tie rod cylinders, series 523 - w1.boschrexroth.sew1.boschrexroth.se/pdf/catalog_83_110_923.pdf ·...

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Tie rod cylinders, Series 523

Technical data

Tie rod cylinders, Series 523 Grey series, 32–125 mm (1 1/4"-5") dia., magnetic piston,adjustable cushioning

1

Technical Data

Standard ISO 15552 (ISO 6431, VDMA 24562)CNOMO / NFE 49-003-1

Working pressure, max. 10 bar (145 psi)Ambient temperature range -20 °C to +70° C (-4 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod Stainless steel (BS 303 S 31)Piston rod bushing Steel with a PVDF + PTFE bearing surface

Cylinder body Anodized aluminumEnd covers AluminumTie-rods Surface treated steelNut Surface treated steelWiper PolyurethanePiston 32–63 mm (1 1/4"-2 1/2") dia. polyamide,

80–125 mm (3"-5") dia. AluminumCushioning screws Stainless steel (BS 303 S 31)Seals Nitrile rubber/Polyurethane

For use between –15 °C and –40 °C (+5 °F and –40 °F) continuously, seals for low temperature are recommended. Please contact your nearest Bosch Rexroth office.

Application areaThis cylinder series is suitable for use when large masses are to be moved or where the stroke frequency is high: The packaging industry where high frequency and long service life is required, etc.Approved by automotive manufacturers.

* Particle size ≤ 5 µm, dew point ≤ 3 °C, oil content ≤ 1 mg/m³

Technical information

Piston Ø [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")Theoretical piston force push stroke [N] 483 754 1178 1870 3016 4712 7363at 6 bar (87 psi) (lbf) (109) (170) (265) (420) (678) (1059) (1655)

pull stroke [N] 415 633 990 1682 2721 4418 6881(lbf) (93) (142) (223) (378) (612) (993) (1547)

Cushioning length [mm] 11,5 15,0 17,0 16,5 19,5 19,5 22,0(inch) (0.5) (0.6) (0.7) (0.6) (0.8) (0.8) (0.9)

Cushioning energy¹) [Nm] 4,8 9,0 15,0 27,0 54,0 88,0 140,0(in.lbs) (53.0) (80.0) (133.0) (239.0) (478.0) (779.0) (1239,0)

Weight 0 mm stroke [kg] 0,45 0,76 1,10 1,17 2,50 3,70 6,90(lbs) (0.99) (1.68) (2.43) (2.58) (5.51) (8.16) (15.21)

add. per 100 mm [kg] 0,20 0,29 0,45 0,49 0,78 1,00 1,31add. per 4" (lbs) (0.44) (0.64) (0.99) (1.08) (1.72) (2.21) (2.89)

¹) Cushioning diagram, see chapter 15.

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Part no.

Piston dia. [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3")Piston rod thread M 10 x 1,25 M 12 x 1,25 M 16 x 1,5 M 16 x 1,5 M 20 x 1,5

Threaded port G1/8 G 1/4 G 1/4 G 3/8 G 3/8Stroke²)

25 5230030050 5231030050 5232030050 5233030050 523403005050 5230030100 5231030100 5232030100 5233030100 5234030100

80 5230030160 5231030160 5232030160 5233030160 5234030160100 5230030200 5231030200 5232030200 5233030200 5234030200125 5230030250 5231030250 5232030250 5233030250 5234030250

160 5230030320 5231030320 5232030320 5233030320 5234030320200 5230030400 5231030400 5232030400 5233030400 5234030400250 5230030500 5231030500 5232030500 5233030500 5234030500

320 5230030640 5231030640 5232030640 5233030640 5234030640400 5230030800 5231030800 5232030800 5233030800 5234030800500 5230031000 5231031000 5232031000 5233031000 5234031000

Rec. max. stroke²) 1600 1900 2100 2500 2800Piston dia. [mm] (inch) 100 (4") 125 (5")

Piston rod thread M 20 x 1,5 M 27 x 2Threaded port G 1/2 G 1/2

Stroke²)25 5235030050 523603005050 5235030100 5236030100

80 5235030160 5236030160100 5235030200 5236030200125 5235030250 5236030250

160 5235030320 5236030320200 5235030400 5236030400250 5235030500 5236030500

320 5235030640 5236030640400 5235030800 5236030800500 5235031000 5236031000

Rec. max. stroke²) 2800 2750Optional strokes: See Ordering system for cylinders in optional design.²) Longer strokes on request. ³) Intermediate strokes in steps of 5 mm may be delivered. See Ordering system for cylinders in optional design.Codification par configurateur internet.


3

Accessories (to be ordered separately)

Symbol TypePiston dia. [mm] (inch) 32 40 50 63

Front or rear flange (MF1/MF2) 5230006012 5231006012 5232006012 5233006012Angle brackets (MS1) 5230000502 5231000502 5232000502 5233000502

Central male trunnion (MT4) 5230006902 5231006902 5232006902 5233006902Front or rear pivoted mounting

(MT5/MT6) 5230816902 5231816902 5232816902 5233816902

Rear end cover clevis (MP0) 5230003432 5231003432 5232003432 5233003432Rear eye with PTFE bushing (MP4) 1827001283 1827001284 1827001285 1827020086

Rear clevis (MP2) 1827001289 1827001290 1827001291 1827001500Rear eye with rubber bushing (M32) 3683203000 3683204000 3683205000 3683206000

Rear eye with ball joint (M36) 3683603000 3683604000 3683605000 3683606000Piston dia. [mm] (inch) 80 100 125

Front or rear flange (MF/MF2) 5234006012 5235006012 5236006012Angle brackets (MS1) 5234000502 5235000502 5236000502

Central male trunnion (MT4) 5234006902 5235006902 5236006902Front or rear pivoted mounting (MT5/

MT6) 5234816902 5235816902 5236816902

Rear end cover clevis (MP0) 5234003432 5235003432 5236003432Rear eye with PTFE bushing (MP4) 1827001287 1827001288 1827004866

Rear clevis (MP2) 1827001293 1827001294 1827004862Rear eye with rubber bushing (M32) 3683208000 3683210000 –

