tm 9-750 m3, m3a1 and m3a2, 1942
TRANSCRIPT
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E
1,ANDM3A2
Publ
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ING
uversmostenginefailurewas
beabsolutely
minimumof
inggears.
-hourintervals
verlonger
conditions.
fleastonce
80 F.before
erthan190 F.
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ARDEPARTMENT,
May9,1942.
CE
,ANDM3A2
tructions.Paragraphs
___ - -----------------------1-3
ddata----------_ 4^5
ndcontrols--------6-14
__________________ 15-18
__________________ 19-24
rvation-------------25-32
s__________________ 33-34
____________ ________ 35-37
nstructions.
ationonmaintenance_______ 38-39
ools______________ 40-41
___________________ 42-60
__________________ _ 61-67
___________________ 68-69
_ _ ________________ 70-81
______________ _____ 82-84
ntial,andsteering
-90
__________________ 91-93
___________________ 9499
dinstruments______ 100-118
nit_________________ 119-121
____________________ 122-126
__ 127-131
entandstorage______ 132-134
es_____________________________ 154
_ ....._._..._ _....155
TM9-750,October1,1941.
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ANCE
NS
ddata45
ndcontrols6-14
rvation2532
s33-34
t2
eseinstructionsarepublishedforthe
ofthepersonnelofthe usingarmscharged
nance,andrepairofthismateriel.They
majorunits andtheirfunctionsinrela-
entsofthetank,aswellas instructionsfor
orrepair,andunitreplacement.
nt.Chapter1containsinforma-
eof operatingpersonnel.Chapter
ndedchieflyfortheguidanceof personnel
aintenancework.
xIlistsallStandardNomenclatureLists,
herpublicationsforthematerieldescribed
LATEDDATA
inch).a.Themediumtankisan
vehicle,poweredbya nine-cylinder,air-
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,ANDM3A24
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E
nk.
oftank.
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,ANDM3A24
enginelocatedintherear ofthehull.The
andM3A2differprincipallyintheconstruc-
sariveted hull;theM3A1hasacast and
ull isofweldedconstruction.Allinfor-
anualisapplicableto allthreeofthese
epoweredbyeithera gasolineorDiesel
rsthevehiclebymeansof twolevers
thehull.Thevehiclehasfiveforward
hetankis wiredforradioinstallation
emwithinthe tank.
nk.
siderablythickerthanonpreviousmedium
nt uppersection,cupola,andturret
earmoronthesides ofthehullandthe
chesthick.
ndiameterandcanbe rotatedbymeans
yhand. Thecupolanormallyrotates
rotatedindependentlybyhand.
ectricalgeneratingsysteminthetank,
setpoweredbya single-cylindergasoline
atteries,heatstheengineand fighting
iescurrenttooperateturrettraversing
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E
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,ANDM3A25
neral.
t,fuel,andcrewpounds55,600
s,approximately30
5
7
tracks)do83y2
ndR-975-EC2.
ssoriespounds 1,370
upola.
0machinegunmountedparallelto
frontend.
achinegunscarriedon brackets
tion.
nition.
unition.
unitionin50-roundmagazines.
ectedvisionisprovidedforthedriver
crewby indirectvisiondevicescalled
nthedoorsandfrontof thetank.
dsafetybeltsare providedforeachof
w.
arepaddedwithspongerubberneeded
bumps.
iving:
5-25
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NCE
chesthick,360 traverse.
fueling(8hours at18mph)miles144
higher
mate)2qt.perhour
ts36
donhardroadmph__ 25
peedsforvariousterrainsmph__ 4to20
nespeedrpm2,100
edrpm800
gabilitydegrees35
ngabilitydo35to45
nkwillcross feet__ 7%2
e,suchasawall,that thetankwill
tslowestforwardspeed)do42
6
hes3,432
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,ANDM3A2
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NCE
SANDCONTROLS
ntrols6
on!7
solineengine8
eselengine9
4
controls.a.Sparkcontrol.The
tomaticandrequiresnoattentionby the
rottle.Afootacceleratorpedalislo-
ansmissionhousing,convenienttothe
nctionwiththefoot pedal,ahand-
ed,whichismountedonthe floortothe
otherightof thegearshiftlever.
osteeringleversaremountedon the
each sideofthedriver'sseat.To steer
gleveron thesidetowardwhichitis
keitherone oftheleversslowsdownthe
e speedoftheothertrackis increased.
poweron bothtracksatalltimes
with rubbergrips.Thelowerends
s topermitrelocatingtheleverpositions
hedriver.Both leversareequippedwith
hinegunsin thefrontendofthe tank.
akes.Pullingbacksimultaneouslyon
downorstops thevehicle,dependingon
arkingbrakeleverislocatedonthe left
thesteeringlever.Itis atransmission
verbe'used foranypurposeotherthan
dalislocatedtotheleftof thetransmis-
othedriver'sleftfoot.To permitshift-
disengagedbydepressingtheclutchpedal.
ed,theengine willrunidle.
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,ANDM3A2
ofgearsinthe transmissionforspeed
bythegearshifthandlever,locatedon the
fthe driver.Thepositionsofthegear
speedsareshowninfigure7. Thegear
a latchwhichpreventsaccidentalshift-
rse.Thelatchmustbereleasedby press-
poftheleverbeforeshifting intofirst
tions.
tion.a.Bydriver.(1)Checksoil
essary.
llevel,addsoilif necessary.
dconditionoffireextinguishers.
aksonfloorof fightingcompartment.
s,clutchpedal,and gearshiftlever
efull range.
his openandvoltmeterreadszero.
alveis closed.
ndseesthat voltmeterreads24ormore
enatorderof tankcommander.
(1)Checksfinaldriveoillevels.
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ANCE
nspects
sunderneathtank.
es,pioneertools,towcable,shacklesand
sent.
rockets,bogiewheels,springguides,
ngrollers,andidlers.
essandtension,andconnectionsfor
dwedgenuts.
ofgrousers,if used.
andabouttwocompleterevolutionsto
ticlock.
eall lightsandthesiren.
flags,fieldequipment,andrations,when
ed.
raversingofvehicleweapons.
to seeifitturns freely,byhand,and
gmechanismfunction.
atorandthenoperatesturret bypower,
tion.
checkedforoperation.
gasolineengine.Afterthepre-
encompletedtheengineisreadyto start.
strokesof theprimingpumplocated
g.8). Excessiveprimingshouldbe
encytowash lubricantoffthecylinder
ssivewearanddamage.Donotprime
parkplug holeswithrawgasoline.Do
ever almosttothe"closed"position.
ntheignitionswitchto the"both"
stercoil switchlocatedontheinstrument
res,openthethrottleslowlyuntilthe
rpm.Ifthethrottleis openedrapidly
re, theenginemaystop.
ted
oseethat theyarefunctioningand
gs.
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ANDM3A2
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NANCE
esin powertrainandengine.
on3positions.
Dieselengine.Afterprestarting
neisstartedas follows:
sionlevertoputtheengineon decom-
ompleterevolutionbyhand.
ompression.
gein thecartridgestarterandfire.
nasthe enginehasstarted,theoil
atched.Ifthegage doesnotindicateoil
inute,theengineshouldbeshut downand
oldweather,whentheoilhas notbeen
ethrottledto800rpm untiltheoiltem-
aspeedof800rpm untiltheoilpres-
0pounds,whichisnormalforthis speed.
ntinuedforatleast 5minutes,after
creasedto1,000rpm. Shouldoilpressure
eed,theengineshouldbe throttledback
espeedisagainincreased.Athorough
ded.
egagereads80, openthehandthrottle
eterreads2,000rpmandthen closethe
enginespeeddrops to800rpm.Check
tionofengine.Checktheoilpressure
dnote thelossofspeedwhenthe engine
oata time.Thespeedshouldnotdrop
at attainedwhenoperatingonboth
.General.Thedrivershouldbethor-
nctionandoperationofall thecontrols
temptingtodrivethevehicle.Review
madeincaseofdoubt.
riverinthedriver'sseat,the engine
trumentsshowingnormalreadings,the
vethevehicle.
ke(locatedonfloorto theleftof
ypressingthe clutchpedaldowntothe
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,ANDM3A211-12
ovethegearshift leverintosecond
ngine,graduallyreleasethe clutch
fire,attemptingtomovethevehiclein
thouttheaidofpersonneloutsideof the
s verydangerous.
ning isthatwhichenablesthevehicle
peed withoutcausingtheenginetolabor.
edriver'sleftfootmustbe completely
edalwhiledriving,toavoidunnecessary
reversegearacompletestopmust
oseduntil thetachometerreads400rpm
hiftbrieflyintothirdgear tostopthe
essingthelatchmovethegear shiftlever
7). Backingthevehicleshouldnever
serverisstationedin fronttoguidethe
right-handsteeringlevertomakea
leverforaleftturn. Thisactionkeeps
ng asfastasthe othertrackandmore
veranticipatesmakinga turnhemust
throttletoagreater extentdepending
rn.
easethethrottleandpullbackon both
etime,depressingthe clutchwhenthe
oapproximately2to5 milesperhour,
arisbeingemployedbeforestopping.It
aslowaspossible,preferablytosecond
o slowthevehicletofacilitatestopping.
catedonthefloortothe leftofthe
ouldbeused onlyforparkingandnever
ion.Theoperatorshouldalwaysmake
asedbeforeputtingthevehicleinmotion.
oiltemperaturegage,andtheoil pres-
tisfactoryindicationsofthe engine'sper-
cationsofanyoftheseinstrumentsap-
ngineshouldbestoppedandthe cause
eratureshouldnotexceed190.
