topclean s cpc 30¢ех. Информация... · topclean s cpc 30 endress+hauser 3 measuring...
TRANSCRIPT
Technical InformationTI 235C/07/enNo. 51504335
Automation of pH/Redox MeasurementsTopClean S CPC 30
Automatic Measuring and Cleaning Systemin Ex and Non-Ex areas
ApplicationsThe cleaning system TopClean S CPC 30 is the optimum choice for heavily polluted and aggressive media as they occur in the• process industry and in• wastewater.But also in the • food and • pharmaceutical industriesthe TopClean S CPC 30 achieves high-accuracy measurement results and relia-bility.
The automatic pH/redox measuring system TopCal S combines a very high degree of safety, highly precise measure-ment results and very low maintenance requirements.
Benefits at a glance• Very high degree of safety:
– System status messages with feed-back to the control desk
– In-process electrode cleaning, no electrode removal necessary
– Automatic cleaning on detection of electrode fouling
• High availability:– Long electrode life due to measuring
cycle– Offline configuration:
Very simple set-up on PC– DAT module: very simple copying of
set-up to other devices• Short amortisation times:
– Low procurement price– Low maintenance costs through
automatic cleaning of electrode– Low installation effort through modu-
lar desgin
TopClean S CPC 30
2 Endress+Hauser
Functions and system designThe cleaning system TopClean S CPC 30 consists of the following components:• Control unit CPG 30• Measuring transmitter Mycom S CPM 153 • Injector CYR 10• Multihose with assembly hose clip• Power supply/control cable CPG 30 / Mycom S CPM 153 (5 m)• Control lines CPG 30 / Injector CYR 10 (3 m).
Control unit CPG 30The control unit CPG 30 converts the commands of the CPM 153 into pneumatic signals and sends feedback signals such as assembly position and monitoring signals for compressed air and water. The injector CYR 10 doses water and cleaning agent to clean the electrode. The meas-uring transmitter CPM 153 has five contacts and an alarm contact. Optionally, you can obtain an extra freely-configurable output contact for the control unit CPG 30. This can be used tocontrol pneumatic values in explosion hazardous zones or solenoid valves in non-hazardous zones to convey hot or aggressive media.
Measuring transmitter Mycom S CPM 153The CPM 153 is the central unit of the measuring point. It processes the measured variables, acts as communications centre and controls processes. The CPM 153 controls processes in the CPG 30 via an interface and processes its feedback signals.
In the Ex version, the CPC 30 is powered via the power supply/control cable from the CPM 153; in the non-Ex version, the CPC 30 has its own power supply connection.
TopClean S CPC 30
Endress+Hauser 3
Measuring system A complete measuring system consists of the following components:• TopClean S CPC 30• pneumatically driven retractable assembly (e.g. Cleanfit or Probfit series) with
pneumatic limit switches• pH/redox electrode• electrode cable• cleaning agent with hoses• rinsing block (for media which are controlled by additional valves)
(both customer supply)• Hoses for injector CYR 10 / retractable assembly
Complete measuring system in non-Ex area
1: Retractable assembly Cleanfit CPA 475 with pH / redox electrode
2: Measuring transmitter Mycom S CPM 153
3: Control unit CPG 30
4: Power supply for Mycom S CPM 153
5: Power supply for CPG 30
6: Power supply/control cable
7: Multihose
8: Injector CYR 10
9: Rinsing block
10: Additional valve
11: Cleaning solution
12: Electrical wiring
13: Compressed air
14: Liquids / cleaning mixture
A: Message and control signals: assembly position, program status, move assembly, program stop
B: Hold input, six relay contacts, two current outputs 0/4 ... 20 mA
(Customer supply: 4, 5, 9, 12, A, B, air, additional valve)
PARAM
MEAS
MEAS
CAL
DIAG
A
B
Endress+HauserCPG 300
C07
-CPC
30xx
x-14
-03-
xx-x
x-00
1.EP
S
1 2
35
4
6
7
1110
81312
914
TopClean S CPC 30
4 Endress+Hauser
Complete measuring system in Ex area
1: Retractable assembly Cleanfit CPA 475 with pH / redox electrode
2: Measuring transmitter Mycom S CPM 153
3: Control unit CPG 30
4: Power supply for Mycom S CPM 153
6: Power supply/control cable
7: Multihose
8: Injector CYR 10
9: Rinsing block
10: Additional valve
11: Cleaning solution
12: Electrical wiring
13: Compressed air
14: Liquids / cleaning mixture
A: Message and control signals: assembly position, program status, move assembly, program stop
B: Hold input, six relay contacts, two current outputs 0/4 ... 20 mA
(Customer supply: 4, 5, 9, 12, A, B, air, additional valve)
Operating modes You can choose between the following functions for the cleaning programs:• Weekly program: freely programmable separately for every week day.• Cleaning cycle: freely selectable interval lengths.• PCS (= Process Check System): Programs can be started externally.• SCS (= Sensor Check System): In the event of a sensor alarm, the system is automatically
cleaned.• Power supply failure program: In the event of a power supply failure, the system is automatically
cleaned or calibrated.