Rear eye with ball joint (M36) 5234003452 5235003452 5236003452Piston dia. [mm] (inch) 32–125

Sensor with 2,5 m cable, Reed 2750132310 2750132310Sensor with 2,5 m cable, PNP 2750131110 2750131110

Sensor mounting for the Grey Series (profile version 03) Ø 32–63 2752115000 Ø 80–125 2752135000

Piston dia. [mm] (inch) 32 40 50 63Rod clevis (P1) 1822122024 1822122025 1822122005 1822122005

Rod clevis in stainless steel (P2) 3590502000 3590504000 3590505000 3590505000Mounting plate (P3) 5230816002 5231816002 5232816002 5232816002

Ball eye rod end (P4) 1822124003 1822124004 1822124005 1822124005Flexible coupling (P5) 1826409002 1826409003 1826409004 1826409004

Piston dia. [mm] (inch) 80 100 125Rod clevis (P1) 1822122004 1822122004 1827001493

Rod clevis in stainless steel (P2) 3590508000 3590508000 -Mounting plate (P3) 5234816002 5234816002 5236816002

Ball eye rod end (P4) 1822124006 1822124006 1822124013Flexible coupling (P5) 1826409005 1826409005 1826409006

Seal kit

Symbol Piston dia. [mm] (inch)

32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")

Part no. 0490394303 0490394400 0490394508 0490394605 0490394702 2715534000 2715634000

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Tolerance Ø 32–50 mm = +2/-0 , Ø 63–125 mm = +2,5/-0S* = Stroke

Pistondia.

[mm]

Be 11

d4 d5 E G L2 L8 L9 L12 P EE KK MMg 8

32 30 36 5,5 49,5 28 15 94 ±0,4 5 6,0 4,0 G 1/8 M 10x1,25 1240 35 44 5,5 54,5 33 19 105 ±0,7 5 6,5 5,0 G 1/4 M12x1,25 1650 40 54 7,5 67,0 31 24 106 ±0,7 6 8,0 7,5 G 1/4 M16x1,5 20

63 45 68 7,5 78,0 38 24 121 ±0,8 6 8,0 11,0 G 3/8 M16x1,5 2080 45 85 9,0 100,0 38 30 128 ±0,8 – 10,0 11,0 G 3/8 M 20x1,5 25100 55 107 9,0 120,0 42 35 138 ±1,0 – 10,0 17,0 G 1/2 M 20x1,5 25

125 60 131 10,8 145,0 54 45 160 ±1,0 – 13,0 27,5 G 1/2 M 27x2 32

Pistondia.

[mm]

AM BGmin.

KV KW PL RT SW TG VA VD WH ZJ

32 22 16 17 5,0 16 M6 10 32,5 ±0,5 3,5 4 26 12040 24 16 18 6,0 17 M6 13 38,0 ±0,5 3,5 4 30 13550 32 16 24 8,0 16 M8 17 46,5 ±0,6 4,0 4 37 143

63 32 16 24 8,0 19 M8 17 56,5 ±0,7 4,0 4 37 15880 40 16 30 10,0 19 M 10 22 72,0 ±0,7 4,0 4 46 174

100 40 16 30 10,0 19 M 10 22 89,0 ±0,7 4,0 4 51 189

125 54 20 41 13,5 20 M12 27 110,0 ±1,1 6,0 6 65 225

Tie rod cylinders, Series 523 Grey series, 160–320 mm dia.,adjustable cushioning,with or without magnetic piston

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Technical Data


Working pressure, max 10 bar (145 psi)Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Piston rod Stainless steel (BS 303 S 31)Cylinder body Anodized aluminumEnd covers AluminumSeals Nitrile rubber/Polyurethane

Application areaSuitable for all mechanical systems. Approved by automotive manufacturers.



Piston Ø [mm] 160 200 250 320Theoretical piston force push stroke [N] 11 834 18 491 28 892 47 338at 6 bar (87 psi) (lbf) (2660) (4157) (6495) (10640)

pull stroke [N] 11 095 17 752 27 737 45 503(lbf) (2494) (3991) (6236) (10230)

Cushioning length [mm] 50 50 64 46Cushioning energy¹) [Nm] 325 550 1000 1190

(in.lbs) (2876) (4868) (8851) (10 532)Weight 0 mm stroke [kg] 11,6 14,5 30,0 61,4

(lbs) (25.6) (32.0) (66.1) (135.4)add. per 100 mm [kg] 2,68 3,2 3,8 11,8add. per 4" (lbs) (5.91) (7.1) (8.4) (26.0)


Part no. with magnetic piston

Piston Ø [mm] 160 200 250 320Piston rod thread M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2

Threaded port G 3/4 G 3/4 G 1 G 1Stroke4)

25 5237030050 5238030050 5239030050 523903505050 5237030100 5238030100 5239030100 5239035100

80 5237030160 5238030160 5239030160 5239035160100 5237030200 5238030200 5239030200 5239035200125 5237030250 5238030250 5239030250 5239035250

160 5237030320 5238030320 5239030320 5239035320200 5237030400 5238030400 5239030400 5239035400250 5237030500 5238030500 5239030500 5239035500

320 5237030640 5238030640 5239030640 5239035640400 5237030800 5238030800 5239030800 5239035800500 5237031000 5238031000 5239031000 5239036000

Optional²) 523 703 xxx 02) 523 803 xxx 02) 523 903 xxx 02) 523 903 xxx 0 5)Rec. max. stroke³) 2700 2700 1995 1995

²) Stroke is given in mm/5, for example 30 mm = 006. ³) Longer strokes on request.4) Intermediate strokes in steps of 5 mm may be delivered. 5) Stroke is given in mm/5 + 500, for example 30 mm = 506.