Gasolineengine.Tostoptheengine
engineisidlingat 800rpmandrunthe
or5 minutes.Thenthrowthefuelcut-off
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ENANCE
aneltothe "off"position.Whenthe
etheignitionswitchtothe "off"position,
supplyvalves.
theDieselengineidle at800rpmfor
ndthrottlein theextremeclosedposition.
hefuelline valves.Ifthesevalvesare
rto getintotheinjectingsystem,result-
tialwarming,thetankenginemustbe
nginespeeds(1,800-2,100rpm),exceptfor
,600rpm.Continuousoperationofthistype
shortentheusefullifeofthe enginecon-
asedwearandoverheating.Onnooccasion
udingmilitaryceremonies,willidlingofthe
mbepermitted.Whilethedamageto the
apparent,thetotallife oftheenginewill
ed atabout800rpmuntil theengineoil
esatemperatureriseofabout10 F.before
lspeedand underload.Thisisnecessary
ngineworkingparts.Avoidrapid move-
ncethiscausesaspray ofgasolinetobein-
hisgasolinewashesoilfrom thecylinder
ewear.
theengineby"towing"or"coasting"the
eseriousdamageto theengineandtrans-
e,usethe electricstarterorhandstarter.
toplaceanyobjectina positionwhereit
omthecylinders.Blockingoffanycylinder
dpreignitioninthecylinderso affected.
t toblockengineoilcooler.
n.Inorderthatthetankenginemay
tha minimumofdifficultyinverycold
ythatthe followingprecautionsbetaken
neincold weather,pullouttheoildilu-
n,whichislocatedundertheengine oiltank,
e appropriatenumberofseconds,depending
perature(seechartinpar.17).The older
eratedvalves;latermodelshaveasolenoid-
ntrolledbyabuttonon theinstrumentpanel.
allyoperated,theenginecompartmentmust
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,ANDM3A214-16
heckedtomakesureit isclosed.Following
the enginemustbeoperatedatleast20
dtoinsurethe evaporationofthegasolinein
mustbedisconnectedatall timesexcept
onisabsolutelynecessaryandthenthe oil
eused exceptwhencoldstartingconditions
eltersofanykindareavailable,the tank
helters andsomemethodofheatingprovided.
nstfirehazardsfromleakingfuelor oil.
ailable,tankswhichmustbekeptavailable
keptwarmconsiderablyaboveprevailing
withatarpaulin.
tingthe engine,itshouldbeheatedby
eratorsetaccordingtothe directionsgiven
onditionsitmaybenecessary,inorder to
ercisespecialprecautionsinlubricating
mament.TM9-850givesinformation
mentofsuchequipmentduringextremely
ormediumtanksM3andM3A118
owsthevariouspointstobe.lubricated,
andlubricantstobe used.Inaddition
othermovingpartssuchasdoor and
overs,doorlatches,andgun mounting
requentintervals.Oilholesand lubrica-
foreasyidentification.
gineoilsystem(fig.9), oilisdrawn
tankbytheengineoil pumpandforced
he excessoilintheengineoil circuit
oiltankbytheoil pump.Theoil,after
s,accumulatesatthebottomofthecrank-
edbytheoilscavengingpumpthroughthe
dthento theoiltank.Theoil tankand
bulkheadinthefightingcompartment.
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E
ypeoilfilter(fig. 10)shouldbeturned
neitherdirection)eachday.Ifexamina-
ppreciableamountofdirtordiscoloration,
dand exchangedforanewone.
ONTROL
em.
nnection,fromthenoseof theengine
toprovidenecessaryventingoftheengine.
ledthroughthe fillerholeonthe tank.
edwitha bayonetgagewhichindicates
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,ANDM3A2
ystem,removethecoverplatelocated
rectlyunder theoiltank.Thispermits
Thisvalveisused topermiteasier
oldweatherbymixinggasolinewiththe
gtheenginein coldweather,pulloutthe
ilter.
hichislocatedundertheengineoil tank
the gasolinevalveandallowsgasoline
eriodoftimeto holdthevalveopenwill
e.Todeterminetheperiodof timeto
atethelowesttemperatureanticipatedat
ndthis temperatureinthetablegiven
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E
cooler.
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,ANDM3A217-18
tionvalveopenthelengthoftime in-
eratureinthechart.
heldopen,idleengineat 1,000rpm.
atelyafterthedilution valveisclosed.
timatedby countingonethousandone,one
achexpression"onethousandone",etc.,
y1second.
emberare
dfor atleast30minuteswhenstarted
ilutedoil.
ownimmediatelyafterdilution.
an250 secondsmustnotbeused.
must notbeusedexceptduring dilu-
sformediumtanksM3and
ommendations
herictemperature
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E
.,.|
1
able)
holes)
EO 1-~
nstructionsformediumtanksMSandM3A1.(OrdnanceDepart-
ocatedonnameplateinsidefightingcompartment;SNLG104.)
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ean,andrefillwithengineoilSAE 30above32F.,SAE10
peratingondirtroads oracrosscountry.Serviceevery250
avedroadsor duringwetweather.Dependinguponoperating
anerandwashallpartsevery100 to500miles.Caution:Keep
ht.
koilleveldaily.Drainat intervalsshownbelow,onlywhen
nd oilfillingtubestrainerevery1,000 miles.Refilloiltank
age,locatedunderfill cap.Caution:Donotremovestrainer
nandrefillevery250milesor 25hourswhenusedforcross-
on.Drainand refillevery1,000milesor100 hourslorpaved
tion.
ndrefillevery250miles or25hoursof operationunderall
icatedarefornormalservice.Forextremeconditionsof
snow,dust,etc.,changeengineoilandlubricatemorefrequently.
applyinglubricant.Lubricateuntilnewgreaseextrudesfrom
veldaily;addlubricantifnecessary.Checkwithtankonlevel
efillat theendoffirst250 miles;thereafterasindicatedat
smissionanddifferentialfillerstrainer every3,000miles.
rainerwhenfilling.
oint.Removetunnelshieldsectionsoveruniversaljoints
nnelshield.Tolubricateslip joint,removeplugandinsert
aljointuntil itoverflowsatreliefvalveand toslipjointuntil
line.Caution:Afterlubricatingremovefittingand replaceplug.
ntopof filteronefullturndaily. Drainevery250miles.
automatictypefilter.
Turnhandleontopoffilterone full,turndaily.Drain
ks,drainthroughdrainplug,andremovefilterelement.Wash
eelement,andprimefuelsystem.ReplacesecondstageAmerican
elsevery3,000miles.
tedoorandshieldhinges,peepholeprotectors,pistolport
rolrodpinsandleverbushings,etc.,withengineoil SAE30
at timeofengineremovalforperiodicinspection.Clutch
bbearing.
by ordnancemaintenancepersonnelattimeof generalengine
ring,clutchhubbearing,generator,magneto(exceptoilers),and
).
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E
GV4
E
Fillplug)
,1
s
dCG'/4
G'/4
AVERSINGMECHANISM
lCGi/,
in!
CG '/4
GV4
nstructionsformediumtanksM3andM3A1Continued.
icatedarefornormalservice.Forextremeconditionsof
snow,roughroads,dust,etc.,lubricatemorefrequently.
applyinglubricant.Lubricatebogiewheels,idler,andtrack
ntoverflowsreliefvalve.Lubricateother fittingsuntilnew
bearing.Caution:Lubricatesuspensionpointsafterwashing
wo-cycle,air-cooledengine,mountedonturretfloorrear, islu-
dwith thefuel.Mixthoroughly%pintBO witheachgallonof
totank.Caution:Donotpour gasolineandoilseparatelyinto
an.Every200hours lubricatemagnetocamfollowerbyoiling
EO.
epeepholeprotectorslides,doorhingesandlatches,shield
vises,etc.,withEO sparinglyevery250miles.
ation.Turrettraversingmechanismgears,bogiewheelsus-
,andfinaldrive sprocketbearings.
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,ANDM3A219-20
on20
on21
23
mechanicalefficiency,itis necessary
lyinspectedatintervalsinorderthat
ordiscoveredandcorrectedbeforethey
astingsorother metalpartsmayoften
etionofarun byanexaminationfordust
cracks.
ngesindesignpromptedbychronicfail-
orgroupofunits;pertinentchangesin
emethods;andchangesinvolvingsafety,
omfortshouldbeforwardedtotheofficeof
oughtechnicalchannels,atthetimethey
couraged,inorderthatotherorganiza-
ation.a.Bydriver. (1)Checks
cessary.
llevel;addsoilif necessary.
dconditionoffireextinguishers.
aksonfloorof fightingcompartment.
s,clutchpedal,and gearshiftlever
efull range.
his openandvoltmeterreadszero.
alveis closed.
ndseesthat voltmeterreads24ormore
enatorderof tankcommander.
ydraulicbrakeboosterpumpisclearof
plateandexamines"tee"connectionof
atedforwardofengine,forleaks.
clinesofbrakebooster systemfor
lips.
ankof brakeboostersystem.
