tml lcv & mcv catalogue updated on june 2014.pdf

1

Padi, Chennai-600 050Telephone : (044) 26258161Fax : (044) 26257844Website : www.brakesindia.com

Publication Number BI / TML / 04Released : Sep 2012Last Updated : June 2014

TATA MOTORS - LCVBrake EquipmentParts Catalogue

3

Contents

Description Page No.1 Points for your Attention ........................................................................................5

2 Our Distributors ....................................................................................................6

3 Brakes India Warehouses .....................................................................................7

4 List of Abbreviations .............................................................................................8

5 Modelwise Assembly Reference - Hyd Brakes ......................................................9

6 Modelwise Assembly Reference - Air Brakes .......................................................10

7 Modelwise Assembly Reference - Old Model Hyd Brakes ....................................12

8 Specification for Actuation ...................................................................................13

9 Specification for W/Cyl & Hoses ..........................................................................14

10 Specification for CMC & CSC .............................................................................15

11 Specification for “S” Cam Brake ..........................................................................16

12 407 Wheel Cylinder - Front & Rear ......................................................................18

13 29020297/98FJ & 29020550/51FJ - “S” Cam Brake - Front ................................20

14 29020392/93FJ - “S” Cam Brake - Front .............................................................24

15 29021557/58 - “S” Cam Brake - Front .................................................................28

16 29020301/02FJ - “S” Cam Brake - Rear ..............................................................32

17 29021739/40 - “S” Cam Brake - Rear ..................................................................36

18 29021821/22 - “S” Cam Brake - Rear ..................................................................40


20 29020760/61 - “S” Cam Brake - Front .................................................................48

21 29021553/54 - “S” Cam Brake - Front .................................................................52


23 29020762/63 - “S” Cam Brake - Rear ..................................................................60

24 29021741/42 - “S” Cam Brake - Rear ..................................................................64

4

Contents

Description Page No.


26 29020990/91 - “S” Cam Brake - Front .................................................................72


28 29020994/95 - “S” Cam Brake - Rear ..................................................................80

29 29020604/05 - “S” Cam Brake - Front .................................................................84

30 29021002/03 - “S” Cam Brake - Rear ..................................................................88

31 29021157/58 - “S” Cam Brake - Rear ..................................................................92

32 29049271 - Booster TMC Assembly ....................................................................96

33 29049272 - Booster TMC Assembly ....................................................................98

34 29066480 - TMC Assembly ................................................................................100

35 29066723 - TMC Assembly ................................................................................102

36 29067070 - TMC Assembly ................................................................................104

37 29066577 & 29066664 - CMC Assembly ...........................................................106

38 29067026 - CMC Assembly................................................................................108

39 29067069 - CMC Assembly................................................................................ 110

40 29067137 - CMC Assembly................................................................................ 112

41 29066296 - CSC Assembly ................................................................................ 114

42 29066526 - CSC Assembly ................................................................................ 116

43 Fluid Reservoir, Valve & Hose Details ................................................................. 118

44 Cross Reference Part Numbers - TML vs BIL ......................................................120

5

Points For Your Attention

Dear Customer,

We are pleased to release the TVS-Girling Brake Equipment Parts Catalogue

for TATA Light Commercial Vehicles.

While every effort has been made to make the catalogue clear and concise,

suggestions for improvement are welcome.

The data in this catalogue is subject to change from time to time and we

reserve the right to effect changes, as and when necessary.

Thanking you and assuring you of our best service at all times.

Divisional Manager

Technical Service

Marketing

Brakes India Limited

Chennai-600 050.

6

Our Distributors

THE ASSOCIATED AUTO PARTS LTD

Ahmedabad, Aurangabad, Indore, Jabalpur, Kalamboli, Kolhapur, Nagpur, Pune, Raipur, Rajkot,Solapur & Surat

CENTRAL GROUP

Ahmedabad, Indore, Mumbai, Nagpur, Pune & Sarkhej

INDIA MOTOR PARTS & ACCESSORIES LTD

Agra, Ahmedabad, Allahabad, Asansol, Bangalore, Barbil, Baroda, Bhilwara, Bhubaneswar,Calicut, Chandigarh, Chennai, Cochin, Coimbatore, Cuttack, Delhi Morigate, Dhanbad,Gandhidham, Guwahati, Hissar, Hubli, Jaipur, Jammu, Jamshedpur, Jodhpur, Jullundhar, Kanpur,Kolhapur, Kolkata, Kota, Ludhiana, Madurai, Mangalore, Nagpur, Navi Mumbai, Patna, Patiala,Pune, Raipur, Rajkot, Ranchi, Salem, Sambalpur, Secunderabad, Siliguri, Surat, Tirunelveli, Trichy,Udaipur, Varanasi & Vijayawada

JULLUNDUR MOTOR AGENCY (DELHI) LTD

Agra, Allahabad, Alwar, Amritsar, Asansol, Baddi, Bhatinda, Bhilwara, Bhubaneswar, Bikaner,Chandigarh, Cuttack, Dehradun, Gaziabad, Gorakhpur, Gurgoan, Guwahati, Haldwani, Jaipur,Jammu, Jamshedpur, Jasco, Jhandewalan, Jodhpur, Jullundhar, Kanpur, Kashmeri Gate Delhi,Kolkata, Kota, Lucknow, Ludhiana, Pathankot, Patiala, Patna, Rourkela, Saharanpur, Siliguri,Udaipur & Varanasi

MADRAS AUTO SERVICE

Ahmedabad, Aurangabad, Bangalore, Belgaum, Bellary, Calicut, Chennai, Cochin, Coimbatore,Erode, Hubli, Kannur, Kolhapur, Kottayam, Kurnool, Mangalore, Margoa, Mysore, Nagpur,Namakkal, Navi Mumbai, Nellore, Pune, Raipur, Rajahmundry, Rajkot, Salem, Secunderabad,Shimoga, Trichur, Trichy, Vellore, Vijayawada & Vizag

SUNDARAM MOTORS

Ahmedabad, Bangalore, Baroda, Belgaum, Bellary, Bijapur, Chennai, Cuddapah, Cuttack,Devanagari, Gandhidham, Gulbarga, Hubli, Hyderabad, Karimnagar, Kolhapur, Mangalore, Mysore,Nagpur, Nasik, Navi Mumbai, Nellore, Ponda, Poonamallee, Pune, Rajahmundry, Rajkot, Rourkela,Secunderabad, Shimoga, Vellore, Vijayawada, Vizag & Yeshwantpur

T V SUNDRAM IYENGAR & SONS LTD

Bhopal, Calicut, Cochin, Coimbatore, Erode, Haldwani, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur,Kottayam, Madurai, Namakkal, Pondicherry, Raipur, Salem, Thiruvananthapuram, Thirunelveli,Trichy, Trissur, Varanasi & Villupuram

7

Brakes India Warehouses

NORTH ZONE WEST ZONE

BRAKES INDIA LTD BRAKES INDIA LTD

PLOT NO. 239, SWARAN PARK PLOT NO. 3, GAT NO : 1059,

INDUSTRIAL AREA, UDYOG NAGAR, KRISHNA INDUSTRIAL PARK,

MUNDUKA, NEW DELHI - 110 041 WAKI BUDRUK TAL.-KHED,

PHONE : (011) 28342583, PUNE - 410 501

(011) 28343149, PHONE : (02135) 308043, 308047

(011) 28341652 FAX : (02135) 308047, 308034

EAST ZONE SOUTH ZONE

BRAKES INDIA LTD BRAKES INDIA LTD

NH-2, DELHI ROAD, 29, SOUTH VANNIYAR STREET,

BHADUA, MOLLARBAGH PO. SHOLINGHUR - 631102

DANKUNI, HOOGLY - 712259 VELLORE (DISTRICT)