2


Part no. without magnetic piston

Piston Ø [mm] 160 200 250 320Piston rod thread M 36 x 2 M 36 x 2 M 42 x 2 M 48 x 2

Threaded port G 3/4 G 3/4 G 1 G 1Stroke4)

25 5237000050 5238000050 5239000050 523900505050 5237000100 5238000100 5239000100 5239005100

80 5237000160 5238000160 5239000160 5239005160100 5237000200 5238000200 5239000200 5239005200125 5237000250 5238000250 5239000250 5239005250

160 5237000320 5238000320 5239000320 5239005320200 5237000400 5238000400 5239000400 5239005400250 5237000500 5238000500 5239000500 5239005500

320 5237000640 5238000640 5239000640 5239005640400 5237000800 5238000800 5239000800 5239005800500 5237001000 5238001000 5239001000 5239006000

Optional2) 523 700 xxx 02) 523 800 xxx 02) 523 900 xxx 02) 523 900 xxx 05)Rec. Max. stroke³) 2700 2700 1995 1995

²) Stroke is given in mm/5, for example 30 mm = 006. ³) Longer strokes on request.4) Intermediate strokes in steps of 5 mm may be delivered. 5) Stroke is given in mm/5 + 500, for example 30 mm = 506.


Symbol TypePiston dia. [mm] 160 200 250 320

Front or rear flange (MF1/MF2) 5230866002 5230966002 5239006012 5239016012Angle brackets (MS1) 5237000502 5238000502 5239000502 523 901 050 2

Rear clevis (MP2) 1827004863 1827004864 1827004865 523 981 340 2

Proximity reed switch with LED 8940410612 8940410612 8940410612 8940410612Connector 8941004702 8941004702 8941004702 8941004702

Clamp for sensor 3220673522 3220673522 3220893502 3220893502

Further sensors ...¹)

Rod clevis (P1) 1827001471 1827001471 1827001472 1827001472

Ball eye rod end (P4) 1824124008 1824124008 1822124009 8958208842

¹) ...see at the product overview.


3

S* = Stroke

Piston dia. AL[mm]

AM Be 11

BG d 4 d 5 d 9 E EEISO 228

G KK KV KW L2 L8

160 72 65 24 168 14,7 63,0 180 G 3/4 58,0 M36x2 55 18 52,5 180200 72 75 24 210 14,7 72,0 220 G 3/4 56,5 M36x2 55 18 56,0 180250 84 90 25 262 20,0 82,5 280 G 1 59,5 M42x2 65 21 76,0 200320 96 110 28 340 24,0 103,0 350 G 1 61,5 M48x2 75 24 87,0 220

Piston dia. AL[mm]

L12 MM PL RT SW SW3 TG VA VD WH ZJ

160 16,0 40 35,0 M16 32 27 140 6 6 80 260200 16,0 40 30,0 M16 32 27 175 6 6 95 275250 19,5 50 33,0 M20 46 41 220 10 10 105 305320 23,5 63 34,5 M24 55 50 270 10 12 120 340

Tie rod cylinders, Series 523 Grey series, 160–250 mm dia.,

1

Technical Data

Type Piston cylinder, tie-rod versionStandard VDMA 24562; DIN ISO 6431; NFE 49-003Working pressure p. max 10 bar (145 psi)Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Material Piston rod X5CrNi18.9Cylinder body AlMgSi1F28Covers Al-diecastingSeals NBR (Nitrile Butadiene Rubber)

Application areaSuitable for all mechanical systems.Approved by automotive manufactures, ask for special data sheet.



Piston Ø [mm] 160 200 250Theoretical piston force push stroke [N] 11 834 18 491 28 892at 6 bar (87 psi) (lbf) (2660) (4157) (6495)

pull stroke [N] 11 095 17 752 27 737(lbf) (2494) (3991) (6236)

Cushioning length [mm] 50 50 64Cushioning energy¹) [Nm] 325 550 1000

(in.lbs) (2876) (4868) (8851)Weight 0 mm stroke [kg] 11,6 14,5 30,0

(lbs) (25.6) (32.0) (66.1)add. per 100 mm [kg] 2,68 3,2 3,8add. per 4" (lbf) (5.91) (7.1) (8.4)

¹) Cushioning diagram see section 15.

Part no. with magnetic piston

Piston Ø [mm] 160 200 250Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2Threaded ports (EE)²) G 3/4 G 3/4 G 1

Stroke25 5237630050 5238630050 523963005050 5237630100 5238630100 5239630100

80 5237630160 5238630160 5239630160100 5237630200 5238630200 5239630200125 5237630250 5238630250 5239630250

160 5237630320 5238630320 5239630320200 5237630400 5238630400 5239630400250 5237630500 5238630500 5239630500

320 5237630640 5238630630 5239630640400 5237630800 5238630800 5239630800500 5237631000 5238631000 5239631000

Rec. max. stroke¹) 2700 2700 1995¹) Longer strokes on request.²) ISO 228/1.

2



Piston Ø [mm] 160 200 250Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2Threaded ports (EE)²) G 3/4 G 3/4 G 1

Stroke25 5237600050 5238600050 523960005050 5237600100 5238600100 5239600100

80 5237600160 5238600160 5239600160100 5237600200 5238600200 5239600200125 5237600250 5238600250 5239600250

160 5237600320 5238600320 5239600320200 5237600400 5238600400 5239600400250 5237600500 5238600500 5239600500

320 5237600640 5238600640 5239600640400 5237600800 5238600800 5239600800500 5237601000 5238601000 5239601000

Rec. max. stroke¹) 2700 2700 1995¹) Recommended max. stroke (longer strokes on request).²) ISO 228/1.


Symbol TypePiston dia. [mm] 160 200 250

Front or rear flange (MF1/MF2) 5230866002 5230966002 5239006012Angle brackets (MS1) 5237000502 5238000502 5239000502

Rear clevis (MP2) 1827004863 1827004864 1827004865

Proximity reed switch with LED 8940410612 8940410612 8940410612Connector 8941004702 8941004702 8941004702

Clamp for sensor 3220673522 3220673522 3220893502

Further sensors ...¹)

Rod clevis (P1) 1827001471 1827001471 1827001472

Ball eye rod end (P4) 1824124008 1824124008 1824124009

¹) ...see at the product overview.


