timer pro professional€¦ · key feature: yamazumi charts created to scale in excel advantages...

Timer Pro Professional

A Full-Featured Continuous Improvement and Process Measurement Tool

Applied Computer Services, Inc. 5445 DTC Parkway | Penthouse Four | Greenwood Village CO 80111

Telephone 303-220-0130 | Website www.acsco.com

http://www.acsco.com/

Timer Pro Includes: • Video-Based Lean, Kaizen, SMED and 5S analysis

• Video-Based Time and Motion Study

• Video-Based Operator Training and Storyboards

• PDA-Based Time and Motion (iPad, iPhone, Android Smartphones and Tablets)

• Work Cell and Line Balancing - with Toyota’s Yamazumi charts and video

• Element Groupings and Options

• Mixed Models, Options and Scheduling – identify Takt time issues prior to production

• Ergonomic Analysis – to insure safety and quality

• Standard Work Instructions – automated creation and maintenance

• PFMEA – Process Failure Mode and Effects Analysis

• Work Combination Sheets

• Man-Machine Charts

• Value Stream Mapping

• Integrated Bill of Material (BOM)

• Standard Time Data Libraries – 17,000 standard times included

• Available in 15 languages to support your operations worldwide

There are No Options – Everything is Included

Timer Pro Professional 2

Timer Pro is Cost Effective

Single License …………………………………………………………$1,895

Volume Discounts Units % Discounted Unit Price 2-4 20% $1,515 5-7 30% $1,325 8-12 40% $1,135 13+ 50% $945

All prices are in US Dollars. Discounts are applied based on the total number of licenses purchased on each order.

Floating License Options Available for Use Worldwide

Prices in some countries may vary due to local customs and taxes


Also Available: Floating Licenses for Use Worldwide

• Use Floating Licenses to give Timer

Pro access to any number of users within your organization

• Up to that licensed quantity of Floating Licenses can be in use concurrently at any time

• A License Manager is deployed by your IT group behind your corporate firewall on a central server which all sites access

• Optional usage rules and timeouts can be applied by IP ranges to control license distribution

• All user access is logged by the License Manager to facilitate usage monitoring, analysis and reporting


Support Your International Operations


• Chinese

• English (Default)

• French

• German

• Hebrew

• Hindi

• Italian

• Japanese

• Korean

• Polish

• Portuguese

• Russian

• Spanish

• Swedish

• Turkish

As delivered Timer Pro can be used in the following languages:

Outlines for Malay, Thai and Vietnamese available. Contact us to discuss other languages.

Updates, Support and Training

• All updates, unlimited support and unlimited online training at scheduled weekly online training sessions are included for the first year with your initial license fee payment.

• Whenever you have a new hire - or rotate employees in and out of your lean teams – training is available at no cost.

• After the first year, there is a $225 per license annual maintenance fee for continued access to updates, support and the training classes.


Applied Computer Services, Inc.

• Established in 1983

• Currently supporting over 1600 clients worldwide (www.acsco.com/clients.htm)

• Weekly on-line training sessions ( www.acsco.com/training.htm )

• All training sessions are recorded and are made available to attendees

• All Timer Pro documentation is video-based (www.acsco.com/videolibrary2.htm)

• Discontinued written documentation in 2006


http://www.acsco.com/clients.htm

http://www.acsco.com/training.htm

http://www.acsco.com/videolibrary2.htm

Timer Pro Professional Application Flowchart


• Integrated application • No options – everything is included • All reports distributed via Excel • Video Integrated into all reports

• Major modules can also work stand-alone: • Timer Pro on Smartphones and Tablets • Video Timer Pro • Process Analysis and Line Balancing • Models, Options and Scheduling

Key Feature: Video Based Time and Motion Studies, Lean, Kaizen, SMED and 5S Analysis

Advantages

• Visual record of what actually happened

• Use to identify process improvement opportunities

• Encourage employee involvement and feedback

• Reduce analysis time

Automatically Integrates With:

• Work Cell and Line Balancing

• Standard Work Instructions

• Ergonomic Body Maps

• Yamazumi Charts


• Value Stream Maps


Key Feature: Create Video Based Operator Training

Advantages

• Bring together videos of multiple operators

• Compare Operator Performance

• Transfer knowledge from experienced operators to new operators

• Standardize work methods to improve quality


Key Feature: Work Cell and Line Balancing

Advantages

• Visually presents all process tasks

• Tasks broken into series of activity “chips” scaled in proportion to time

• Color code value added, non-value added and required but non-value added

• Optionally include Takt time target lines, task totals and Activity times

• Video segments automatically attached to activity for instant replay

• Drag and drop activities to balance

• Balance work by number of operators, production per hour or Takt time

• Add your own audio, attach files and URLs to each activity

• Easily load your existing data via Excel

Automatically Integrates With:

• Ergonomic Body Maps


• Yamazumi Charts

• Value Added Analysis




Key Feature: Element Groupings and Options

Advantages

• Ideal for longer takt times and

complex processes typical of low volume custom builds

• Group related elements into blocks of transferable work content

• Toggle with a single click between grouped and detailed views

• Identify Options by task and option percentages

• View base build and option mix for any combination

• Instant Yamazumi charts for shop floor use

• Automated Standard Work packages with summary sheets and details by group and option

• Drag and drop groupings to improve throughput

• Easily load your existing data with groupings and options via Excel template



Key Feature: Models, Options and Scheduling

Advantages • Creates the EXACT work content by station

on the line for the scheduled Build Sequence

• Work content reflects the specific options required for each build

• Excel Issue report identifies which models are going to exceed the takt time and when

• Take Corrective Action in Timer Pro

• Output can be used by production planning, floor supervision and operators BEFORE production starts

Key Feature: Integrated Ergonomic Body Map Analysis

Advantages

• Identify safety concerns by activity

• Customize ergonomic and safety factors to your specific need via Excel template

• Identify quality issues

• Isolate stresses by body member.

