8/13/2019 Tiles PPR

1/30

THEPRODUCT PROJECT REPORT

ON

MOZAIC TILES

PREPARED BY:DHRUMAN B. GANDHI

T Y B B

ROLL NO.EXAM SEAT NO.

ACADEMIC YEAR:

2007-2008

8/13/2019 Tiles PPR

2/30

K.K.PAREKH COMMERCE COLLEGE-AMRELI

8/13/2019 Tiles PPR

3/30

INDEX Sr. No. PARTICULARS

1. INTRODUCTION2. PROJECT AT A GLANCE3. PROMOTERS BIO-DATA4. LOCATION

5. INFRASTRUCTURE FACILITIES6. INCENTIVES7. MAR ET POTENTIAL!. RA" MATERIAL#. PO"ER CONNECTION1$. MAN PO"ER11. PRODUCTION PROCESS % CAPACIT&12. FINANCIAL ARRANGEMENT OF CAPITAL MEANS OF

FINANCE

13. TOTAL COST OF PROJECT14. ESTIMATE COST OF PRODUCTION % PROFITABILIT&15. NAME % ADDRESS OF MACHINER&' E(UIPMENTS'

RA" MATERIAL' COMPONENTS % SUPPLIERS16. BREA EVEN ANAL&SIS17. THE FUTURE PROSPECTS1!. CONCLUSION

8/13/2019 Tiles PPR

4/30

PREPARE

Under the entrepreneurship development program our

University has made the provision of preparing a Product Project Report with a

view to educate the student of management in a manner that they can know the

formalities needed to establish a business unit. Under this program the student of

8/13/2019 Tiles PPR

5/30

T.Y.B.B. . level have to prepare a report with information of unit with its land!

building! plant " machinery to start the unit.

#ith a view to fulfill the objectives of university as mentioned above $

have made this Product Project Report on%

)PASSION TILLES*

AKNOLEDGEMENT

$t is a matter of great pleasure for me to present this report. $

also feel as an entrepreneur than a student at the presentation of this report. $t is a

theoretical background to start something new in field of development and in my

view this is most re&uired to study for a most student. $t is my cordially

acknowledgement to those personality which helped me to prepare this report.

8/13/2019 Tiles PPR

6/30

$ would like to e'press my heartily thankful to Principal (r.

)r. *.(. +hah for his innumerable effort to encourage student especially for the

preparation of this Product Project Report.

$ would also thankful to our B.B. . in charge (r. (.(. Patel

for well guidance and encouragement and provide details about the report and

also gives data for making this report.

Yours faithfully!Place% mreli)ate% ,)*RU( - -)*$/

K.K.PAREKH COMMERCE COLLEGEAMRELI

(DEPARTMENT OF B.B.A.)

CERTIFICATE

Date:______ This is to certify that Mr. Dhruman B.

Gan h! is a student of 0inal Year B.B. . *e hascarried out the Product Project report as per thesyllabus of +aurashtra University! Rajkot. *e has

prepared an Product Project report on "HREE#ITILE" under our supervision and his own

8/13/2019 Tiles PPR

7/30

contribution for making the report for academicyear 122341225 is appreciated.

Prof. (.(. Patel )r. *.(. +hah

,B.B. .$ncharge/ ,Principal/

6.6.P R76* 89((7R87 89::7 74 (R7:$

;. Name $% the un!t :& +*R77@ Brass per day5. P$ er re/u!rement : >2 *.P.C. Man P$ er : (en power re&uirement is about >2 including

8/13/2019 Tiles PPR

8/30

administrative! skilled "unskilled staff.

;2. Ra 0mater!a,*: ray cement! whitecement! chips! o'idecolor! power " sands.

;;. Im-,ementat!$n: The implementation of project has been started

and commercial production will

commence in pril 1225.

$n todayDs modern world of tough competition! before entering into the industrial field and launchingthe new product! the details of raw materials!

marketability! profitability! investment! etc. should bedetermine in advance so that new project will be resultin fruitful profit or output.

The Product Project Report provides all suchinformation therefore we prepare it. $t will good and

better for launching the new product. #hile keeping andthinking of ideas of ovt. 9f ujarat! $ have decided forsetting up a small scale unit and the said projectconsidered to start manufacturing (oAaic Tiles. Themain consideration were

;. :ocation advantages

8/13/2019 Tiles PPR

9/30

1. 0easibility of manufacturing! marketing " earningreasonable profit.

>. vailability of labour re&uired.?. $ncentives from ovt.@. +ocial objectives achievement.

fter giving careful consideration and daring inthe mind the pros and cons of the alternative $ decided toestablish a +mall +cale Unit as for manufacturing the(oAaic Tiles.

