DATEAPPROVEDCHECKEDDRAWNACTIONREV

REVISIONS

AK D12306 KASTNERKASTNER HOLLAND 01/11/14

AL D13254 KASTNER KASTNER BUSHNELL 02/05/23

AM D17289 KASTNER KASTNER BUSHNELL 05/07/06

AN D19245 KASTNER KASTNER BUSHNELL 06/09/21

AJ D11769 KASTNER KASTNER HOLLAND 01/08/13

LEVEL

DATE

PRODUCT LINE

SCALE DRAWING NO. REV SHEET

OF

TITLE

SIZE DOC

TYPE

DESIGN

DRAWN

CHECKED

APPROVED

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES

TOLERANCES ARE:

DECIMAL ANGULAR

.XX

.XXX

BREAK ALL SHARP CORNERS AND

EDGES

DO NOT SCALE DRAWING

THIRD ANGLE PROJECTION

DIMENSIONS APPLY BEFORE

FINISH

--

B 2012927 AN 1 9WI NONE

WIRING INTERCONNECT

VALVE CONTROL

WI

91/12/12

91/12/12

92-4-23

92-4-23

TOTALFLOW

HOLLAND

S. SMITH

WIDENER

HOLLAND

--

--

3

PART NUMBERASSEMBLY/QUANTITY

ITEM

NO.

UNIT

MEAS

REFERENCE/ZONE

DESIGNATORDESCRIPTION/MATERIAL

PARTS LIST

NOTES:

1 DATE CODE NR AND AFTER

REMOVED2.

INCREASE PRESSURE WHICH OPENS VALVE3

BLK WIRE NOT USED4

JOIN WIRES USING BUTT SPLICE AS5

PROVIDED ON CONTROLAIR CONVERTER.

TO RTU/AIU

VCI TERM BD ASSY NOT APPLICABLE6

R

TOTALFLOW Products

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 2WINONE

2011801-001

YEL

YEL

WHT

BLK

G

H

B

A

RED

BLU

BRN

GRN

C

E

D

F F

D

E

C

A

B

H

GG

H

B

A

C

E

D

FF

D

E

C

GRN

BRN

BLU

RED

TB2

DI2L

21

20

19

18

DI3L

DI3H

DI2H

A

B

H

G

BLK

WHT

BLK

WHT

YEL

YEL

DO1-DO4

VDO(-)

15

14

12

11

9

8

6

5

2

1

VDO(+)

DO2(-)

DO2(+)

DO1(-)

DO1(+)

VINT (-)

VINT(+)

AO(-)

AO(+)

TB1

2010238-003

BLK

WHT

TB2-2

TB2-3

TB2-5

TB2-6

VDO(+)

VINT(+)

VDO(-)

VINT(-)

TB2-9

TB2-13

TB2-12

TB2-11

TB2-10

TB1-6

TB1-5

TB1-3

TB1-2

TB2-8

DI3L

DI3H

DI2L

DI2H

DO2(-)

DO2(+)

DO1(-)

DO1(+)

DI1L

DI1H

2012826-001

TERM BD ASSY-VCI

RED

GRN

BLU

BRN

BLK

WHT

2 REQD

1212006-702

JUMPER

EXP TERM BD

JUMPER

1212006-702

2 REQD

YEL

YEL

DI4H TB2-14

TB2-15DI4L

EXT EVENT

23

22DI4H

DI4L

DI6- TB4

TB4DI6+

YEL

YEL

GRN

RED

DI7+

DI7-

DI8+

DI8-

DI5+

DI5-

TB4

TB4

TB4

TB4

TB4

TB4

DO8-

DO8+

DO7-

DO7+

TB2

TB2

TB2

TB2

TERM BD ASSY-EXP I/O

2012511-001

BLU

BRN

BLK

WHT

BLK

WHT

EXT EVENT

EXT EVENT

(-) DC MOTOR

(+) DC MOTOR

COM, CLOSE LIMIT SW

NC, OPEN LIMIT SW

COM, OPEN LIMIT SW

NC, CLOSE LIMIT SW

VALVE JAMESBURY

EXT EVENT

EXT EVENT EXT EVENT

2017220-001/002

2017220-003/004 2012826-002

6

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 3WINONE

2011801-001/002

COM, 5W, 87 CLOSED SW

NO, TORQUE LIMIT SW

COM, OPEN LIMIT SW

NO, OPEN LIMIT SW

COM, TORQUE LIMIT SW

(-) DC MOTOR

(+) DC MOTOR

YEL

YEL

WHT

BLK

G

H

B

A

RED

BLU

BRN

GRN

C

E

D

F F

D

E

C

A

B

H

GG

H

B

A

C

E

D

FF

D

E

C

GRN

BRN

BLU

RED

TB2

DI2L

21

20

19

18

DI3L

DI3H

DI2H

A

B

H

G

BLK

WHT

BLK

WHT

YEL

YEL

DO1-DO4

VDO(-)

