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2009 TLMI Technical Conference2009 TLMI Technical Conference2009 TLMI Technical Conference

SmartTLMI Technical Conference


Kevin Manes

A Bold Segment: PRINTED ELECTRONICSPRINTED ELECTRONICS


Topics:•Path to Printed Electronics

•Applications/Market Segments

•Market Potential

•Technology Development

•Compelling Case for Graphic the Converting Platform



Simple Electrical Circuit Applications

•Automotive

–Rear View Mirror Defrosters

–Seat Heaters

•Medical Sensor

–EKG

–EEG

–Blood Glucose

•Membrane Switch


RFID


Corollaries:•Smaller

•Cheaper

•Faster

Large Area Electronics


Drivers for Printed Electronics

•Large Area Electronics•Flexible•Low Cost•Integrated Assembly•High Volume Capability/Short Run Economics•Lightweight/Small/Thin•Conformable•Disposable•Low Temperature Processing•Organic/Processable Si•Additive Process•Sustainable•Differentiation•Value Add•Margin•Diversification

Converter


Functional Inks

•Conductive– Metal or Carbon Based– < µ Particle Size– < 300 mΩ / – Transparent

•Resistive– Metal or Carbon Based– Resistance 10 – 100KΩ / – ± 10% Tolerance

•Dielectric– > 1014 Ω-cm– < 5µ Film Thickness

•Semi Conductive– Organic or Inorganic– Electron Mobility > 10-2 cm2/ V.s

•Family Compatibility•Formulation

– Solvent– Water– UV

•No Chlorinated/Aromatic Solvents•Processing Temperature > 300°F


DefenseSecurity/FinancialSupply ChainEnergyConstructionCommunicationsPublishingPackaging

Consumer Products

Medical

Market Segments

Automotive

Health/BeautyCo

nduc

tive

Circ

uit

Mem

bran

e Sw

itch

Sens

orBa

ttery

Ligh

ting

Phot

ovol

taic

Spea

ker /

Mic

Iont

opho

retic

Disp

lay

RFID

Logi

c an

d M

emor

y

Fuel

Cell

Bio

Actu

ator

s

Printed Electronic DevicesComplexSimple

App

licat

ions


Market Segments

•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense

RFID/CommunicationsSound SystemDashboard DisplayInterior LightsSeat HeatersRear Window Defrosters

Applications


Market Segments

Heat PackBio ActuatorMedicine ApplicationRFIDSmart BandageGlucose Sensor/Monitor

EEG SensorPulse Oximeter Sensor

EKG Sensor

Applications



Market Segments

Iontophoretic Cosmetics

Applications

• Delivery of Drugs and Cosmetics Through the Skin

• Electric Field Accelerates Drug Ions into a Focal . Region Under the Skin

•10-16 Times the speed of Penetration of a Passive Patch

• Includes Battery and Conductors

• Closed Loop Control of Medication



Market Segments

RecordersMusic PlayersWireless CommunicationComputer/DisplayTelevisionAppliancesGamesToys

Applications



Market Segments

Open Life IndicatorCold ChainRFIDIntelligent/Active PackagingSmart Label

Applications

Intelligent Packaging•Time/Temperature History•Microbial Growth/Spoilage Indicator•Shock/Leakage/Seal Indicator•Theft Deterrent•Proof of Authenticity•Communicate Information•Attract the Consumer•Supply Chain Management

Active Packaging•Oxygen/Ethylene Scavenging•Heating/Cooling•Odor/Flavor Absorbing/Releasing•Moisture Absorbing



Market Segments

E PaperE Reader

Applications



Electrophoretic Display

Esquire October 2008Display


Market Segments Applications

WirelessTelephones




Sound SystemsActive RFIDPhotovoltaicLightingHeater

“Lighting Wallpaper” GE

(BIPV) Building Integrated Photovoltaic



Market Segments

RF EnergyKinetic HarvestingBattery TesterFuel CellPhotovoltaicBattery

Applications




Shelf SignageData Logging

RFID Tags




Smart Card

Aveso




Smart BandageBio ActuatorsPhotovoltaicRFID TagsWearable Display

•Automotive•Medical•Health / Beauty•Consumer Products•Packaging•Publishing•Communication•Construction•Energy•Supply Chain•Security / Financial•Defense Plextronics


Printed Electronic Market Forecast – 2020

$89 Billion

Logic/Memory$18B

Security

$6B Display

$17B

Lighting$9B

RFID$11B

Sensors

$5B

Energy

$12BHealth$5B

Cosmetics$4B

$2BPackaging


TFT (Thin Film Transistor)

Source Drain

Channel Gap = L

Gate

f ≈ µV / L2

Where:

f = Switching Frequency of the TFTµ = Semiconductor Electron Mobility

V = Operating Voltage

L = Channel Gap

Semiconductor

Dielectric


Flexo

Direct Gravure

Offset Gravure

Screen

Ink Jet

Offset

Needed

Min Feature Size Max Film Thickness

5µ

50µ

25µ

75µ

5µ

3µ

15µ

50µ

18µ

30µ

75µ

50µ

15µ

5µ

Feature Size

LineSpaceDefinition: The Minimum Space Between Printed Elements That Can Be Held Open.

Process


Display Backplane


Where is the Resource to do the Work?

• Who is the “Printer” in Printed Electronics?• What are the “Required” Skill Sets?

What is the “Right” Equipment?• Roll to Roll• Narrow Web• Combination Printing/Converting• Single Pass• Layers


•Printing Processes– Flexo, Gravure, Screen, Inkjet, Offset, Waterless Offset, Intaglio

•Hybrid Processes– Hot Foil, Cold Foil, Laser Ablation

•Converting– Die Cut, Punching, Sheeting, Embossing, Folding, Perfing, Laser …

•Drying– Hot Air, Compressed Air, Radiant

•Curing– UV, EB, Photonic

•Conductive Ink Post Curing– Thermal Ovens, Laser, Ultrasonic

•Inspection– Visual, Functional

•Lamination, – Multi Web– Delam/Relam

•Insertion•Re-Insertion

Converting Platform


•InsertionEmbedded CircuitsTape/Reel Fed Components

•Printed Electronics is NOT an“All or Nothing” Proposition•We are not ready to print a Pentium Processor

•There are PE elements that are cost effective to print today and there are alternatives to add complex circuit components.


Functional Inks

Intellectual Property

Press Imaging

Substrate

Design Rules/ Circuit Design

Plates

Prepress

Process Drying/ Curing

Inline Inspection

Conductive

Dielectric

Special Coatings

Market/ Channel

Converter

Semi-Conductive

StructureMaterials/ Process

Compatibility

Relationships


You’re Not Alone

Industry Associations

Government Agencies

International

Roadmap

Standard

s


– CharacterizeProcesses, Inks, Substrates…

– Optimize PE Printing WorkflowDesign RulesPrepressCombination Printing/ConvertingOptimize/Enhance Existing ProcessesDevelop New Processes

– Evaluate Revenue OpportunitiesMarketsLow Hanging Fruit

– Closest Path to RevenueIntermediate/Longer Term Opportunities

– Develop Relationships/Partnerships/ConsortiumBe the Hardware ResourceBring Markets, Suppliers and Converters TogetherLeverage Subject Matter Experts

Strategic Position for Printed Electronics


Kevin Manes, R&D ManagerMark Andy, Inc.

18081 Chesterfield Airport RoadChesterfield, MO [email protected]

636-681-9094

Thank You


tlmi technical conferencestatic.webfulfillment.com/tlmi/blogs.dir/31/files/2012/...smart tlmi...

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