;. Name % (r. )hruman B. andhi

1. A re** % ;1! (aninagar!Rajkot.

>. A e % 12 years

?. 1ua,!%!'at!$n % B.B. .

@.Re*-$n*!2!,!t+ % (anagement

8/13/2019 Tiles PPR

10/30

:ocation of the unit depends upon many factorssuch as availability of raw materials! power! water!

nearness to market! transport facilities! etc. #e aredependent upon the following factors for selection of(etoda $)8! Rajkot! as the location for (oAaic Tiles.

The road communication is easily available.There are regular and constant fre&uency of busservices. Thus the road communication is no problem atall. )ue to all these convenient and fre&uent facilities!the &uestion does not arise for the transportation. Rawmaterials of the finished goods can be transported fromthis center to any where in $ndia very easily!

8/13/2019 Tiles PPR

11/30

conveniently! comparatively and at reasonable rates oftransportation.

Besides geographical and man powerconsideration the promoters have also thought of otherfactors like wise of availability of power! residentialaccommodation! to the workers! primary education toworkerDs children! healthy climate! etc.

(A) 3ater:s far as the production of this project is

concerned! the re&uirement of water is 3222 liters perday. The unit has proposed to construct Bore #ell.This would fulfill the re&uirements of the unit.

(B) EFFL4ENT:The unit will not produce much effluent! which

will be produced on small &uantity. There is noharmful effluent which is to be discharged.

8/13/2019 Tiles PPR

12/30

)ue to announcement of the +tate ovt. the

unit will be insisted to avail social benefits incentivessuch are as under%

;. 12E state cash subsidy on fi'ed capital investmentfrom the +tate ovt.

1. Ta' *oliday Benefit under the $ncome Ta'.>. $nterest free loan in lieu of sales ta'.

?. 7'emption from levy of +ales ta' of purchases ofraw material.

@. +care raw material is made available from theovt. on priority basis.

. Provide a electricity at concessional rate.

8/13/2019 Tiles PPR

13/30

#ith the continuous increase in building

construction line! the demand for (oAaic Tiles and(arbles are steadily on increase. Thus there is ane'tensive demand for (oAaic Tiles in the construction

business. $ have received in&uiry in enough numbersfrom various of Rajkot! ondal and all over ujaratenvicing keen interest in our product. Besides the localdemand in +aurashtra region! the demand is spread all

over the country which are intended to be catered by the promoters of the unit. $n short market demand is regular! permanent and spread all over the $ndia.

The heavy rise in the construction of residentialhouse! factory buildings and offices! hotels andhospitals! schools and colleges! govt. and semi govt. and

private premises inspired and forced to entrepreneur and businessman to go to the field of Tiles $ndustry. t theone edge! financial assistance for constructing house tothe employees and non4employees group by the*U)89! ujarat *ousing Board! *ousing

8/13/2019 Tiles PPR

14/30

)evelopment 0inancial 8orporation! private and publiclimited! etc. created the demand of building materials onthe other side! builders and contractors accepted theFBuilding 8onstruction= as the highly profitable

business. )ue to these two factors demand of buildingmaterials reached to the peak point. (oAaic Tiles are the

building materials. enerally Rich! :ow middle incomegroup prefer (oAaic Tiles for floring purpose and fordecoration purpose.

+o we can say that market of the Tiles will bevery bright " developing.

8/13/2019 Tiles PPR

15/30

The main Raw4materials are as follows%

;. ray 8ement

1. #hite 8ement>. 8hips?. 9'ide 8olor @. Powder

. +ands

The raw material is indigeneously available. +o

far as the foreign e'change is involved no importance isgiven for the procurement of raw materials. +imilarlyPlant " (achinery are also indegineously available.*ence in this project no foreign e'change is re&uired forthe import of either Plant " (achinery or import of rawmaterials in the country. There is a possibility of earninga foreign e'change being e'porting the productmanufactured.

8/13/2019 Tiles PPR

16/30

+ince the raw material will be available in thestate of ujarat itself or very areas! the same can betransported by roads very conveniently at (etoda!

.$.).8. :odhika. $t is favourably located on +tate*ighway. *ence there is no bottleneck on this point.Thus the transportation of raw material would be veryconvenient and easy.

8/13/2019 Tiles PPR

17/30

The unit will re&uire appro'imately >2 *.P.connection. The promoters have approached the P G8:authorities and they have been assured that power will

be made available as and when re&uired. The promoterhave made a formal re&uest to P G8: authorities. The

promoters do not envisage any power problem. The

supply will be &uiet satisfactory.

