timber all about it

31
TIMBER

Upload: shrawani-sable

Post on 15-Dec-2015

13 views

Category:

Documents


0 download

DESCRIPTION

timber

TRANSCRIPT

Page 1: TIMBER ALL ABOUT IT

TIMBER

Page 2: TIMBER ALL ABOUT IT

SOURCES OF TIMBERCommon

nameColour Density ¹ Location Characteristics, Usage and Status

BabulWhitish red

835 kg/m³

Rajasthan, Andhra Pradesh, Maharashtra, Madhya Pradesh, Tamil Nadu, Karnataka,Bengal, Gujarat, Uttar Pradesh

It is strong, hard and tough and it takes up a good polish. It is used for such products as bodies and wheels of bullock cart, agricultural instruments, tool handles, and well curbs.

BakulReddish brown

880 kg/m³ Some parts of North IndiaIt is close-grained and tough. It is used for making cabinets.

BambooThroughout India, especially assam and Bengal

Not actually a tree, but a woody grass, it is flexible, very strong and durable. It is used for scaffoldings, thatched roofs, rafters, temporary bridges, and so forth.

Banyan Brown 580 kg/m³ Throughout IndiaIt is strong and durable only under water. The aerial roots are utilized for such items as tent poles and well curbs.

CoconutReddish brown

Throughout coastal IndiaTakes polish. Requires preservative treatment. Used as poles, piles, furniture and as formwork in concrete construction.

Page 3: TIMBER ALL ABOUT IT

DeodarYellowish

brown560 kg/m³

Himalayas, Punjab, Uttar Pradesh

Deodar is the most important timber tree providing soft wood. It can be easily worked and it is moderately strong. It possesses distinct annual rings. It is used for making cheap furniture, railway carriages, railway sleepers, packing boxes, structural work and so forth.

MahoganyReddish brown

720 kg/m³It takes a good polish and is easily worked. It is durable under water. It is most commonly used for furniture, pattern making and cabinet work.

Mulberry Brown 650 kg/m³ Punjab

It is strong, tough and elastic. It takes up a clean finish. It can be well seasoned. It is turned and carved easily. Mulberry is typically used for baskets and sports goods like hockey sticks,tennis rackets and cricket bats.

OakYellowish

brown865 kg/m³

Oak is strong and durable, with straight silvery grain. It is used for preparing sporting goods.

Palm Dark brown1040 kg/

m³Throughout

India

It contains ripe wood in the outer crust. The colour of this ripened wood is dark brown. It is strong, durable and fibrous. Palm is used for furniture, roof covering, rafters and joists.

Pine

Pine wood is hard and tough except white pine which is soft. It decays easily if it comes into contact with soil. It is heavy and coarse grained. It is used for pattern making, frames for doors and windows, and for paving material. White pine is light and straight grained and is used in the manufacture of matches.

Page 4: TIMBER ALL ABOUT IT

Rosewood Dar 850 kg/m³

Kerala, Karnataka, Maharashtra, Madhya Pradesh, Tamil Nadu, Orrissa

It is strong, tough and close-grained. It is a handsome wood that takes up a high polish. It maintains its shape well and is available in large sizes. It is used for furniture of superior quality, cabinet work, ornamental carvings and so forth. Vulnerable

Sal Brown880–1050 kg/m³

Karnataka, Andhra Pradesh, Maharashtra, Uttar Pradesh, Bihar, Madhya Pradesh, Orissa

It is hard, fibrous and close-grained. It does not take up a good polish. It requires slow and careful seasoning. It is durable under ground and water. It is used for railway sleepers, shipbuilding, and bridges.

Sandalwood

White or Red 930 kg/m³Karnataka, Tamil Nadu, Kerala, Assam, Nagpur, Bengal

It has a pleasant smell. It is commonly used for agricultural instruments, well curbs, wheels, and mallets. Vulnerable[

Tamarind Dark brown 1280 kg/m³[ All over India

Tamarind is knotty and durable. It is a beautiful tree for avenue and gardens. Its development is very slow but it ultimately forms a massive appearance. Its fruit is also very useful. It is used for agricultural instruments, well curbs, sugar mills, carts and brick burning.

TeakDeep yellow to dark brown

639 kg/m³Central India and Southern India

Moderately hard, teak is durable and fire-resistant. It can be easily seasoned and worked. It takes up a good polish and is not attacked by white ants and dry rot. It does not corrode iron fastenings and it shrinks little. It is among the most valuable timber trees of the world and its use is limited to superior work only.