• Real time video playback and body stress maps as motions change


Ergonomic Summary report in a single Excel workbook with a separate worksheet for every motion with linked video for easy distribution to all interested parties

Key Feature: Distribute Your Work Just By Using Excel

Advantages

• Allows users to play any Timer Pro created video content directly from Excel

• No need for a Timer Pro License

• No cost add-on – you can give to anyone

• Ideal to get your work out to the shop floor for training purposes

Automatically Integrated With Timer Pro’s Excel Output of:

• Ergonomics Body Maps


• Yamazumi Charts




Key Feature: Standard Work Instructions Automatic Generation and Maintenance

Advantages

• Use your own customized company specific standard work layout in Excel

• Automatically linked videos (if used) – playback using free Timer Pro Viewer

• Insert additional notes, part number, safety items, pictures and icons as required

• As a process is updated by dragging and dropping in Timer Pro, new revisions of the work instructions are generated with work content automatically relocated in Excel

• Can save hundreds of hours of manual effort keeping your standard work current

• Supports up to 999 revisions of each process


Key Feature: Yamazumi Charts Created to Scale in Excel

Advantages

• Developed to Toyota specifications - set scale to meet your needs

• Generate for entire process of individual stations

• Video (if used) linked to each activity – playback using free Timer Pro Viewer

• Print from Excel in any size

• Supports options and alternate process steps

• Shows value added, non-value added breakdown of process

• Color coded ergonomic overview of process also available


Key Feature: Storyboards – Training Videos From Excel

Advantages

• Quickly and easily create rich video based training material for all your operations using only your own Excel skills directly from Timer Pro

• Absolutely no video creation and editing experience is needed

• Distribute your Storyboards in Excel or via the web, YouTube, Google Drive etc. to workstations on the floor, Android devices, iPads and iPhones

• Add your own play times, audio, supporting text, instructions and graphics using Excel

• Your Storyboards play in Excel and are recorded for your distribution via the Internet


Key Option: True Operator Point of View Video Glasses

The Ultimate Standard Work and Operator Training Experience

Timer Pro and Pivothead Smart™ glasses captures work content EXACTLY as it appears to the operator. Advantages • ANSI Z-87 safety rated lens and top of the

line video technology • Built in video camera above the nose • Simple finger swipes on the frame control

the video recording • Built in LEDs show when recording is

active • Store video on the glasses or stream

video to a local PC Timer Pro’s video module includes customized file handling and video processing for the Pivothead Smart™ glasses video.


The Future: True Operator Point of View Video

The Past: Traditional Video Camera View

Key Feature: PFMEA Process Failure Mode and Effects Analysis

Advantages

• Ideal for all Manufacturers and Suppliers

• Excel PFMEA worksheets can be used independently of Timer Pro

• Create any number of PFMEA Excel formats for your different areas

• Completely user-definable severity, occurrence and detection parameters for RPN calculations.

• Define your own severity ranges, color coding and actions for Baseline, Control Measures and Current States

• Video (if used) linked to each activity for review directly from Excel


Key Feature: Work Combination Sheet

Advantages

• One sheet automatically created for each task in a process

• Master template in Excel can be customized to the needs of your operations

• Contains the classic lean breakout categories – Wait, Manual, Auto and Walk. Breakouts are standard features in Timer Pro

• Video (if used) linked to each activity – playback using free Timer Pro Viewer



Key Feature: Value Stream Mapping

Advantages

• Master template in Excel can be customized to the needs of your operations

• Individual task activities automatically placed on the Value Stream Map with associated video links (if used) – playback using free Timer Pro Viewer

• Task activities color coded to show value added, non-value added and required non-value added

• Icon Library provided – easily add your own icons



Key Feature: Integrated Bill Of Materials (BOM)

Advantages

• Import BOM information from ERP applications

• Simple point and click to associate BOM usage with specific process activities

• Color coded on-screen where used with material popups

• Generate Process BOM’s by station

• Instant Usage and Exception reports

• Where used for all parts and user selected parts

• Output everything to Excel

• BOM integration with process work instructions and packages


Key Features: Standard Data Libraries

Timer Pro is delivered with over 17,000 standard times ready for immediate use.

The data libraries included are:

• Aircraft Maintenance

• Electrical and Electronics

• General Purpose

• Machining

• Maintenance

• Material Handling

• Mechanical Assembly

• Office Clerical

• Packaging and Shipping

• PC Work

• Sheet Metal Assembly

All libraries are in Excel. You can copy and paste from the standard libraries and add your own data to create company specific data libraries.


Key Feature: Timer Pro for IOS and Android Devices

• Perform data collection on iPads, iPhone,

Android Smartphones and tablets

• Any number of time study and sampling templates can be used to cover all your operations

• Add header data to identify the study; additional data and notes (by observation) can also be added to fully capture the details of the study

• Every observation can be performance rated; Timer Pro easily handles interruptions and fumbles; add and edit elements in real time

• Instantly access summary statistics, see required observations, operator performance and the final standard while at the work station


Timer Pro Professional

Single License ...................................................................... $1,895

Volume Discounts Units % Discounted Unit Price 2-4 20% $1,515 5-7 30% $1,325 8-12 40% $1,135 13+ 50% $945

There are No Options.

Everything Described is Included. Floating License Options Available for Use Worldwide

Prices shown are in US dollars. Prices in some countries may vary due to local customs and taxes

For more information: Call 303-220-0130 Email [email protected] Visit www.acsco.com


mailto:[email protected]

http://www.acsco.com/

timer pro professional€¦ · key feature: yamazumi charts created to scale in excel advantages...

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