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    T h e p u r p o s e o f t h e e x t e r n a l

    equal izer is to sense the pres-sure in the suct ion l ine AT THE

    BULB LOCATION and tr an smi t

    it to the TEV diaphragm.

    This usual ly means ins tal l ing the external

    equal izer immedia te ly down s t ream f rom thebu lb . This ensur es the cor re c t pre ssure is s ig-

    n a led to th e TEV.

    In some s i tuat ions this ideal locat ion may

    not be poss ible . In these cases , an al ternate

    Where should

    the TEV External

    Equalizer be

    installed?

    QuickTipsfrom Sporlan

    # 1

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    locat ion, such as at B o r C ( s e e d i a g r a m ) ,co uld b e u sed. However , it m ust be co nfirm ed

    that the pressure at these locat ions is near ly

    ident ical to the pressure in the l ine where the

    bu lb is loc ated.

    In o ther word s , loca tion s B a n d C are acce p t-

    able as long as these pressures are essent ial ly

    the sam e as A when the sys tem is op er at ing at

    fu ll loa d .

    In the pas t the re has been concern abou t

    ins tal l ing the external equal izer up-s tream

    from the bulb. This was due to the poss ibi l i ty

    of refrigerant leaking past the TEV push rods,

    pa ss ing thr ou gh the eq ua lizer line an d into the

    suction line, thus falsely influencing the TEVbulb temperature. Today, with Sporlans TEV

    d esign, this p o ssibility is virtua lly elim ina ted .

    EVAPORATOR

    C

    A

    B

    TEV

    COMPRESSOR

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

    QuickTipsfrom Sporlan

    # 1

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    Sporlan Catch-All

    Large Amount ofDesiccant Molded into a

    Porous Core

    Final Safety Filter Consistingof a Fiberglass Pad and

    100 Mesh Screen

    The Perfect Filter-Drier

    What makes

    the Sporlan

    Catch-All

    different?

    Th e fam o u s m o ld ed p o r o u s co r e .

    The Sporlan Catch-All Filer-Drierel iminates al l the weaknesses of

    loose-fi l led models by molding a

    b l en d o f s p e c i a l l y s e l e c t e d

    desiccants in to a porous co re .

    The co r e p r o vid es exce llen t fil tr a-

    t ion without the poss ibi l i ty of d e c i c c a n t p o w d e r i n g , p a c k i n g

    an d e scap ing into the sys tem .

    QuickTipsfrom Sporlan

    # 2

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    What are thefunctions of

    the Catch-Alls

    special blend ofdesiccants?

    Removes Moisture - Mois tur e is an imp or -

    tant factor in the formation of acids, s ludge,copp er p la ting and co r r os ion .

    Re mo ve s Dirt - Num er ou s meta llic con tam -

    inants such as cas t i ron dust , rus t , s teel and

    co p p e r ch ip s can d amag e co mp r es s o r b ea r -

    ings and plug capi l lary tubes or expansionvalves.

    Removes Sludge and Varnish - Although

    the u tmos t precaut ion may be taken in the

    design and fabr icat ion of a sys tem, once inop er a tion , un usua lly h igh d ischa rge tem per a-

    tures wi l l cause the o i l to break down and

    for m s lud ge a nd var n ish .

    Removes Acids - Acid-forming chemical

    reac t ion s can o ccur un der ce r ta in co nd i tion s .

    As an example, a t e levated temperatures ,

    many refrigerants will react with oil to formacids . This is pa r t icu lar ly tru e wh en m ois tur e

    is present .

    QuickTipsfrom Sporlan

    # 2

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    From the s tandpoin t

    of ind ica t ing thecond i t ion o f the

    r e f r i g e r a n t ( 1 0 0 %

    liquid or mixture of

    liqu id and bu bb les)

    the preferred loca-

    tio n is immediate lybe fo re the TEV.

    T h i s r e c o m m e n d e d

    posi t ion is for the

    benefi t of assist ingin th e a n alysis o f sys-

    tem per for m ance when ser vice is req ui red . By

    being cer ta in tha t no bubbles a re present

    whe n the r efr iger an t enter s the TEV, i t ca n b e

    establ ished that one of the requirements for

    pr op er TEV op er at ion ha s b een satisfied .