PHONE : (033) 26593012, 26593013, PHONE : (04172) 263008

(033) 26593014

8

ABS ANTILOCK BRAKING SYSTEM

ALU ALUMINIUM

AS AMERICAN STANDARD

ASSY ASSEMBLY

CI CAST IRON

CLU CLUTCH

CMC CLUTCH MASTER CYLINDER

CNG COMPRESSED NATURAL GAS

CSC CLUTCH SLAVE CYLINDER

CV CENTRE VALVE

DA DOUBLE ACTING

FF FEMALE , FEMALE HOSE END

FLH FRONT LEFT HAND

FLWI FLUID LEVEL WARNING INDICATOR

FR FRONT

FRH FRONT RIGHT HAND

GP G-PROPORTIONING

HYD HYDRAULIC

LCRV LOAD CONSCIOUS REGULATING VALVE

LCV LIGHT COMMERCIAL VEHICLE

MF MALE, FEMALE HOSE END

MM MILLIMETER

NA NOT AVAILABLE

O/S OVER SIZE

RLH REAR LEFT HAND

RR REAR

RRH REAR RIGHT HAND

STD STANDARD

TLPV TRAP LINE PRESSURE VALVE

TMC TANDEM MASTER CYLINDER

W/CYL WHEEL CYLINDER

W/O WITHOUT

List of Abbreviations

9

Sl N

oVe

hicle

Mod

elFr

ont B

rake

Rear

Bra

keAc

tuat

ion

Valve

CMC

CSC

Flui

dHo

seW

/Cyl

W/C

ylRe

serv

oir

Fr &

Rr

1LP

407

/ 31

BS

II29

6658

8729

6627

3529

0670

7029

0670

6929

0665

2629

0461

51St

oped

in O

E up

to S

ep 20

10Pa

ge R

ef18

1810

411

011

611

8

2LP

410

EX

BS II

I, LP

410

/ 34

2966

4854

2966

5887

2904

9272

2906

6622

2906

7069

2906

6526

2904

6151

Marc

opolo

BS

IIIPa

ge R

ef18

1898

118

110

116

118

3LP

K 40

7 / 2

7 EX

BS

III,

2966

8606

2966

5887

2904

9272

2906

6879

2906

7069

2906

6526

2904

6151

LPT

407 /

34 E

X2 B

S III

Page

Ref

1818

9811

811

011

611

8

4SF

C 40

7 / 2

7 Pi

ckup

BS

III29

6686

0629

6658

8729

0664

8029

0666

2229

0670

2629

0665

2629

0463

0729

0461

51SF

C 41

0 / 3

1 EX

BS

IIIPa

ge R

ef18

1810

011

810

811

611

811

8

5SF

C 40

7 / 3

1 BS

III,

2966

8606

2966

5887

2904

9271

2906

6622

2906

7026

2906

6526

2904

6151

SFC

407

/ 31

S/S

Army

BS

IIIPa

ge R

ef18

1896

118

108

116

118

6SF

C 40

7 / 2

7 Pi

ckup

2966

8606

2966

5887

2906

6723

2906

6622

2906

7026

2906

6526

2904

6307

2904

6151

(Mec

h Fu

el Pu

mp) B

SIII

Page

Ref

1818

102

118

108

116

118

118

7SF

C 40

7 / 3

1 4x

4 Arm

y BS

III29

6686

0629

6658

8729

0492

7129

0664

1729

0670

2629

0665

2629

0461

51Pa

ge R

ef18

1896

118

108

116

118

8SK

407

/ 31

EX

BS II

I29

6686

0629

6658

8729

0492

7129

0670

2629

0665

2629

0461

51Pa

ge R

ef18

1896

108

116

118

9LP

TA 71

3TC

BSIII

2906

6622

2906

6664

Page

Ref

118

106

Cu

rren

t Mo

del

wis

e A

ssem

bly

Ref

eren

ce A

t A

Gla

nce

- H

yd B

rake

s

10

Cu

rren

t Mo

del

wis

e A

ssem

bly

Ref

eren

ce A

t A

Gla

nce

- A

ir B

rake

s

Sl N

oVe

hicle

Mod

elFr

ont B

rake

Rear

Bra

keCM

CCS

CFl

uid

Rese

rvoi

rCl

utch

Hos

e1

613 /

709 /

713 /

813

2902

0550

/51FJ

2902

0297

/98FJ

2902

0301

/02FJ

2906

7069

-LP/LP

T29

0665

2629

0203

92/93

FJ29

0670

26-S

FCPa

ge R

ef20

, 24

3210

8, 11

011

62

712 -

$29

0203

07/08

FJ - I

I29

0203

11/12

FJ - I

I29

0670

69-LP

/LPT

(140

lining

widt

h)(1

40 lin

ing w

idth)

2906

7026

-SFC

2902

0550

/51FJ

- I29

0203

01/02

FJ - I

(120

lining

widt

h)(1

20 lin

ing w

idth)

Page

Ref

20, 2

432

, 56

108,

110

3LP

TA 7

15TC

BSI

II29

0206

04/05

2902

1157

/5829

0665

77Pa

ge R

ef84

9210

64

LPO

Y1 7

.5T /

LPO

Y1

8.5T

2902

1557

/5829

0217

39/40

2906

7069

Page

Ref

2836

110

5LP

O Y1

9.6

T29

0215

53/54

2902

1741

/4229

0670

69Pa

ge R

ef52

6411

06

LP/ L

PT /

LPK

909

2902

0307

/08FJ

2902

0311

/12FJ

2906

7069

2906

6526

Page

Ref

4456

110

116

7SF

C 90

929

0203

07/08

FJ29

0203

11/12

FJ29

0670

2629

0665

26Pa

ge R

ef44

5610

811

68

912 /

913

2902

0760

/6129

0207

62/63

2906

7069

2906

6526

Page

Ref

4860

110

116

9LP

K 91

2 BS

III29

0203

07/08

FJ29

0218

21/22

2906

7069

2906

6526

(120

lining

widt

h)29

0203

11/12

FJ(1

40 Li

ning w

idth)

Page

Ref

4440

, 56

110

116

10SD

101

5TC

BSIII

2902

0604

/0529

0210

02/03

2906

7137

Page

Ref

8488

112

11LP

1109

/ LP

1112

2902

0205

/06FJ

2902

0209

/10FJ

2906

6577

2906

6296

Page

Ref

6876

106

114

12LP

T 11

09 / L

PT 11

1229

0209

90/91

2902

0994

/9529

0670

69Pa

ge R

ef72

8011

0

Note:

Refe

r pag

e no.

118 &

119 f

or cl

utch

hos

e par

t num

ber.

$

- Up

to A

pril 2

011 p

rodu

ced

vehi

cles f

itted

with

120m

m lin

ing

widt

h.

11

MA

SU

LIN

ING

PA

RT

NU

MB

ER

S -

At

A G

lan

ce -

Air

Bra

kes

Des

crip

tion

Exis

tin

gN

ewEx

isti

ng

New

Type &

Siz

eFr

ont -325 X

120 m

mRear

-325 X

120 m

m

Linin

g G

rade

TVS A

F 235 (4267)

MASU

NA 1

707

TVS A

F 235 (4267)

MASU

NA 1

707

Bra

ke A

ssy

LH /

RH

29020550/5

1FJ

29022759/6

029020301/0

2FJ

29022791/9

2

Lined S

hoe A

ssy

29371645FJ

29373370

29371645FJ

29373370

Kit L

inin

g s

et-

Std

29937316FJ

29937757

29937316FJ

29937757

Kit L

inin

g s

et-

1 O

/S29937317FJ

29937758

29937317FJ

29937758

Kit L

inin

g s

et-

2 O

/S29937318FJ

29937759

29937318FJ

29937759

Des

crip

tion

Exis

tin

gN

ewEx

isti

ng

New

Type &

Siz

eFr

ont -325 X

140 m

mRear

-325 X

140 m

m

Linin

g G

rade

TVS A

F 235 (4267)

MASU

NA 1

707

TVS A

F 235 (4267)