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ENANCE
(1)Checksfinaldriveoillevels.
nspects
sunderneathtank.
es,pioneertools,towcable,shackles
present.
rockets,bogiewheels,springguides,
ngrollers,andidlers.
ess,andtension;endconnectionsfor
dwedgenuts.
ofgrousers,if used.
andabouttwocompleterevolutionsto
ticlock.
eall lightsandthesiren.
flags,fieldequipmentandrations,
yloaded.
raversingofvehicleweapons.
to seethatitturns freely,byhand,
rsingmechanismfunction.
atorandthenoperatesturret by
ofoperation.
checkedforoperation.
ation.a.Duringoperationthe
etectabnormalfunctioningoftheengine.
etectunusualenginesoundsornoises.He
ttheinstrumentpanelgagesto seeifthe
erly.Anunsteadyoilgagepointerindi-
videdthatenginespeedis fairlyconstant.
mustbecheckedforclearancebeforeengage-
iredfor braking,etc.
lcircumstancesshouldatankbeoperated
havebeenobserved.Whenindoubt,the
andassistanceobtained.Inspectionduring
tirevehicleandshould beemphasized
ructionperiod.
Ateachhaltthe operatorshouldmake
ankto determineitsgeneralmechanical
etectedduringthemarchtogetherwith
haltshouldbecorrectedbeforeresumingthe
otbecorrectedduringthehalt,proper
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,ANDM3A222-23
houldbemadeso thatunnecessarydelay
failureprevented,
eis asfollows:
nashorttimeat idlingspeed(800rpm).
rain noises.
anddifferentialoilleaksinside fighting
ent.
gunshaveworkedloose,theyshouldbe
thebulkheadexaminetheclutchthrow-
outerrace.
e,lookingcarefullyforfuelor oilleaks.
rthetrack supportrollersandfrombe-
stmentandforworn,loose,broken,or
s formissing,worn,orlooseparts.
usingsandgear caseforevidenceof
compartmentandinspectforloose parts,
aks.
ravelingatnightwithlights.
uelin thetank.
ndvision devices.Donotuseanoily
tion.Attheconclusionofeachday's
andershouldcauseaninspectiontobe
at haltsbutmorethoroughanddetailed,
ommander'sReport.Theinspection
entivemaintenance.Ifdefectscannotbe
reportedpromptlytothechiefof section
ual.Thefollowingpointsshouldbe
bogies.
es.
ketsforwornor brokenteeth.
kshoeunitsfor unserviceableunits.
velaftertankhasstood overnight.
elaftertankhas stoodovernight.
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ENANCE
nersduringextremelydustyoperations.
indshieldwipers.Checkforloss or
ersandaccessories.
ision devicesforbreakage.
sfordefectiveperformance.
uipment,andaccessoriestodetermine
rlyinstalled.
dsightingcompartmentsforcleanliness
mmunition.
ninhotweather,batterywatermustbe
week.
et.
gunit.
ssuregage,whichshouldreadabove
rsystemsump tank.
tersystemforvisibleleaks.
wigs,etc.,frommovingpartsatbrake
ingbrakebandsandactionof hydraulic
kelevers.
Thefollowingperiodicinspectionsare
der
ountoffuel.
Engineoillevel.
enginebyhand.
rtools.
ndshacklepins.
el.Guidesandgudgeons.
ndIdlers.
ers.
ors.
00rpm.Wedgesandwedgenuts.
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,ANDM3A224
der
ports,etc.
eLights.
munition.
ed.Weapons.
Gunmounts.
eaks.
move,clean,andtestsparkplugs.
kerpointhousingsandcheckpoints.
ainer,bypassstrainer,andoilpump
ntingbolts,airintakepipesforloose
ckedcarburetorelbow.
oseparts,nuts, bolts,lines,connections,
mulatedundertwolowercylinderheads.
tlecontrolsformissingcotterkeysand
erationandrpm(2,100).
connections,shut-offvalves,etc.,for
ompletelyandclean.
onandclutchreleasebearingsforproper
epsandmakeourdriver's report.
heckallitemson50-houranddaily
ubricationofthevehicle(followlubrica-
nk.(Followingparagraph59,break
cifiedfollowallstepsinorder.)
,andcleanCunooilfilter.
umpstrainer.
es.
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32/159
ENANCE
ovehopperfromtank.Inspectfor
eanit,andcheckforcrackedorworn
r'sseat,tunnelinspectionplate,andtun-
ointand frontcompanionflangebolts
t.
torlinkage.Cleanouttunnel.Check
inecompartmentsandtracecauseof
oversandcheckallvalveclearances.
SERVATION
9
es32
accuraterecordmustbekeptof each
eOrdnanceDepartment.Forthispurpose
(O.O.FormNo.7255),generallycalled
eachvehicleandmustaccompanyitat
esa completerecordofthevehicle,from
onconcerningoperationandmaintenance
ndorganizationcommandersmustinsist
de.Thisbookwill habituallybekeptin
tsbeing injuredorsoiled.
ordofassignmentmustbedestroyed
atzone.All otherreferenceswhichmay
entityof theorganizationmustalsobe
,andmudarethe sourcesofgreatest
tsof dirtandgritare allowedtoaccumu-
their wayintobearingsurfaces,causing
heconditionisnotr emediedwillsoon
henremovingenginepartsoranyother
dreplacements,orif inthecourseofin-
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,ANDM3A226-28
bearingsurfacesaretobe exposed,alldirt
waytotheexposedsurfacesmustfirst
etoolsmustbeclean,andcaremust always
ossibilityof brushingdirtorgrit intothe
other partoftheclothing.Tocutoil-
nedgrit,or roadoilusedry-cleaning
notwaste)or abrush.Thevehicleisso
tyofinterferingwith itsproperoperation
cleaningwaterisverysmall.However,
epwaterfrom thepowerunit,asit might
onandcarburetion.
omecloggedshouldbeopenedwitha
neverbeused forthispurpose,assplin-
andpermanentlyclogthepassages.Par-
ntoclean anddecontaminatevehiclesthat
attack.SeesectionVIIfordetailsof this
ematerielispaintedbeforeissuetothe
enancecoatperyearwill ordinarilybe
butfewexceptionsthismaterielwillbe
hetic,olive-drab,lusterless.Theenamel
atsof longoilenamelandoil paintprevi-
ceDepartmentiftheold coatisinsatis-
nting.
usuallyissued readyforuseandare
They maybebrushedonsatisfactorily
eoriginal packageconsistencyorwhen
ercentbyvolumewiththinner.Theenamel
enthinnedwith15percentbyvolume
stnot beusedasa thinner,sinceitwill
inthisenamel.)Ifsprayed,it drieshard
in^hourand drieshardin16 hours.
eregulationsconcerningpaintingexist.
sightingequipment,andotheritemswhich
willnot bepaintedwitholive-drabenamel.
npaintingiscontainedinTM 9-850.
a.Ifthebasecoaton themateriel
oredesirabletostrip theoldpaintfrom
ding andtouch-upmethods.After
ecessarytoapplyaprimercoat.
tic,shouldbeusedonwoodas abase
Itmaybeappliedeither bybrushingor
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ENANCE
actorilyasreceivedor aftertheaddi-
rcentbyvolumeofthinner.It willbe
minutes,andhardin5 to7hours.For
dwithnot morethan15percentbyvolume
notbeappliedto theprimer,ground,
48hours.
hibiting,forbaremetal,shouldbe used
suseandapplicationaresimilar tothose
paintingdependspartlyontheselection
olargelyuponthecareusedi npreparing
g.All partstobepaintedshouldbe free
osene,oil,andalkali,andmust bedry.
s.Ifmetalpartsareinneed ofclean-
din aliquidsolutionconsistingof1/2 pound
armwater,or anequivalentsolution,then
ped thoroughlydry.Woodpartsin
treatedin thesamemanner,butthealka-
eftonformorethan afewminutesandthe
ryassoon astheyarewashedclean.
veequipmentisinfair conditionandonly
placesshouldbetouchedwithenamel,syn-
ss,andpermittedtodry.Thewholesur-
redwithpaper,flint,No. 1,andafinish
olive-drab,lusterless,appliedandallowed
ematerielis used.Iftheequipmentisin
uldbe thoroughlysandedwithpaper,
ivena coatofprimer,ground,synthetic,
tleast16hours.Theywill thenbesand-
No.00,wipedfreefrom dustanddirt,and
hetic,olive-drab,lusterless,appliedand
beforethematerielis used.
Camouflageisnowa majorconsidera-
ehicles,withrustpreventionsecondary.
esentemployedutilizesthreefactors:
.Vehiclesarepaintedwithenamel,syn-
ss,whichwaschosentoblendinreasonably
scape.
errepeatedpaintings,thepaintmay
kandscaleoff inplaces,presentingan
uchisthecase,removetheold paintby
on(seeTM9-850 fordetails)orremover,
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,ANDM3A231-34
portantthateverytraceoflyeor other
elyrinsedoffandthatthe equipmentbe
ntingisattempted.Itis preferablethat
limitedtoiron orsteelparts.Ifused on
tnotbe allowedtoremainonthesurface
ore beingthoroughlyrinsedoffandthe
s.Crevicesorcracksinwoodshould be
oodsandpaperedbeforerefmishing.The
ouldbepaintedaccordingtodirectionsin
vices.Oilcups,greasefittings,oil-
ngdevices,aswellasa circleaboutthree-
eterateachpointoflubrication,willbe
waterresisting,inorderthat theymaybe
AS
riel34
a.Formaterielinconstantdangerof
chemicalcloudsorchemicalshells,care
unpaintedmetalpartsofmateriel,with
on,lightlycoatedwithoilandprotected
e. Caremustbetakenthattheoil does
eopticalparts oftheinstruments,with
orwithammunition.Thelattershould
rs.
acticallynoprotectionagainstmustard
ndoilclotharepenetratedif sufficient
he lengthoftimeallowedforpenetra-
rof wearingthesearticles.Forexample,
eenworninan areacontaminatedwith
avedangerto menwhowearthemseveral
ent.Impermeableclothingwillresistpene-
t shouldnotbewornlongerthan that.
ateriel.a.Cleaning.(1)Allun-
erielthathavebeen exposedtoanygas
temustbecleanedassoonas possiblewith
naturedalcoholandwipeddry.Following
dbe coatedwithengineoilorspermoil.