You can freely adapt the cleaning programs to your requirements or deactivate them as neces-sary (e.g. water, cleaner, additional valve control, number of repeats and step sequence).
PARAM
MEAS CAL
DIAG
A
B
Endress+HauserCPG 300
13
36
7
12
81314
109
11
C07
-CP
C30
xxZ
-14-
03-x
x-xx
-001
.EP
S
1 2 4
Zone 1Zone 0/1
- .
TopClean S CPC 30
Endress+Hauser 5
Cleaning programs You have a choice of six programs in total. • Programs 1 to 3: These programs have a set procedure. The cleaning times or repeat cycles
are freely seelctable. • Programs 4, 5 and 6: User-definable (user programs). A simple way of programming is to copy
predefined programs to user programs and adapt them.
Select the control for one external additional valve for your device under Order Code item "External valve control". The "sterilisation" or "sealing water"* functions are only enabled on devices fitted with a control function for additional external valves.You can freely use additional external valves as required in the freely definable user programs. For example, for pressurised media such as superheated steam, a second cleaner, cooling air, organic cleaner etc.
The programs can be triggered automatically at preset intervals, manually or in the event of an error message. Almost any error message can be programmed to start a program.
What is sealing water?*In processes with fibrous or adhesive media, assemblies with ball valves are fitted to block the medium, e.g. Probfit CPA 463 or Cleanfit P CPA 477. To keep the rinse chamber free of medium, the sealing water valve opens automatically before the assembly emerges from the process. The counterpressure in the rinse chamber caused by the sealing water prevents the ingress of medium into the chamber. The sealing water pressure must then be greater than the pressure of the medium.
No.Function →Program ↓
Cleaning Sterilisation Sealing water*
1 Clean(= cleaning)
–Control for 1 valve
required
2 Clean S(= cleaning + sterilisation)
Control for 1 valve
required–
3 Clean Int(= cleaning interval)
–Control for 1 valve
required
4 User 1
1 extra external valve can be used as required, e.g. for superheated steam or organic cleaner. Device control for 1 valve is required.
5 User 2
6 User 3
TopClean S CPC 30
6 Endress+Hauser
Other functions Quick setupThis function configures the measuring point quickly and simply with the necessary basic settings, so that you can begin measuring immediately.
SCC (= Sensor Condition Check)This function monitors the state of the electrodes or the degree of electrode ageing. The status is displayed in the messages »good«, »medium« or »bad« . The electrode status is updated after each calibration. The »bad« message outputs an error message (maintenance requirement).
SCS (= Sensor Check System)The Sensor Check System informs you of deviations in pH glass resistance or the difference between the reference resistance and the normal range. It means that an incorrect measurement may be made due to blocking or damage to the pH electrode. Automatic cleaning can be triggered by such a signal.
PCS (= Process Check System)This function checks the measuring signal for deviations. If the measuring signal does not change over a specific period (1 hr, 2 hr, 4 hr), an alarm is triggered. This may be caused by soiling, block-ing or similar.
LogbooksThere are several logbooks available: The last 30 entries are saved to an error logbook, an operation logbook and a calibration logbook. You can retrieve the entries by specifying a date and time.
Data loggerYou can record two freely selectable parameters using the integrated data loggers and then view the results graphically in real time. You can retrieve the last 500 measured values using date and time. In this way, you can graphically display the process flow. This is a quick way of checking the process and provides a good possibility of optimising pH control.
Example for data logger (for Parameter 1, pH is selected here)
1: Minimum display range (selectable to 2 pH) 4: Maximum display range (selectable to +16 pH)
2: The measured value which is found on the
scroll bar (3)
5: Time when this measured value was recorded
3: Scroll bar 6: Date of this measured value
7: Measured value curve
➀
➁
➂ ➆
➅
➄
➃2.00
7.54 12 15 3501 04 2001
12.00
Measure
Select
C07
-CP
M15
3xx-
20-0
6-00
-en-
001
TopClean S CPC 30
Endress+Hauser 7
Simple to controlThe follow control functions are used in the CPC 30 :• Limit value contact
– Two-point controller with hysteresis for simple temperature control, for example• PID controller
– for one and two-sided processes– with freely adjustable P, I and D components– Includes configurable range-dependent gain (kinked curve)– Distinction between batch and flow (in-line) processes.
• Manipulated variable outputThe manipulated variable can be output as a binary signal via relays or as a continuous signal via the current output:– binary signal via relay as PWM (pulse length proportional), PFM (pulse frequency propor-
tional) or dynamic PWM– Current output (0/4 ... 20 mA): Analogue signal to control the actuator (for one or two actuator
drives / "single" or "split range")
DAT moduleThe DAT module is a memory device (EEPROM) which is inserted in the terminal compartment of the measuring transmitter. Using the DAT module, you can • save complete settings, logbooks and the data loggers of the CPC 30 system and • copy your settings to other CPM 153 measuring transmitters which have identical hardware
functionality. This considerably reduces the effort to install or service several measuring points.