By the time! the building will be constructedand machineries are irrected and installed. The powerwill be made available so there is not going to be anydelaged or bottlenecked due to shortage or nonavailability of power. This industry is not highly power

incentive and does not need any special or e'tra ordinaryfacilities. $rrection! installation of the machine and cablelaying and power connection will lose on problem. The

promoter is &uiet ac&uainted with the respect and oblige.

8/13/2019 Tiles PPR

18/30

The unit will provide wholeHfull timeemployment to 1@ labors and 1 office staff. +ince thePlant " (achinery are indigenous! this unit will notre&uire any highly &ualified persons. The local peoplecan easily trained and only few trained persons arere&uired in this project. 9nly intelligent trainees are kindenough to follow up the chain and method of

production. s the (achines and process are relativelysimple! the unit sought to be installed and product

sought to be made are ideally suited to local labor.

The process of manufacturing the (oAaic Tilesis simple and very easy. +ome of the works are done by

8/13/2019 Tiles PPR

19/30

the manual labor and some by machines. (achines arevery easy going. The following are the process of our

product%

5. MI6ING:$n this process! first white cement! dolomite

powder and o'ide color are mi'ed in re&uired proportion of &uantity. These materials are placed indrum mi'ture machine and the same machine mi'es

the afore stated raw materials.

Then chips are mi'ed in the above states mi'edmaterials. These are done by manual work. t lastgray cement and sands are mi'ed separately inre&uired proportion of &uantity. Thus mi'ture of whitecement! dolomite powder! chips! gray cement and

sands are ready for the ne't process i.e. processing.

7. PROCE""ING:Under this process the mi'ture of white cement

powder! color and chips are put in the re&uired no. ofdie sheet and then mi'ture of gray cement and sandsare put in the same die sheet. Then this mi'ture is

pressed by the press machine.

8. C4RING:

8/13/2019 Tiles PPR

20/30

$n this process! aforesaid pressed materials are placed in water tank! i.e. curing water tank and samesemi finished goods are kept in curing water tank for;2 to ;@ days.

9. POLI"HING:fter passing the curing process! the (oAaic

Tiles are ready for polishing. $n this process the(oAaic Tiles are polished by the rinder (achine.

. FINI"HING:$n this last process! the works of the final

touching are done to make the polished (oAaic Tilesas saleable goods in the open market.

Pr$ u't!$n Ca-a'!t+:

>@ Brass per day22 Brass per month

3222 Brass per year

8/13/2019 Tiles PPR

21/30

PromoterDs capital ?!22!222I22+tate subsidy >!?2!222I22

.+.0.8. :oan ;;!?@!222I22 Bank :oan 8.8. ;!C5!222I22

+r. -o.

Particulars mount .+.0.8.:oan32E

+ubsidy12E

(argin Bank

8/13/2019 Tiles PPR

22/30

;. :and 5@222 @C@22 ;3222 ;@@22 41. Building C1@222 ?3@22 ;5@222 C1@22 4>. Plant "

(achinery?11222 1C@?22 5?222 ?1 22 4

?. 7lectric$nstallation

@2222 >@222 ;2222 @222 4

@. 0urniture >2222 1;222 222 >222 4. Preliminary

"

preoperativee'penses

>1@22 113@2 4 C3@2 4

3. 8ontingency 32222 4 ;?222 @ 222 45. #orking

8apital>2@222 4 4 ;2 32

2;C5>22

;C;C@22

;25;;@2 >; 222 >>;2@2

;C5>22

, / 0i'ed capitalH ssets%;. :and ;!>@!222I221. Building ,as per engineering estimate/ ;?!1@!222I22

>. Plant " (achinery 3!>@!@22I22?. Preliminary " Pre4operative e'penses 2!222I22

.7lectrical $nstallation ,lump sum/ 52!222I22

8/13/2019 Tiles PPR

23/30

3.Price e'calation @E Bldg. " (achinery ;!22!222I22 JJJJJJJJJ 1@!>@!@22I22,B/#orking 8apital Re&uirement%;. K month raw material in stock 52!222I221. C week work in progress in stock @2!222I22>. K month finished goods in stock ;!15!222I22?. K month outstanding debtors ;!15!222I22

@. C month provision for e'penses @2!222I22 JJJJJJJJJJJ ?!> !222I22:ess% K month credit available for

(aterials. 52!222I22:ess% @E from Bank borrowing ;!C3!222I22 JJJJJJJJJJJ

(argins to be raised by the promoters ;!2 !@22I22 JJJJJJJJJJ 3!1@!@22I22

Raw material re&uired for ; Brass%

Particulars 6g per Bag Rate perBag

Prod. Perday

TotalRs.