3

S* = Stroke

Piston dia. AL[mm]

AM Be 11

BG d4 E EEISO 228

G KK KV KW L8 MM PL RT

160 72 65 24 168 180 G 3/4 58,0 M36x2 55 18 180 40 35 M16200 72 75 24 210 220 G 3/4 56,5 M36x2 55 18 180 40 30 M16250 84 90 25 262 280 G 1 59,5 M42x2 65 21 200 50 33 M 20

Piston dia. AL[mm]

SW SW 1 TDe 9

TG TL TM TT UW WH WH 1 XVmin.

XVmax.

ZJ

160 32 27 32 140 32 200 50 190 52,5 80 163,0 177,0 + S* 260200 32 27 32 175 32 250 50 240 56,0 95 176,5 193,5 + S* 275250 46 41 40 220 40 320 60 310 76,0 105 194,5 215,5 + S* 305

Tie rod cylinders, Series 523 Grey series, 160–320 mm dia.,adjustable cushioning, high temperature

1

Technical Data

Type Piston cylinder, tie-rod versionStandard VDMA 24562; DIN ISO 6431; NFE 49-003Operating pressure p. max 10 bar (145 psi)Ambient temperature range -15 °C to +150 °C (+5 °F to +302 °F)Permissible medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Material Piston rod BS 303 S31 (V2A), roller burnishedCylinder body Anodized aluminumCover and base GD-AlSeals Viton

Application areaFor all applications at extremely high temperatures.



Piston Ø [mm] 160 200 250 320Theoretical piston force push stroke [N] 11 834 18 491 28 892 47 338at 6 bar (87 psi) (lbf) (2660) (4157) (6495) (10 640)

pull stroke [N] 11 095 17 752 27 737 45 503(lbf) (2494) (3991) (6236) (10 230)

Cushioning length [mm] 50 50 64 46Cushioning energy¹) [Nm] 325 550 1000 1190

(in.lbs) (2876) (4868) (8851) (10 532)Weight 0 mm stroke [kg] 11,6 14,5 30,0 61,4

(lbs) (25.6) (32.0) (66.1) (135.4)add. per 100 mm [kg] 2,68 3,2 3,8 11,8add. per 4" (lbs) (5.91) (7.1) (8.4) (26.0)



Piston Ø [mm] 160 200 250 320Piston rod thread (KK) M 36 x 2 M 36 x 2 M 42 x 2 M48 x 2Threaded ports (EE)2) G 3/4 G 3/4 G 1 G 1

Stroke25 5237040050 5238040050 5239040050 523904505050 5237040100 5238040100 5239040100 5239045100

80 5237040160 5238040160 5239040160 5239045160100 5237040200 5238040200 5239040200 5239045200125 5237040250 5238040250 5239040250 5239045250

160 5237040320 5238040320 5239040320 5239045320200 5237040400 5238040400 5239040400 5239045400250 5237040500 5238040500 5239040500 5239045500

320 5237040640 5238040640 5239040640 5239045640400 5237040800 5238040800 5239040800 5239045800500 5237041000 5238041000 5239041000 5239046000

Max. stroke 2700 2700 1995 1995²) ISO 228.


Symbol TypePiston dia. [mm] 160 200 250 320

Front or rear flange (MF1/MF2) 5230866002 5230966002 5239006012 5239016012Angle brackets (MS1) 5237000502 5238000502 5239000502 5239010504

Rear clevis (MP2) 1827004863 1827004864 1827004865 5239813402

Rod clevis (P1) 1827001471 1827001471 1827001472 1827001472

Ball eye rod end (P4) 1822124008 1822124008 1822124009 8958208842

2

Tie rod cylinders, Series 523 Grey series, 160–320 mm dia.,adjustable cushioning, high temperature

S* = Stroke

Piston Ø[mm]

AM Be 11

BG d 4 d 5 d 9 E EEISO 228

G KK KV KW L2 L8

160 72 65 24 168 14,7 63 180 G 3/4 58 M36x2 55 18 52,5 180200 72 75 24 210 14,7 72 220 G 3/4 56,5 M36x2 55 18 56 180250 84 90 25 262 20 82,5 280 G 1 59,5 M42x2 65 21 76 200320 96 110 28 340 24 103 350 G 1 61,5 M48x2 75 24 87 220

Piston Ø[mm]

L12 MM PL RT SW SW3 TG VA VD WH ZJ

160 16 40 35 M16 32 27 140 6 6 80 260200 16 40 30 M16 32 27 175 6 6 95 275250 19,5 50 33 M 20 46 41 220 10 10 105 305320 23,5 63 34,5 M 24 55 50 270 10 12 120 340

Tie rod cylinders, Series 523 Ordering system for cylinders in optional design:

1

How to order a cylinder in optional design step by step

STEPS:

STEP 1: Cylinder series

Code

523

STEP 2: Piston diameter

Code Diameter [mm] Code Diameter [mm]

0 32 4 801 40 5 1002 50 6 1253 63

Code example: Diameter 40 mm = 1

STEP 3: Cylinder profile

03 = grey 08 = yellow

06 = red

07 = green

Code example: Green profile = 07

STEP 4: Stroke

Code Stroke [mm]¹) Code Stroke [mm]¹)

005 25 040 200010 50 050 250016 80 064 320

020 100 080 400025 125 100 500032 160 Optional Stroke in mm

¹) Dia. 32, max. stroke = 1500 mm. Dia. 40–63, max. stroke = 1600 mm. Dia. 80–125, max. stroke = 1700 mm.Code example: Optional stroke 450 mm

2


STEP 5: Options

Code Options

0 Without options8 With options (optional stroke, mountings, sensors ...)

Code example: With options = 8

STEP 6: Mountings (for more information see accessories)

Code Mounting / Profile Grey - 03 Red - 06 Green - 07 Yellow - 08WITH

sensors

Yellow - 08WITH

sensors

M00 Without mounting • • • • •MF1 Front flange • • • • •MF2 Rear flange • • • • •MS1 Angled brackets • • • •²) •MT4 Central male trunnon¹) • – • • •MT5 Front pivoted mounting • • • • •MT6 Rear pivoted mounting • • • – •MP0 Rear end cover clevis • • • – •MP4 Rear eye with PTFE bushing • • • – •MP2 Rear clevis • • • •²) •M32 Rear eye with rubber bushing • • • •²) •M36 Rear eye with ball joint • • • •²) •