Offline set-up and documentation using the PC tool (see "Accessories")Using the PC tool, you can:➀ Configure the whole measuring point on the PC in the familiar Windows environment and ➁ Save the settings to the DAT module. ➂ Install the DAT module in a CPM 153 and transfer the entire configuration to the measuring transmitter (= complete measuring transmitter set-up). Then you can set up other measuring transmitters with the same configuration.➃ Similarly, you can use the DAT to read out logbooks and data loggers from the measuring transmitter for documentation purposes and save them to your computer. You can then display the data logger data in graphic form on your PC..
Refer to the graphic on page 23 for information on the PC tool user interface.
TopClean S CPC 30
8 Endress+Hauser
Calibration Calibrating and measuringThe instrument allows all field-tested calibration possibilities including isothermicintersection compensation:• Automatic calibration through buffer self-recognition
The buffer tables, e.g. to DIN, Endress+Hauser, Merck and Riedel de Haën/Ingold, are saved in the device. You can also define other buffer tables yourself. During calibration, the system automatically recognises the buffer value.
• Manual calibrationWhen calibrating manually, you can conduct either a two-point calibration (zero point and slope) or a single-point calibration, i.e. zero point calibration of the pH electrode.
• Numeric calibration (data input)Enter the electrode data (zero point and slope) using the keypad.
• Medium temperature compensationAllows high-precision measurement, even over wide temperature ranges. In this type of com-pensation, the temperature effect is compensated onto the pH value of the medium itself.
• Isothermic intersection compensationCompensates for electrodes whose measuring chain zero point and isothermic intersection point are not identical.
TopClean S CPC 30
Endress+Hauser 9
Input
! Note!The limit values for the Ex version are specified separately and displayed in italics.
Measured variables pH, redox, temperature
pH
Redox
Temperature
Mycom S CPM 153:
Measuring range –2.00 ... +16.00
Measured value resolution pH 0.01
Zero point offset range pH –2 ... +16
Range of automatic temperature compensation –50 ... +150°C
Reference temperature 25°C (settable with medium temperaturecompensation)
Slope adjustment 5 ... 99 mV / pH
Input resistance under nominal operating conditions > 1 · 1012 Ω
Input current under nominal operating conditions < 1.6 · 10–12 A
0: Pending certification.
Measuring range –1500 ... +1500 mV–3000 ... +3000%
Measured value resolution 0.1 mV
Zero point offset range +200 ... –200 mV
Assignment with % display adjustable, ∆ for 100% = ∆ 150 ... ∆ 2000 mV
Electrode offset ±200 mV
Input resistance under nominal operating conditions > 1 · 1012 Ω
Input current under nominal operating conditions < 1.6 · 10–12 A
0: Pending certification.
Temperature sensor Pt 100 (three-wire circuit)Pt 1000NTC 30kPTC
Measuring range (also displayable in °F) –50 ... +150°C
Measured value resolution 0.1 K
Temperature offset ± 5 K
0: Pending certification.
TopClean S CPC 30
10 Endress+Hauser
Digital inputs
Output parameters
Output signal pH, redox, temperature
Current outputs
1: acc. to IEC 746-1, under nominal operating conditions
Auxiliary voltage output(for digital inputs E1-E3)
Interface to CPG 30
Limit value and alarm functions
Input voltage 10 ... 50 V
Internal resistance Ri = 5 kΩ
0: Pending certification.
CPG 30:
Digital inputs Input voltage 6 ... 30 V
Internal resistance Ri = 5 kΩ
0: Pending certification.
Mycom S CPM 153:
Current range 0 / 4 ... 20 mA
Error current 2.4 mA or 22 mA
Measured error1 max. 0.2% of measuring range
Transfer range, settable pH: ∆ 1.8 ... ∆ 18 pHRedox: ∆ 300 ... ∆ 3000 mVTemperature: ∆ 17 ... ∆ 170°C
active current output (only non-Ex): Load max. 600 Ω
passive current output: Input voltage range 6 ... 30 V
0: Pending certification.
Voltage 15 V DC
Output current max. 9 mA
0: Pending certification.
Power supply: Output voltage 11.5 ... 18 V
Output current max. 60 mA
Communication RS 485
0: Pending certification.
Setpoint adjustments pH –2.00 ... 16.00
Hysteresis for switch contacts pH: 0.1 ... 18Redox absolute: 10 ... 100 mVRedox relative: 1 ... 3000%
Error delay 0 ... 6000 s
0: Pending certification.
TopClean S CPC 30
Endress+Hauser 11
Relay contacts
Galvanic isolation At the same potential are:• Current output 1 and the power supply• Current output 2, CPC and the resistance input.