15

14

12

11

9

8

6

5

2

1

VDO(+)

DO2(-)

DO2(+)

DO1(-)

DO1(+)

VINT (-)

VINT(+)

AO(-)

AO(+)

TB1

2010238-003

VALVE, LEDEEN

BLK

WHT

TB2-2

TB2-3

TB2-5

TB2-6

VDO(+)

VINT(+)

VDO(-)

VINT(-)

TB2-9

TB2-13

TB2-12

TB2-11

TB2-10

TB1-6

TB1-5

TB1-3

TB1-2

TB2-8

DI3L

DI3H

DI2L

DI2H

DO2(-)

DO2(+)

DO1(-)

DO1(+)

DI1L

DI1H

2012826-001

TERM BD ASSY-VCI

RED

GRN

BLU

BRN

BLK

WHT

2 REQD

1212006-702

JUMPER

EXP TERM BD

JUMPER

1212006-702

2 REQD

YEL

YEL

DI4H TB2-14

TB2-15DI4L

EXT EVENT

23

22DI4H

DI4L

DI6- TB4

TB4DI6+

YEL

YEL

GRN

RED

DI7+

DI7-

DI8+

DI8-

DI5+

DI5-

TB4

TB4

TB4

TB4

TB4

TB4

DO8-

DO8+

DO7-

DO7+

TB2

TB2

TB2

TB2

TERM BD ASSY-EXP I/O

2012511-001

BLU

BRN

BLK

WHT

BLK

WHT

EXT EVENT

EXT EVENT

EXT EVENT

EXT EVENT EXT EVENT

2017220-001/002

2017220-003/004 2012826-002

6

NO, 5W, 87 CLOSED SW

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 4WINONE

EXP TERM BOARD

2010238-003TB1

AO(+)

AO(-)

DO1(+)

DO1(-)

DO2(+)

DO2(-)

A DC MOTOR

B DC MOTOR

NC2 OPEN LIMIT SW

NC1 CLOSE LIMIT SW

NC2 CLOSE LIMIT SW

2

1

8

9

6

7

WHT

BLK

RED

GRA

VIO

BRN

DI2H

DI2L

DI3H

DI3L

1

11

12

14

15

18

19

20

21

2

TB1

2012626-001

NC1 OPEN LIMIT SW

FOXBORO/JORDON E TO P

(3-15) 1468001-001

VINT(-)

VDO-(D01-D04)

VINT(+)

VDO+(D01-D04)

9

8

6

5

TB2

BLU

WHT

BLK

2 REQD

1212006-702

JUMPER

EXT EVENT

BRN

VIO

2012511-001

TERM BD ASSY-EXP I/O

TB2

TB2

TB2

TB2

DO7+

DO7-

DO8+

DO8-

TB4

TB4

TB4

TB4

TB4

TB4

DI5-

DI5+

DI8-

DI8+

DI7-

DI7+

RED

GRA

DI6+ TB4

TB4DI6-

EXT EVENT

DI4L TB2-15

TB2-14DI4H

BLU

2 REQD

1212006-702

JUMPER

WHT

BLK

BRN

VIO

GRA

RED

TERM BD ASSY-VCI

2012826-001

DI1H

DI1L

DO1(+)

DO1(-)

DO2(+)

DO2(-)

DI2H

DI2L

DI3H

DI3L

TB2-8

TB1-2

TB1-3

TB1-5

TB1-6

TB2-10

TB2-11

TB2-12

TB2-13

TB2-9

VINT(-)

VDO(-)

VINT(+)

VDO(+)

TB2-6

TB2-5

TB2-3

TB2-2

WHT

BLK

EXT EVENT

23

22DI4H

DI4L

BLK

WHT

BLK

WHT

BLU

EXT EVENT

EXT EVENTEXT EVENT

2017220-001/002

2017220-003/004 2012826-002(6-30) 1468001-002

ACTUATOR,

6

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 5WINONE

EXP TERM BOARD

2010238-003

AO(+)

AO(-)

DO1(+)

DO1(-)

DO2(+)

DO2(-)

WHT

RED

BRN

VIO

ORN

GRA

DI2H

DI2L

DI3H

DI3L

1

11

12

14

15

18

19

20

21

2

TB1

2012889-003

VINT(-)

VDO-(D01-D04)

VINT(+)

VDO+(D01-D04)

