tonello r&d july 2013prospect-textile.com/tonello.pdf · 2014-04-01 · garment dyeing with...
TRANSCRIPT
• СЪВМЕСТИМА СИСТЕМА СЪС СТАНДАРТНИТЕ МАШИНИ ЗА ПРАНЕ И БАГРЕНА НА „TONELLO“
• „KIT BATIK“ МОЖЕ ДА БЪДЕ ИНСТАЛИРАН НА МАШИНИ ОТ G1 70 до G1 510
СПЕЦИАЛЕН КИТ ЗА СПЕЦИАЛНИ ФИНИШНИ ОБРАБОТКИ
Лиценз за финишна обработка Tonello
• ЗА ПРИЛАГАНЕ НА ПРОДУКТИ ЗА ФИНИШНА ОБРАБОТКА И AND ПРОДУКТИ С ЕКСПЛОТАЦИОННИ КАЧЕСТВА
• ЗА ПОСТИГАНЕ НА СПЕЦИАЛНИ ЕФЕКТИ С ПО-МАЛЪК ИЛИ ПО-ГОЛЯМ КОНТРАСТ
УПОТРЕБА НА KIT BATIK
Лиценз за финишна обработка Tonello
• СПЕСТЯВАНЕ КОНСУМАЦИЯТА НА ПРОДУКТИ
• СПЕСТЯВАНЕ НА КОЛИЧЕСТВА ИЗПОЛЗВАНА ВОДА
• СПЕСТЯВАНЕ НА ЕНЕРГИЯ(ПРОЦЕСИ НА СТУДЕНА)
• ВСИЧКО ЗАЕДНО В ЕДНА МАШИНА
• КОНТРОЛ НА ПРОЦЕСИТЕ И ВЪЗПРОИЗВОДИМОСТ
• СПЕЦИАЛНИ ЕФЕКТИ
• ЛЕСНО ПОЧИСТВАНЕ НА МАШИНИТЕ
KIT BATIK на TONELLO ПРЕДИМСТВА
Лиценз за финишна обработка Tonello
• ВОДОРАЗТВОРИМИ ПРОДУКТИ
• ПРОДУКТИ СТАБИЛНИ НА АТОМИЗАЦИЯ
• ПРОДУКТИ СЪС ВИСКОЗИТЕТ БЛИЗЪК ДО ТОЗИ НА ВОДАТА
ПРОДУКТИ КОИТО МОГАТ ДА СЕ ПРИЛАГАТ НА KIT BATIK:
Лиценз за финишна обработка Tonello
• РЕЗЕРВОАР ЗА ПРОДУКТИ ЗА BATIK
• ДОПЪЛНИТЕЛНИ 2 РЕЗЕРВОАРА (ОПЦИЯ ):– 1 ЗА ЕКСПЛОТАЦИОННИ КАЧЕСТВА като СМОЛИ/ОМЕКОТИТЕЛИ
– 1 ЗА СПЕЦИАЛНИ ЕФЕКТИ (напр. Багрила, РАЗЯЖДАЩИ СРЕДСТВА И Тн.)