The remaining circuits are galvanically isolated from each other.
The NC/NO contact type can be set by software.
Switching voltage max. 250 V AC / 125 V DC
Switching current max. 3 A
Switching power max. 750 VA
Life ≥ 5 million switching cycles
With the maximum settable frequency in PFM 120 min-1
With the maximum settable period length in PWM 0.5 ... 999.9 s
0: Pending certification.
CPG 30:
Digital outputs Output voltage 30 V
Output current 100 mA
Output power 750 mW
0: Pending certification.
Control for an external valve and CYR 10 (non-Ex)
Switched mains voltage:
Max. current Imax = 3 A
Max. power Pmax = 750 VA
Switched mains voltage to control the additional external valve
Control for external valve (Ex)
pneumatic
Control for CYR 10Z (Ex) Switched voltage: 12 V
Max. current Imax = 3 mA
Max. power Pmax = 10 mW
0: Pending certification.
47
48
N/L–L/L+
C07
-CP
C30
xxx-
04-1
2-00
-de-
004
(optional)
Zusatz-Ventil
TopClean S CPC 30
12 Endress+Hauser
Electrical connection
Connection diagram Non-Ex area
*: refer to wiring examples on page 15
ϑϑ
AD 6 / ID 4
N/L–
L/L+
A
B
L+
L–
S
A
B
L+
L–
91
89
87
75
85
71
83
65
48
52
81
93
92
90
88
76
86
72
84
66
47
51
82
94
S S
+
–
11 1112 1213 n.c.
85
41
51
47
54
57
44
93
81
86
42
52
48
55
58
45
94
82+
+
pH n.c.
Ref. Ref.
n.c. Src
n.c.Drn
31
32
33
34
+
-
-
PA/PM
PA/PM
mA
mA+
+
15 V
PE)
2
2
1
1
*
*
41
42
J J
br
wt
gr
ye
Digitalinput E1*
Digitalinput E2*
Alarm relay
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5
Power supply
RS 485 CPC
12Vpowersupply
Currentoutput 2
Currentoutput 1
pH electrode 1 or IsFET pH sensor 1
Temp. 1 Temp. 1C
07-C
PC
30xx
x-04
-12-
00-e
n-00
1.E
PS
N/L–L/L+
Power supplyoutput*
+-
Assemblymeasure
Assemblymeasure*
Programrunning
*In maintenance
Assemblyservice
Automaticstop*
Assemblyservice*
Compressed airsupply 4...6 bar,
filtered 0.5 µm, freeof oil and condensate
Valve (optional)
Cleaner
Motive water2...12 bar
InjectorCYR 10
Pipe disconnector(customer supplied)
Multihose coupling
Power supply
bin. 2
bin. 1
bin. 0
Sta
rt p
rog
ram
1-8
(b
inar
y)
CPG 30Mycom CPM 153
TopClean S CPC 30
Endress+Hauser 13
Ex area
12
S
A A
B B
br
ws
gn
ge
+
–41
51
47
54
57
44
93
81
86
42
52
48
55
58
45
94
82+
+
31
32
33
34
+-
+
-
+
+
-
15 V
mA
mA
ϑϑ11 1112 1213 n.c.
pH n.c.
Ref. Ref.
n.c. Src
n.c.Drn
J J
91
89
87
75
85
71
83
65
81
93
92
90
88
76
86
72
84
66
82
94
PE)
N/L–L/L+
48
52
47
51
1 2
ib
ib
ib
ib
ib
ib
ib
ib
ib
ib
CPG 30 (Ex)Mycom CPM 153 (Ex)
C07
-CP
C30
xxZ
-04-
12-0
0-en
-001
.EP
S
Digitalinput E1
Digitalinput E2
Alarm relay
Relay 1
Relay 2
Relay 3
Relay 4
Relay 5
Currentoutput 2
Currentoutput 1
Power supplyoutput
Valve (optional)
AD 6 / ID 4
RS 485 CPC
12V powersupplyCPC
S SPA/PM
PA/PM
pH electrode 1 or IsFET pH sensor 1
Temp. 1 Temp. 1
Compressedair supply 4...6 bar,
filtered 0.5 µm,free of oil andcondensate
Compressedair supply 4...6 bar,
filtered 0.5 µm,free of oil andcondensate
Assemblymeasure
Assemblymeasure*
Programrunning
*In maintenance
Assemblyservice
Assemblyservice*
bin. 2
bin. 1
bin. 0
Sta
rt p
rog
ram
1-8
(b
inar
y)
L+
L–
L+
L–
Automaticstop*
Power supply(ex e)
ib
ib
ib
ib
ib
ia
Cleaner
Motive water2...12 bar
Pipe disconnector(customersupplied)
Multihose Injector CYR10Z-E12/
-F12
TopClean S CPC 30
14 Endress+Hauser
Contacts CPM 153 In the measuring transmitter CPM 153, there are six relays available which you can configure using the software as shown by the following table.