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ANCE
onhasbeenexposedtogas,itmust be
eitcanbefired.Tocleanammunition,
inatingagentor,ifthisisnot available,
rshouldbe used.Aftercleaning,wipe
eanrags.Donot usedrypowdered
hlorideoflime)onornearammwrdtion
sthroughtheuseof thechlorideoflime
followingmeasuresshouldbetakenfor
icals(mustard,lewisite,etc.)from
erations,a completesuitofimpermeable
maskmustbe worn.Immediatelyafter
thoroughbathwithsoapandwater
ken.Ifany skinareashavecomein
venaverysmalldrop ofmustardgets
rofmustardhasbeen inhaled,itis
first-aidmeasuresbegivenwithin20or
.First-aidinstructionsaregivenin
.Garmentsexposedtomustardgascanbe
eableclothinghasbeenexposedto vapor
natedbyhanginginthe openair,prefer-
veraldays.Itmayalsobe cleanedby
eimpermeableclothinghasbeencon-
tardgas,steamingfor6 to8hourswill
ofsteamingdevicescanbeimprovised
thefield.
materielofdirtthroughthe useof
ustbeburiedimmediatelyafterthis
terieliscoatedwithgreaseor heavy
dberemovedbeforedecontaminationis
gsolventorotheravailablesolventsfor oil
attachedtoendsofsticks.Followingthis,
ielwithbleachingsolutionmadebymixing
agent(chlorideoflime)withonepart
beswabbedoverall surfaces.Wash
allsurfaces.
tsand instrumentsexposedtomustard
contaminatedwithanoncorrosivedecon-
onepartsolidtofifteenparts solvent
.Ifthisisnotavailable,usewarmwater
onmustnotbeused,becauseofits
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,ANDM3A234-35
entlensesmaybecleanedwithlenstissue
all amountofethylalcohol.Coatall
engineoilor spermoil.
ontaminatingagent(chlorideoflime)
aybetemporarilycleanedwithlarge
ever,mustardlyinginjointsor in
t removedbythisprocedureandthus
ceofdangeruntil thematerielcanbe
.Allmustardwashedfrommaterielinthis
theground,necessitatingthatthecon-
markedwithwarningsignsbefore
aminatingofmaterielwhichhasbeen
ewillwasharseniccompoundsintothe
iesinthe localityforeithermenor
thathas beencontaminatedshould
thbleachingsolution.Intheeventthis
maybenecessarytoburn orburysuch
thathavebeensubjectedtogasattack
eair cleanersshouldbeservicedbyre-
ha dry-cleaningsolvent,andrefilling
il.Instrumentpanelsshouldbecleaned
tlinedforinstruments.Seatcushionsthat
bediscarded.Washingthecompartments
solutionsisthemostthat canbedone
ldbe constantlyonthealert,when
ofhightemperatures,forslowvaporization
site.Exteriorsurfacesofvehiclesshould
leachingsolution.Repaintingmaybenec-
.
decontaminationwillbefoundin
mmand37-mmcombinationgun
dividualmodelnumbers,areconsidered
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E
nk.Formoredetailedinstructionson
ervationofthegunsandtheir mounts,
sfor theguns(seeappendix).The
rtgivesthelocationofammunition.Also
t.
t.
s.
munitioncarriedin
munition.
munition.
munition.
l..30ammunition.
munition.
eltscontaining225
n.
ontaining225
n.
dbeltscal..30
munition;six100-
nition.
munition.
iedintankbut
9 rounds
edincartons
clipscal.
(1)Thisgunmountis locatedinthe
mpartmentandmountsthe75-mmtank
ntaredesignedsoasto providepro-
elunderall conditionsoftraverseand
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,ANDM3A235
CHART
ment,rightside,
n.
e).
13).
fig.13).
dradiooper-
n turretwall
fightingcom-
ronrackrear
(16,fig.13).
37-mmbox.
boxalongside
seat,with37-
sing.
xtto75-mm
sing.
or'sseat (20,
ward).
cityof250roundsbutare loadedwith226roundseach.
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E
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41/159
,ANDM3A235
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42/159
E
SITIONINGPIH
GLATCH
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oogle
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,ANDM3A2
ton theleftsideof thegunmount,
hegundoesnotchangewhenthe gun
ersed15 ineachdirectionbythelower
nfrontofandfacingthegunner.Clock-
eeltraversesthegun towardtheright;
theleft.
ted20 ordepressed9 byturningthe
nfrontofthe gunner.Thewheelis
tingandcounterclockwisefordepressing.
thprotectoscope.
ghthe periscope,intowhichisbuilta
onalperiscopeandsightarecarriedin
gdevicemaybe removed,ifdamaged,
the rearofthehousingand pulling
to thebottomoftheperiscope.Thetele-
edbytakingoffthe bracketwhichholds
wsightingdevicemaybepushedinto
ispulledoutwardtopermitits
alplatformin themainfightingcom-
75-mmgunloader.Closebyhimis
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CE
5submachinegunsM1928A1foruse
thetank.Refertofigure13 forammu-
efiredmanuallyorelectrically.The
depressingthebuttonlocatedinfront
pe.
eel.(Seefig.14.)Thegunis firedman-
nlocatedin thetraversingmechanism.
fig. 15).Thegunslocatedinthe
gunM5orM6 andacaliber.30machine
mountedtogetherandmoveasone unit.
urning thewholeturretassembly,using
hand.
the37-mmgunsM5 andM6arenotto beinterchanged.
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,ANDM3A2
erseseesectionXIV,chapter2. The
atedontheleftside ofthe37-mmgun
ner.Turningthehandwheelcounter-
unsamaximumof7 andturning
oamaximumof60.Thegunsare fired
smfrom protectoscope.
hesafetygripanddepressingthe
raversingcontrolhandle(fig.15).The
iber.30machinegunandthe bottom
mgun.Thegunnersitson theleftside
erontheright.Caremust beexercised
ndisnotcaughtin theautomaticbreech-
munitionstowage.
r.30machinegunM1919A4ismounted
betraversed360 byrotatingthecupola.
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46/159
ENANCE
ersedtoalimitedextentindependentofthe
onis60 andmaximumdepression8^.
bysqueezingthetrigger.
ebowgunsare locatedintheleftside
nt,projectingthroughthefrontplate,and
0machinegunsM1919A4whicharefired
eelevatedmanuallyandhavenotraverse.
bysteeringthetank.Thegunsmaybe fired
itchesmountedonthesteeringleversor
triggers.Relayswitchesarelocatedin
rumentpanel.
arriedontheoutsideofthe tankfor
guns.
oThompsoncaliber.45submachineguns
main fightingcompartmentofthetank.
edthroughthepistol portsorpartially
andwhendismountingis necessary.
inegunarelocatedbelowthecaliber.30
heleft oftheradiooperator.Thesecond
edonbracketsintheupper rearright-hand
partment.
ption.Boththe37-mmgunin the
n therightsponsonarestabilizedby
ticallycompensatesforthepitchingofthe
rtendstokeepthe guninthesame
egardlessof thepositionofthetank.
separatesystemseachconsistingprin-
drivenpump,pistonand cylinderas-
lectriccontrolbox,recoilswitch,anda
bilizersystemsaresimilarandhavethe
followinginstructionswillapplyto both
tarteitherof theunitsproceedas
at zero.
vatingmechanism.Thisisaccom-
37-mmsystembypullingoutthe disen-
g.76)and pullingdownward.Thisauto-
gagingswitch.Thehandelevating
mgunisdisengagedbymovingthe clutch
osesthe disengagingswitch.
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,ANDM3A236-37
wheeluntilthe controlunitis
lposition.
switchto the"on"position.
zersshouldnotbeoperatedexceptwhen
dglowfromthelight onthecontrol
temis inoperation.
Afterthesystemhaswarmedupturn
bslowlyinthe directionofthearrow.
bratedecreasetheadjustmentuntilthe
acheck,pressonthe breechsuddenly
mestorestalmostimmediatelyaftera
operlyadjusted.Itmaybe necessary
ustmentfromtimetotime astheviscosity
herecoiladjustmentmustbemadeby
Graduallyturntherecoiladjustingknob
wuntilthepointis reachedwherethegun
onduring recoil.
estabiliserequipmentis running,the
edby simplyturningthehandwheel.This
rrelationbetweenthegunandthe control
icallytakesupanewdesiredposition.If
operatingsatisfactorily,itwillkeep the
onwithincertainlimitswhilethetank
enaiming,allowthestabilizertocontrol
dusethehandwheelonlywhennecessary.
gainstcontinuingtoturn thehandwheel
ts maximumlimitsoftravelintheeleva-
ningofthe handwheelwiththegun
splacethecontrolunitfromits vertical
beanoverloadonthe tankbattery.