    Also, in th is po sition it ca n b e d eter m in ed tha t

    the s ystem is sufficien tly ch ar ged with r efr iger -

    an t. With the See All b eing do wnstre am o f th e

    Catch-All, it will signal a restriction in theCatch-All due to large quantities of dirt i t may

    have collected. However, be careful not to

    co nfuse this with a sh or tage o f ch ar ge.

    FORUSEONREFRIGERATIONand/or

    AIRCONDITIONINGSYSTEMSONLY

    SPORLANVALVECOMPANYWASHINGTON,MO63090

    MADEINU.S.ofA.

    W.P.500psig(3447kPa)

    TYPE

    C-163-SLISTEDREFRIGERATIONFILTER-DRIER407G

    FORUSEWITHR12

    R22R5005502R134a

    Preferred Location

    Moisture andLiquid Indicator

    Filter-Drier

    QuickTipsfrom Sporlan

    #3

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    F r o m t h e s t a n d p o i n t o f

    i n d i ca t i n g t h e mo i s t u re

    co ntent , its loc ation can be

    an ywhe r e in the liqu id l in e.

    This is because the level of

    mois ture conta ined in therefr igerant reaches equi -

    l i b r i u m so o n a f t e r t h e

    installation of the Catch-All

    and shou ld remain a t t ha t

    l eve l un less mois tu re i si n t r o d u c e d f r o m s o m e

    exter na l sour ce . Ther efor e ,

    the See All cor r ect ly m ea-

    su res the p roper mois tu re

    concentrat ion at any point

    in the liqu id lin e.

    The Spo r lan See All is a co m bi-

    na tion m oistur e an d l iqu id indi-

    cator. Therefore, i t serves two

    functions when instal led in the

    liquid line.

    FORUSEONREFRIGERATIONand/or

    AIRCONDITIONINGSYSTEMSONLY

    SPORLANVALVECOMPANYWASHINGTON,MO63090

    MADEINU.S.ofA.

    W.P.500psig(3447kPa)

    TYPE

    C-163-SLISTEDREFRIGERATIONFILTER-DRIER407G

    FORUSEWITHR12

    R22R5005502R134a

    Filter-Drier

    Moisture andLiquid Indicator

    Where should the

    Sporlan SeeAll

    be installed?

    Satisfactory Location

    QuickTipsfrom Sporlan

    #3

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    Loc ate the bu lb on a s t raight , hor i-

    zontal l ine, pitched slightly down,

    im m ed iately after it leaves th e e vap -

    ora tor .

    A short t rap should fol low before

    the ver tical line r ises to be co nn ect-

    ed to the com pr essor suct ion . With

    the l ine pi tched down, any l iquid

    re fr igeran t and /o r oi l will pass into

    the t ra p, away fr o m th e b ulb. As the

    trap fills with oil, the velocity of the

    refr igerant wil l carry the t rapped

    oil into the vertical section and be

    re tu rned to the com pr essor.

    In gene ra l, the TEV bu lb sho uld b e

    ins tal led on a straight sec t ion of

    horizonta l suction l ine.

    Where should

    the TEVs bulb

    be located?

    To Compressor

    When the compressor isabove the evaporator

    QuickTipsfrom Sporlan

    # 4

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    Observing the same pr inci-

    ples ou tline d ab ove, the pip-

    ing should be ar ranged to

    prevent the accumula t ion of

    oi l and/or refr igerant a t the

    bu lb loca t ion . Also , t r aps

    installed in the suction l ines

    of evap or ator s B a n d C p r e -

    vent the f low of refr igerant f rom one evaporator f rom enter ing

    the suc tion line of an other wher e i ts bu lb is loc ated.

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    In this p ip in g co n figur a-

    tion , no t rap is req ui red

    af ter the bulb locat ion,

    but the l ine should be

    pi tched s l ight ly down

    to p reven t any l iqu id

    refr igerant or oi l f rom

    b e i n g t r a p p e d a t t h ebulb locat ion .