You can configure the Alarm, Relay 1 and Relay 2 contacts according to NAMUR Recommenda-tions for outputting function control, maintenance requirements and failure messages.
The NC/NO contact type can be switched by software.
Electrical connection data
Selection bysoftware
NAMUR OFF NAMUR ON NAMUR ON NAMUR OFF
CHEM. OFF CHEM. OFF CHEM. ON CHEM. ON
ALARM Alarm Failure Failure Alarm
RELAY 1 Limit value / Controller
Warning when maintenancerequired
Warning when maintenancerequired
Limit value / Controller
RELAY 2 Limit value / Controller
Functioncheck
Functioncheck
Limit value / Controller
RELAY 3 Limit value / Controller
Limit value / Controller
CHEMOCLEAN(Water)
CHEMOCLEAN(Water)
RELAY 4 Limit value / Controller
Limit value / Controller
CHEMOCLEAN (Cleaner)
CHEMOCLEAN (Cleaner)
RELAY 5 Limit value / Controller
Limit value / Controller
Limit value / Controller
Limit value / Controller
Mycom S CPM 153:
Power supply 230 V AC +10/–15%24 V AC/DC +20/–15%
Frequency 47 ... 64 Hz
Power consumption max. 10 VA
Separation voltage between galvanically isolated circuits 276 Vrms
Terminals, max. cable cross-sectional area 2.5 mm²
0: Pending certification.
TopClean S CPC 30
Endress+Hauser 15
Connection examples
CPG 30:
Power supply 230 V AC +10/–15%24 V AC/DC +20/–15%
Frequency 47 ... 64 Hz
Power consumption max. 12 VA
Separation voltage between galvanically isolated circuits 276 Vrms
Terminals, max. cable cross-sectional area 2.5 mm²
CPG 30 (Ex) 0: The devices in Ex version are powered from the measuring transmitter CPM 153 (refer
above for data).
N/L–
L/L+
A
B
+
–
S
A
B
+
–
pH Ref.PA 11 12 13
+
–85
41
51
47
54
57
44
93
81
86
42
52
48
55
58
45
94
82+
+
31
32
33
34
+
-
-
+
Temp.
pH
Air
Maintenanceunit
N A
M U
R
48
52
42
47
51
41
2
2
1
1
*
*
92
90
88
75
86
71
84
65
82
94
93
91
89
76
87
72
85
66
83
81
(max. 3 W)
(max. 3 W)
(max. 3 W)
max. 30 V
Digitalinput E1
Digitalinput E2
Failure
Powersupply
Maintenance
Function control
pH limit value
Relay 4
Relay 5
Currentoutput 2
Currentoutput 1
pHelectrode Temperature
C07
-CP
C30
xxx-
04-1
2-00
-en-
002.
EP
S
+-
Assemblymeasure
Assemblymeasure
Programrunning
Pause
Assemblyservice
Automaticstop
Assemblyservice
Multihosecoupling
Power supply
bin. 2
bin. 1
bin. 0
Sta
rt p
rog
ram
1-8
(b
inar
y)
CPG 30Mycom CPM 153
Non-Ex, double-sided neutralisation, pH limit value, NAMUR pin assignment, pH andtemperature at current outputs, two additional valves, external control usingPLS, assembly status display
Externalhold
Power supply
Control foradditional valve
PLS
e.g. secondcleaner
Pneumatic connection
PEN/L–L/L+
Power supply
AcidAlkali
Cleaner
Motive water2...12 bar
InjectorCYR 10
Pipe disconnector(customersupplied)
TopClean S CPC 30
16 Endress+Hauser
Accuracy
Measured value resolution pH: 0.01Redox: 1 mV / 1%Temperature: 0.1 K
Measurement deviation1 display
pH: max. 0.2% of measuring rangeRedox: 1 mVTemperature: max. 0.5 K
Measured error1 max. 0.2% of current range end value
Repeatability1 max. 0.1% of measuring range
1: acc. to IEC 746-1, under nominal operating conditions
A
B
+
–
S
A
B
+
–
pH Ref.PA 11 12 13
–85
54
44
93
81
86
55
45
94
82+
+
31
32
33
34
+
-
-
+
Temp.