• = Possible combination; – = Impossible combination.¹) Central male trunnion: when ordering with MT4, indicate XV (for ex. XV = 45 mm).²) Some combinations with ’STEP 8: Connection port position’ are not possible. See table below ’STEP 8.'Code example: Front flange = MF1

STEP 7: Connection port thread

Code Connection port thread

B ISO 228/1

STEP 8: Connection port position for possible combinations with different types of mountings

Code Port position M00 MF1 MF2 MS1 MT4 MT5 MT6 MP0 MP4 MP2 M32 M36

11 Front 12, rear 12 • • • •²) • • • • • •²) • •12 Front 12, rear 3 • • • • – • – • • • •²) •²)13 Front 12, rear 6 • • • •²) • • • • • •²) • •14 Front 12, rear 9 • • • •²) – • – • • • •²) •²)21 Front 3, rear 12 • • • •²) – – • • • •²) • •22 Front 3, rear 3 • • • •²) – – – • • • •²) •²)

23 Front 3, rear 6 • • • •²) – – – • • •²) • •24 Front 3, rear 9 • • • •²) – – – • • • •²) •²)31 Front 6, rear 12 • • • •²) • • • • • •²) • •32 Front 6, rear 3 • • • • – • – • • • •²) •²)33 Front 6, rear 6 • • • •²) • • • • • •²) • •34 Front 6, rear 9 • • • •²) – - – • • • •²) •²)

41 Front 9, rear 12 • • • •²) – – • • • •²) • •42 Front 9, rear 3 • • • • – – - • • • •²) •²)43 Front 9, rear 6 • • • •²) – – • • • •²) • •44 Front 9, rear 9 • • • •²) – – – • • • •²) •²)

55¹) Double conn. front and rear 12 and 6

• • • •²) • • • • • •²) • •

66¹) Double conn. front and rear 3 and 9

• • • • – – – • • • •²) •²)

• = Possible combination; – = Impossible combination¹) Codes 55 and 66 are only valid for Yellow profile (08), Green profile (07) and Red (06).²) These port positions are not possible with yellow profile (08) with sensors.For more information see alternative connection ports and port position.Code example: Front 12, rear 3 = 12


3

View from front.

STEP 9: Piston rod material

Code Material

S BS 303 S 31

STEP 10: Type of piston rod

Code Type

1 ISO

STEP 11: Piston rod extension

Code Extension

W WithoutY With (given in mm)

Code example: With piston rod extension = YNote! Indicate the value of Y separately on the order (for example: Y = 120 mm)

STEP 12: Premounted sensors

Code Premounted sensors

0 Without1 Front2 Rear3 Front and rear

Code example: Premounted sensors on front and rear = 3

STEP 13: Sensor type for possible combinations with different cylinder profiles

Code Type Grey - 03 Red - 06 Green - 07 Yellow - 08

00 Without • • • •R1 Reed, 2,5 m cable, PVC • • • –R2 Reed, 10 m cable, PVC • • • –

R3 Reed, cable in PU with contact • • • –I1 Inductive, 2,5 m cable in PVC • • • –I2 Inductive, 10 m cable in PVC • • • –

I3 Inductive, cable in PU with contact M8

• • • –


(as per EN 50082-2)

– – – •


• • • –

I6 Inductive, cable in PU with contact M8 (NPN)

• • • –

• = Possible combination; – = Impossible combination.For more information see accessories.Code example: Sensor Reed, 2,5 m cable, PVC = R1

4


STEP 14: Function

Code Function

D Double actingP Double acting with a position holderT Through piston rod

S Double acting with non-rotating piston rodH Hygienic design (only available for the Yellow profile - 08)

For more information see page for each function.Code example: Double acting = D

STEP 15: Piston rod accessories

Code Piston rod accessories

WW WithoutL1 Linear guiding, H, plain bearingL5 Linear guiding, H, ball bearing

L9 Linear guiding, U, plain bearingP1 Rod clevisP2 Clevis with pin in stainless steel

P3 Mounting plateP4 Ball eye rod endP5 Flexible coupling

For more information see Accessories.Code example: Flexible coupling = P5

STEP 16: Seals

Code Seals

S StandardV High temperature (Viton)

Code example: Standard seals = S

STEP 17: Sealing concept piston rod

Code Sealing

0 Standard1 PEE-wiper (Piston rod adapter with PEE-wiper)2 PTFE-wiper (Piston rod adapter with PTFE-wiper)

3 Metal wiper (Piston rod adapter with metal wiper)4 PDF wiper (Resitant to hot water washing,

+40 °C to +110 °C (+104 °F to +230 °F)For more information see sealing concept and Hygienic design.Code example: Piston rod adapter with PEE-wiper = 1

Ordering example:

Cylinder series 523, dia. 40 mm, green profile, stroke 450 mm, with front flange, connection port for front 12, rear 3, with extended piston rod120 mm, with two sensors Reed 2,5 m cable, double acting, with flexible coupling on piston rod, and with piston rod adapter with PEE wiper:523 / 107 / 0450 8 - MF1B12S1Y3 / R1D / P5S1Y = 120 mm

Tie rod cylinders, Series 523 Position holder, 32–125 mm (1 1/4"-5") dia., all profiles

1

Technical Data

Type, position holder/cylinder Spring retardedStandard Mounting holes for position holder and cylinder

comply with VDMA 24562 and CNOMO/NFE 49-003

Working pressure, max. 10 bar (145 psi)Release pressure 4 bar min. (58 psi min.)Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*For use between –15 °C and –40 °C (+5 °F and –40 °F) continuously, seals for low temperature are recommended. Please contact your nearest Bosch Rexroth office.

Materials Housing Anodized aluminumOther details see main cylinders.

Application areaThe position holder is used to secure the piston rod in any chosen position along the stroke.As a machine safeguard: Interlocks when air is lost or in an emergency stop.Note: Must not be used as a personnel safeguard!