• НАПЪЛНО АВТОМАТИЧЕН КОНТРОЛ НА СИСТЕМАТА
НОВИЯТ KIT BATIK
Лиценз за финишна обработка Tonello
• КАТИОННИ И СИЛИКОНОВИ ОМЕКОТИТЕЛИ• АНТИСТАТИЧНИ /ХИДРОФИЛНИ ОМЕКОТИТЕЛИ • ГРИЖА ЗА КОЖАТА (Алое Вера, Витамин E)• Продукти за „Лесна подръжка“ • Продукти срещу чупки • Водо и маслоотблъскващи • Противозацапващи продукти • АНТИ УВ • АНТИ-БАКТЕРИАЛНИ
ПРИЛОЖЕНИЕ НА ПРОДУКТИ С ЕКСПЛОТАЦИОННИ КАЧЕСТВА
Лиценз за финишна обработка Tonello
• ПРОДУКТИ С ХИМИЧЕСКИ АФИНИТЕТ
ПРЕДСТАВЯНЕ НА ИКОНОМИЯ НА ПРОДУКТИ
KIT BATIK ТРАДИЦИОНЕН ПРОЦЕСПродукт 100 Kg материал
1 %1 Kg продукт
Продукт 100 Kg материал
2 %2 Kg продукт
ВОДА 100 Kg материал
20 %20 литра вода
ВОДА 100 Kg материал
1:5 Модул 500 литри вода
ИКОНОМИЯ 50% от продукта и 96% ВОДА
Лиценз за финишна обработка Tonello
• ПРОДУКТИ БЕЗ ХИМИЧЕСКИ АФИНИТЕТ
ИКОНОМИЯ НА ПРОДУКТИ С ЕКСПЛОТАЦИОННИ КАЧЕСТВА
KIT BATIK ТРАДИЦИОНЕН ПРОЦЕС ПРОДУКТ 100 Kg материал
4 %4 Kg продукт
Продукт 100 Kg Материал
60 гр/литър30 Kg продукт
ВОДА 100 Kg материал
20 %20 литра вода
ВОДА 100 Kg Материал
Модул 1:5500 литри вода
ИКОНОМИЯ 87% ОТ ПРОДУКТИ И 96% ВОДА
Лиценз за финишна обработка Tonello
Пране /Багрене
Центрофугиране
Ecosoft чрез Batik
СРАВНЕНИЕ С ДРУГИ НАЧИНИ НА ПРИЛОЖЕНИЕ
МАШИНА TONELLO с „KIT BATIK“
Омекотяване
ДРУГИ
• Само за омекотяване
• ТРУДНО ПОЧИСТВАНЕ НА БАРАБАНА
• АКО СЕ ОМЕКОТЯВА В ПЕРАЛНЯ МАШИНА, СЛЕДОВАТЕЛНО СЕ ПОЯВЯВАТ ПРОБЛЕМИ С ИЗМЕРВАНЕТО.
Лиценз за финишна обработка Tonello
• ПРИМЕРИ :
• ЦВЕТЕН БАТИК
• МУЛТИКОЛОРЕН БАТИК
• АНТАРТИК BATIK
• „ЛЕДЕН“ BATIK
• „ДЪЖД“ BATIK
• „ВОДЕН“ BATIK
BATIK ЗА СПЕЦИАЛНИ ЕФЕКТИ :
• ПРЕДИМСТВА :
• НЕ СЕ БОРАВИ С ИЗДЕЛИЕТО
• БЕЗОПАСТНО ЗА РАБОТНИЦИТЕ И ОКОЛНАТА СРЕДА
• МАКСИМАЛНА ОПТИМИЗАЦИЯ НА ПРОДУКТИ И ВОДА
• ИЗКЛЮЧИТЕЛНА ГЪВКАВОСТ НА СИСТЕМАТА
Лиценз за финишна обработка Tonello
За допълнителна информация, запитвания и поръчки
Официален представител за България и Македония :„Проспект Текстил ООД“, E-mail : [email protected] ,тел : 02 443 5 443, факс : 02 857 02 55
Лиценз за финишна обработка Tonello
IN FASHION. FOR 30 YEARS.
• SINCE 1981 WE’VE BEEN CONTRIBUTING TO THE SUCCESS THAT ‘Made in Italy’ HAS ENJOYED ALL OVER THE WORLD.
SIDING WITH THE ENVIRONMENT. ALWAYS.
• LESS WATER CONSUMPTION.
• LESS EMISSION AND LESS WASTE.
• MORE ENERGY SAVING.
