title of the presentation - speaker's name - date 1 stéphane chasles september 2010 product...
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1Title of the presentation - Speaker's name - Date
Stéphane ChaslesSeptember 2010
PRODUCT PRESENTATIONFlash Saf (V650)
2Title of the presentation - Speaker's name - Date
Product presentation - Flash Saf (V650)Introduction
Flash SafØ 50 - 315 mm
Ap Max. 10 mm
PCD and PCBN
inserts
High Speed Milling Cutter for Aluminum and Cast Iron High Speed Milling Cutter for Aluminum and Cast Iron MachiningMachining
New advanced serrated pocket design Up to 7000 m/min in aluminum Easy set-up and insert location Long lasting hardened steel body
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Serrated Insert
Protective Wedge
ClampingScrew
Adjustment Screw
Adjustment Screw is located out of cutting zone
Adjustment Screw is located out of cutting zone
Product presentation - Flash Saf (V650)Introduction
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Product presentation - Flash Saf (V650)Serrated clamping design
Easy and Accurate Set Up Matching serrated pocket and insert design
eliminates misalignment
Easy to lock down and adjust - axial run out within 1-2 microns
No special wrenches required
Reduced set-up time
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Cemented carbide doesn’t like: Concentrated forces
Any tension stress
New clamping system: Distributes the forces along the
serrated contact surface
Wedge clamping produces mainly compressive stress
Product presentation - Flash Saf (V650)Serrated clamping design
6Title of the presentation - Speaker's name - Date
Top serrations give: Maximum security against
centrifugal force Precision location Direction base for adjustment
Bottom wedge gives: Mainly compressive clamping Flat seating support surface Counters the cutting force Geometrical lock for all movable
parts inside body
Product presentation - Flash Saf (V650)Design features
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Speed High speed capability up to 7000 m/min
(20,000 SFPM) Fine pitch (higher feed rates)
Security Secure insert lock down with
encapsulated insert & spare parts
Surface Finish Easy adjustable axial run out Higher metal removal rates and lower
cost per part
Product presentation - Flash Saf (V650)Design advantages
8Title of the presentation - Speaker's name - Date
Versatile
Roughing and finishing of all aluminum alloys with full length or tipped PCD inserts
Finish machining of cast iron and bi-metal
Adjustable wiper option for excellent finish and flatness
Coarse and fine pitch designs standard
Available PCD and PCBN inserts
Product presentation - Flash Saf (V650)Design advantages
9Title of the presentation - Speaker's name - Date
Allows both coarse pitch and high density of inserts for faster removal rates.
Compact and durable clamping system.
Direct mount insert (no cartridges).
Body protection in case collisions with machining part or fixture. Hardened wedge can be easy replaced.
Quick Insert Change ~ by simple release of clamping wedge (1 ½ turn of differential screw).
Clamping wedge under insert.
Rigid and resistant to chip erosion.High strength hardened Steel Body
BenefitsFeatures
Capable to absorb high centrifugal forces. Chatter free high quality machining. Pocket acts as a
damper.
High rigidity of insert due to the closed “wedge lock” pocket design.
Able to perform on high speed 20,000 SFM safely.Optimal cutting speed for PCD/CBN.
75% of the insert is encapsulated into the pocket formed by the milling cutter body and clamping mechanism.
Product presentation - Flash Saf (V650)Features & Benefits
10Title of the presentation - Speaker's name - Date
The same insert for all cutter sizes. Cutting edge length up to 10 mm. Full Edge Neutral Crown Wipers
One size insert
Simple hex L-wrench is needed. No torque wrenches required.One wrench fits all insert locking components
Easy to operate. High accuracy of adjustment. Adjustment does not change balancing state.
Vibration resistant axial adjustment screw.
Easy access to the screw. No interference with optical presetting
No toppling moment during adjustment lifting the cutter off the presetting base.
Prevents wear of adjustment mechanism by “chip wash” or damage in case of a cutter crash.
Axial adjustment is located out of cutting zone and away from contact with chips.