    When the com-pressor is below

    the evaporator

    ToCompre

    ssor

    When several evapo-

    rators are installed

    both below and

    above the common

    suction line

    To Compressor

    QuickTipsfrom Sporlan

    # 4

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    Except for very small sizes, mostd i r e c t e x p a n s i o n e v a p o r a t o r sused in r e f r ige ra t ion and a i rcondit ioning systems use two or

    more c i rcu i ts . In order for theev ap o r a to r t o p e r f o r m a t i t s

    m axim um cap aci ty, equ al refr igeran t feed to e ach circu itis a n ece ss ity. In ad di tion , each circu it mu st be expo sedto ide nt ical he at loa ds .

    Distributing equal amounts of liquid to each circuit isim po rtant in re friger ation evap or ators b ecau se the r efrig-er an t lea ving the TEV is a mixture of l iquid and vapor.Ther e is a na tur al tend enc y for the liqu id and vap or to sep-arate, resulting in unequal amounts of liquid being fed tothe var io u s circ u its. It is th e liq u id r efr iger an t flow in to theevap or ator th at pr od u ces n ear ly all the r efr igera tio n e ffect.Th e vap o r co n tribu tes ver y little.

    To ensure equal refrigerant feed, i t is important to s izethe dis tr ibutor nozzle and tubes to match the sys temcapacity as close as possible. By doing this , the properveloci t ies are created to completely mix the l iquidand vapo r .

    What is importantin refrigerant

    distributor

    performance?

    Correctly sized nozzleand tubes for velocityand mixing

    Removable nozzle

    100%Liquid

    Liquid + Vapor

    QuickTipsfrom Sporlan

    # 5

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    In ad dition to feed ing eq ua l am ou nts of liqu id a nd vap orinto each circuit to uti l ize the full capacity of the evapo-ra tor , eac h c irc ui t m ust be eq ua lly loa de d. FigureA isa sch em atic i llus trat ion of typical tem pe ra tur e c on dition sin the evapora tor when both equal distribution andequal loading occur .

    FigureB illustra tes the sam e evap or ator bu t with the a ir

    f low (and thus the load) less over circuit #3. The loadimbalance will be indicated by low superheat at the outletof circu it #3 , and high sup er he at at the ou tlet of circu its #1and #2. Other symptoms are lower than normal suct ionpressure, reduced evaporator capacity and TEV huntingwith possible flood-back.

    Wh en p lan n in g a system r efr iger an t co n ver sio n i t is cr iti-cal to co nsider no zzle a nd tub e s izing.

    For co m plete s izing an d ap plicat ion infor m ation r efer toSpo rlan Bullet in 20 -10.

    10Superheatall circuitsfed the same

    All circuits fed the same& loaded the same

    #1 & #2 circuits"starved"20superheat

    Circuits #1 & #2 moreheavily loaded(more air than #3)

    0Superheat controls TEV possible hunting & flood back

    Circuit #3 more lightlyloaded (unequal air flow)

    FigureA

    Figure B

    QuickTipsfrom Sporlan

    # 5

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    I t i s n o t u n c o m m o n t o s e erefr igerat ion and air condit ion-ing systems that have operated

    for decades without any servicebeing per formed and wi th theCatch-All undisturbed since the

    original installation. This speaks well , not only for ther eliab ility an d d u r ab ility of all th e system op er atin g com -ponents, but also for the Catch-All which has provided

    pr otec tion to these com po nen ts over the m any year s theyhave opera ted .

    At the initial start-up the Catch-All removed any dirt orexcess ive mois ture that may have been in the sys tem.Dur ing the yea r s of o p er ation , th e Catch -All co n tinu ed toprovide pro tec t ion by insur ing tha t no ac id or contami-nants formed dur ing per iods of h igh condens ing or d is -char ge tem per a tu r es .

    Unfortunately, things do not always go this smoothly andservice cal ls are necessary. This is when considerat ionsho u ld b e given to ch an gin g the fil ter-d r ier.

