Thank You For Your At t en t i on