(1)Oillevel.Theoillevelsinthe
eckeddaily.Thereservoirshouldbe kept
oil.
tsareprovidedwithalemitefittings
elubricatedevery25hourswithchassis
a.Thedescription,operation,adjust-
vationofthe75-mmgun sightingequipment
onthe37-mmcombinationgunmount
s isusedasan observinginstrument
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ANCE
t.Thevisiondeviceislocatedattheeye
tsin position.Atelescopesightisbuilt
siondevice.Theentirevisiondeviceis
nginthelever buttonlocatedinfrontof
eheadrestandthenpullingon thering
he housing.Thetelescopesightcan
offthe bracketwhichfastensitintothe
vicesandtelescopesarecarriedincon-
ssothatrapidreplacementcanbemadewhen
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,ANDM3A238
TIONS
ationonmaintenance38-39
ools40-41
42-60
ntial,andsteeringbrakes85-90
s94-99
ndinstruments100-118
nit119-121
entandstorage132-134
NMAINTENANCE
9
ofmaintenanceandrepairsbythecrew
garmsisdeterminedbythe easewithwhich
plished,theamountoftimeavailable,the
herconditions,temperatures,concealment,
efire,theequipmentavailable,andtheskill
e arevariableandnoexactsystemof
edorfollowed.
intenancedutieswhichmaybeperformed
ncepersonnel.Allotherreplacementsand
ythe ordnancemaintenancepersonnel.
ve(seepar.59).
uffler,replace.
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50/159
ANCE
.
n,check,andreplace.
replace.
eplace.
ndclean.
ce.
ean.
checkandreplace.
ndtighten.
e.
rvice.
bowtomanifold,replace.
place.
.
imingwheninstallingmagnetos.
e.
,replace.
ace.
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,ANDM3A238
.
ace.
e.
orservice.
ace.
erviceandreplace.
erviceandreplace.
cesparkplug.
embly,replace.
place.
sembly,replace.
ce.
ce.
s,bogieor idler,replace.
ve.
uts,andscrews.
rse.
.
olecovers,serviceandreplace.
ce.
ngunits.
.
eplace.
ace.
ce.(Seenote.)
e.
place.
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52/159
ENANCE
nlatestmodels2decheloncanre-
theoldermodels itwillbeneces-
kedrumanddifferentialhousingsin
bands.In thiscaseordnanceper-
)
eenote.)
replace.
nism,refilloilreservoir.
place.
eplace.
uthorizedtoremoveandreinstallengineand power
cludesthetransmissionanddifferentialhousings.
ntofanenginewithanotherengineorthe replacement
withanotherpowertrain assemblymustnotbedone
authorizationisreceivedfromordnancemaintenance
g.Beforestartinganyenginealways
ostaticlockbyturningthe engineovertwo
onsbyhand.Ifextraresistanceisfelt or
edover,removethespark plugsinthelower
trappedfluid. Ifafterdraining,the
ver,callordnancepersonnel.If,onthe other
rnedover byhandandtheenginefails to
pts,anyoneorcombinationofthe following
se.
rwhenstartersolenoidispressed.(1)
vity.
ss,replacewithfullychargedbatteries
atteriesrecharged.
ately1.280thebatteryisfullycharged.
onofbatterycables.
nalsforcorrosionandbatterycablefor
s.Cleancorrodedterminalsandreplace
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,ANDM3A239
ectionsandtightenclamps.
tchtoascertainif itisfunctioning.
enoidfor clickasbuttonisdepressed.Ifno
olenoidordisconnectthebattery-starter
motor,and whileanotherpersonoperates
cableagainstthe housing.Asparkshould
thesolenoid.
operateaftersolenoidclicks,starter
otstart. (1)Checktheignition
sforbreaks,wornsections,and loose
efromthe sparkplugandcheckfor
xceeds%inch,itis anindicationthat
etosarefunctioningproperly.
ndlowercylinderspark plugand
ainandcorroded,burnt,ordirtyelec-
djustall thesparkplugs.Replaceall
s.
ficientlength,then checkthebooster
by listeningforabuzzingsound
thestarterswitch.If a
he coil.
booster coilbydisconnectingthe
htmagnetoatthemagneto
bystartermotor.Thespark
proximately%inchlong.
%inchreplacethecoil.
hespark.
tactpoints(gap0.012inch).In-
orburning.Ifthepoints
beduetoa looseordefective
ionofthemagneto.Ifthe
epoints maybesmoothed
stick.(Adjustgap.)Ifthe
burntreplacethemagneto.
he points.Ifmagnetodoes
ngcheck,replacemagneto.
elin thefueltanks.
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54/159
ENANCE
efuel valvesareopen.
torforflooding.(Carburetorwillbe
isusuallydueto stickingofthefloat
e.If suchisthecasereplacethe
at thecarburetor,turntheengine
motor,andwatchforfluid
ectthecarburetorinletline atthe
hthel inetodetermineifit
cleanbyblowingcom-
e.
hetrouble maybeinthefuel
connecttheinletfuelline to
pandifthe lineisopen,fluid
t flow,thelinesare
es.Iffuel doesflow,re-
p.Nowturn theengineover
dappearsatthedischarge
; iffuelflows,checkthe
eredbythe pump(3
checksenumerated,iftheengine
newcarburetorandattemptastart.If
enremounttheoriginalcarburetorand
el.
LTOOLS
41
stedbelowarecarriedwiththevehicle
n theexteriorofthehull orlocatedinside
venientplacesavailable.
arried
bOn tank.
.O.FormNo.Intank.
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,ANDM3A240-41
arried
e)Ontank.
turret.
ndioxide,4-lb.,filled1intank;1 inturret.
dioxide,10-lb.,filledIntankunderturret.
ber,pair(QMCIntank.
kM3)In tank.
,withbulbIn tank.
umtankM3)In tank.
ad)Ontank.
ividually,2keysOntank.
ointOntank.
n.),13 in.longOntank.
handle,mattock
4in.),25 in.longOntank.
nkM3)Intank.
dwitheachtank.
em.a.Operation.(1)Thefire
tirelymanualinoperation.Itis there-
beas littledelayaspossiblein discharg-
enessismateriallyincreasedbycatching
pull onecontrolhandle.Controlhan-
ank attheturretbasketbracket,adjacent
sidetankabovethemotorcompartment.
chargingoffirstcylinder,pullother
bereleasedatcylindersbyremovingpull-outpin in
manuallever.
eextinguishingsystemconsistsofasup-
oredin twosteelcylinders,eachhavinga
arbondioxide;manualreleasegearfor
eachcylinder;andtubingtoconveythe
ment.Thetubingis terminatedinshielded
ffectivelydistributethegas.
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ANCE
re connectedtothesupplytubingby
ee,whichteepreventsthelossof gasinto
ouldonecylinderbeoperatedwhilethe
orweighingorrecharging.
nsystemfortheengine compart-
o4-poundportableextinguishersarepro-
boutthetank.Fulloperatinginstruc-
shernameplate.
xtinguishingsystemusescarbondiox-
ent.Carbondioxide(notto beconfused
otpoisonousbutis suffocating.
seinvolvinggasolineor oil,arequickly
heareawithcarbondioxidegas.This
ntandcreatesaninertatmospherewhich
r"deepseated"fires,suchas firesin
bstances,areextinguishedbyprolonged
tionofcarbondioxide.Inadditionto
bondioxideisaidedin extinguishingfire
reathe,butwill suffocateinanat-
de,cautionmustbetakenbeforeentering
s. Thoroughlyventilatethespaceinto
chargedto makecertainthatallportions
uldit benecessaryforapersonto enter
ghlyventilated,hemaydosofora short
h.
ercomebycarbondioxide,itisessential
e spacecontainingthegaswithin5
nsoovercome,givehimplentyof fresh
rationas inthecaseofdrowning.
e,restorethe systemtoitsnormal
oasfollows:
ylinderasfollows:
dfromcylindervalvebyturningswivel
seclearofcylindervalveand support
inginapproximatelynormalposition.
bebetweendouble-checkteeandvalve
ylinderwiththisconnectingtubeat-
utlet.
ps;thenremovecylinders.
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E
eadshaft andturningcounterclockwise
deofcontrolhead) untilclutchpinand
wninfig21.If systemhasbeenoperated
utpinandsealwire.
heshieldednozzlestomakecertain
nmatter.
shersystemcontrolhead.
edcylinderasfollows:
d tightenclampshandtighttoallow
hat mayberequiredinconnecting
bebetweendouble-checkteeandvalve
securely.
eadisin setposition(pinlinedup with
beforereinstallation.Insertcontrol
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,ANDM3A241
beforetighteningswivelnut,checkto
emainedin "set"position.Thentighten
Thefireextinguishingsystemrequiresno
insureits properoperation.Asthe
se,itmust bekeptinoperatingcondition
uentinspectionshouldbemadeto insure
eckredcapon safetyoutletofvalve.
eenprematurelydischargeddueto high
echargedimmediately.Thefollowing
med:
nspectentiresystemforanymechanical
tshieldednozzlesarefreeofall foreign
Weighcylinderstodeterminethecarbon
empttodeterminecontentbymeansof
eightandcarbondioxidechargeare
ebody.Proceedasfollows:
escribedinparagraph41e?(l).
btractfromthisweight theempty
valvebody.Emptyweightincludes
r,butdoesnotincludethe controlhead.
ofeithercylinderhasdecreasedtobelow
erechargedtoits fullratedcapacityof10
saredisassembledfromcylinders,
gthecam(seefig.20).Checkcableclamp
thatcabledoesnot pulloutofclamp.In
,a screwdriverwithnarrowheadmustbe
wdriverfollowsscrewintohole.After
tecontrolhandletomakecertainthatcable
decontrolhead shouldrotate,andthe
escribedinparagraph
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ANCE
ES
on 43
mechanism45
48
ricants58
9
g.22).a.TheWrightWhirlwind
r-cooled,radial,aviationtypeengine,is
omrearor magnetoend).
rclockwise
ap0.012inch
s0.012inch
ollowinglimits:
reesFahrenheit190
eit140
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,ANDM3A2
ter,generator,andfuelpumpare
fthe rearcrankcasesection(fig.22).The
heextremelowerendof therearsection.
eelendoftheenginewillbe referredto
eandtheotherendwill bereferredto
e.Theterms"right"and"left"areused
easviewedfromthe rear.Horizontal
eenginewill bereferredtowithrespect
LUG-
wingaccessories,adjustmentofcarburetor,andoilpressure.
kshaft.Directionofrotationisdetermined
engine,orinthecase ofsidedrives
kshaft.
llation.a.Construction.Thenine
radiallymountedon thecrankcaseand
shieldedconduitorharnesscontainsall
cludingthe high-tensioncables.Baffles
eenthefinnedcylindersfor cooling.
eismountedinthetankas shownin
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ENANCE
al,air-cooled.