MASU

NA 1

707

Bra

ke A

ssy

LH /

RH

29020760/6

129022767/6

829020762/6

329022795/9

6

Lined S

hoe A

ssy

29371684FJ

29373375

29371684FJ

29373375

Kit L

inin

g s

et-

Std

29937319FJ

29937774

29937319FJ

29937774

Kit L

inin

g s

et-

1 O

/S29937320FJ

29937775

29937320FJ

29937775

Kit L

inin

g s

et-

2 O

/S29937321FJ

29937776

29937321FJ

29937776

Veh

icle

Mo

del

s : 7

09 /

712

/ 809

Veh

icle

Mo

del

s : 9

09 /

912

/ 913

12

Sl N

oVe

hicle

Mod

elFr

ont B

rake

Rear

Bra

keAc

tuat

ion

Valve

CMC

CSC

Flui

dHo

seW

/Cyl

W/C

ylRe

serv

oir

Fr &

Rr

1LP

407 /

LP 60

829

6628

2529

6627

2129

0663

49 - w

ith FL

WI

2906

6411

2906

6525

-M12

2906

6526

-M12

2904

6155

-Clu

2904

6151

- Fr &

Rr

2906

6286

- w/o

FLW

I29

0663

78-M

1029

0664

26-M

1029

0461

49 - C

lu

2SF

C 60

929

6628

2529

6627

2129

0664

8029

0665

24-M

1229

0665

26-M

1229

0463

07-B

rake

2904

6151

- Fr &

Rr

2906

6540

-M12

2906

6426

-M10

2904

6149

- Clu

2906

6277

-M10

3LP

609

2966

2825

2966

2721

2906

6391

2906

6525

-M12

2906

6526

-M12

2904

6155

-Clu

2904

6151

- Fr &

Rr

2906

6378

-M10

2906

6426

-M10

2904

6149

- Clu

4LP

707 /

LP 80

7 / LP

909

6467

4351

6467

4351

- 38.1

029

0662

4329

0665

25-M

1229

0665

26-M

1229

0461

55-C

lu29

0460

36 - F

r & R

rLP

T 707

/ LPT

807 /

LPT 9

0964

6742

45 - 4

4.45

2906

6378

-M10

2906

6426

-M10

2904

6149

- Clu

5SF

C 70

929

6648

5429

6627

2129

0664

8029

0665

24-M

1229

0665

26-M

1229

0463

07-B

rake

2904

6151

- Fr &

Rr

2906

6540

-M12

2906

6426

-M10

2904

6149

- Clu

2906

6277

-M10

6LP

709 /

LPT 7

0929

6648

5429

6627

2129

0664

6129

0665

25-M

1229

0665

26-M

1229

0461

55-C

lu29

0461

51 - F

r & R

r29

0663

78-M

1029

0664

26-M

1029

0461

49 - C

lu

Note

:29

0665

40 is

conic

al typ

e flui

d res

ervo

ir29

0665

24 is

stra

ight ty

pe flu

id re

servo

ir

Mo

del

wis

e A

ssem

bly

Ref

eren

ce A

t A

Gla

nce

- O

ld H

yd M

od

els

13

Sl N

oBo

oste

r TMC

Boos

ter -

Wab

coTM

CSi

ze &

Typ

eSp

ecifi

catio

nTM

C - B

asic

TMC

Majo

r Kit

TMC

Mino

r Kit

Flui

d Re

serv

oir

Part

Num

ber

129

0492

71M4

5061

129

0669

7825

.4, A

S/AS

4 Mou

nting

Hole

- 3 O

utlet

Port -

Alu

2996

7251

2996

7252

2904

6827

229

0492

72M4

5062

129

0668

5425

.4, A

S/AS

4 Mou

nting

Hole

- 2 O

utlet

Port -

Alu

2996

7148

2996

7149

329

0662

4338

.1, A

S/AS

3 Mou

nting

Hole

- 2 O

utlet

Por

t - C

I29

9665

8529

9665

86

429

0662

8623

.81,

AS/

AS2 M

ount

ing H

ole - 2

Out

let P

ort -

CI -

Last

4 Digi

t29

0663

6229

9666

9129

9667

0429

0461

50Ca

sting

Num

ber 2

670 -

w/o

FLW

I

529

0663

4923

.81,

AS/

AS2 M

ount

ing H

ole - 2

Out

let P

ort -

CI -

Last

4 Digi

t29

0663

6229

9666

9129

9667

0429

0463

07Ca

sting

Num

ber 2

670 -

with

FLW

I

629

0663

9123

.81,

AS/

AS2 M

ount

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ole - 2

Out

let P

ort -

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Last

4 Digi

t29

9666

9129

9667

04Ca

sting

Num

ber 2

610 -

Whit

e Colo

ur B

ody

729

0664

6125

.4, A

S/AS

2 Mou

nting

Hole

- 2 O

utlet

Por

t - C

I - La

st 4 D

igit

2996

6936

2996

6937

Casti

ng N

umbe

r 261

0 - Ye

llow

Colou

r Bod

y

829

0664

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nting

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utlet

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t - C

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igit

2996

6936

2996

6937

Casti

ng N

umbe

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r Bod

y

929

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utlet

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2996

7151

2996

7147

1029

0670

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nting

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utlet

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2996

7151

2996

7147

Act

uat

ion

Det

ails

14

Sl No Part Number Length Type

1 29046149 314 mm M10 X 1 MF

2 29046462 350 mm M12 X 1 FF

3 29046407 350 mm M12 X 1 MF

4 29046151 500 mm M10 X 1 MF

5 64047805 550 mm M12 X 1 MF

6 64047859 650 mm (with Sleeve) M12 X 1 MF

7 29046036 650 mm M12 X 1 MF

Sl No Part Number Size & Type W/Cyl Major Kit W/Cyl Minor Kit

1 29662721 $ 23.81 - DA - CI - Cup Seal (29662728 #) 29966669

2 29662735 17.78 - DA - CI - Gland Seal (29665054 #) 29966652

3 29662825 $ 22.22 - DA - CI - Cup Seal (29661160 #) 29966670

4 29664854 25.4 - DA - CI - Cup Seal (29661848 #) 29967156 29966954

5 29665887 22.22 - DA - CI - Gland Seal (64677355 #) 29967163

6 29666565 19.05 - DA - CI - Gland Seal (29665088 #) 29967226

7 64674245 44.45 - DA - CI - Cup Seal (64674082 #) 64967130

8 64674351 38.1 - DA - CI - Cup Seal (64673494 #) 64967129

9 29668606 23.81 - DA - Gland Seal ( 29665160 #) 29967479 29967481

Note : $ - 29662825 W/Cyl Assy is superceded by 29665887 W/Cyl Assy. 29662721 is superceded by 29668606# - Seal part number

W/Cyl Details

Hose Details

15

Sl No Part Number Size & Type CMC Major Kit CMC Minor Kit

1 29066277 19.05 - CV - CI - M10 Outlet - Integral Reservoir 29966903 29966682

2 29066378 19.05 - CV - CI - M10 Outlet - Remote Reservoir 29966903 29966682

3 29066524 19.05 - CV - CI - M12 Outlet - Integral(Straight) Reservoir 29966903 29966682

4 29066525 19.05 - CV - CI - M12 Outlet - Remote Reservoir 29966903 29966682

5 29066540 19.05 - CV - CI - M12 Outlet - Integral(Conical) Reservoir 29966903 29966682

6 29066577 25.4 - AS - CI - M12 Outlet - Remote - Inclined Adaptor 29967062 29967063

7 29066664 25.4 - AS - CI - M12 Outlet - Remote - Straight Adaptor 29967062 29967063

8 29067026 19.05 - CV - Alu - M12 Outlet - Integral Reservoir 29967140 29967320

9 29067069 19.05 - CV - Alu - M12 Outlet - Remote Reservoir 29967140 29967320

10 29067137 19.05 - CV - CI - M12 Outlet - Integral Reservoir-w/o Clevis 29966903 29966682

CMC Details

Sl No Part Number Size & Type CSC Major Kit CSC Minor Kit

1 29066296 38.1 29967053 29966710

2 29066426 25.4 - M10 Inlet 29966911 29966882

3 29066526 25.4 - M12 Inlet 29966911 29966882

CSC Details

16

Part Number Size & Type Lining Width Cam Shaft Length Torque Plate Mounting Holes

29020550/51FJ 325 x 120 - with ABS Hole 120 mm 260 mm No of Holes - 62 Holes - 14.6 mm2 Holes - 12.6 mm2 Holes - 16.3 mm

29020297/98FJ 325 x 120 - with ABS Hole 120 mm 260 mm No of Holes - 64 Holes - 12.6 mm2 Holes - 16.3 mm

29020392/93FJ 325 x 120 - w/o ABS Hole 120 mm 270 mm No of Holes - 62 Holes - 14.6 mm2 Holes - 12.6 mm2 Holes - 16.3 mm

29021557/58 325 x 120 - with ABS Hole 120 mm 260 mm No of Holes - 64 Holes - 14.6 mm2 Holes - 16.6 mm

29020307/08FJ 325 x 140 - w/o ABS Hole 140 mm 270 mm No of Holes - 62 Holes - 14.6 mm2 Holes - 12.6 mm2 Holes - 16.3 mm

29020760/61 325 x 140 - with ABS Hole 140 mm 270 mm No of Holes - 62 Holes - 14.6 mm2 Holes - 12.6 mm2 Holes - 16.3 mm

29020205/06FJ 360 x 140 - w/o ABS Hole 140 mm 260 mm No of Holes - 64 Holes - 12.6 mm2 Holes - 16.3 mm



29020604/05 410 x 160 - w/o ABS Hole 160 mm 283 mm No of Holes - 64 Holes - 12.6 mm2 Holes - 16.3 mm