JET DYEING SYSTEM
New ECO-DYEING system
Garment JET dyeing machine
Open pocket and high speed system
LOW LIQUOR RATIO JET DYEING SYSTEM:
PRINCIPLE OF JET DYEING SYSTEM:
• Garments run close to the drum
• Dyeing bath injected through JET nozzle
• JET System continuously wets garments
WATER FLOW PUMPED INWATER FLOW PUMPED OUT
JET NOZZLE
TANK
GARMENTSDRUM
RUN
LOW LIQUOR RATIO JET DYEING SYSTEM:
• The most important ADVANTAGES of Tonello High Speed and Jet Dyeing System
VERSATILITY
• More operations with the
same machine.
HIGH SPEED = HIGH
DYEING QUALITY
•Increasing dyestuff
penetration; better
reproducibility; reduced
tangling abbrasion and
breaking; minor garment
manipulation.
IMPROVED LOADING
CAPACITY
•About 50% of productivity is
increased if compared to a
dyeing machine with dividers.
REDUCED
PROCESSING TIME
•Intermediate steps of
loading,unloading and drying
are avoided; reduced time
for water heating up; dyeing
time is reduced.
• Dyeing with 1:3 L:R.
ENVIRONMENTAL BENEFITS WITH JET SYSTEM
70 % 70% 73%
WATER SALT AND ENERGY
SAVING ALKALI SAVING SAVING
LOW LIQUOR RATIO JET DYEING SYSTEM:
G1 N2 – NITROGEN DYEING SYSTEM
TONELLO & CLARIANT:
TURNING IDEAS INTO TECHNOLOGY
• Together to develop an innovative dyeing
system that uses ecological Sulphur dyes under
Nitrogen atmosphere.
• To optimise water, energy and chemical
consumption and reduce processing residues
to a minimum.
• The entire process is eco-friendly
• Used look
Garment dyeing with Diresul RDT liq.
using the Tonello G1 N2 Nitrogen dyeing machine:
• Sulphide free reducing system
• Particularly suited to medium and high intensity shades.
• Peroxide-based, eco-friendly oxidation.
• Greater dyeing stability producing more even results that are easier to
reproduce.
• Dyeing is superficial, giving a worn look without damaging the fibre.
• Striking effects and contrasts can be produced by using chemical and
physical wash-down after dyeing.
G1 N2 – NITROGEN DYEING SYSTEM
G1 N2 – NITROGEN DYEING SYSTEM
The entire process is ‘Eco-friendly’:
• Processing in a NITROGEN atmosphere with a low liquor ratio to reduce
chemical use.
• The dyeing temperature can be reduced (60°C).
• Water and energy consumption are drastically cut.
•The process is ‘cleaner’ and safer for workers.
•The machine does not stain as easily, making maintenance and cleaning
simpler.
03/07/2013 11
G1 N2 – NITROGEN DYEING SYSTEM
• G1 N2 Nitrogen Dyeing Machine: for controlled dyeing processes
without the use of OXYGEN, under NITROGEN atmosphere.
G1 N2 – NITROGEN DYEING SYSTEM
The machine is equipped with:
• 101°C KIT, which keeps the machine hermetically sealed to ensure total
absence of oxygen exchange.
• Automatic, controlled Nitrogen feeding.
• Automatic, controlled dye and chemical feeding: which enable dyeing to
be carried out a low liquor ratio.
• Jet System : to further reduce the liquor ratio in dyeing processes.
03/07/2013 13
Cost 1 Kg dyeing comparison sulphur dyeing:
75 litres
0
0
Consumption
with Nitrogen
0,019 euro0,25 euro / m30Nitrogen
0,0280 euro0,45 euro / kg.63,3 gr.Caustic Soda
0,1092 euro2,4 euro / kg.45,5 grSodium
Hydrosulphite
Cost / kg.
of garment
CostConsumption
without
Nitrogen
Products
Saving: 0,119 euro / kg. of garment
Ratio between material and air inside the production machine:
1Kg. garments / 25 liters of air
G1 N2 – NITROGEN DYEING SYSTEM
01.03.2012 Slide 14
G1 N2 – NITROGEN DYEING SYSTEM
Wash-down & effects on garments:
• Ecological Sulphur
dyeing + Laser Blaze K2
• Ecological Sulphur
dyeing + 3D whiskers
with Bohemia machine +
Antarctic Batik
• Ecological Sulphur
dyeing + Antarctic Batik
01.03.2012 Slide 15
G1 N2 – NITROGEN DYEING SYSTEM
Wash-down & effects on garments:
• INDIGO LOOK :
“Blue jeans look”
now possible in
garment dyeing
THANK YOU!