Piston Ø [mm] (inch) 32 (1 1/4") 40 (1 1/2") 50 (2") 63 (2 1/2") 80 (3") 100 (4") 125 (5")Min. holding force at 0 bar (0 psi) [N] 760 1200 1900 3000 5000 8000 12000for vented pos. Holder (lbf) (171) (270) (427) (674) (1124) (1798) (2698)Weight of the position holder [kg] 0,8 1,0 1,8 2,8 5,5 9,5 13,8

(lbs) (1.8) (2.2) (4.0) (6.2) (12.1) (20.9) (30.4)

Part no.

See Ordering system for cylinders in optional design.

S* = stroke

Piston Ø[mm]

Be 11

E2 L19 L20 AM BG EE2 PL2 RT TG±0,2

VD WH ZJ

32 30 48 125 44 22 16 G 1/8 9 M6 32,5 19 151 24540 35 53 125 44 24 16 G 1/8 9 M6 38,0 21 155 26050 40 63 145 49 32 16 G 1/8 9 M8 46,5 28 182 288

63 45 75 165 52 32 16 G 1/8 10 M8 56,5 28 202 32380 45 98 185 61,5 40 17 G 1/8 11 M 10 72,0 34 231 359100 55 118 220 68 40 17 G 1/8 13 M 10 89,0 37 271 409

125 60 142 220 75 54 20 G 1/4 13 M12 110,0 45 285 445For other dimension, see double acting cylinder.

Accessories and mountings (to be ordered separately)

Base plate for control valve and wiper to the rear of the position holder for use without a cylinder.Inductive sensor M12x1 (8940410812) with a connecting distance of 2 mm can be mounted in prepared holes.The sensor is activated when the disconnection pressure is 0 bar, i.e. the position holder is activated.

Tie rod cylinders, Series 523 Sealing concept piston rod, magnetic piston,

1

Technical Data for standard cylinder


Working pressure, max. 10 bar (145 psi)Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*For use between –15 °C and –40 °C (+5 °F and –40 °F) continuously, seals for low temperature are recommended. Please contact your nearest Bosch Rexroth office.Dimensions, see standard cylinderOther details see main cylinders

Application areaThis cylinder series is suitable for environments where great emphasis is placed on the wiper removing e.g. resin, gravel and dust.The bearing housings are easy to replace without the need to dismantle the cylinder or remove it from the application.


Part no.


Technical Data for adapter

Material Piston rod bushing Steel, bearing layer composite PVDF + PTFEWiper Metal

Polyesterelastomer (PEE)Carbon-filled PTFE

Seals Nitrile rubberCasing Anodized aluminum

Ambient temperature range -15 °C to +70 °C (+5 °F to +158 °F)

Application areaIn very difficult environments high demands are made on a wiper. Depending on the environment different types of wipers are suitable.To fulfil maximum flexibility and ease of maintenance we offer different adapters for this application. Note that the cylinder is still to the ISO/VDMA standards built-in dimensions.

Piston Ø[mm]

32 40 50 63 80 100 125

Metal – 0496400402 0496400518 0496400518 0496400607 0496400607 0496301404PEE 0496400704 0496400801 0496400909 0496400909 0496401018 0496401018 0496301307PTFE 0496401107 0496401204 0496402103 0496402103 0496402200 0496402200 0496301706

Tie rod cylinders, Series 523 High temperature (Viton) with sealing concept piston rod,adjustable cushioning. Profiles - Grey, Red, Green and Yellow

1

Technical Data, cylinders for high operating temperatures


Working pressure, max. 10 bar (145 psi)Ambient temperature range +20 °C to +120 °C (+68 °F to +248 °F)Medium Compressed air ISO 8573-1:2001, class 6-4-3 or lower*

Materials Seals FPM rubber (Viton)Wiper Carbon-filled PTFE

Other materials see main cylinders.Dimensions, see standard cylinder.

Application areaThis version is suitable in hot zones, for example handling of oven-doors. Magnetic sensing can not be used as the cylinder lacks magnets. But, is available on special order.Note: This version cannot be combined with mounting M32 "Rear eye with rubber bushing", double acting cylinder with position holder, double acting with non-rotating piston rod,sensors or linear control units.


Part no.


Technical Data, cylinders for high operating temperatures with sealing concept piston rod

Materials Piston rod bushing Steel with a PVDF + PTFE bearing surfacede piston en PVDF + PTFEWiper Metal or carbon-filled PTFESeals FPM rubber (Viton)Casing Anodized aluminum

Ambient temperature range +20 °C to +120 °C (+68 °F to +248 °F)

Application areaIn very difficult environments high demands are made on a wiper. Depending on the environment different types of wipers are suitable.To fulfil maximum flexibility and for ease of maintenance we offer for these applications differentadapters. Note that the cylinder is still to the ISO/VDMA standards built-in dimensions.

Piston Ø[mm]

32 40 50 63 80 100 125

Metal – 0496401409 0496401506 0496401506 0496401603 0496401603 0496303105PTFE 0496401700 0496401808 0496401905 0496401905 0496402006 0496402006 0496303202

Tie rod cylinders, Series 523 Accessories

1

Front flange or rear flange (MF1/MF2) ISO, VDMA, NFE

Pistondia.

[mm]

Part no. E RJS 14

W FBH 13

MFJS 14

TFJS 14

UF ZF Weight[kg] (lbs)

32 5230006012 50 32 16 ±1,6 7 10 64 80 130 0,3 (0.7)40 5231006012 55 36 20 ±1,6 9 10 72 90 145 0,4 (0.9)50 5232006012 65 45 25 ±1,6 9 12 90 110 155 0,5 (1.1)

63 5233006012 75 50 25 ±2 9 12 100 125 170 1,0 (2.2)80 5234006012 100 63 30 ±2 12 16 126 154 190 1,7 (3.7)100 5235006012 120 75 35 ±2 14 16 150 186 205 2,6 (5.7)

125 5236006012 150 90 45 16 20 180 220 245 4,1 (9.0)160 5220866002 180 115 60 18 20 230 280 280 7,5 (16.5)200 5220966002 220 135 70 22 25 270 310 300 13,2 (29.1)

250 5239006012 280 165 80 26 25 330 380 330 17,0 (37.5)320 5239016012 350 200 90 33 30 400 470 370 31,0 (68.3)

Material: Zinc plated steel.Supplied complete with mounting screws for attachment to the cylinder.