    Here a re some ques t ions tha t wi l l he lp de te rminewhe th er to ch an ge the Catch -All:

    1. Did the See All ind icate m ois tur e was pr esen t?

    2. Was the sys tem op en du ring ser vice?

    3. Wer e there any un usua l c irc um stanc es tha t cou ldha ve p er m itted m ois tur e to en ter the sys tem ?( ru p tu r ed c h ille r o r wa te r coo led cond enser ; we tcon di tion s in ar ea wher e rep airs a re tak ing p lace)

    4. Was ther e a her m etic m otor bu rn -out involved?

    5. Was e xcessive c om pr esso r he at in volved in the failur e?

    6. Is the re fr iger an t oi l d iscolor ed o r fou nd to b eacidic? (A Sporlan Acid Test Kit will determine this)

    7. Was it eviden t th at dir t , m etal chips o r o th erco ntam ina nts wer e involved in cau sing the fai lur e?

    When should a

    Filter-Drier be

    changed?

    QuickTipsfrom Sporlan

    # 6

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    Replaceable core Catch-All

    Compact Style SuctionLine Catch-All

    If the answer to any of these is yes, a new Catch-All isgood insur anc e agains t a rep eat pro blem . If qu es tion s 3 ,4 o r 5 are answer ed yes , both a suct ion line a nd liqu idl ine Catch-Al l a re recommended to remove ac ids andproducts of oi l decomposi t ion. Sporlan Bullet in 40-10ou tline s the pr oc ed ur e for this type of cleanu p.

    Th e Sp o r lan See All an d Acid Test Kits ar e e xce llen tservice tools for determining i f a replacement of theCatch -All o r othe r filter-dr ier is re q u ir ed .

    With the famous molded core

    A combinationMoisture &LiquidIndicator

    AK-3TA-1

    ACID TEST KITS

    QuickTipsfrom Sporlan

    # 6

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    One of the basic rules of physicsis that force is equal to pressure

    tim es area ( F= P x A) . When aforce is appl ied to a movableobject, that object will move.However, if the force is opposed

    by an equal force in the opposi te direct ion,th er e is no effec t on the p ositio n o f th at ob jec t.

    The pis ton ( pin) in a c on ven tion al TEV de signis exposed to h igh in le t pressure on the topand low out le t pressure on the bot tom. Thepressure imbalance in a conventional TEVten d s to o p en the valve.

    What is

    different about

    the Sporlan

    O Valve?

    Outlet

    pressure

    Piston (pin)

    Inletpressure

    Highinletpressure

    inopeningd

    irection

    Lowoutletpressure

    inclosin

    gdirection

    Portimbalanceis thedifference between inletand outlet pressure.

    Portimbalancetends toopen the valve.

    CONVENTIONAL TEV

    QuickTipsfrom Sporlan

    # 7

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    T h e S p o r l a n b a l a n c e dpor t O Valve des ignb a l a n c e s t h e f o r c e sap p l i ed t o t h e p i s to ni n e q u a l a n d o p p o s i t edir ec tio n s. Th us, th e Type

    O Valve eliminates theeffects of pressure dropacross the valve. A bal-anced port valve designis des irable and benef i-c ia l fo r sys tems tha texper ience a wide rangeo f l o a d a n d o p e r a t i n gcondit ions .

    TYPE O VALVE

    Outlet pressure

    Piston

    Inletpre

    ssureacting

    onsame

    areaasport

    Inletpressureacting

    onareaofport

    Push rod seal

    Passagewayfor balancing

    "Cup" seal

    Inletpressure

    Inletpressure

    QuickTipsfrom Sporlan

    # 7

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    S p l i t - C o n d en s e r s a r e u s ed i nlarge ref r igera t ion sys tems toass is t in head pressure cont ro land to min imize the amount o f system re friger ant char ge req uired .

    The s ize o f the condenser r equ i red fo r summer opera -tion is spli t into two parallel circuits . One circuit (desig-nated sum m er /winter) is ac tive in sum m er and winter.The o ther c i r cu i t (des igna ted summer condenser ) i srendered inact ive dur ing winter operat ion by a 3-WaySp lit Co n d en se r Va lve .

    As the piping d iagr am in d ica tes, a ch ec k valve is installedin the out le t of each condenser c i rcu i t , and head pres -su re con tro ls a re u sed to m ain ta in m in im um and s tab lehead pressures . The two condensers are usual ly sp l i t50 /50 in s ize and a re con ta ined in the same tub e bu n-

    dle us ing con den ser fan con tro l as a sup plem ent to thehe ad pr essur e c on tr ol valves . With this com binat ion , therequ i red r e f r ige ran t charge i s kep t to an abso lu tem i n i m u m .