To find out more about this technology, please,
contact us at:
www.tonello.com
G1 N2 – NITROGEN DYEING SYSTEM
• 1.Laser K1/K2
• 2.Components of laser group
• 3.Advantages of laser group
• 4.Components of table group
• 5.Advantages of table group
• 6.Characteristics of dummies group
• 7.Advantages of dummies group
• 8.General characteristics
• 9.General Advantages
Index laser K1/K2
LASER K1/K2
2.Components of laser group
• Column
• Laser source
• Rotating joint
• Dynamic Beam Expander
• Scan head
LASER K1/K2
3.Advantages of laser group
• Dynamic Beam Expander = this system allows the using of two
important advantages: the dynamic focus and the focus shifter.
The first one allows the obtaining of a good homogeneity on the
process, because the focus distance will be dynamically
corrected during the side movement of the laser beam.
Whereas, the second one, allows the making of rough process
and accurate process, thanks to the setting of the height of the
scan head and the setting of the relative focus distance.
LASER K1/K2
3.Advantages of laser group• Comparison: without dynamic
focus/with dynamic focus
Focus shifter
Process without dynamic focus
Process with dynamic focus
LASER K1/K2
3.Advantages of laser group
• Scan head = our scan head is equipped with two beryllium
mirrors (30mm) that allow more thin and precise spots.
The using of beryllium makes the mirrors less heavy and allows to
move them quickly.
LASER K1/K2
5.Advantages of table group
• Sliding tables = this system allows to automatically alternate the
two tables when they leave the work area.
This allows the operator to do lading/unloading operations on one
table while the other one is in the work area.
Besides, laser will automatically work on the just prepared table
after its insertion.
The advantage that this system offers is the complete elimination
of downtimes.
LASER K1/K2
5.Advantages of table group
• External laser pointer = our laser pointer performs a preview of the
process that will be performed and its relative position on the table.
We optimize this system allowing the laser pointer to work inside
the table group and also outside, on the sliding tables.
LASER K1/K2
6.Characteristics of manikins group
• Manikins switcher
• Manikins rotation
• Multi project function
LASER K1/K2
7.Advantages of manikins group
• Manikins switcher = this rotating switching system allows the
operator to do lading/unloading process easily (and in a laser
protected zone), allowing to do loading/unloading process on one
manikin during the processing of the other one.
• Manikins rotation = this system allows the rotation of the manikin
on the front, on the back and on the two sides, expanding the
processing possibilities.
LASER K1/K2
7.Advantages of manikins group
• Multi project function = this function allows the assignment of eight
different kinds of processing to some buttons located on the
work position, so you can select a kind of processing for every
garments.
The common use is facilitate the processing of garments of the
same pattern but of different sizes by assigning projects for specific
sizes to every buttons.
LASER K1/K2
8.General characteristics
• Optimized suction kit
• Total protection of operators
• Specific software
LASER K1/K2
9.General advantages
• Optimized suction kit = our suction system has been optimized to working only where it is needed (table group or dummies group) and when it is needed (during processing).
• Total protection of operators = this machine guarantees total protection of the operator because it is protected from direct beams and reflected beams thanks to polycarbonate protection.
It also offers protection by moving elements.
• Specific software = the included software is specific in finished garments scope and it has an integrated diagnostic system that provides precise details on possible errors or alarms.
LASER K1/K2
The software has been
developed by our staff, for
fulfill the new customers’
requests and anticipate
market’s needs.
The new software version brings
a drastic simplification in its
using and new creative
possibilities for the
production.
9.General advantages
LASER K1/K2