Front “S” Cam Brake Details

17

Part Number Size & Type Lining Width Cam Shaft Length

29020301/02FJ 325 x 120 - with ABS Hole 120 mm 450 mm

29021739/40 325 x 120 - with ABS Hole 120 mm 534 mm


29020311/12FJ 325 x 140 - w/o ABS Hole 140 mm 450 mm


29020209/10FJ 360 x 140 - w/o ABS Hole 140 mm 450 mm



29021157/58 410 x 160 - w/o ABS Hole 160 mm 520 mm

29021002/03 410 x 160 - w/o ABS Hole 160 mm 433 mm

Rear “S” Cam Brake Details

Cam Shaft Length

W/C

yl A

ssem

bly

Bo

dy

with

ou

t co

llar

Bo

dy

with

co

llar

Cas

ting

N

o :

2652

PA

RT

NO

: 29

6627

21 &

860

6P

AR

T N

O :2

9664

854

Cas

ting

No

: 26

05

Cas

ting

No

: 26

05

PA

RT

NO

: 29

6658

87P

AR

TN

O :

2966

2735

Description 407 BSII 407 BSIII - Truck 407 BSIII - BusFront W/Cyl 29665887 29668606 29664854

Body Cast Iron Cast Iron Cast IronCyl dia 22.22 23.81 25.4

Major kit part no NA 29967479 29967156Minor kit part no 29967163 29967481 29966954

Rear W/Cyl 29662735 29665887 29665887Body Cast Iron Cast Iron Cast Iron

Cyl dia 17.78 22.22 22.22Major kit part no NA NA NAMinor kit part no 29966652 29967163 29967163

W/Cyl Assembly

20

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

21

“S” Cam Brake Assembly - Front

Size & Type : 325 x 120 mm - TVS AF 235

DiagramDescription

Part Number off TMLReference Number per Axle Part Number

Brake Assy-FLH 29020297FJ 1 263442100112 /264342100106

Brake Assy-FRH 29020298FJ 1 263442100111 /264342100105

1 Torque Plate-FLH 29192702 1 NATorque Plate-FRH 29192703 1 NA

Brake Assy-FLH 29020550FJ 1 264342100122Brake Assy-FRH 29020551FJ 1 264342100124


Common Parts

8 Cam Shaft-FLH 29500382 1 264142105104Cam Shaft-FRH 29500383 1 264142105105

9 Tube Flange & Bracket-FLH 29191605 1 264142100170Tube Flange & Bracket-FRH 29191606 1 264142100171

Kit Bush 29919359 2 NAConsists of

11 Bush-(2)5 Bush Fulcrum-(2)7 Oil Seal-(2)17 Circlip-(1)13 Washer-(1)14 Shim-0.3 mm-(1)15 Shim-0.5 mm-(2)16 Washer-(1)24 Spring-Cam End-(1)6 Spring-Fulcrum End-(2)10 Grease Nipple-(1)

2 Lined Shoe Assy 29371645FJ 4 264342100110

Kit Lining Set-Std 29937316FJ 1 264342100171Consists ofLining-(4)Rivet-(48)

22

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

23



DiagramDescription


Kit Lining Set-1 O/S 29937317FJ 1 264342100172Consists ofLining-(4)Rivet-(48)


18, 21 Dust Cover 29192382 2 NADust Cover 29192383 2 NA

11 Bush 29150310 4 2641421034045 Bush-Fulcrum 29191602 4 2641421034057 Oil Seal 29150314 4 264142107703 /

2573421034043 Roller 29191601 4 2641421099064 Fulcrum Pin 29191600 4 26414210670424 Spring-Cam End 29371408 2 2641421087056 Spring-Fulcrum End 29371073 4 26414210870621 Grommet 64272726 4 25734210750112 Sleeve 29140101 2 264142108602

24

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

25



DiagramDescription




7 Cam Shaft-FLH 29500459 1 NACam Shaft-FRH 29500460 1 NA

10 Tube Flange & Bracket-FLH 29192448 1 NATube Flange & Bracket-FRH 29192449 1 NA




Kit Lining Set-Std 29937287FJ 1 NAConsists ofLining-(4)Rivet-(48)

Kit Lining Set-1 O/S 29937288FJ 1 NAConsists ofLining-(4)Rivet-(48)



9 Bush 29150310 4 2641421034045 Bush-Fulcrum 29191602 4 264142103405

26

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

27



DiagramDescription


8 Oil Seal 29150314 4 264142107703 /257342103404


28

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

29



DiagramDescription

Part Number off TMLReference Number per Vehicle Part Number

Brake Assy-FLH 29021557 1 550642100109Brake Assy-FRH 29021558 1 550642100110

Kit Torque Plate-FLH 29919451 1 550742100145Consists of

1 Torque Plate-(1)9 Bush-(1)5 Bush-Fulcrum-(2)8 Oil Seal-(1)

Kit Torque Plate-FRH 29919452 1 550742100146Consists ofTorque Plate-(1)

9 Bush-(1)5 Bush-Fulcrum-(2)8 Oil Seal-(1)


Kit Tube, Flange & Bracket Assy-FLH 29919453 1 550742100147Consists of

25 Tube, Flange & Bracket Assy-(1)9 Bush-(1)8 Oil Seal-(1)11 Grease Nipple-(1)10 Relief Valve-(1)

Kit Tube, Flange & Bracket Assy-FRH 29919454 1 550742100148Consists ofTube, Flange & Bracket Assy-(1)

9 Bush-(1)8 Oil Seal-(1)11 Grease Nipple-(1)10 Relief Valve-(1)

Kit Bush 29919455 2 550742100149Consists of

9 Bush-(2)5 Bush-Fulcrum-(2)8 Oil Seal-(2)17 Circlip-(1)13 Washer-(1)14 Shim 0.3 mm-(1)15 Shim 0.5 mm-(2)16 Washer-(1)

30

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

31



DiagramDescription


24 Spring -Cam End-(1)6 Spring -Abutment End-(2)11 Grease Nipple-(1)10 Relief Valve-(1)





18, 19 Dust Cover 29194505 2 550642100144Dust Cover 29194506 2 550642100145



32

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

33

“S” Cam Brake Assembly - Rear


DiagramDescription


Brake Assy-RLH 29020301FJ 1 264342300112 /264342300106

Brake Assy-RRH 29020302FJ 1 264342300111 /264342300105

1 Torque Plate 29192821 2 NA

7 Cam Shaft-RLH 29500388 1 264142305106Cam Shaft-RRH 29500389 1 264142305107

11 Cam Shaft Bracket 29500392 264142300191


9 Bush-(2)5 Bush Fulcrum-(2)8 Oil Seal-(4)18 Circlip-(1)14 Washer-(1)15 Shim-0.3 mm-(1)16 Shim-0.5 mm-(2)17 Washer-(1)6 Spring-Fulcrum End-(2)23 Spring-Cam End-(2)

10, 12 Grease Nipple-(2)





34

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

35



DiagramDescription




2573421034043 Roller 29191601 4 2641421099064 Fulcrum Pin 29191600 4 26414210670423 Spring-Cam End 29371408 2 2641421087056 Spring-Fulcrum End 29371073 4 26414210870613 Sleeve 29140106 2 26414230860320 Grommet 64272726 4 257342107501

36

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

37



DiagramDescription


Brake Assy-RLH 29021739 1 550642300122Brake Assy-RRH 29021740 1 550642300123

Kit Torque Plate 29919449 2 NAConsists of

1 Torque plate-(1)9 Bush-(1)8 Oil Seal-(2)5 Bush-Fulcrum-(2)10 Grease Nipple-(1)

7 Cam Shaft-RLH 29500819 1 NACam Shaft-RRH 29500820 1 NA


9 Bush-(1)5 Bush-Fulcrum-(2)8 Oil Seal-(2)18 Circlip-(1)17 Washer-(1)15 Shim 0.3 mm-(1)16 Shim 0.5 mm-(2)14 Washer-(1)11 Spring -Cam End-(1)6 Spring -Abutment End-(2)10 Grease Nipple-(1)





38

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

39



DiagramDescription




2573421034043 Roller 29191601 4 2641421099064 Fulcrum Pin 29191600 4 26414210670411 Spring-Cam End 29371408 2 2641421087056 Spring-Fulcrum End 29371073 4 26414210870620 Grommet 29150465 4 550742107501

40

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

41



DiagramDescription



Kit Torque Plate 29919450 2 282142303704consists of

1 Torque Plate-(1)9 Bush-(1)8 Oil Seal-(2)5 Bush-Fulcrum-(2)10 Grease Nipple-(1)


Kit Bush 29919444 2 282142300167consists of



Kit Lining Set-Std 29937287FJ 1 NAconsists ofLining-(4)Rivet-(48)

Kit Lining Set-1 O/S 29937288FJ 1 NAconsists ofLining-(4)Rivet-(48)

Kit Lining Set-2 O/S 29937289FJ 1 NAconsists ofLining-(4)Rivet-(48)

42

“S”