BenefitsBenefitsFeaturesFeatures
Product presentation - Flash Saf (V650)Features & Benefits
11Title of the presentation - Speaker's name - Date
Main application areas:
Aluminum castings, high and low silicon content Dura and extruded aluminum Magnesium alloys Zinc alloys Brass, bronze and other copper alloys Pure soft metals
Product presentation - Flash Saf (V650)Materials
12Title of the presentation - Speaker's name - Date
Secondary application areas:
Bi-metal materials aluminum - cast iron and steel Hardened steel and cast iron (finishing with CBN) Graphite Plastics (nylon, Teflon, polypropylene) Composite plastics with glass and carbon fibers Wood and fiber board Biological materials
Product presentation - Flash Saf (V650)Materials
13Title of the presentation - Speaker's name - Date
Automotive - Engine block , heads, transmission housing and components
Aerospace – Frame and body parts Mechanical Engineering - Any machining of aluminum,
brass, copper and non-ferrous materials Electrical and electronic – Housings, frames and
radiators Metallurgical – Aluminum blanks, copper electrodes
and other electrolytic materials
Product presentation - Flash Saf (V650)Industries
14Title of the presentation - Speaker's name - Date
High velocity machining centers Transfer lines Milling machines for Aerospace General milling and machining centers
Product presentation - Flash Saf (V650)Machines
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Mirror finishing Finishing Cubing and roughing Shoulder milling
Product presentation - Flash Saf (V650)Applications
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CBN PCDVPB125 VPD720
180-260 BHN
1800-5000(550-1500)
Bi-Metal <1500 (<450).004-.012
(0.10-0.30)
220-260 BHN
1500-3000(450-900)
Bi-Metal <1500 (<450).004-.012
(0.10-0.30)
ALUMINUM < 7% Si
- -2000 -15,000(600-4500)
.003-.010 (0.08-0.25)
ALUMINUM 7% - 12% Si
- -1500 - 10,000
(450-3000).003-.010
(0.08-0.25)
ALUMINUM > 12% Si
- -1000 - 3000(300-900)
.003-.010 (0.08-0.25)
NON-FERROUS
- -1000 - 3000(300-900)
.002-.010 (0.05-0.25)
AL
UM
INU
M A
ND
NO
N-
FE
RR
OU
S M
AT
ER
IAL
S
GRAY CAST IRON
CA
ST
IR
ON
S
Feed/tooth Inches (mm)
Hardness
SFM (m/min.)Material
Product presentation - Flash Saf (V650)Application Information
17Title of the presentation - Speaker's name - Date
Cutters Kennametal Fix Perfect Coromant CoroMill® Century ClappDico SuperFeed Dov
Lok Ingersoll FLEX LOK Mapal MMS & EcoMill
V650
Product presentation - Flash Saf (V650)Competitors
18Title of the presentation - Speaker's name - Date
Competitor Cutter Brand
Ø50 Ø63 Ø80 Ø100 Ø125 Ø160 Ø200 Ø250 Ø315
Kennametal KSCM - 8 10 12 16 18 24 30 -
Kennametal Fix perfect3 4 5 6 8 10 12 16 20
6 8 10 12 16 20 24
Ingersoll Flex Lok- 4 6 8 10 12 12 12 -
6 8 12 15 18 24 30
Coromant Century 4 5 6 6 8 10 16 -
Mapal mapal - 3 5 6 8 10 12 15 18
Safety GVT - 5 6 7 8
Flash Saf V6504 5 6 6 8 10 12 16 20
6 8 9 12 15 18 24 30 36
Number of inserts by diameter
Product presentation - Flash Saf (V650)Competitor pitch comparison
19Title of the presentation - Speaker's name - Date
6.1 g6.1 g
10.2 g10.2 g
SafetySafety
5.5 g5.5 g
KennametalKennametalSandvikSandvik
6.94 g6.94 g
SafetySafety
Product presentation - Flash Saf (V650)Centrifugal force applied to the insertCentrifugal force applied to the insert
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Max. RPM
33451
30537
2644623654
2159318700
16726 15268
10000
15000
20000
25000
30000
35000
40000
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Cutter Diameter
Max RPM for high speed cutters
Cutter Dia, Inch Vflash V650 Best Competitor
2.5 33400 34900
3 30500 28400
4 26400 23500
5 23400 20500
6 21600 18400
8 18700 15600
10 16700 -
12 15250 -
Product presentation - Flash Saf (V650)Maximum RPM