Pistondia.

[mm]

Part no. E RJS 14

W FBH 13

MFJS 14

TFJS 14

UF ZF Weight[kg] (lbs)

32 5230906012 50 32 16 ±1,6 7 10 64 80 130 0,25 (0.55)40 5231906012 55 36 20 ±1,6 9 10 72 90 145 0,35 (0.77)50 5232906012 65 45 25 ±1,6 9 12 90 110 155 0,7 (1.5)

63 5233906012 75 50 25 ±2 9 12 100 125 170 0,8 (1.76)80 5234906012 100 63 30 ±2 12 16 126 154 190 1,35 (2.98)100 5235906012 120 75 35 ±2 14 16 150 186 205 2,2 (4.85)

Material: Anodized aluminumSupplied complete with mounting screws in stainless steel for attachment to the cylinder.

1

Angle brackets (MS1) ISO, VDMA, NFE

S* = Stroke

Pistondia.

[mm]

Part no. E ABH 14

AHJS 15

AO AT AU±0,2

SA TRJS 14

XA Weight[kg] (lbs)

32 5230000502 48 7,0 32 11 5 24 142 ±1,25 32 144 0,2 (0.4)40 5231000502 53 9,0 36 12 5 28 161 ±1,25 36 163 0,3 (0.7)50 5232000502 63 9,0 45 13 5 32 170 ±1,25 45 175 0,4 (0.9)

63 5233000502 73 9,0 50 13 5 32 185 ±1,6 50 190 0,6 (1.3)80 5234000502 98 12,0 63 19 6 41 210 ±1,6 63 215 1,2 (2.6)100 5235000502 115 14,5 71 19 6 41 220 ±1,6 75 230 1,7 (3.7)

125 5236000502 140 16,5 90 25 8 45 250 90 270 2,6 (5.7)160 5237000502 180 18,0 115 20 10 60 300 115 320 5,4 (11.9)200 5238000502 220 22,0 135 30 12 70 320 135 345 9,2 (20.3)

250 5239000502 280 26,0 165 40 20 75 350 165 380 13,0 (28.7)320 5239010502 350 35 200 45 24 85 390 200 425 31,0 (68.3)

Material: Zinc plated steel.Supplied complete with mounting screws for attachment to the cylinder. The mountings are delivered in pairs.

Pistondia.

[mm]

Part no. E ABH 14

AHJS 15

AO AT AU±0,2

SA TRJS 14

XA Weight[kg] (lbs)

40 5231900502 53 9,0 36 9 4 28 161 ±1,25 36 163 0,18 (0.40)50 5232900502 64 9,0 45 10 5 32 170 ±1,25 45 175 0,3 (0.66)63 5233900502 74 9,0 50 12 5 32 185 ±1,6 50 190 0,39 (0.86)

80 5234900502 98 12,0 63 19 5 41 210 ±1,6 63 215 0,8 (1.76)100 5235900502 115 14 71 19 5 41 220 ±1,6 75 230 0,95 (2.09)

Material: Stainless steel.Supplied complete with mounting screws in stainless steel for attachment to the cylinder. The mountings are delivered in pairs.

1

Central male trunnion (MT4) ISO, VDMA, NFE

S* = Stroke

Pistondia.

[mm]

Part no.Series Grey

L1 TDe 9

TL TM UW XVmin.

XVmax.

Weight[kg] (lbs)

32 5230006902 22 12 12 50 60 66,0 80,0+S* 0,2 (0.4)40 5231006902 27 16 16 63 70 77,5 87,5+S* 0,4 (0.9)50 5232006902 27 16 16 75 85 82,5 97,5+S* 0,5 (1.1)

63 5233006902 33 20 20 90 100 92,5 102,5+S* 1,0 (2.2)80 5234006902 34 20 20 110 120 102,0 118,0+S* 1,7 (3.7)100 5235006902 43 25 25 132 140 115,5 124,5+S* 3,0 (6.6)

125 5236006902 43 25 25 160 165 141,5 148,5+S* 4,9 (10.8)Material: Grey cast iron.

Pistondia.

[mm]

Part no.Series Green²)

Part no.Series Yellow²),

Series Red*²)

L1 TDe 9

TL TM UW XVmin.

XVmax.

Weight[kg] (lbs)

32 2795000320 2795010320 25 12 12 56¹) ±0,8 67¹) 67,5 78,5+S* 0,3 (0.7)40 2795000400 2795010400 28 16 16 63 ±0,8 75 78,0 87,0+S* 0,4 (0.9)50 2795000500 2795010500 28 16 16 75 ±1,0 95 83,0 97,0+S* 0,5 (1.1)

63 2795000630 2795010630 36 20 20 90 ±1,0 105 94,0 101,0+S* 0,9 (2.0)80 2795000800 2795010800 36 20 20 110 ±1,3 130 103,0 117,0+S* 1,0 (2.2)100 2795001000 2795011000 48 25 25 132 ±1,3 145 118,0 122,0+S* 1,6 (3.5)

125 2795001250 2795011250 50 25 25 160 ±1,5 175 145,0 145,0+S* 2,1 (4.6)¹) Not according to standard.²) See table below.* Series red with new profile.Material: Zinc plated steel.

²) Max. axial strength for cylinders with mountings 279-500 and 279-501.

Piston Ø[mm]

Dynamic [kN] (lbf) Static [kN] (lbf)

32 1,6 (359.7) 3,2 (719,4)40 2,5 (562.0) 5,0 (1124,0)50 3,9 (876.7) 7,8 (1753,4)

63 6,2 (1393,8) 12,4 (2787,5)80 7,5 (1686,0) 15,0 (3372,0)

100 11,8 (2652,6) 23,6 (5305,3)

125 18,4 (4136,3) 36,8 (8272,6)Note! When stronger mounting is required, use Series Grey.