pH
L+
L+
L–
L–
L+
L+
L–
L–
PEN/L–L/L+
41
51
47
57
42
52
48
58
N A
M U
R
12
InjectorCYR 10Z-E12/
-F12
48
52
47
51
1 2
92
90
88
75
86
71
84
65
82
94
93
91
89
76
87
72
85
66
83
81
ib
ib
ib
ib
ib
ib
ib
ib
ib
ib
Digitalinput E1
Digitalinput E2
Relay 4
Relay 5
Currentoutput 2
Currentoutput 1
pHelectrode Temperature
C07
-CP
C30
xxZ
-04-
12-0
0-en
-002
.EP
S
+-
Assemblymeasure
Assemblymeasure
Pause
Assemblyservice
Assemblyservice
Mul
tihos
eco
uplin
g
bin. 2
bin. 1
bin. 0
Sta
rt p
rog
ram
1-8
(b
inar
y)
CPG 300Mycom CPM 153
Ex, double-sided neutralisation with equipment for two additionalvalves, rinse block, connected digital inputs and outputs
Externalhold
Power supply
Control foradditional valve
ib
ib
ib
ib
ib
ia
e.g. secondcleaner
e.g. 7 xsteel 935L
e.g. 3 xsteel 925OProgram
running
Automaticstop
Power supply
Failure
Powersupply
Maintenance
Function control
pH limit value
AcidAlkali
Air
Maintenanceunit
Pneumatic connection
Motive water2...12 bar
Pipe disconnector(customersupplied)
Compressedair supply
TopClean S CPC 30
Endress+Hauser 17
Operating conditions
Installation conditions • Always install the measuring transmitter and the control unit so that the cable entries always point downwards.
The components can be installed using the following methods:
Installation instructions• The measuring transmitter CPM 153 is normally installed as a panel-mounted unit.• The measuring transmitter CPM 153 can be fixed to a vertical or horizontal pipe using the sup-
plied mounting kit. For outdoor installation, a weather protection cover CYY 101 is required. It can be fitted to the field unit using all kinds of fixtures (refer to "Accessories").
Mounting the control unit CPG 30 using wall mounting kit (contained in scope of supply)
Device Wall mounting Post/pipe installation
Panel mounting
Control unit CPG 30 Mounting kit contained in scope of supply. Refer to figure below.
not applicable not applicable
CPM 153, covered
Required:2 screws ø 6 mm2 rawl plugs ø 8 mm
Mounting kit contained in scope of supply. Refer to figure below.
Mounting kit contained in scope of supply. Refer to figure below.
CPM 153, outdoors
If installed outdoors, weather protection cover CYY102-A required
Weather protection cover CYY102-A and two round post fixtures required
not usual
Mounting the measuring transmitter in panels or on posts CPM 153 using supplied moun-ting kit (see left).
C07
-CP
C30
0xx-
11-1
2-00
-xx-
001.
EP
S
Endress+HauserCPG 300
TopClean S CPC 30
18 Endress+Hauser
Panel mounting ➀ and post mounting ➁ for CPM 153
If you want to mount the device on the front of an air-tight panel, you must also usea flat seal (see "Accessories").Required installation cutout for panel mounting: 161+0.5 x 241+0.5 mm.The installation depth is approx. 134 mm.The maximum pipe diameter is 60 mm.
For outdoor use, the weather protection cover CYY 101 is required. This is available as an acces-sory.
Water and compressed air connections
Water 4 ... 6 bar, filtered 100 µm, max. 56°C
Compressed air 4 ... 6 bar, filtered 0.5 µm, free from oil and con-densate
Screw unions bulkhead glandAD 6 / ID 4
Injector CYR 10:
max. suction height concentrated cleaner
3 m
Motive water volume min. 2 l/min.max. 10 l/min.
Motive water pressure 2 ... 12 bar
max. 3 m
max. 5 mC
07-C
PC
30xx
x-17
-12-
00-x
x-00
1.E
PS
max. 10 m
Endress+HauserTopClean CPG 30
TopClean S CPC 30
Endress+Hauser 19
Ambient conditions
Ambient temperature –10 ... +55°C (Ex: –10 ... +50°C)
Ambient temperature limit –20 ... +60°C (Ex: –10 ... +50°C)
Storage and transport temperature
–30 ... +80°C
Relative humidity 10 ... 95%, non-condensing
Ingress protection CPM 153: IP 65 CPG 30: IP 54
Electromagnetic compati-bility
Interference emission and interference immunity to EN 61326: 1997 / A1:1998
Safety requirements Complies with general safety requirements acc. to EN 61010.Complies with NAMUR Recommendations NE 21.
Process conditions
Temperature range media conveyed
max. 60°C
Pressure of media con-veyed
Aggressive or hot media which are conveyed via additional valves must be subjected to pressure since they are not conveyed by the CPC 30 system.
TopClean S CPC 30
20 Endress+Hauser
Physical data
Design / dimensions
Dimensions of control unit CPG 30
Dimension for wall mounting control unit CPG 30
Dimensions of measuring transmitter CPM 153.
Endress+HauserTopClean CPG 30
24
200300
400
C07
-CP
C30
xxx-
06-1
2-01
-xx-
001.