C2.
es.
ries1,370Ib.
stemandrocker
wedatmag-
-8.
Top.
vemechanism.Theaccessorycase
eofthecrankcaseandhousesthegear
saccessories,suchasthe magnetos,starter,
Thesupplyof oilintheengine crank-
mpswhichdraw oilfromtheengineoil
eadbetweentheengineandfighting com-
atetheoilwithintheengine itself.These
haresupportedon thelowerleftside
oninthe caseofthemainpump,andin
aseoftheotherscavengepump.Themain
ctions:a separatepressurepumpanda
vengepumpreturnstheoilfromtheupper
oilfilter.Thescavengepumplocatedin
oilfromthe lowersectionofthesump.
cavengepumpsjoin togetherbeforerun-
he mainoilpumpincorporatesapressure
esaspring-loadedballthatriseswhen the
dandallowsthe excessoiltobedrainedinto
Pressureregulationisaccomplishedby
wclockwisetoraisethepressureand coun-
pressurewhichraisesorlowersthe tension
Theoilpressureshould bebetween50
inchinnormaloperation.
acetheoilpump assembly
eat connectorandoutletlineatY
nkageatcarburetorconnection.
vernor.
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1,ANDM3A246-48
e,studnut,and plainwasherfrom
npumpcastingandremovethepump
nkcase.Cautionmustbeexercisedto
utofthecrankcaseduringtheoperation.
ernor.
proceedinthereverseorder,being
egearproperly.
theoilpump,removethetemperature
olding thebulbinthe recess.Remove
pring,andstrainer.In replacingthe
asketisingoodconditionandcentered
Theintakepipesarefastenedto the
eachcylinderbymeansofa flangeand
erendof eachintakepipefitsintothe
kcaseandissealedin placebyarubber
manifoldiscomposedoftwosections,
oneforthe leftsideofthe engine.The
ountedrigidlyatthe exhaustportflanges
tletspass throughtherearhullplates
perchargerisusedto forcefuelmixture
akeports ofthecylinder.
moval.Certainsectionsofthemani-
htheengineremainingin thetank.The
tberemovedwiththeengineinthetank.
usedtoremovethe entiremufflerassembly:
lbowsbyremoving4boltson each
flercanbedisconnectedfromtheengine
mpingthemanifoldconnectionandpush-
oldsideupintothemufflerin orderto
22).
ess.Allpartsoftheignition wir-
preventradio interference.Theshielding
y partisdamageditmay bereadily
ngtheentireshieldingstructure.Theends
edwithan elbowwhichattachesdirectly
andfacilitateseasyremoval.Theigni-
ectedatregular intervalstoseethatall
ttheconduitsarenot crushedorbroken.
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E
ntadjustment.
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,ANDM3A249
ption.Dualignitionisfurnishedby
ntheaccessorycase.Therightmagneto
andtheleftmagnetofiresthe rearplugs.
edwithautomaticsparkadvance,are
terference,andareflangemounted.
Removethebreakercoverbyreleasing
e. Usingafeelergage,measuretheclear-
heldwideopenby thecam.Thisshould
4 inchwith0.012inchdesired.Toget
dicatethemaximumgap,theenginewill
thehandcrankonthestarter mechanism.
tweenthecontactpointsonthemagneto,
longcontactscrew,andturnthescrew
earancebetweenthecontacts.Checkclear-
ons.
hemagnetoendsoftheignitionwirescorrespond
firethesparkplugs,and nottothecylindernum-
nderNo.3isstamped"2"as itisthe secondin
ylinderfiringorder,clockwiseviewedatmagneto
mblyofthemagnetootherthantheoper-
doneonlybyordnancemaintenance
.Eachmagnetohastwooilholes,one
plateand theotheronthemain magneto
coveroilerlubricatesthebreakerend
magnet.Every400hoursofoperation,
ced,apply15dropsofoil inthefront
doiler onthemaincovershouldreceive
excessoilwillfoulthebreakercontact
ckatthebottomof thecontactbreaker
edwithoil.Ifoil appearsonthesurface
zedwiththefingers,no additionallubri-
however,saturateitwithoil, engine,
ent(fig.24). (1)Removethetwoy-
magnetocoverandtwosafetypins.
mpsatbottomand removecover.
ontactsattopofright magnetoand
ndgroundwire.Thereisno booster
eto.
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E
utingblocksandrotatethe engine
e twomarksontherotorgear coincide
magnetohousing.
thethree nutswhichholdmagnetoin
neto.
s holdingmagnetotoaccessorycase.
enthatthecrankshaftisnotturneduntil thenew
toput afewdropsofengineoil on
turnthemagnetountil thetwomarkson
omarksonthe magnetohousing.The
y tappingtoeachside.Continuewiththe
.
a.Thesparkplugs usedonthisen-
ttype,BG-314GSmodified,andare radio
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,ANDM3A2
val.(1)Atthetimeofthe50-hour
plugreplacementisfoundnecessary,the
ereplacedbyserviceableplugs.
gs fromtheengine.(a)Removethe
vertheengine.
orWrightengine.
nnectionwitha%-inchopen-endwrench.
mthecylinderrecesswitha sparkplug
o.140).
tefrombottomofhullunderengine
frontsparkplugs, removeinspection
g.
enchwithauniversaljointextension
ainplugsthelocationofwhichmakes
dinarysocketwrench.
vedfromthe frontandfivefrom
eachingdownfromthetopof thecom-
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CE
plugscanbereachedthroughthe opening
gine.
ugsin theenginedonotuse wrenches
nches long.Itispossibleto distort
iftoomuchforceis usedintightening
inders.Solidcoppergasketsareto be
ereplacedthe threadsshouldbecoated
oprevent"freezing"oftheplugs.
.
iption.Aboostercoilisprovided
uxiliarysparkacrossthe pointsofthe
ginestarting.The boostercoilswitchis
panel,andis usedtoconnectthebooster
meofthe100-hourcheck,orwhenever
sfoundnecessary,theunserviceableunit
ceableone.Disconnectcableswithshielded
removeboltsholdingcoil tobracket,and
ssembly,servicing,andadjustmentof
yordnancemaintenancepersonnel.
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,ANDM3A2
escription.A24-voltdirectelectric-
ne.Thestartershouldbe usedonlyfor
stnotbe usedtomovethetankwhenthe
sionismadeatthetopof thestarter
arterswitchislocatedontheinstru-
ilsto operateproperlyitshouldbe
estarter.Thefollowingproceduregives
dreplacementofthestarter.
switch.
uardcoveranddisconnectthecable
reorcotterkeysand thenutsholding
orycase.
verse theaboveprocedure./
rsaresufficientlylubricatedatthetime
quireanyfurtherlubrication.betweenmajor
.Description.Thegeneratorisflange-
ycasebelowthestarterandis heldin
tagecontrolboxdescribedin paragraph
tputofthe generator.
sareproperlylubricatedatengineover-
trequire anyadditionallubricantbetween
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ENANCE
generatorshouldbereplacedasfollows:
uardanddisconnectleads.
rkedtoidentifytheirproperposition
oldingthe generatortotheaccessory
etainingbracketnutandslide thegen-
veoilispresentin thegeneratoratthe
eratorshouldbereplaced.
.Description.Thefuelpumpis
cessorycasetotheright ofthegenerator.
0-hourinspection,checkforleakageat
fuelpump.Intheeventthefuel pump
quantityoffuel,thepumpshoulbere-
unit.
ewillbeobservedforremovaland re-
p:
es.Thetwomainvalvesare located
dopenreardoorsto enginecompartment.
tachedtopump.
andnutsholdingthepump totheac-
setheprocedure.
a.Description.Thecarburetorisat-
kemanifoldinthe bottomoftheengine
ecarburetorisproperlyinstalled,very
etweenmajorengineoverhauls.Afuel
earcenterofthecarburetorandmaybe
thelarge square-headedplugatthebottom
quareheadedplugis providedasadrain
chamber.Thestraineranddrainplugs
ntlytoremovetheaccumulateddirt.The
offbeforeremovingtheplugs.Theentire
ectedtoseethatall partsaretightand
tbecomenecessarytoremoveorreplace
gprocedureshouldbefollowed:
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,ANDM3A255-56
shut-offvalvesareclosed.
and drainlines.