    What is a

    Split

    Condenser?

    TYPICAL PIPING SCHEMATIC

    SUMMER/WINTERCONDENSER

    SUMMERCONDENSER

    CHECK VALVE

    CHECK VALVE

    COMPRESSOR

    ORD

    RECEIVER

    3-WAY SPLIT CONDENSER VALVE

    ORI or OROA

    1

    1 Not used with OROA (B, C or D) for Head Pressure Control.

    QuickTipsfrom Sporlan

    # 8

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    There are three sizes of Sporlan 3-Way SplitCondenser Valves with connection sizes from7/8 to 2-1/8 ODF. The B model is des ignedwith an internal bleed. This feature allowsre f r ige ran t to b leed f rom the summer con-de nse r b ack to su ct ion when it is ina ct ive du r -ing per iod s of low ou tdo or tem per a tur es .

    ORDERING INSTRUCTIONS

    8D 9 C SC

    EPYT EZISTROP

    )sehcnI(

    C NOITCENNOredloSFDO

    )sehcnI(

    CS-B7D8CS-C7D8

    4/3

    8/7

    CS-B9D8CS-C9D8

    8/1-1

    CS-B11D21

    CS-C11D214/1-1

    8/3-1

    CS-B31D21CS-C31D21

    8/5-1

    CS-B71D61CS-C71D61

    2 8/1-2

    ValveType

    * Also specify voltage and cycles *

    SplitCondenser

    Non-BleedVersion

    Connectionsin 1/8

    F o r mo r e d e t a i l ed i n f o r ma t io n , r e f e r t oSpo rlan Bullet in 30 -10-2

    QuickTipsfrom Sporlan

    # 8

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    By changing cartr idges, a s ingleQ valve b o d y ca n b e e asily alter edfro m 1/ 4 to 5 ton s R-22 an d fro m

    1/ 8 to 3 ton s on R-13 4a . Also, thecorrec t thermos ta t ic charge tosu it th e a p p lica tio n is installed at

    the same time. These modifications can be convenientlymade either before or after it is installed on the system.

    What are the

    advantages of

    the Sporlan

    Q TEV?

    Any of SporlanSelective Charges

    7 Different CartridgesAll Color Coded and

    Number Identified

    Assortment of 3 DifferentBody Styles Externallyor Internally Equalized

    STNEMELECITATSOMREHTDEDNEMMOCER

    NOITACILPPA

    TNAREGIRFER CITATSOMREHTTNEMELE

    EGRAHC

    POMMETSYS

    gisp21 22

    A704 a431 A104

    A204705

    A404A804205

    C704 A904

    RIAGNINOITIDNOC

    x x x x 06PCF-34-TK 05

    x x 001PCV-34-TK 09

    x x AGV-34-TK

    x 511PCR-34-TK 501

    LAICREMMOCNOITAREGIRFER

    05 F 01ot F

    x x x x CF-34-TK x x CV-34-TK

    x CR-34-TK

    x CP-34-TK

    WOLERUTAREPMETNOITAREGIRFER

    0 04otF F

    x ZF-34-TK

    x PZF-34-TK 21

    x ZV-34-TK

    x 04PZV-34-TK 03

    x x ZR-34-TK

    x x PZR-34-TK 53

    All Sporlan SelectiveThermostatic Charges

    QuickTipsfrom Sporlan

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    ODF(Externally

    Equalized)

    ODF(Internally

    Equalized)

    ODF(Externally

    Equalized)

    SAE(Internally

    Equalized)SAE(Externally

    Equalized)

    ODF(Internally

    Equalized)