EP
SC
07-C
PC
300x
x-06
-12-
00-x
x-00
1.E
PS
320
250
227
327
350
420
TopClean S CPC 30
Endress+Hauser 21
Dimension for wall mounting: Fixing screw: ø 6 mm
Rawl plug: ø 8 mm
1: Fixing drill holes
2: Plastic cover caps
Weight CPG 30: approx. 20 kg CPM 153: max. 6 kg
Materials CPM 153 Housing GD-AlSi 12 (Mg content 0.05%), plastic-coated
Front Polyester, UV-resistant
CPG 30 Housing Ex and non-Ex: Polyester GF
Injector CYR 10
Housing PVC (in contact with medium)
You can convey aggressive or hot media via one or two additional valves. To do this you will have to order a system with control for one additional valve (refer to "Ordering information").
TopClean S CPC 30
22 Endress+Hauser
Display and operating interfaceYou can set up the complete measuring point with using the operating panel on the measuring transmitter CPM 153 or using the offline set-up function in the PC tool. If you are using several devices, you can copy the entire set-up of one device to another deivce using the DAT module.
Display elementsMycom S CPM 153
Backlit LC display with dot matrix, 128 x 64 dots
Display possibilities:
One circuit instrument:
pH/redox value, temperature, current outputs 1 and 2, contact states, status CPG 30, control parameters (setpoint, set values)
Backlit dot matrix display, display exampe
1: Current measured variable
2: Current menu option
3: Measured variable
4: Select: arrow keys for scrolling through the menu/through the measuring menus, »E« to browse
down
5: "Meas" (Measuring mode) key
6: "Cal" (Calibration) key
7: "Diag" (Diagnosis menu) key
8: "Param" (Parameter entry menu) key
9: ENTER key
10: Scroll keys
11: Labelling strip
12: Display of measured value
?: Press DIAG and PARAM together to open the Help page
7.54pH
pH 7.54 0 mV
Rel. A 1 2 3 4 5
pH 7.54ATC
Select Select
Select
Measure Measure
Measure
Out 1 10.00 mAOut 2 0.00 mA
Temperature 25.0 °C
Co0
7-C
PM
153x
x-19
-06-
00-e
n-00
5
MYCOM S CPM 153ENDRESS+HAUSER
MEAS CAL
DIAG PARAM
1
2
3
5
6
7
8
12
139
11
10
4
?
7.54pH
HOLDMeasure
OffSelectTemperature 25.0 °C
C07
-CP
M15
3xx-
19-0
6-00
-en-
002.
EP
S
TopClean S CPC 30
Endress+Hauser 23
Operating elementsMycom S CPM 153
There are 4 main menus available for instrument operation: • Measurement ("MEAS")• Configuration ("PARAM")• Calibration ("CAL") and • Diagnostics ("DIAG").Press the "MEAS", "PARAM", "CAL" and "DIAG" keys to switch to the appropriate selection menu. Here, the possible options are displayed in plain text and selected elements are displayed in reverse video. Selections are made using the arrow keys, which are also used to edit the numeric values.
Offline configuration user interface using the PC tool (Accessories)
The PC tool provides you with a tool for configuring your measuring point on a PC using a simple and self-explanatory menu structure (an example window can be seen above). Write the config-uration to the DAT module using the RS232 interface on the PC. The data can then be transferred to the measuring transmitter.
Certificates and approvals
CE symbol The TopCal S system complies with the statutory requirements of the harmonised EC directives. Endress+Hauser confirms the successful testing of the system by affixing the 4 symbol.
TopClean S CPC 30
24 Endress+Hauser
Ordering information
Product structure for the complete system TopClean S CPC 30
Basic equipment:
Control unit CPG 30, measuring transmitter Mycom S CPM 153 with 6 relays and DAT module, injector CYR 10, multihose (5 m), hose clip, power supply cable CPM 153 – CPC (5 m)
ApprovalsA Basic equipment: non-ExG With ATEX approval, ATEX II (1) 2G EEx em ib[ia] IIC T4S With CSA approval; NI Cl. I, Div. 2, Sensor IS Cl. I, Div. 1O With FM approval; NI Cl. I, Div. 2, Sensor IS Cl. I, Div. 1P With FM approval; NI Cl. I, Div. 2T With TIIS approval
Control for external valves0 Basic equipment: no additional valves controllable1 Control for 1 external valve, non-Ex2 Control for 1 external valve, Ex
Measurement input Mycom S CPM 1531 1 measuring circuit for glass electrodes pH/redox and temperature2 1 measuring circuits for glass electrodes / IsFET sensors pH/redox and temperature
Measurement output Mycom S CPM 153A 2 current outputs 0/4 ... 20 mA, passive (Ex and non-Ex)B 2 current outputs 0/4 ... 20 mA, active (non-Ex)E Profibus-PA, without current outputsF Profibus-DP, without current outputs
Power supply0 ... 230 V AC1 100 ... 115 V AC8 24 V AC / DC
Language versionsA D / E / F / I / ESB D / E / NL / J
Cable connection0 Cable glands M 20 x 1.51 Cable glands NPT ½"2 Cable glands G ½
Length of multihose0 5 m8 10 m
Additional equipment0 Without additional equipment
Set-upA with no previous set-up
CPC 30- Complete order code
TopClean S CPC 30
Endress+Hauser 25
Accessories
Offline configuration The PC tool provides you with a tool for configuring your measuring point at the PC using a simple and self-explanatory menu structure. Write the configuration to the DAT module using the RS232 interface on the PC. The module can then be plugged into the measuring transmitter. The offline configuration system consists of a DAT module, the software and a DAT interface (RS 232). Order No.: 51507133
DAT module Additional memory device for saving/copying complete settings, logbooks and the data loggers. Order No.: 51507175
Assemblies
pH/redox electrode
Connection accessories • CPK 1: Version with pilot wire and additional outer screen, sheathed in PVC, ø 7.2 mm. Exten-sion with cable CYK 71 possible. Order No.: of CYK 71: 50085333
• CPK 7: Version as coaxial cable with four pilot wires and additional outer screen, sheathed in PVC, ø 7.2 mm. Extension with cable CYK 71 possible.