Cam

Bra

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ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 12

0 m

m -

TV

S A

F 2

35

43



DiagramDescription





44

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

45



DiagramDescription




Kit Torque Plate-FLH 29919442 1 NAConsists of


Kit Torque Plate-FRH 29919443 1 NAConsists ofTorque Plate-(1)




Kit Tube, Flange & Bracket Assy-FLH 29919446 1 NAConsists of

10 Tube, Flange & Bracket Assy-(1)9 Bush-(1)8 Oil Seal-(1)11 Grease Nipple-(1)

Kit Tube, Flange & Bracket Assy-FRH 29919447 1 NAConsists ofTube, Flange & Bracket Assy-(1)

9 Bush-(1)8 Oil Seal-(1)11 Grease Nipple-(1)


9 Bush-(2)5 Bush Fulcrum-(2)8 Oil Seal-(2)

46

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

47



DiagramDescription


17 Circlip-(1)13 Washer-(1)14 Shim-0.3 mm-(1)15 Shim-0.5 mm-(2)16 Washer-(1)24 Spring-Cam End-(1)6 Spring-Fulcrum End-(2)11 Grease Nipple-(1)








48

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

49



DiagramDescription


Brake Assy-FLH 29020760 1 282142100102Brake Assy-FRH 29020761 1 282142100104/

282142100108




Kit Tube, Flange & Bracket Assy-FLH 29919446 1 NAConsists of

9 Tube, Flange & Bracket Assy-(1)11 Bush-(1)7 Oil Seal-(1)10 Grease Nipple-(1)

Kit Tube, Flange & Bracket Assy-FRH 29919447 1 NAConsists ofTube, Flange & Bracket Assy-(1)

11 Bush-(1)7 Oil Seal-(1)10 Grease Nipple-(1)



50

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

51



DiagramDescription









52

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

53



DiagramDescription



Kit Torque Plate-FLH 29919451 1 550742100145Consists of


Kit Torque Plate-FRH 29919452 1 550742100146Consists ofTorque Plate-(1)



Kit Tube, Flange & Bracket Assy-FLH 29919453 1 550742100147Consists of

25 Tube, Flange & Bracket Assy-(1)9 Bush-(1)8 Oil Seal-(1)11 Grease Nipple-(1)10 Relief Valve-(1)

Kit Tube, Flange & Bracket Assy-FRH 29919454 1 550742100148Consists ofTube, Flange & Bracket Assy-(1)

9 Bush-(1)8 Oil Seal-(1)11 Grease Nipple-(1)10 Relief Valve-(1)

Kit Bush 29919455 2 550742100149Consists of

9 Bush-(2)5 Bush-Fulcrum-(2)8 Oil Seal-(2)17 Circlip-(1)13 Washer-(1)14 Shim 0.3 mm-(1)15 Shim 0.5 mm-(2)16 Washer-(1)

54

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

55



DiagramDescription


24 Spring -Cam End-(1)6 Spring -Abutment End-(2)11 Grease Nipple-(1)10 Relief Valve-(1)

2 Lined Shoe Assy 29371684FJ 4 282142100111 /282142100118







56

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

57



DiagramDescription


Brake Assy-RLH 29020311FJ 1 282142300119Brake Assy-RRH 29020312FJ 1 282142300116

1 Torque Plate 29191613 2 264142303704


11 Cam Shaft Bracket 29500392 2 264142300191

Kit Bush 29919614 2 NAconsists of

9 Bush-(2)5 Bush Fulcrum-(2)8 Oil Seal-(4)18 Circlip-(1)14 Washer-(1)15 Shim-0.3 mm-(1)16 Shim-0.5 mm-(2)17 Washer-(1)6 Spring-Fulcrum End-(2)23 Spring Cam End-(1)10 Grease Nipple-(1)12 Grease Nipple-(1)







58

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

59



DiagramDescription


8 Oil Seal 29150314 8 264142107703 /257342103404


60

“S”

Cam

Bra

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ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

61



DiagramDescription






Kit Bush 29919614 2 NAconsists of

9 Bush-(2)5 Bush Fulcrum-(2)8 Oil Seal-(4)18 Circlip-(1)14 Washer-(1)15 Shim-0.3 mm-(1)16 Shim-0.5 mm-(2)17 Washer-(1)6 Spring-Fulcrum End-(2)23 Spring Cam End-(1)10 Grease Nipple-(1)12 Grease Nipple-(1)







62

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

63



DiagramDescription


8 Oil Seal 29150314 8 264142107703 /257342103404


64

“S”

Cam

Bra

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ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

65



DiagramDescription




1 Torque Plate-(1)9 Bush-(1)8 Oil Seal-(2)5 Bush-Fulcrum-(2)10 Grease Nipple-(1)

7 Cam Shaft-RLH 29500821 1 NACam Shaft-RRH 29500822 1 NA



2 Lined Shoe Assy 29371684FJ 4 282142100111 /282142100118




66

“S”

Cam

Bra

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ssem

bly

- R

ear

Siz

e &

Typ

e :

325

x 14

0 m

m -

TV

S A

F 2

35

67



DiagramDescription





68

“S”

Cam

Bra

ke A

ssem

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- F

ron

t

Siz

e &

Typ

e :

360

x 14

0 m

m -

TV

S A

F 2

35

69



DiagramDescription



1 Torque Plate-FLH 29192309 1 215342103701Torque Plate-FRH 29192310 1 215342103702




9 Bush-(2)4 Bush Fulcrum-(2)

8, 12 Oil Seal-(2)17 Circlip-(1)13 Washer-(1)14 Shim-0.3 mm-(1)15 Shim-0.5 mm-(2)16 Washer-(1)24 Spring-Cam End-(1)6 Spring-Fulcrum End-(2)25 Grease Nipple-(1)







70

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

360

x 14

0 m

m -

TV

S A

F 2

35

71



DiagramDescription


8, 12 Oil Seal 29150314 4 264142107703 /257342103404


72

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

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x 14

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S A

F 2

35

73



DiagramDescription








8, 12 Oil Seal-(2)17 Circlip-(1)13 Washer-(1)14 Shim-0.3 mm-(1)15 Shim-0.5 mm-(2)16 Washer-(1)24 Spring-Cam End-(1)6 Spring-Fulcrum End-(2)25 Grease Nipple-(1)







74

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

360

x 14

0 m

m -

TV

S A

F 2

35

75



DiagramDescription


8, 12 Oil Seal 29150314 4 264142107703 /257342103404


76

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

360

x 14

0 m

m -

TV

S A

F 2

35

77



DiagramDescription


Brake Assy-RLH 29020209FJ 1 282142300125Brake Assy-RRH 29020210FJ 1 282142300124

1 Torque Plate 29191720 2 209342303701




9, 14 Bush-(2)5 Bush Fulcrum-(2)

8, 11, 15 Oil Seal-(4)22 Circlip-(1)18 Washer-(1)19 Shim-0.3 mm-(1)20 Shim-0.5 mm-(2)21 Washer-(1)6 Spring-Fulcrum End-(2)26 Spring-Cam End-(1)10 Grease Nipple-(2)






9, 14 Bush 29150310 4 2641421034045 Bush-Fulcrum 29191602 4 264142103405

8, 11, 15 Oil Seal 29150314 8 264142107703 /257342103404

78

“S”

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ssem

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e &

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e :

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x 14

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m -

TV

S A

F 2

35

79



DiagramDescription


3 Roller 29191601 4 2641421099064 Fulcrum Pin 29191600 4 26414210670426 Spring-Cam End 29371408 2 2641421087056 Spring-Fulcrum End 29371073 4 26414210870623 Grommet 64272726 4 25734210750116 Sleeve 29150332 2 20934230860917 Spacer 29193608 2 NA

80

“S”

Cam

Bra

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ssem

bly

- R

ear

Siz

e &

Typ

e :

360

x 14

0 m

m -

TV

S A

F 2

35

81



DiagramDescription







9, 14 Bush-(2)5 Bush Fulcrum-(2)

8, 11, 15 Oil Seal-(4)22 Circlip-(1)18 Washer-(1)19 Shim-0.3 mm-(1)20 Shim-0.5 mm-(2)21 Washer-(1)6 Spring-Fulcrum End-(2)26 Spring-Cam End-(1)10 Grease Nipple-(2)






9, 14 Bush 29150310 4 2641421034045 Bush-Fulcrum 29191602 4 264142103405

8, 11, 15 Oil Seal 29150314 8 264142107703 /257342103404

82

“S”

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e :