9

8

6

5

TB2

YEL

GRN

BLU

2 REQD

1212006-702

JUMPER

DI4L

DI4H

23

22 EXT EVENT

BLK

EXT EVENT

DI4L TB2-15

TB2-14DI4H

2 REQD

1212006-702

JUMPER

GRA

ORN

VIO

BRNDI2H

DI2L

DI3H

DI3L

TB2-10

TB2-11

TB2-12

TB2-13

VINT(-)

VDO(-)

VINT(+)

VDO(+)

TB2-6

TB2-5

TB2-3

TB2-2

BLU

GRN

TB2-9

TB1-6

TB1-5

TB1-3

TB1-2

TB2-8

DO2(-)

DO2(+)

DO1(-)

DO1(+)

DI1L

DI1H

2012826-001

TERM BD ASSY-VCI

RED

WHT

YELDI7+

DI7-

TB4

TB4

DO8-

DO8+

DO7-

DO7+

TB2

TB2

TB2

TB2

TERM BD ASSY-EXP I/O

2012511-001

DI6- TB4

TB4DI6+

VIO

BRN

DI8+

DI8-

DI5+

DI5-

TB4

TB4

TB4

TB4

ORN

GRA

EXT EVENT

BLK

YEL

WHT

RED

GRN

BLU

BLKTB5GND

EXT EVENT

EXT EVENTEXT EVENT

2017220-001/002

2017220-003/004 2012826-002TB1

3

4

6

5

NO BOTTOM FULL OPEN (YEL)

NO TOP FULL CLOSED (ORN)

COM TOP FULL CLOSED (BRN)

COM BOTTOM FULL OPEN (GRA)

RELAY

GROUND

CONVERTER. M/P

+12V

DECREASE

FAIRCHILD MODEL 2400

2012881-002 REV NR OR >

INCREASE

1

3

2012881-003 REV PA OR >

6

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 6WINONE

EXP TERM BOARD

2010238-003TB1

AO(+)

AO(-)

DO1(+)

DO1(-)

DO2(+)

DO2(-)

+12V (WHT)

GND (RED)

NO BOTTOM FULL OPEN (ORN)

NO TOP FULL CLOSED (YEL)

COM TOP FULL CLOSED (YEL)

1

3

WHT

RED

BRN

VIO

ORN

GRA

DI2H

DI2L

DI3H

DI3L

1

11

12

14

15

18

19

20

21

2

TB1

2012889-003

COM BOTTOM FULL OPEN (ORN)

E TO P CONVERTER

CONTROLAIR #529-839-014

VINT(-)

VDO-(D01-D04)

VINT(+)

VDO+(D01-D04)

9

8

6

5

TB2

YEL

GRN

BLU

2 REQD

1212006-702

JUMPER

DI4L

DI4H

23

22 EXT EVENT

BLK

SWITCHES

EXT EVENT

DI4L TB2-15

TB2-14DI4H

2 REQD

1212006-702

JUMPER

GRA

ORN

VIO

BRNDI2H

DI2L

DI3H

DI3L

TB2-10

TB2-11

TB2-12

TB2-13

VINT(-)

VDO(-)

VINT(+)

VDO(+)

TB2-6

TB2-5

TB2-3

TB2-2

BLU

GRN

TB2-9

TB1-6

TB1-5

TB1-3

TB1-2

TB2-8

DO2(-)

DO2(+)

DO1(-)

DO1(+)

DI1L

DI1H

2012826-001

TERM BD ASSY-VCI

RED

WHT

YELDI7+

DI7-

TB4

TB4

DO8-

DO8+

DO7-

DO7+

TB2

TB2

TB2

TB2

TERM BD ASSY-EXP I/O

2012511-001

DI6- TB4

TB4DI6+

VIO

BRN

DI8+

DI8-

DI5+

DI5-

TB4

TB4

TB4

TB4

ORN

GRA

EXT EVENT

BLK

YEL

WHT

RED

GRN

BLU

BLKTB5GND

EXT EVENT

EXT EVENTEXT EVENT

2017220-001/002

2017220-003/004 2012826-002

4

6

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 7WINONE

EXP TERM BOARD

2010238-003TB1

AO(+)

AO(-)

DO1(-)

DO1(+)

DO2(+)

DO2(-)

+12V (WHT)

GND (RED)

NO BOTTOM FULL OPEN (ORN)

NO TOP FULL CLOSED (YEL)

COM TOP FULL CLOSED (YEL)

1

3

WHT

RED

BRN

VIO

ORN

GRA

DI3H

DI3L

DI2H

DI2L

1

12

11

14

15

20

21

18

19

2

TB1

2012889-003

COM BOTTOM FULL OPEN (ORN)

E TO P CONVERTER

CONTROLAIR #529-839-014

VINT(-)

VDO-(D01-D04)