• CPK 9: For pH/redox electrodes with integrated temperature sensor and TOP68 plug-in head (version ESA, ESS). Extension with cable CYK 71 possible.
• CPK 12: For IsFET pH sensors and pH/redox electrodes with integrated temperature sensor and TOP68 plug-in head. Extension with cable CYK 12 possible.
• Junction box VBE: For Ex area Zone 0. Order No.: 50003993• Junction box VBM: Junction box for extending measuring cable connection between electrode
and measuring transmitter. Two screw unions for e.g. combination electrode. Material: aluminium casting, ingress protection IP 65. Order No. 50003987
• Junction box VBA: Junction box for extending measuring cable connection between electrode and measuring transmitter. Four screw unions for e.g. separate reference electrode. Material: aluminium casting, ingress protection IP 65. Order No. 50003987
Weather protection cover CYY 101
For installing the measuring transmitter outdoors, the weather protection cover CYY 101 is required. Order No.: CYY101-A
Type Properties Applications
CleanfitCPA 471/ 472/ 475
Retractable assembly for pneumatic oepration. Clean-ing and calibrating the electrode is possible in process.CPA 475: 3A approval, EHEDG-recommended.
• General process engineering• Food, pharmaceutical appli-
cations (475)• Biotechnology (475)
Type Properties Applications
Orbisint WCPS 11/12/13
Universally applicable, very easy to clean and insensitive to soiling due to PTFE diaphragm, pressures up to 6 bar, conductivity > 50 µS/cm
• General process engineering• Industrial wastewater• Detoxification (cyanide,
chrome)• Neutralisation
Ceraliquid PCPS 41/42/43
Electrodes with ceramic diaphragms and KCl liquid electrolyte, use with counterpressure, explosion-proof up to 8 bar
• General process engineering• Ultra-pure water• Boiler feed water• Detoxification (cyanide)
Ceragel PCPS 71
Gel electrode with double-chamber reference system. Long-term stability, short response time, very long toxic path, resistant to alternating temperature and pressure cycles
• General process engineering• Food processing• Water treatment
TopHit HCPS 401
Rupture-proof pH sensor based on IsFET technology. Short response time, very high resistance to alternating temperature cycles, sterilisable, almost no acid or alka-line errors
• General process engineering• Food, pharmaceutical appli-
cations• Water treatment• Biotechnology
TopClean S CPC 30
26 Endress+Hauser
Round post fixture for weather protection cover
To fix the weather protection cover to vertical or horiztonal posts with diameters of up to 60 mm. Order No.: 50062121
Documentation
Documentation Technische Information Mycom S CPM 153, TI 233C/07/en (Bestell-Nr. 51503788) Technical Information Cleanfit P CPA 471, TI 217C/07/en (Order No. 51502595) Technical Information Cleanfit P CPA 472, TI 223C/07/en (Order No. 51502644) Technical Information Cleanfit H CPA 475, TI 240C/07/en (Order No. 51505598) Technische Information TopHit H CPS 401, TI 283C/07/en (Bestell-Nr. 51506687) Technical Information Ceragel P CPS 71, TI 245C/07/en (Order No. 51505837) Technical Information Orbisint W CPS 11/12/13, TI 028C/07/en
(Order No. 50052557) Technical Information Ceraliquid P CPS 41/42/43, TI 079C/07/en
(Order No. 50058726) Technical Information CPK 1-12, TI 118C/07/en (Order No. 50068525)
Weather protection cover CYY 101 Round post fixture for CYY 101
TopClean S CPC 30
Endress+Hauser 27
Endress+HauserGmbh+Co.Instruments InternationalP.O. Box 2222D-79574 Weil am RheinGermany
Tel. (07621) 975-02Tx 773926Fax (07621) 975 345http://[email protected]
TI 235C/07/en/04.0151504335FM+SGML 6.0 / DT 51504335
Subject to modification