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35

83



DiagramDescription


3 Roller 29191601 4 2641421099064 Fulcrum Pin 29191600 4 26414210670426 Spring-Cam End 29371408 2 2641421087056 Spring-Fulcrum End 29371073 4 26414210870623 Grommet 64272726 4 25734210750116 Sleeve 29150332 2 20934230860917 Spacer 29193608 2 NA

84

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

410

x 16

0 m

m -

TV

S A

F 2

35

85



DiagramDescription



Kit Torque Plate-FLH 29919616 1 NAConsists of

1 Torque Plate-(1)11 Bush-(1)6 Bush Fulcrum-(2)

Kit Torque Plate-FRH 29919617 1 NAConsists ofTorque Plate-(1)





11 Bush-(2)6 Bush Fulcrum-(2)20 Circlip-(1)19 Washer-(1)18 Shim 0.3 mm-(1)17 Shim 0.5 mm-(1)

15, 16 Shim 1.0 mm-(2)4 Spring -Cam End-(1)5 Spring -Abutment End-(2)12 Oil Seal-(1)12 Oil Seal-(2)9 O Ring-(1)


Kit Lining Set-Std 29937280FJ 1 277842130109/Consists of 277842130101Lining-(8)Rivet-(80)

Kit Lining Set- 1 O/S 29937281FJ 1 277842130134Consists ofLining-(8)Rivet-(80)

86

“S”

Cam

Bra

ke A

ssem

bly

- F

ron

t

Siz

e &

Typ

e :

410

x 16

0 m

m -

TV

S A

F 2

35

87



DiagramDescription




11 Bush 29150132 4 2573423034046 Bush Fulcrum 29190911 4 25734210340412 Oil Seal 29150025 2 25734210780112 Oil Seal 29150429 4 2573421078029 O Ring 29150005 2 2573421077024 Spring-Cam End 29371498 2 2778421387015 Spring-Fulcrum End 29370722 4 257342108704/

27784213870210 Roller 29192692 4 2778421351047 Fulcrum Pin 29190717 4 25734210672421 Grommet 29150465 4 55074210750114 Sleeve 29152675 2 257342308403

88

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

410

x 16

0 m

m -

TV

S A

F 2

35

89



DiagramDescription




1 Torque Plate-(1)8 Bush-(1)4 Bush Fulcrum-(2)9 Oil Seal-(1)



8 Bush-(1)4 Bush Fulcrum-(2)16 Circlip-(1)15 Washer-(1)14 Shim 0.3 mm-(1)13 Shim 0.5 mm-(1)12 Shim 1.0 mm-(2)17 Spring -Cam End-(1)18 Spring -Abutment End-(2)9 Oil Seal-(1)7 O Ring-(1)





90

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

410

x 16

0 m

m -

TV

S A

F 2

35

91



DiagramDescription


10, 19 Dust Cover 29192380 2 25734231821210, 20 Dust Cover 29192381 2 257342318213

8 Bush 29150132 4 2573423034044 Bush Fulcrum 29190911 4 2573421034049 Oil Seal 29150025 2 2573421078017 O Ring 29150005 2 25734210770217 Spring-Cam End 29371498 2 27784213870118 Spring-Fulcrum End 29370722 4 257342108704/

2778421387023 Roller 29192692 4 2778421351045 Fulcrum Pin 29190717 4 25734210672410 Grommet 29150465 4 550742107501

92

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

410

x 16

0 m

m -

TV

S A

F 2

35

93



DiagramDescription




1 Torque Plate-(1)8 Bush-(1)4 Bush Fulcrum-(2)



8 Bush-(1)4 Bush Fulcrum-(2)16 Circlip-(1)15 Washer-(1)14 Shim 0.3 mm-(1)13 Shim 0.5 mm-(1)12 Shim 1.0 mm-(2)17 Spring -Cam End-(1)18 Spring -Abutment End-(2)9 Oil Seal-(1)7 O Ring-(1)





94

“S”

Cam

Bra

ke A

ssem

bly

- R

ear

Siz

e &

Typ

e :

410

x 16

0 m

m -

TV

S A

F 2

35

95



DiagramDescription


10, 19 Dust Cover 29192378 2 25734211821110, 20 Dust Cover 29192379 2 257342118210

8 Bush 29150132 4 2573423034044 Bush Fulcrum 29190911 4 2573421034049 Oil Seal 29150025 2 2573421078017 O Ring 29150005 2 25734210770217 Spring-Cam End 29371498 2 27784213870118 Spring-Fulcrum End 29370722 4 257342108704/

2778421387023 Roller 29192692 4 2778421351045 Fulcrum Pin 29190717 4 25734210672410 Grommet 29150465 4 550742107501

96

Bo

ost

er T

MC

Ass

emb

ly

Siz

e &

Typ

e :

Dia

8”

+ 9”

- 2

5.40

mm

-

AS

/AS

97

Booster TMC Assembly

Size & Type : Dia 8” + 9” - 25.40 mm - AS/AS

DiagramDescription


Booster & TMC Assy 29049271 1 265142010105

TMC Assy With Reservoir 29066978 1 283043100101/265143100136

TMC Major Kit 29967251 1 NAConsists of

10 Primary Plunger Assy-(1)4 to 9 Secondary Plunger Assy-(1)

14 Circlip-(1)2 Seal-Fluid Tank-(2)18 Stop Pin-(1)11 Stop Washer-(1)13 Spacer-(1)12 Seal-Vacuum-(1)19 O Ring-(1)17 Washer-(1)

Grease Sachet-(1)

TMC Minor Kit 29967252 1 NAConsists of

9 Seal-(1)6 Seal-(2)12 Seal-Vacuum-(1)14 Circlip-(1)17 Washer-(1)2 Seal-Fluid Tank-(2)19 O Ring-(1)

Grease Sachet-(1)

1 Fluid Reservoir Assy 29046827 1 265443100118

Note :1. Booster Assy alone is not serviced by Brakes India

2. 29967148 is same as 29967251 except for the seal-fluid tank


98

Bo

ost

er T

MC

Ass

emb

ly

Siz

e &

Typ

e :

Dia

8”

+ 9”

- 2

5.40

mm

-

AS

/AS

99

Booster TMC Assembly

Size & Type : Dia 8” + 9” - 25.40 mm - AS/AS

DiagramDescription


Booster & TMC Assy 29049272 1 270542010101

TMC Assy 29066854 1 270543100101

TMC Major Kit 29967148 1 269943100139/Consists of 885442070407



Grease Sachet-(1)

TMC Minor Kit 29967149 1 269943100138/Consists of 885442080407

7 Seal-(1)4 Seal-(2)10 Seal-Vacuum-(1)12 Circlip-(1)16 Washer-(1)13 Seal-Fluid Tank-(2)18 O Ring-(1)

Grease Sachet-(1)

Note :1. Booster Assy alone is not serviced by Brakes India



100

TM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

25.

4 m

m -

A

S/A

S

101

TMC Assembly

Size & Type : Dia 25.4 mm - AS/AS

DiagramDescription


TMC Assy 29066480 1 264443100104

TMC Major Kit 29966936 1 264443100116Consists of

9 Primary Plunger Assy-(1)6 Secondary Plunger-(1)2 Spring-(1)3 Retainer-(1)4 Seal-(1)5 Shim-(1)

7,8 Seal-(2)10 Stop Washer-(2)11 Seal-(2)12 Intermediate Ring-(1)15 Circlip-(1)16 O Ring-(1)19 TLPV Assy-(2)18 Washer-(2)21 Stop Pin-(1)20 Washer-(1)17 Seal- Fluid Tank-(2)

Grease Sachet-(1)

TMC Minor Kit 29966937 1 264143100124Consists of

4 Seal-(2)5 Shim-(2)

7,8 Seal-(2)11 Seal-(2)12 Intermediate Ring-(1)15 Circlip-(1)16 O Ring-(1)19 TLPV Assy-(2)18 Washer-(2)20 Washer-(1)17 Seal- Fluid Tank-(2)

19 TLPV Assy 29662483 2 NA

102

TM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

23.

81 m

m -

A

S/A

S

103

TMC Assembly


DiagramDescription


TMC Assy 29066723 1 269843100110



12 Circlip-(1)13 Seal-Fluid Tank-(2)15 Stop Pin-(1)9 Stop Washer-(1)11 Spacer-(1)10 Seal-Vacuum-(1)

O Ring-(1)14 Washer-(1)

Grease Sachet-(1)


7 Seal-(1)4 Seal-(2)10 Seal-Vacuum-(1)12 Circlip-(1)14 Washer-(1)13 Seal-Fluid Tank-(2)

O Ring-(1)5 Shim-(2)

Grease Sachet-(1)

Note :29967146 is superceded by 29967151

104

TM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

23.