-offandacceleratorlinkage.
onnectionsatflexibleconnector.
reandthefour boltsholdingthecar-
oldbaseand removecarburetor.Dis-
reversetheprocedureoutlinedabove.
ewcarburetorisinstalleditshould
Twoadjustmentsare provided,onefor
formixturequality.Thethrottlead-
r(seefig.22) issetso thattheengine
rpm asreadonthe tachometer.The
vedtothe right(lean)untilthe engine
eleveris thenmovedonenotchatatime
ngineoperatesevenly.
a.Description.Twoaircleanersof
ded,oneattherightand oneattheleft
.
ch50hoursof normalengineoperation
operation,servicethecleanerin the
36):
ts frombottomplateofcleaner,and
ssemblybyliftingup slightlyand
wiserotation.Takefluteassemblyout
mcup,andcleanthoroughly.Refill
specifiedinfigure12.Careshouldbe
theoillevelmark.
ps,makesurethat thecupassemblyis
on thecleanerandfastenwiththumb-
ventit becomesnecessarytoremoveor
oceedasfollows:
overengine compartment.
etconnectiontomanifold(twohose
aner.
nnectingcleanertosponsonside.
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E
relementwithcleaningfluidorgaso-
compressedairinreversedirectionto
hegovernorisusedtoregulate and
neaftertheenginehasbeenmanually
sdangerousoverspeeding.Theunitis
asebelowandslightlytothe leftofthe
ssealedandshouldnot betampered
engine.
ubricants.a.Specifications.
r1.
Oilisdrawnfromthe oiltankand
bytheoil pumpthroughafilterto allthe
herpartsoftheengine throughdrilled
vengepumpreturnstheoilto theoilcooler.
nthe pumpisadjustedtopreventthe
g80pounds.
e.a.Facilitiesmustincludethenec-
oistingfacilities.
gs.29 and30). (1)Openmaster
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,ANDM3A259
ut-offvalvesinsideandoutsidehull.
rmorplatesoverengine(%-inch
ors.
edgeof armorplatesoverengine
ldingshroudingtofrontsectionof
nch).
earmorplateswith A-frame.
omeliteexhaustpipefromclamps.
nscine,endview.
andconnectinghoses.
tsand bottomplate;remove3cups;loosenclamps
enclampfromenginebreatherhose andseparatefrom
pscrewsholdingaircleanerbodyto hull(%-inch
ner.
er.(Sameexceptthatthereis no
in"linetopumpand returnlineat
endwrench).Pluglines.
d"out"lines(1%-inchopenend
esattopandbottomof Hyconpump
withcloth.
raturegagecable(n/ig-inch).Plug
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E
gtemperaturegagecableatgenerator
terdrivecablebyunscrewingknurlednut.
wiresatgenerator.(Pliers,screw
dwrench.)
ngine,sideview.
wirefromstarterat starter.(Pliers,
-inchwrench).
oundwiresandboosterwireatjunction
dsection(%6-inchwrenches).
ateunderhull(%-inchwrenchand
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,ANDM3A259-60
ndwireatcut-offsolenoidandremove
rodclevispinbeneathengine.
xhaustpipes awayfromjoints(%6-inch
yrestbolts(l^-inchsocketandexten-
ench).
rapfrombanjo(%6-inchwrenches).
eatright ofcut-offsolenoid(7/ie-
relineat rightofcut-offsolenoid
.
oidandbracketfrombrace(%6-inch
ne(crankcasetoexpansiontank)at
ocatedovertop ofengine.(Hoseclamp
pipesupportbracketsfrombanjo
sherbracket,tube,andhornassemblyfrom
h;11/4-inch).
mpanionflange(%6-inchwrenches).
engine.
pliers,two%6-inchwrenches).
artmentwithA-frame.Setinstand.
mps,ifnecessary.
s,screws,etc.,intoolboxuntilreadyfor installation
ersetheaboveprocedure.
.31).Valvetimingcheckandclear-
ginecold):
ersandgasketsfromallcylinders.
s.
4-inchhexelasticstopnutswhichhold
her,andattachthetiming scaleportionof
stremoved.Insertthetopdeadcenterin-
oleofthenumberonecylinderand deter-
s follows:
he normaldirectionofrotation(coun-
gattheflywheelorforwardendofthe
thetopcenterindicatorregisterszero.
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CE
eron theenginecowlinsuch position
adingedgeofthe scalepreviouslyat-
nthe timingscale.
ankshaftinthesamedirectionuntil
s gonepastandreturnedtothe zeromark.
mingscale.
ofvalves.
kwardaboutone-quarterofa revo-
warduntilthetimingpointerindicatesa
midwaybetweenthetworeadingspre-
1pistonis nowonthetopdead center.
nteron thecowlsothatit indicates
cale.
erintakevalveclampingscrewonrocker
screwuntilthethreadis flushwiththe
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,ANDM3A2
tofvalverockerarm.
tofvalvepushrod.
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ENANCE
thedirectionof rotationuntilNo.9
eginstoopen.Tap thepushrodendof
ylinderwithapieceoffiber oramallet.
alvesofNo. 1cylinderat0.070inchby
andturningadjustingscrews.
No.1intakevalvewithfingers.Rotate
ofrotationandnote thepointatwhich
olongerturn.Thisis thejointatwhich
shouldoccurfrom3 to7 beforetopcenter.
stheexhaustvalvewillclosefrom2 before
enter.
agreewith thatspecifiedabove,then
andif thetimingisstill foundtobeoff,
dbeadvisedtoeffectadjustmentofthe
proceedtoadjustthevalvetappet
erarmrollersto0.010inch withthepiston
ningofthepowerstroke(fig.31).Also
whichwasdisturbedasperd above.
forproper clearanceandadjustto0.010
kerboxcoversonallcylinders.Replace
n66
67
s.Fourfueltankswitha total
eprovidedforthe enginefuelsystem.
f32V2~gallncapacity,arelocatedinthe
compartment,andtwohorizontaltanks
ocatedoneineachsideof theenginecom-
olinetankfortheauxiliarygenerator
nsis locatedintheleftrearcorner ofthe
nkscanbedrainedbyremovinga
etank,directlybeneaththefillercap.To
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,ANDM3A2
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E
-inchpipepluginthefloor locatedbeneath
moved.Todrainthehorizontaltank,
ocatedattherear andbottomofsponson,
kswillbereplacedwhenexcessrusti s
elop.Fueltanksmayber emovedas
aintanks.
.
.
tbottomofengine.
cketsoneachside.
nnections.
e.
Draintanks.
dscrewoutshut-offvalve.
onson.
kwithtophalfof housing.
wovalves(fig.35)locatedontherear
tmentundertheengineoil tankandtothe
nnelcontroltheflowfromtheright and
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,ANDM3A2
eachtankis providedwithaseparate
ehandlesforthe verticaltanksextend
turret,intheroofof thehull,whilethe
anksareplacedin thecountersunkholes
kofthefiller caps.
ertheoil tankintherear ofthefighting
rnedoffwheneverthevehicleisstoppedfor
e.
eaner.
offelectricallyatthecarburetorwhen
eansofatoggletypeswitch(fig. 8)located
of theinstrumentpanel.Pressingthe
callystopstheflowof gasolinetothe
ne.
nandoperation.Aprimingpump,
board,providesameansof injectinga
neintakemanifoldtofacilitatestarting.
rimerdrawsachargeofgasolineinto
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E
gthereturnor chargingstroke,the
malldistributionhousingfromwhichfine
akemanifoldpipes.
thanafewstrokesarerequiredto prime
kingonthei nstrumentpanelendofthe
dforleakage.Tostopleakage,compress
e packingnutlocatedbehindthepriming
entpaneluntilthe leakagestops.
(1)Disconnectinletanddischarge
lstrainer.
dremoveprimerplunger.
gflangetypenuton frontofinstrument
ription(fig.37).Thefuelstrainer
peinstalledinthefuelsystembetweenthe
uel pump.Itislocatedin therightrear
artment.
ainerscreencanberemovedandcleaned
uareplugonthe sideofthestrainerand
edledrainvalveatthebottomof thestrainer.
electricallyoperatedfuelgagesare
atednear theoilcoolerinthe rearofthe
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,ANDM3A265-68
nt.Thereargageisconnectedtothelarge
eisconnectedtothelargeright tank.
toggleswitchisprovidedonthefront
easmalllightfor lightingupthegages.
erationwhentheignitionswitchis
tion(fig.35).Gasolinefromany
ksflowstoa centralheader.,Fromthe
astrainerbya pumptothecarburetor.
edthroughareliefvalveand returnedto
,rightsideofbulkhead.
orlockandexcessgasolinepressure.An
omthe headertotheprimingpump
panel.
ne.Commercialmotorgasolinehav-
ispreferredandshouldbe used.In
newithanoctaneratingofnotless than82
ce
ineiscooledbyanairblast producedby
ineflywheel.Thefandrawsairthrough
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ENANCE
andforcesitbetweenandaroundthe
ne.Thewarmair passesoutthrough
doors ontherearofthe tank.Airductsare
fflesbolted aroundandbetweeneach
.Ashroud formsafurtherducton the
l.
nance.Atthe100-hourinspection
ingfins ontheenginecylindersandthe
ndbaffleswill becleanedthoroughlyofall
l boltsonthefanri ng,baffles,andfan
4
bly77
8
9
rvesasameansof applyingengine
thevehicle,whichconsistsofpropeller
ential,finaldrives,andsprockets.The
neflywheelandis locatedinthefrontof
tchallowstheenginetopick upload
ars.Whentheclutchi sengaged,the
ousingexerttheirfullpressureagainst
theenginepower togothroughtothe
sdepressed,thepressureplateis pulled
,compressingthe clutchsprings,allowing
freeofthepropellershaft.Engine power
ngthroughto thepropellershaft.
rhubbearing(fig.39) isgreasedas
clutchisdisassembledandcleanedas
h100-hourinspection.