;. 8hips ;.@ bag 3@ kg @2 3@ ' >@ 1 1@1. #hite 2.@ bag @2 kg @22 1@2 ' >@ 53@2

8/13/2019 Tiles PPR

24/30

8ement>. )olomite

powder ; bag @2 kg ?2 ?2 ' >@ ;?22

?. ray8ement

;.@ bag @2 kg 112 >>2 ' >@ ;;@@2

@. +and 3.@ tones ;@ ;;1.@'>@ >C>3.@. 8olor 2.;22 kg 322 32 ' >@ 1?@2

Total (aterials >23;1.@Per day prod. 8apacity >@ Brass

vg. sales price Rs. ;?22 per Brass+ales per day ,;?22 ' >@/ I Rs. ?C222+ales per month Rs. ?C222 ' 1@ daysI ;1!1@!222+ales per year Rs. ;11@222 ' ;1I ;!?3!22!2220or the ; st year factory run 2E cap.I@2!@2!222(aterial re&uired at 2E capacityI Rs. C!C22

(aterial re&uired for ; month Rs. 1!?3!@22(aterial for year Rs. 1C!32!222

ssumption% 0actory runs >22 days in a year.+tores " +pares%:ump sum Rs. 1!@22 p.m.I1@22 ' ;1 I >2222

Repair " (aintainance%:ump sum Rs. ;522p.m.I;522 ' ;1 I 1; 22

Power " 0uel%Power >2 *.P. ,7lectric assumption/ *.P. *ours )ays Price >2 ' 5 ' 1@ ' unit ' 5222 I

8/13/2019 Tiles PPR

25/30

Plus% 0uel " #ater 1@22 ;>@22 ; @222#ages " +alary%;. Prod. +upervisor ? ' ?222 I ; 2221. (achine operator ;2 ' >222 I >2222>. *elper skilled " unskilled 1? ' ;522 I ?>122 JJJJJJ 5C122 Plus 12E Bonus increment ;35?25C122L;35?2I;232?2 ' ;1 I ;15??52

9ther (anufacturing 7'p.1222 p.m. lump sumI 1222 ' ;1 I 1?222Rent! Ta'es " $nsurance%;E of fi'ed assets Rs. 1?@2 ' ;1 1C?22

$nterest% Rs. >@222 ' ;1 ?12222)epreciation% Rs. 1?@22 ' ;1 1C?222

9ther dministrative 7'p.%;. ccountant cum manager ; ' ?222

1. Peon cum watchman ; ' ;522 Plus% 12E bonus "

$ncrement ;122 9ther dm. 7'p. 1222 JJJJJJ

8/13/2019 Tiles PPR

26/30

C222';1I ;25222 JJJJJJJ

9perating Profit%

-et +ales Rs. @2!@2!222 :ess% 8ost of +ales Rs. ?5!2 !; 2 JJJJJJJJJJJJ -et Profit Rs. 1!?>!5?2

dd% )epreciation Rs. 1!C?!222 JJJJJJJJJJJJ Rs. @!>3!5?2

;. ssociate 8ement! Porbandar 1. mbuja 8ement! Geraval

8/13/2019 Tiles PPR

27/30

>. 7donwala " 8o.! RajkotM hmedabad 4#hite 8ement?. Garia " 8o.! Rajkot 48hips@. (adras 8hip 8enter! Dbad 48hips

.

8/13/2019 Tiles PPR

28/30

JJJJJJJJJJ ' ;22 8ontribution

8ontribution I +ales price N Gariable cost I ;?22 N 2 I ;?22

B.7.P. I 1@>@@22 JJJJJJJJ ' ;22

;?22 I ;!5;!;23

8/13/2019 Tiles PPR

29/30

#e have undertaken the Tiles $ndustry on+mall +cale and have kept good scope for e'pansion infuture.

The demand for (oAaic Tiles is increasing day by day because of demand is increasing due todevelopment of construction industries. Though theretough competition in this industry there is wide scopefor its demand and e'pansion.

Thus on the whole our $ndustry has brightfuture prospects.

8/13/2019 Tiles PPR

30/30

$ would like to conclude that $ have preparedthis report myself under the guidance of our professors.+uch types of reports are so much useful for developingthe general knowledge of ourself. That means that theirreport is the measure of our study which are learn in thiscourse. +uch type of knowledge plays a dominant role inthe practice world in any type of business.

ccording to new generation! there is variousscope for developing the Tiles industry. )ue todevelopment of construction industry as well as thechanging scenario in the modern view of decorating thehouse! various types of Tiles fulfill all the needs of ahouse which they want to make more praise worthy. $

produce the various types of colorful tiles which is more

demanded in the market. +o $ forecast that my industryhave all chances to face with the fashioning changingworld. But all depends upon the hard work and blessingsof od.