81 m

m -

A

S/A

S

105

TMC Assembly


DiagramDescription


TMC Assy 29067070 1 270543100103




Grease Sachet-(1)


7 Seal-(1)4 Seal-(2)11 Seal-Vacuum-(1)13 Circlip-(1)17 Washer-(1)14 Seal-Fluid Tank-(2)9 O Ring-(1)5 Shim-(2)

Grease Sachet-(1)

Kit Inlet Adaptor 29967456 1 NA(Consists of)

16 Adaptor-(2)14 Seal-Fluid Tank-(2)15 Locking Plate-(1)

106

CM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

25.

4 m

m -

A

S

107

CMC Assembly

Size & Type : Dia 25.4 mm - AS

DiagramDescription


CMC Assy - Inclined Adaptor 29066577 1 261829100106

CMC Assy - Straight Adaptor 29066664 1 206729100121

CMC Major Kit 29967062 1 261829100109Consists of

6 Plunger-(1)4 Seal-(1)5 Shim-(1)7 Seal-(1)2 Spring-(1)8 Circlip-(1)10 Seal-Fluid Tank-(1)9 Dust Cover-(1)3 Retainer-(1)

CMC Minor Kit 29967063 1 261829100110Consists of

4 Seal-(1)7 Seal-(1)10 Seal-Fluid Tank-(1)5 Shim-(1)8 Circlip-(1)9 Dust Cover-(1)

108

CM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

19.

05 m

m -

C

V

109

CMC Assembly

Size & Type : Dia 19.05 mm - CV

DiagramDescription


CMC Assy 29067026 1 265229100119


2 to 10 Plunger Assy-(1)12 Circlip-(1)17 Dust Cover-(1)28 Sleeve-(1)18 Gasket-(1)

Grease Sachet-(1)

CMC Minor Kit 29967320 1 NAConsists of

3 Seal-(1)4 Seal-(1)10 Valve Seal-(1)12 Circlip-(1)17 Dust Cover-(1)28 Sleeve-(1)18 Gasket-(1)

Grease Sachet-(1)

Kit Fluid Reservoir 29946042 1 NAConsists of

23 Fluid Reservoir Body-(1)22 Filter-(1)20 Filler Cap-(1)21 Baffle-(1)19 Excluder-(1)25 Washer-(1)27 Seal-(1)26 Sleeve-(1)

Kit Filler Cap 29967330 1 NAConsists of

20 Filler Cap-(1)21 Baffle-(1)19 Excluder- (1)22 Filter-(1)

110

CM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

19.

05 m

m -

C

V

111

CMC Assembly


DiagramDescription


CMC Assy 29067069 1 264129200121


2 to 10 Plunger Assy-(1)12 Circlip-(1)17 Dust Cover-(1)19 Sleeve-(1)18 Gasket-(1)

Grease Sachet-(1)

CMC Minor Kit 29967320 1 NAConsists of

3 Seal-(1)4 Seal-(1)10 Valve Seal-(1)12 Circlip-(1)17 Dust Cover-(1)19 Sleeve-(1)18 Gasket-(1)

Grease Sachet-(1)

112

CM

C A

ssem

bly

Siz

e &

Typ

e :

Dia

19.

05 m

m -

CV

113

CMC Assembly


DiagramDescription


CMC Assy 29067137 1 207829100122


2 to 9 Plunger Assy-(1)13 Dust Cover-(1)14 Sleeve-(1)11 Ciraclip-(1)

CMC Minor Kit 29966682 1 265129100148Consists of

8 Seal-(1)6 Spring-(1)3 Valve Seal-(1)2 Spring Washer-(1)13 Dust Cover-(1)14 Sleeve-(1)11 Circlip-(1)

114

CS

C A

ssem

bly

Siz

e &

Typ

e :

Dia

38.

1 m

m

115

CSC Assembly

Size & Type : Dia 38.1 mm

DiagramDescription


CSC Assy 29066296 1 257329100154

CSC Major Kit 29967053 1 260029100150Consists of

4 Plunger-(1)6 Spring-(1)2 Dust Cover-(1)5 Seal-(1)3 Circlip-(1)1 Clip-(1)

Grease Sachet-(1)

CSC Minor Kit 29966710 1 257329100161Consists of

2 Dust Cover-(1)5 Seal-(1)3 Circlip-(1)

Grease Sachet-(1)

116

CS

C A

ssem

bly

Siz

e &

Typ

e :

Dia

25.

4 m

m

117

CSC Assembly

Size & Type : Dia 25.4 mm

DiagramDescription


CSC Assy 29066526 1 265129100170/265129100178

CSC Major Kit 29966911 1 265129100137Consists of

4 Plunger-(1)2 Spring-(1)7 Dust Cover-(1)3 Seal-(1)5 Seal-(1)6 Circlip-(1)

Grease Sachet-(1)

CSC Minor Kit 29966882 1 265129100162Consists of

7 Dust Cover-(1)3 Seal-(1)5 Seal-(1)6 Circlip-(1)

Grease Sachet-(1)

118

Flu

id R

eser

voir

, Val

ve, H

ose

Det

ails

Fig

. 1

Fig

. 3

Fig

. 4

Fig

. 5

Fig

. 6

Fig

. 7

Fig

. 2

119

Fluid Reservoir, Valve, Hose Details

DiagramDescription


1 Fluid Reservoir 29046307 1 265443100119

2 GP Valve 29066417 1 265942400703

3 LCRV 29066879 1 270542400101(Spring Colour - Black)

3 LCRV 29066622 1 265142400102/(Spring Colour - Grey) 215442400101

6 Hose Assy 29046151 # 264042800121Length = 500 mm - M10 X 1 - MF

7 Hose Assy 29046462 # 264129110101Length = 350 mm - M12 X 1 - FF

4 Hose Assy 64047805 # 0004280035JLength = 550mm - M12 X 1 - MF

5 Hose Assy (With Sleeve) 64047859 # 0004280235JLength = 650 mm - M12 X 1 - MF


4 Hose Assy 29046036 # NALength = 650 mm - M12 X 1 - MF


Note : # - Hose quantity as pervehicle model.