Page 5: TIMBER ALL ABOUT IT

TYPES OF TIMBER PRODUCTS

Timber

Natural solid timber Engineered timber products

Plywood Fiber boards

Particle boards

Block board

Laminates Veneers

Page 6: TIMBER ALL ABOUT IT

NATURAL SOLID TIMBER• The tree logs are converted into

commercialy feasible sizes• It is easy to provide capentry joints in

solid timber • It is 100% recyclable material• Depending upon the type of tree it is

generally hard,stiff,has high strength and durability

• The age of timber furniture is longest : more the 50 years

• Repair and maintenance is easy but regular maintenance is advisable

• It requires less labour than metallic work and is easily available

• It is likely to crack and decay if not properly seasoned and treated

• It is not advisable if there is a risk of fire or regions of high humidity and natural storms

Page 7: TIMBER ALL ABOUT IT
Page 8: TIMBER ALL ABOUT IT

Plywood• Manufacturing Process:

– manufactured from sheets of cross-laminated veneer

– panel strength and stiffness in both directions are maximized

– bonded under heat and pressure with durable, moisture-resistant adhesives

Page 9: TIMBER ALL ABOUT IT

Types of plywood(Based on use)

• Regular grade plywoodo Used for temporary use

• Commercial plywoodo Also known as Interior grade or MR (Moisture resistant) grade plywood o Used for making furniture that is unlikely to get wet

• Water proof plywoodo Also know as Exterior grade or BWR (Boiling water resistant) grade

plywood.o Used for making furniture that is likely to get wet e.g. Kitchen furniture

• Marine Plywoodo Superior quality and also costs a lot moreo Used for making furniture or products that are subjected to prolonged

water exposureo Used mainly for industrial purposes and boat building.

Page 10: TIMBER ALL ABOUT IT

Types of plywood(Based on wood)

• Hardwood Plywood– made from teak

wood, or gurjan wood or birch wood

• Softwood Plywood– made from woods

like cedar, SPF (Spruce-Pine-Fir) or Mango wood.

Page 11: TIMBER ALL ABOUT IT

Special types of plywood• Flexible Plywood

– Also called as flexi ply– Can easily be rolled up– Used for creating round and curved shaped

furniture

• FR grade: Fire Retardant– Used in places where fire risks have to be

reduced – Surface is treated with fire resisting chemicals

• Termite-Resistant and Borer-proof– Offers protection from external pests that can

destroy the wood.

• Structural Plywood– Suitable for construction applications where

structural stability is required

• Concrete Shuttering Plywood– It has a shiny phenolic film over the surface– Used to create wooden moulds for concrete

casing

Page 12: TIMBER ALL ABOUT IT

Properties of Plywood• Leading brands of plywood in India:

– Century Plyboards (India) Ltd.– Greenply Industries Ltd.– National Plywood Industries Ltd.– Sarda Plywood Industries Ltd.– Mayur Plywood– Kitply Industries Ltd.

• Thickness available– MR grade (Moisture Resistant): 3, 4, 6, 8, 12, 15,

18, 21, 25 mm– BWR grade (Boiling Water Resistant): 4, 6, 9, 12,

16, 19, 25 mm– Shuttering plywood: 6, 12, 15, 18, 21, 25 mm

• Sizes available (in sq. feet)– 8x4 , 8x3 , 7x4 , 7x3 , 6x4 , 6x3

• Indian Standards Specifications– IS: 303 - MR Plywood, BWP/BWR Plywood, Flexi

Ply– IS: 710 - Marine Plywood– IS: 10701 - Structural plywood– IS: 5509-1980 - Fire Retardant Plywood– IS: 4990 - Shuttering Plywood

Page 13: TIMBER ALL ABOUT IT

Market Rates of Plywood

Thickness CommercialPlywood

WaterproofPlywood

Regular Plywood

18mm Rs.54 Rs.84 Rs.46

16mm Rs.51 Rs.78 Rs.42

12mm Rs.42 Rs.57 Rs.38

9mm Rs.38 Rs.48 Rs.33

6mm Rs.29 Rs.39 Rs.24

Page 14: TIMBER ALL ABOUT IT

Laminates• Manufacturing process:

– made of brown base paper and decorative paper– use of resins make the paper hard and brittle– the two papers are hard pressed together

• Types of laminates:– HPL : High pressure laminates

• commonly fixed by carpenters over plywood while making the furniture

– LPL : Low pressure laminates• directly bonded to Particle Boards or Fiber Boards

Laminate Sizes and rateso Standard size : 8'x 4‘o Special sizes : 3’ x 7’ and 5’ x 12’o The market rates of laminates ranges from Rs.28 –

Rs.390/per sq.ft.