    Replaceable Strainer U.S. Patent

    No. 5,232,015

    P/N 3427-000

    U.S. Patent

    No. 5,238,219

    SQE

    QE

    EQE

    SQ

    Q

    EQ

    nalropSfo)snot(yticapaClanimoNdecalpeRebotevlaV

    egdirtraCevlaVQ

    21-R 22-R 205-R a431-R A404-R EZIS EDOCROLOC

    8/1 4/1 8/1 8/1 8/10 DER

    6/1 3/1 6/1 6/1 6/1

    4/1 2/1

    4/1 4/1 4/1 1 WOLLEY4/3

    2/1 1 2/1 2/1 2/1 2 NEERG

    1 2/1-1 1 1 1 3 EULB

    2/1-1 2

    2/1-1 2/1-1 2/1-1 4 KNIP2/1-2

    2 3 2 2 2 5 KCALB

    2/1-2 43

    2/1-23 6 ETIHW

    3 5 3

    7 CARTRIDGES

    6 BODY STYLES

    QuickTipsfrom Sporlan

    # 9

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    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

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    Ther e h as a lways been a tend en-

    cy to select solenoid valves on

    the b asis o f lin e size. This is ver y

    risky.

    While a 5/8 l ine s ize and a 5/8 ODF sweatconnec t ion sound l ike a perfec t match, o ther

    fac tor s mu st be co ns ider ed.

    The valve m ay be use d in the liqu id, d isch ar ge,

    or suction line. A valve applied in the suction

    line m ay h ave a c ap ac ity o f 0 .52 to n s, while the

    same valve used in the liquid line would have

    a capacity of 8 tons. Using an oversized valve

    may mean the valve wont close properly, not

    to ment ion tha t you probably pa id for more

    valve tha n yo u ne ed ed .

    Should a

    solenoid valve

    be selected

    based on line

    size?

    QuickTipsfrom Sporlan

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    The valve capacity and application shouldalways be th e d eterm ining factor s when select-

    ing a solenoid valve. Use this five step process

    to h elp m ak e th e co r r ect se lection ever y tim e:

    1. type of refrigerant in the system

    2.ap p licat io n: dischar ge, liqu id, o r su ct ion3. flow capacity required

    4. line size

    5.electrical sp ecificatio n s

    QuickTipsfrom Sporlan

    # 10

    A Reputation Built on Q uality

    Sporlan Valve Company206 Lange Drive Washington, MO 63090

    Copyright 1999 By Sporlan Valve Company

    E9

    E9

    E9

    E9

    For addit ional information contact Sporlan

    Valve Company or your Authorized Sporlan

    Who lesa le r and req ues t Bul le tin 30 -10.

    LIQUID LINE - E9 CAPACITY 8 TONSR-22

    R-22

    SUCTION LINE - E9 CAPACITY .52 TONS

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    Befo r e lea ving the fac tor y, a sp e-

    cif ic superheat sett ing is madeo n e ac h a n d e ver y Sp o r lan TEV.A standard superheat set t inghas been es tabl ished for everys ize and every the rmos ta t i c

    cha rge . This stand ar d se tting pr ovides the p ro per supe r -

    heat on the average system to which the par t icular TEVsize a nd ch ar ge is like ly to be ap plied .

    Ther efor e , in m os t cases , a sup erh eat ad jus tm ent on thejo b will n o t b e n ecessa r y. Sp o r la n r eco m m en d s a ch an gein the sup erh eat ad jus tm ent o n l y after it ha s bee n d eter-

    mined that i t is required. A careful measurement of theop era t ing super hea t, u s ing the r eco m m ende d p r oced ur e ,will estab lish if a c h an ge wo uld b e b en eficial .

    Should a Sporlanthermostatic

    expansion

    valve (TEV) be adjustedafter installation?

    52F

    CONVERTE

    DTO

    TEMP

    .OBTAIN SUCTION PRESSURE . . . 69PSIG

    (at bulb)

    52

    40

    12SUPERHEAT

    Temperaturehere reads

    EXAMPLE: REFRIGERANT-22

    WHATS YOUR SUPERHEAT ?

    To r ed u ce t h e s u p e r h ea t , t u r n t h e ad ju s t i n g s t emCOUNTER-CLOCKWISE. To increase the superheat, turn

    the ad justin g stem CLOCKWISE. Wh en ad jus tin g the valve,

    QuickTipsfrom Sporlan

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    make no more than one turn of the s tem a t at ime and observe the change in superheatclose ly to pr even t o ver-sho o ting th e d esire d se t-ting. On adjustable TEVs, Sporlan attempts top o sitio n the ad ju stin g stem at th e h alf-way p o intwhen it is at the standard setting. This allows

    m axim um adjustm ent in bo th d irec t ion s .