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,ANDM3A272
ndclutch.
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E
Faultyoperation,suchasslipping,
tedby thedriver,shouldbereportedto
nt.a.Astheclutchfacingwears,the
s reducedandintimethis willresult
the floorplateandcauseclutchslippage.
ocheckthepedalclearanceatintervals
fficientfreepedalplaytopermitengage-
eclutchpedalis madebylengthening
sothat%-inchclearanceexistsbetween
andflangewhentheclutchis engaged.
OBTAIN
EN'CLUTCHRELEASE
fclutch.
eclutchisprovidedwitharelease
tchinthe"out"position (disengaged).
hownin figure40arepartof therelease
ringsshouldalwaysbeinspectedwhenthe
arelubricatedatleast onceeachday
eoilasprescribedinfigure 12.
retobe removed,firstremovelubrica-
ewwhichlocksnutontoshaft.
oremovetheclutchforinspectionand
ates,bearings,orgreaseretainers,first
tchfromthevehicleas directedinsection
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,ANDM3A2
ee fig.41).Punchmarkpressureplate
part,aseachunitis carefullybalanced.
rewsthatholdclutchhousingassembly
essixcapscrewsholding releasearms
assembly(6).
wsholdingplatesfromslidingoff
).
platesandthetwofacedplates(9 to13
yofclutch.
eelfromthe enginecrankshaft.Any
willbe reportedtotheordnancemainte-
tchhousingisnot tobeattempted.
embly.a.Washallparts.
ndflywheelforany indicationofscores
heckmetalplatesforbursandcracks.
tesforwornorloose facingandloose
seethatthey movefreelywithineach
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ENANCE
otifyordnancemaintenancepersonnel.
andremedialmeasuresareasfollows:
useProbableremedyoraction
fyordnancepersonnel.
plateReplaceplate.
Cleanouteredgeof pres-
fplatesCleanplates.
es.
Replacespindle.
dReplaceyoke.
ng.a.Clutchouterhubbearing
eshouldbeusedin removingthisbearing
emoval,itshouldbecleanedin dry-
ed,packedwithlubricant,orreplacedwith
.
earing,itisessentialthat itbepressed
twiththe seatintheclutchhousing.
g.a.Theclutchinnerhubbearing
sameprecautionsandtreatmentaretobe
eplacingthisbearingasfor theclutch
ringis lubricatedonlybypackingat
equently,itisnecessarythatthisbearing
scribedinfigure12 beforeitispressed
siveamountoflubricantintheinner clutch
operassembly.
hplatesprovidetheproperamountof
oothapplicationofpowerwhenstarting,
rivewhenfullyengaged.Wornordam-
eplacedwithnewor rebuiltplates.
Theorderofreassemblyis tofollow
ntakingtheclutchapart,exceptthatthe
acedbeforetheclutchplates(9to13,
eplacescrewsandwirethatholdplates
kenin replacingflange,asthelipsof
ut. Useshimstockorfeelergagesto
tospindlesoasnot toruptureseal.
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,ANDM3A281
NG
NG
aftanduniversaljoint.
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ENANCE
ershaft(fig.42)transmitspowerfrom
onandthe restofthepowertrain. It
ointsat eitherendtopermitoperating
missionandclutch.Itisinclosedina
enterof thefloorofthecrewcompartment.
versaljointsandsplineareequipped
replacedwithpressurefittings forlubri-
naccordancewithfigure12.Inorder
dplateson theendsofthetunnel mustfirst
hefour capscrewsholdingeachguard
aointbearingsand theslipjointgrease
e mostapttowearout.Excessivevibra-
ellershaftwhileit isinmotion,shouldbe
onnel.Theslipjointgreaseseals shouldbe
ngthe100-hourcheck.
eauthorizedtoremoveandreinstalla propellershaft,
uctionsfromordnancepersonnel.Thereplacementof
otherpropellershaftmust notbedonebyusing arms,
ationisreceivedfromordnancepersonnel.Whenin-
isimportantthatthemarkson theslipJointline up.
TIAL,ANDSTEERINGBRAKES
tial85
kes87
ke88
ever89
rential.a.Transmission.The
ardspeedsandonereversespeed.It is
hird,andfifthgears,andconstantmeshin
brakeis builtintothetransmissionand
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,ANDM3A285-88
eleftof andbehindthedriver.Thisbrake
vehiclehasbeenbroughttoa stop.
rentialiscalleda"controlleddifferential"
o transmitenginepowertothefinaldrive
controlledbythesteeringbrakes,inorder
ered.
esteeringbrakeassembliesarelocated
ential,betweenitandthefinaldrives.Older
ooster(Hycon)systemattachedtosteering
brakes.Theadjustmentofthe
elyimportantandonlyspeciallyqualified
mittedtoperformit.Figure45i llustrates
ringbrake.Bothbandsshould beadjusted
he leversthensetsothat thebandscontact
ewhenthesteeringleversarepulled back
sketfromthe brakedrumhousingcover.
a1y16-inchdeepsocketwrench(supplied
andengagethis wrenchoverthebrake
nut one-halfrevolutionclockwiseto
ngnuthasacylindricalsurfaceonthepressureend
ce.Itis,therefore,imperativethatthiscylindrical
gainstthecrosspin whentheaboveadjustmentis
llingbackonthesteering leverwhich
and.
draulicboostersystemgreatlyinfluences
ybefound thattheaboveadjustment
toryoperation.Inthiseventordnance
houldbenotified.
brake(fig.43).Theparkingbrake
tfor itslockingaction.Thisjointcon-
endofthecrossshaftto whichisfastened
ustmentofthislinkageshouldbe such
keleverwill causethetoggleactiontogo
ockedpositionafterseatingthebrakeshoe
nicalbrakedrum.Toadjust theparking
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E
omtheeccentricendof thelevercross
her.
untiltheeccentricendofthe shaftpasses
whichisthreadedintothelink.
mtheshaft.
ckwise,thusscrewingitoutfromthe
ornormaladjustmentstotakeup for
keadjustment.
eyeone-halfturn atatime,slide thecross
ythebrake,and repeatthisuntilthe
eisobtained.
hiftlever(seefig.46).Ifthe gear
norbent,it canbereplacedasfollows:
mnut.
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E
r.Onearmof theyokeisstraighterthan
necessarythatthestraightestarmbeon
henreplaced,inorderthattheshifting
bleto contactallshifterrails.
tofgearshiftlever.
smission. (1)Thetransmissioncon-
hiscirculatedbyasmall pumpbuilt
.Oilisadded andthelevelischecked
cap,whichislocatedtotheright and
eat.Abayonettypeoil gageisbuiltinto
mingattheendof arun.Itis necessary
ethelevelischeckedaridadditionsare
tothefullmark.Use oilasspecifiedin
bedrainedatintervals,asindicated
the removalofaplugin thebottomof
hedfromunderneaththetank,through
ectlybelowthedrainplug.
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E
VEHOUSING
EMBLY
ndbrakehousing.
NS
94
tion(fig.48).Sixtwo-wheeled
pensions,boltedtothehull, supportthe
cksaredrivenby sprocketsonthefront
eidlersat therearendof thehullare
tanttensiononthetracks.Theweightof
ackiscarriedbysteeltrack-supporting
spensionbracket.
7).a.Description.Hubassemblies
procketstoa hub,whichinturnis bolted
aldriveshaft.Thesesprocketsandhufe
geableasunits,andshouldbetransposed
nal driveshaftswhentheteethhavebeen
mbly(see fig.47).(1)Slackenanddis-
esprocket.
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,ANDM3A286
s.(1)Slackenanddisconnectthe
ofsuspension.
achspringandinsertj ackstudsinto
fspring.
elsbyscrewingjacknut onthestud
cketasshowninfigures53 and54.
efttoraise wheelforremoval.
ogiewheel.
mpscrews.
lacingjackatedge ofhullfloor.
geons,usingaslide hammerorscrew
msarenow freeandcanberemoved.
crewingjacknut.
acknuttoreleasespring, thesocketwrench
houldbeheldto preventthejackscrewfromturning
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E
anextraprecaution,ajackplacedunderthe spring
withthe jacknutwhenreleasingthetensionofthe
d,removethejackscrewandthe spring
eretainer.
olt.
r.
bly.
onents.
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,ANDM3A2
reversethe procedure,usingjack
andspringitin place.
acewornordamagedwearingplatesas
earingplatefrombogle leverarm.
on(fig.55).Mostofthemediumtank
bbertrackshoeunits,eachassembledwith
sembledintoanendlesstrackbythe
charesecuredtotheendsof thepinsby
nectionsalsoserveasguidesto keep
thebogie wheels,idlers,anddrive
ftheconnectionsserveasdrivinglugs
e finaldrivesprocket.Someofthetanks
intedtrackshavinga steelwearing
userdesignandaninside cushioning
bbertrackshoesareofthereversible
edwhenwornto suchanextentthatfurther
sectionof themetallinktobecome
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E
agedorunserviceableunitsshouldbe
dreplacedwithserviceableones.
).(1)Makesurethattankis on
DROLLER
ofbogie;firststeps.
MPRESSIONBOLT
RINGS
TS
RRIAGE