VINT(+)

VDO+(D01-D04)

9

8

6

5

TB2

YEL

GRN

BLU

2 REQD

1212006-702

JUMPER

DI4L

DI4H

23

22 EXT EVENT

BLK

SWITCHES

EXT EVENT

DI4L TB2-15

TB2-14DI4H

2 REQD

1212006-702

JUMPER

GRA

ORN

VIO

BRNDI3H

DI3L

DI2H

DI2L

TB2-12

TB2-13

TB2-10

TB2-11

VINT(-)

VDO(-)

VINT(+)

VDO(+)

TB2-6

TB2-5

TB2-3

TB2-2

BLU

GRN

TB2-9

TB1-6

TB1-5

TB1-2

TB1-3

TB2-8

DO2(-)

DO2(+)

DO1(+)

DO1(-)

DI1L

DI1H

2012826-001

TERM BD ASSY-VCI

RED

WHT

YELDI7+

DI7-

TB4

TB4

DO8-

DO8+

DO7+

DO7-

TB2

TB2

TB2

TB2

TERM BD ASSY-EXP I/O

2012511-001

DI5- TB4

TB4DI5+

VIO

BRN

DI8+

DI8-

DI6+

DI6-

TB4

TB4

TB4

TB4

ORN

GRA

EXT EVENT

BLK

YEL

WHT

RED

GRN

BLU

BLKTB5GND

EXT EVENT

EXT EVENTEXT EVENT

2017220-001/002

2017220-003/004 2012826-002

4

PRESSURE TO CLOSE

6

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 8WINONE

TB1

+12V

CCW INPUT

CCW LIMIT

CW LIMIT

CW LIMIT

1

5

CCW LIMIT

VALCON ACTUATOR

2 GROUND

CW INPUT4

DI7-

DI7+

TB4

TB4

DO8-

DO8+

DO7-

DO7+

TB2

TB2

TB2

TB2

TERM BD ASSY-EXP I/O

2012511-001

DI6- TB4

TB4DI6+

VIO

BRN

DI8+

DI8-

DI5+

DI5-

TB4

TB4

TB4

TB4

ORN

GRA

EXT EVENT

WHT

RED

GRN

BLU

BLKTB5GND

EXTPWR

OR

INTPWR

WHT CONTINUOUS POWER

11

12

9

10

SWITCHED POWER

D15(-) OPEN LIMIT SWITCHD16(-) CLOSE LIMIT SWITCH

D17(-) LOCAL LOCKOUT SWITCH

DO7(-) PULLED LOW TO OPEN VALVE

D08(-) PULLED LOW TO CLOSE VALVE

TB1

TB1

EXT EVENT

2017220-001/002

YEL

2017220-003/004

2012889-003

SCALE DRAWING NO. REV SHEET

OF

SIZE DOC

TYPE

B 2012927 AN 9WINONE

TB1

+12V

CCW INPUT

CCW LIMIT

CW LIMIT

CW LIMIT

2

12

CCW LIMIT

WORCHESTER ACTUATOR

1 GROUND

CW INPUT11

DI7+

DI7-

TB4

TB4

DO8-

DO8+

DO7-

DO7+

TB2

TB2

TB2

TB2

TERM BD ASSY-EXP I/O

2012511-001

DI6- TB4

TB4DI6+

VIO

BRN

DI8+

DI8-

DI5+

DI5-

TB4

TB4

TB4

TB4

ORN

GRA

EXT EVENT

YEL

WHT

RED

GRN

BLU

BLKTB5GND

EXTPWR

OR

INTPWR

WHT CONTINUOUS POWER

5

6

4

3

SWITCHED POWER

2012889-003

D15(-) OPEN LIMIT SWITCHD16(-) CLOSE LIMIT SWITCH

D17(-) LOCAL LOCKOUT SWITCH

DO7(-) PULLED LOW TO OPEN VALVE

D08(-) PULLED LOW TO CLOSE VALVE

EXT EVENT

2017220-001/002

TB2-3VINT(+)

EXT EVENT

EXT EVENT

TB2-13

TB2-14

TB2-15

JUMPER

1212006-702

2 REQD

DI4H

DI4L

DI3L GRA

TB2-5

TB2-6

TB2-12

TB2-11

TB2-10DI2H

DI3H

DI2L

VDO(-)

VINT(-)

BRN

VIO

ORN

BLK

TB1-5

TB1-6

TB2-2VDO(+)

DO2(+)

DO2(-) GRN

BLU

2012826-002

2012826-001

TB2-8

TB1-2

TB1-3

TB2-9

DO1(+)

DO1(-)

DI1L

DI1H

WHT

RED

YEL

TERM BD ASSY-VCI

2017220-003/004

6