    Spo rlan sup plies a n um be r o f OEMs with n o n -adjustable TEVs. The OEM determines thesup er he at set ting thr ou gh lab or ator y tes ting of the unit . Some of these valves can be convert-ed in the f ie ld to adjus table models , but thisshould not be a t tempted wi thout the approvalof the OEM involved.

    SPORLANTYPE S

    SPORLANTYPE BI

    Adjustable

    Superheat

    Non-adjustable

    Superheat

    QuickTipsfrom Sporlan

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    Copyright 1999 By Sporlan Valve Company

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    One of the advantages of ther-mostatic expansion valve (TEV)co n tro l is tha t the valve m o ves tothe closed posi t ion quickly them o m e n t t h e c o m p r e s s o r i s

    cycled off . This feature isim po r tan t beca use it stop s the liqu id flow into the e vap o-rator so that i t does not f i l l with refrigerant during theoff-cycle . When the compressor res tar ts , i t must s tar tagains t a pr essur e d iffer en ce s ince the h igh an d low s ide so f the system h ave b ee n isolated b y the clo sing o f the TEV.

    This type system employs either a capacitor-start /capac-i tor - run (CSR) or three-phase compressor motor , bo thof which ha ve high s tar ting tor qu e ch ar acter is tics .

    However, on certain types of air conditioning systems,equal izat ion of the high and low s ide pressures isre qu ire d whe n the co m pr essor is id le . They m us t have al imited refr igerant charge and no l iquid receiver toprevent excess refr igerant f rom accumulat ing in theevaporator.

    These are sm aller sys tem s us ing s ingle p hase per m ane nt-spl i t -capaci tor (PSC) motors which have low s tar t ingtorque characteris t ics . They will not s tart unless the highand low s ide pr essures ar e n ear ly equ alized .

    TEVs with pe rm an en t bleed s ar e so m etim es u sed to sat-isfy th is ap p licatio n, b u t th ey ca n b e slow to e q u alize a n dthey fail to control at low loads if the bleed is not s izedcarefully.

    Sporlan developed a TEV with a RAPID PRESSURE BAL-

    ANCE (RPB) feature which has proven ideal for theseapp lica tion s . The b leed po r t is la r ge eno ugh to pr od ucea r ap id p res su re b a lance , bu t r em ains c losed d ur ing nor -m al op era t ion .

    The following figures illustrate the construction and opera-

    tio n of a Sp or lan TEV eq u ipp ed with the RPB fea tur e.

    What is RPB?

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    FigureA i l lustrates the f low path ofref r igerant dur ing normal opera t ion .The flow is the sam e a s with other ba s icSporlan TEVs. The refrigerant passingthrough the por t and the amount of opening are determined by the posit ionof the pin in re lation to the p or t op en ing.

    Figure B shows the pin clos ing them ain p or t. Th is occur s when the co m -pressor cycles off . As the pin movesm or e firm ly into the po r t, in the clos ing

    direct ion, i t causes the s leeve to move upward, making a sec-on dar y or b leed p or t op en . The o pen ing of the b leed po r t a llowsrefr igerant to f low and equal ize high and low-side pressures . Inthe no rm al oper a ting po s ition the b leed p or t is he ld c losed by thesm all sp r in g abo ve the sleeve.

    Rem em b er, as with a n y system u sing a cap illar y tub e, fixed r estric-tion or pe r m an en t bleed TEV, the system ch ar ge sho uld b e l im it-ed with no r eceiver. In a n y ap p lica tio n u sing a TEV with an RPB, itis recom m ended that a hard-s tar t com pr essor not be used u nlessit is eq uipp ed with a r e-star t tim e d elay o f at lea st two m inu tes.

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    BleedPort

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    TYPICAL VALVE CROSS SECTION

    FigureB

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    QuickTipsfrom Sporlan

    # 12

    A Reputation Built on Q uality

    Sporlan Valve Company