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Ra, mkm (Test in France)
0.12
0.170.21
0.17
0.24 0.25
0
0.1
0.2
0.3
0.4
0.5
Feed=.006 ipr; D.O.C.=.05"
Cutter Manufacturers
V650
Sandvik
Clapp
Ingersoll
Kennametal
Val HVA
Product presentation - Flash Saf (V650)Surface Finish
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XOEN 12 T3 XX R - F XOEN 12 T3 XX R - F XOEN 12 T3 XX R - H XOEN 12 T3 XX R - H
XOEN 12 T3 XX ZZN - H XOEN 12 T3 XX ZZN - H
Full Edge PCD (Max. DOC = 10 mm)Tipped PCD (Max. DOC = 3,3 mm)
Crown Wiper (Max. DOC = 0,8 mm)
•Corner Configurations: R0,4 - R0,8 & 45º X 0,8•PCD Grade: D720•CBN Grade: B125•Crown Wipers
Product presentation - Flash Saf (V650)Insert information
23Title of the presentation - Speaker's name - Date
VPD720 VPB125PCD Inserts
XOEN 12 T3 04R-F 40112 - PCD TIPPED RIGHT .5" .16" .015" .130"XOEN 12 T3 04L-F 00009 - PCD TIPPED LEFT .5" .16" .015" .130"XOEN 12 T3 04 ZZN-H 40113 - PCD WIPER NETURAL .5" .16" .015" .030"
XOEN 12 T3 08R-F 00010 - PCD TIPPED RIGHT .5" .16" .031" .130"XOEN 12 T3 08L-F 40114 - PCD TIPPED LEFT .5" .16" .031" .130"XOEN 12 T3 08 ZZN-H 00012 - PCD WIPER NETURAL .5" .16" .31" .030"XOEN 12 T3 08R-H 00011 - *PCD FULL EDGE RIGHT .5" .16" .031" .400"
XOEN 12 T3 AZ 08 R-F 00008 - 45º CORNER PCD TIPPED RIGHT .5" .16" 45º X 0.31" .130"XOEN 12 T3 AZZ08N-H 40110 - 45º CORNER PCD WIPER NETURAL .5" .16" 45º X 0.31" .030"XOEN 12 T3 AZ 08 R-H 40111 - *45º CORNER PCD FULL EDGE RIGHT .5" .16" 45º X 0.31" .400"* PCD Full Edge inserts are for roughing and are not for use with wiper inserts
CBN InsertXOEN 12 T3 08R-E - 40115 CBN TIPPED RIGHT .5" .16" .031" .130"XOEN 12 T3 08ZZN-HE - 40116 CBN WIPER RIGHT .5" .16" .031" .030"
L T R/CH MAX apGrade
Part Number FEATURE Hand
Product presentation - Flash Saf (V650)Insert assortment
24Title of the presentation - Speaker's name - Date
METRIC (COARSE PITCH CUTTERS)
Part Number Diameter d (mm) H (mm) Insert StyleInsert Req. Maximum RPM Wt. EDP#
STOCK STATUS
V650A 12 M050 22 04R 50 22 40 XO_N 12 T3…R… 4 35,000 0.34 kg 00236V650A 12 M063 22 05R 63 22 40 XO_N 12 T3…R… 5 31,000 0.53 kg 00237V650A 12 M080 27 06R 80 27 50 XO_N 12 T3…R… 6 28,000 0.98 kg 00238V650A 12 M100 32 06R 100 32 50 XO_N 12 T3…R… 6 25,000 1.75 kg 00239V650A 12 M125 40 08R 125 40 63 XO_N 12 T3…R… 8 22,000 2.62 kg 00240V650A 12 M160 40 10R 160 40 63 XO_N 12 T3…R… 10 20,000 4.33 kg 00241V650A 12 M200 60 12R 200 60 63 XO_N 12 T3…R… 12 17,000 7.05 kg 00242V650A 12 M250 60 16R 250 60 63 XO_N 12 T3…R… 16 15,000 9.9 kg 00243V650A 12 M315 60 20R 315 60 80 XO_N 12 T3…R… 20 14,000 18.38 kg 00244
METRIC (FINE PITCH CUTTERS)
Part Number Diameter d (mm) H (mm) Insert StyleInsert Req. Maximum RPM Wt. EDP#
STOCK STATUS
V650A 12 M050 22 06R 50 22 40 XO_N 12 T3…R… 6 35,000 0.34 kg 00245V650A 12 M063 22 07R 63 22 40 XO_N 12 T3…R… 8 31,000 0.53 kg 00246V650A 12 M080 27 09R 80 27 50 XO_N 12 T3…R… 9 28,000 0.98 kg 00247V650A 12 M100 32 12R 100 32 50 XO_N 12 T3…R… 12 25,000 1.75 kg 00248V650A 12 M125 40 15R 125 40 63 XO_N 12 T3…R… 15 22,000 2.62 kg 00249V650A 12 M160 40 18R 160 40 63 XO_N 12 T3…R… 18 20,000 4.33 kg 00250V650A 12 M200 60 24R 200 60 63 XO_N 12 T3…R… 24 17,000 7.05 kg 00251V650A 12 M250 60 30R 250 60 63 XO_N 12 T3…R… 30 15,000 9.9 kg 00252V650A 12 M315 60 36R 315 60 80 XO_N 12 T3…R… 36 14,000 18.38 kg 00253
Stock StandardNon Stock Standard
Product presentation - Flash Saf (V650)Cutter assortment
25Title of the presentation - Speaker's name - Date
V650 A 12 100 32
Pilot Diameter (mm)
Cutter diameter (mm)
Occurrence
Length of Cutting Edge
Family
M
Metric
06 R
Number of inserts
RH/LH
Product presentation - Flash Saf (V650)Codification system
26Title of the presentation - Speaker's name - Date
Stéphane ChaslesSeptember 2010
Thank you.