Leading Laminate Brands in Indiao Sunmica,Formica,Greenlam Laminates,Merino

Laminates,Century,Sundek,Asis,Virgo,Durian,Delta Laminates,Kitvista

Page 15: TIMBER ALL ABOUT IT

• Types based on thickness– Regular laminate sheets

• Thickness ranges from 0.6-1.5mm• Glued using fevicol or other

adhesives

– Compact Laminates • Thickness ranging from 3 mm to

30 mm• These are self-supporting and

hence do not need to be glued

• Types based on usage– Decorative use

• Importance is given to Look and feel

– Industrial use• Importance is given to high

strength , durability, and resistance to scratches ,wear and tear

Page 16: TIMBER ALL ABOUT IT
Page 17: TIMBER ALL ABOUT IT

Veneers

• Properties:– Thinner than 3mm– Available in standard sizes same as laminates– Gives wood finish using much lesser solid

wood– Due to its flexibility wooden finished

furniture can be made in such shapes and sizes which were not possible using solid wood

• Types:– Rotatory cut veneers

• Logs are horizontally rotated and peeled

– Sliced veneers• logs are sliced instead of being rotated and

peeled• Comparatively Costlier • Gives better quality veneer

Page 18: TIMBER ALL ABOUT IT

Veneers vs. Laminates

• Based on maintenance:– Laminates are easier to maintain.They

are scratch proof,water-proof, long age.– Veneers need to be polished from time

to time and can be scratched

• Based on Cost:– High quality veneers are generally

costlier than laminates.– The market rates of veneer ranges from

Rs.30 – Rs.550/per sq.ft.

• Based on look:– Veneers give natural look and feel of

wood– Laminates provide both natural and well

as artificial patters.

Page 19: TIMBER ALL ABOUT IT

Veneer samples on display

Page 20: TIMBER ALL ABOUT IT

A Veneer sheet

Page 21: TIMBER ALL ABOUT IT

Blockboards• Make:

– Core is made of solid elongated blocks of soft wood

– hardwood veneer for the surfaces

• Classification Based on the wood used – Softwood– Hardwood

• Classification Based on use:– Exterior Grade

• Also known as BWP or BWR grade blockboard• Better water resistance

– Interior Grade• Also called MR grade (Moisture Resistant) blockboard• Suitable for indoor use

• Uses– For making long book shelves– For making tables and benches– Blockboard Doors and Solid core flush doors– Single and double beds, and Settees (Diwan) for

sitting.– Lengthy wall panels.

Page 22: TIMBER ALL ABOUT IT

• ADVANTAGES– Lighter in weight (use of

softwood)– Good dimensional stability– Lesser tendency to sag or

bend– Costs Less– Better than Particle Board

and even MDF

• DISADVANTAGES– Not as strong as plywood or

good quality solid wood– The nails may sometimes

enter the gaps

Page 23: TIMBER ALL ABOUT IT

Particle Boards

• Make– made from very small particles of

wood (sawdust and small wood flakes)

– wood particles are mixed with glue (Urea formaldehyde resin)

– mixture is firmly pressed together using a hot-press machine

• Uses– Used to make ready-made

furniture, kitchen cabinets, false ceiling, wall panels, and partitions

Page 24: TIMBER ALL ABOUT IT

• Classification:– OSL: One sided lamination.

• Only one side of the (the top surface or show surface) is laminated,

– BSL: Both sided lamination. • Both the top and bottom surfaces are laminated .• BSL is costlier than OSL.

• Properties– Age usually not more than 5yrs– Very sensitive to water and even moisture– Very light weight– Eco-friendly as it is made up to waste wood particles– The Indian Standards quality specification: IS:3087

and IS:12823

Page 25: TIMBER ALL ABOUT IT

Market Rates of Particle boards

Page 26: TIMBER ALL ABOUT IT

Fiber boards

• There are two main types of fiber boards

1. HDF : High density fibre board– Density: 700-1450 kg/m³

2. LDF/MDF : Low/medium density fibre boards– Density: 600-800 kg/m³

• Mdf is more common out of the two.– Made from wood fibres– Wood fibres are mixed with

glue and go through a hot-press machine.

Page 27: TIMBER ALL ABOUT IT

• The Indian Standards quality specification: IS:12406 and IS:14857

• Uses:– Used for making better

quality ready made – often used

in loudspeaker enclosures

– used for custom-made requirements such as for making wardrobe doors and for the shutters of kitchen cabinets.

Page 28: TIMBER ALL ABOUT IT

• Benefits of MDF– Some varieties are less expensive than many natural woods– Isotropic (properties same in all directions) ,so no tendency to split– Consistent in strength and size– Flexible. Can be used for curved walls or surfaces.– Shapes well.– Stable dimensions (won't expand or contract like wood)– Easy to finish (i.e. paint)– MDF boards are stronger, and hence costlier than plywood,particle boards

and block boards.

• Drawbacks of MDF– Low grade MDF may swell and break when saturated with water.– May warp or expand if not sealed.– Dulls blades more quickly than many woods– Weaker compared to plywood,– Subject to significant shrinkage in low humidity environments.– Similar to particle boards, MDF boards are also not nailed. Screws are used

instead

Page 29: TIMBER ALL ABOUT IT

Market Rates of MDF Board

Page 30: TIMBER ALL ABOUT IT

REFERENCES

Page 31: TIMBER ALL ABOUT IT

THANK YOU