120

206442118201 29192387 Dust Cover

206442118202 29192386 Dust Cover

206442318201 29192388 Dust Cover

206442318202 29192389 Dust Cover

206729100121 29066664 CMC Assy - Straight Adaptor

207829100122 29067137 CMC Assy

209342303701 29191720 Torque Plate

209342308609 29150332 Sleeve

215342100122 29192307 Tube Flange & Bracket-FLH

215342100123 29192308 Tube Flange & Bracket-FRH

215342103701 29192309 Torque Plate-FLH

215342103702 29192310 Torque Plate-FRH

215442400101 29066622 LCRV

257329100154 29066296 CSC Assy

257329100161 29966710 CSC Minor Kit

257342103404 29150314 Oil Seal

257342103404 29190911 Bush Fulcrum

257342106724 29190717 Fulcrum Pin

257342107501 64272726 Grommet

257342107702 29150005 O Ring

257342107801 29150025 Oil Seal

257342107802 29150429 Oil Seal

257342108704 29370722 Spring-Fulcrum End

257342118210 29192379 Dust Cover

257342118211 29192378 Dust Cover

257342130202 29194157 Cam Shaft Bracket

257342303404 29150132 Bush

257342308403 29152675 Sleeve

257342318212 29192380 Dust Cover

257342318213 29192381 Dust Cover

260029100150 29967053 CSC Major Kit

260443100104 29966585 TMC Major Kit

TML Part Number BI Part Number Description

Cross Reference Part Numbers - TML vs BIL

121



260443100105 29966586 TMC Minor Kit

260443100107 29066243 TMC Assy

261829100106 29066577 CMC Assy - Inclined Adaptor

261829100109 29967062 CMC Major Kit

261829100110 29967063 CMC Minor Kit

263442100111 29020298FJ Brake Assy-FRH

263442100112 29020297FJ Brake Assy-FLH

264029100112 29046149 Hose Assy

264042120102 29662721 W/Cyl Assy-Rear

264042120103 29966669 Kit W/Cyl

264042120105 29662825 W/Cyl Assy-Front

264042120108 29966670 Kit W/Cyl

264042800121 29046151 Hose Assy

264043100103 29066286 TMC Assy

264043100110 29046150 Fluid Reservoir

264043100111 29966704 TMC Minor Kit

264043100121 29066349 TMC Assy

264129100131 29066378 CMC Assy

264129100153 29066525 CMC Assy

264129110101 29046462 Hose Assy

264129200121 29067069 CMC Assy

264142100170 29191605 Tube Flange & Bracket-FLH

264142100171 29191606 Tube Flange & Bracket-FRH

264142103404 29150310 Bush

264142103405 29191602 Bush-Fulcrum

264142105104 29500382 Cam Shaft-FLH

264142105105 29500383 Cam Shaft-FRH

264142106704 29191600 Fulcrum Pin

264142107703 29150314 Oil Seal

264142108602 29140101 Sleeve

264142108705 29371408 Spring-Cam End



122



264142109906 29191601 Roller

264142110177 29020393FJ Brake Assy-FRH

264142110179 29020392FJ Brake Assy-FLH

264142120103 29664854 W/Cyl Assy-Front

264142300191 29500392 Cam Shaft Bracket

264142303704 29191613 Torque Plate

264142305106 29500388 Cam Shaft-RLH

264142305107 29500389 Cam Shaft-RRH

264142308603 29140106 Sleeve

264143100104 29066391 TMC Assy

264143100116 29066461 TMC Assy

264143100124 29966937 TMC Minor Kit

264342100105 29020298FJ Brake Assy-FRH

264342100106 29020297FJ Brake Assy-FLH

264342100110 29371645FJ Lined Shoe Assy

264342100122 29020550FJ Brake Assy-FLH

264342100124 29020551FJ Brake Assy-FRH

264342100171 29937316FJ Kit Lining Set-Std

264342100172 29937317FJ Kit Lining Set-1 O/S


264342300105 29020302FJ Brake Assy-RRH

264342300106 29020301FJ Brake Assy-RLH

264342300111 29020302FJ Brake Assy-RRH

264342300112 29020301FJ Brake Assy-RLH

264443100104 29066480 TMC Assy

264443100116 29966936 TMC Major Kit

265129100122 29066277 CMC Assy

265129100137 29966911 CSC Major Kit

265129100148 29966682 CMC Minor Kit

265129100161 29066426 CSC Assy

265129100162 29966882 CSC Minor Kit

265129100170 29066526 CSC Assy


123



265129100171 29066524 CMC Assy

265129100178 29066526 CSC Assy

265142010105 29049271 Booster & TMC Assy

265142100156 29665887 W/Cyl Assy-Front

265142300166 29662735 W/Cyl Assy-Rear

265142300167 29966652 Kit W/Cyl

265142400102 29066622 LCRV

265143100136 29066978 TMC Assy

265229100119 29067026 CMC Assy

265442300121 29666565 W/Cyl Assy-Rear

265443100108 29966691 TMC Major Kit

265443100118 29046827 Fluid Reservoir Assy

265443100119 29046307 Fluid Reservoir Assy

265443100132 29967151 TMC Major Kit

265443100133 29967147 TMC Minor Kit

265829100114 29066540 CMC Assy

265942400703 29066417 GP Valve

269843100110 29066723 TMC Assy

269929100177 29966903 CMC Major Kit

269929100188 29046407 Hose Assy

269929100293 29967140 CMC Major Kit

269929100294 29967163 Kit W/Cyl

269943100138 29967149 TMC Minor Kit

269943100139 29967148 TMC Major Kit

270542010101 29049272 Booster & TMC Assy

270542400101 29066879 LCRV

270543100101 29066854 TMC Assy

270543100103 29067070 TMC Assy




277842130134 29937281FJ Kit Lining Set- I / OS


124



277842130135 29937282FJ Kit Lining Set- II / OS

277842135104 29192692 Roller

277842135109 29500478 Cam Shaft-RLH

277842135110 29500479 Cam Shaft-RRH

277842135115 29500600 Cam Shaft-FLH

277842135116 29500601 Cam Shaft-FRH

277842135117 29500675 Cam Shaft-RLH

277842135118 29500676 Cam Shaft-RRH

277842138701 29371498 Spring-Cam End


278042300106 29021002 Brake Assy-RLH

278042300107 29021003 Brake Assy-RRH

282142100102 29020760 Brake Assy-FLH

282142100104 29020761 Brake Assy-FRH

282142100108 29020761 Brake Assy-FRH



282142100125 29020308FJ Brake Assy-FRH

282142100129 29020307FJ Brake Assy-FLH

282142100131 29020206FJ Brake Assy-FRH

282142100132 29020205FJ Brake Assy-FLH

282142100144 29020990 Brake Assy-FLH

282142100145 29020991 Brake Assy-FRH




282142300103 29020762 Brake Assy-RLH

282142300105 29020763 Brake Assy-RRH

282142300116 29020312FJ Brake Assy-RRH

282142300119 29020311FJ Brake Assy-RLH

282142300124 29020210FJ Brake Assy-RRH

282142300125 29020209FJ Brake Assy-RLH


125



282142300141 29020995 Brake Assy-RRH

282142300142 29020994 Brake Assy-RLH

282142300152 29021821 Brake Assy-RLH

282142300153 29021822 Brake Assy-RRH

282142300167 29919444 Kit Bush

282142303704 29919450 Kit Torque Plate

282142305104 29500841 Cam Shaft-RLH

282142305105 29500842 Cam Shaft-RRH

282142308202 29192394 Dust Cover

282142308203 29192395 Dust Cover

283043100101 29066978 TMC Assy With Reservoir

286742100106 29020604 Brake Assy-FLH

286742100107 29020605 Brake Assy-FRH

286742300117 29021158 Brake Assy-RRH

286742300119 29021157 Brake Assy-RLH


550642100109 29021557 Brake Assy-FLH

550642100110 29021558 Brake Assy-FRH

550642100144 29194505 Dust Cover

550642100145 29194506 Dust Cover

550642300122 29021739 Brake Assy-RLH

550642300123 29021740 Brake Assy-RRH

550742100114 29021553 Brake Assy-FLH

550742100115 29021554 Brake Assy-FRH

550742100145 29919451 Kit Torque Plate-FLH

557542100146 29919452 Kit Torque Plate-FRH

550742100147 29919453 Kit Tube, Flange & Bracket Assy-FLH

550742100148 29919454 Kit Tube, Flange & Bracket Assy-FRH

550742100149 29919455 Kit Bush

550742107501 29150465 Grommet

550742300135 29021741 Brake Assy-RLH

550742300136 29021742 Brake Assy-RRH


126



885442070407 29967148 TMC Major Kit

885442080407 29967149 TMC Minor Kit

0004200118J 64674351 W/Cyl Assy

0004200218J 64674245 W/Cyl Assy

0004230487J 64967129 Kit W/Cyl

0004230587J 64967130 Kit W/Cyl

0004280035J 64047805 Hose Assy

0004280235J 64047859 Hose Assy

29046036 Hose Assy

29066362 TMC Assy

29192382 Dust Cover

29192383 Dust Cover

29192384 Dust Cover

29192385 Dust Cover

29192392 Dust Cover

29192393 Dust Cover

29192396 Torque Plate-FLH

29192397 Torque Plate-FRH

29192448 Tube Flange & Bracket-FLH

29192449 Tube Flange & Bracket-FRH



29192821 Torque Plate





29193608 Spacer



29193650 Torque Plate

29194509 Dust Cover


127



29194510 Dust Cover

29500459 Cam Shaft-FLH

29500460 Cam Shaft-FRH

29500819 Cam Shaft-RLH

29500820 Cam Shaft-RRH

29500821 Cam Shaft-RLH

29500822 Cam Shaft-RRH

29662483 TLPV Assy

29919359 Kit Bush

29919362 Kit Bush

29919387 Kit Bush

29919391 Kit Torque Plate

29919434 Kit Bush

29919442 Kit Torque Plate-FLH

29919443 Kit Torque Plate-FRH

29919446 Kit Tube, Flange & Bracket Assy-FLH

29919447 Kit Tube, Flange & Bracket Assy-FRH



29919613 Kit Bush

29919614 Kit Bush

29919616 Kit Torque Plate-FLH

29919617 Kit Torque Plate-FRH

29919618 Kit Bush


29937287FJ Kit Lining Set-Std

29937288FJ Kit Lining Set-1 O/S


29946042 Kit Fluid Reservoir

29966954 Kit W/Cyl

29967156 Kit W/Cyl

29967226 Kit W/Cyl


128



29967251 TMC Major Kit

29967252 TMC Minor Kit

29967320 CMC Minor Kit

29967330 Kit Filler Cap

29967456 Kit Inlet Adaptor

29371623FJ Lined Shoe Assy

29937290FJ Kit Lining Set-Std



129

PART NO DESCRIPTION VEHICLE APPLICATION

New Introduction

130


New Introduction

131


New Introduction

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New Introduction

133


New Introduction

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New Introduction

135


New Introduction

136

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Marketing - Service

Padi,Chennai - 600 050Phone : (044) 26258161Fax : (044) 26257844E - mail : [email protected]

tml lcv & mcv catalogue updated on june 2014.pdf

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