1

Front or rear pivoted mounting (MT5/MT6) ISO

S* = Stroke

Piston Ø[mm]

Part no. TDe 9

TLh 14

TMh 14

TT±0,2

UNmax.

XH XL Weight[kg] (lbs)

32 5230816902 12 12 50 16 50 18 128 0,2 (0.4)40 5231816902 16 16 63 20 55 20 145 0,4 (0.9)50 5232816902 16 16 75 24 65 25 155 0,5 (1.1)

63 5233816902 20 20 90 24 75 25 170 1,0 (2.2)80 5234816902 20 20 110 28 100 32 188 1,7 (3.7)

100 5235816902 25 25 132 38 123 32 208 2,6 (5.7)

125 5236816902 25 25 160 50 145 40 250 4,1 (9.0)Material: Zinc plated steel.In contrast to the central male trunnion, the pivoted mounting enables a sensor to be mounted for sensing the end position of the cylinder.This mounting can be mounted with dowels on the same side as, or 90° to, the connection port.Note: When the mounting is mounted with dowels on the same side as the connection port, consideration must be given to the space required for the bearing brackets.This mounting is supplied complete with mounting screws for attachment to the cylinder.

1

Rear end cover clevis (MP0)

S* = Stroke

Pistondia.

[mm]

Part no. B1H 14

B2d 12

E L R1 CNF 7

FL±0,2

XD Weight[kg] (lbs)

32 5230003432 14 34 48 11,5 11 10 22 142 0,1 (0.2)40 5231003432 16 40 53 12,0 13 12 25 160 0,2 (0.4)50 5232003432 21 45 63 14,0 18 16 27 170 0,3 (0.7)

63 5233003432 21 51 73 14,0 18 16 32 190 0,4 (0.9)80 5234003432 25 65 98 16,0 22 20 36 210 0,6 (1.3)100 5235003432 25 75 115 16,0 22 20 41 230 0,9 (2.0)

125 5236003432 37 97 140 30,0 30 30 50 275 1,4 (3.1)160 5237003432 43 122 176 35 36 35 55 315 –200 5238003432 43 122 214 45 38 35 60 335 –

250 5239003432 49 125 274 55 42 40 70 375 –Material: Grey cast iron.The mounting is supplied complete with mounting screws for attachment to the cylinder.

1

Rear eye with PTFE bushing (MP4) ISO, VDMA, NFE

S* = Stroke

Pistondia.

[mm]

Part no. E L CDH 9

EW FL±0,2

MR XD Weight[kg] (lbs)

32 1827001283 48 14 10 26 –0,2/–0,6 22 11 142 0,1 (0.2)40 1827001284 53 16 12 28 –0,2/–0,6 25 13 160 0,2 (0.4)50 1827001285 63 16 12 32 –0,2/–0,6 27 13 170 0,2 (0.4)

63 1827020086 73 20 16 40 –0,2/–0,6 32 17 190 0,4 (0.9)80 1827001287 98 22 16 50 –0,2/–0,6 36 17 210 0,6 (1.3)100 1827001288 115 27 20 60 –0,2/–0,6 41 21 230 1,0 (2.2)

125 1827004866 140 30 25 70 –0,5/–1,2 50 25 275 4,3 (9.5)160 1827004867 176 35 30 90 –0,5/–1,2 55 30 315 7,9 (17.4)200 1827004868 216 35 30 90 –0,5/–1,2 60 30 335 11,0 (24.3)

250 1827004869 276 45 40 110 –0,5/–1,2 70 40 375 17,0 (37.5)320 5239813412 350 50 45 120 –0,5/–1,2 80 45 420 29,0 (63.9)

Material: Ø 32–100 mm Al Mg Si F31 forged, Ø 125–250 mm grey cast iron.The mounting is supplied complete with mounting screws for attachment to the cylinder.

Pistondia.

[mm]

Part no. E L CDH 9

EW FL±0,2

MR XD Weight[kg] (lbs)

32 5230903412 48 13 10 26 –0,2/–0,6 22 9 142 0,09 (0.20)40 5231903412 53 16 12 28 –0,2/–0,6 25 12 160 0,11 (0.24)50 5232903412 63 17 12 32 –0,2/–0,6 27 12 170 0,17 (0.38)

63 5233903412 73 22 16 40 –0,2/–0,6 32 15 190 0,24 (0.53)80 5234903412 98 22 16 50 –0,2/–0,6 36 15 210 0,37 (0.82)100 5235903412 115 27 20 60 –0,2/–0,6 41 20 230 0,59 (1.30)

Material: Aluminum cast, with black CrNi coating.The mounting is supplied complete with mounting screws in stainless steel for attachment to the cylinder.

1

Rear clevis (MP2) ISO, VDMA, NFE

S* = Stroke

Pistondia.[mm]

Part no. E L CBH 14

CDH 9

FL±0,2

MR UBh 14

XD Weight[kg] (lbs)

32 1827001289 48 14 26 10 22 11 45 142 0,1 (0.2)40 5231003402 53 16 28 12 25 13 52 160 0,2 (0.4)50 5232003402 63 16 32 12 27 13 60 170 0,3 (0.7)

63 5233003402 73 20 40 16 32 17 70 190 0,4 (0.9)80 5234003402 98 22 50 16 36 17 90 210 0,6 (1.3)100 5235003402 115 27 60 20 41 21 110 230 0,9 (2.0)

125 1827004862 140 32 70 25 50 25 130 275 4,2 (9.3)160 1827004863 177 35 90 30 55 30 170 315 7,8 (17.2)200 1827004864 216 35 90 30 60 30 170 335 10,8 (23.8)

250 1827004865 276 45 110 40 70 40 200 375 16,7 (36.8)320 5239813402 350 50 120 45 80 45 220 420 29 (63.9)

Delivered with mounting screws but without pivot pins.Material: Ø 32–100 mm: Al Mg Si F31 forged.Ø 125–250 mm: Grey castings 40 with screws, without the pivot pin.The mounting together with "Rear eye with PTFE bushing" (MP4) + pivot pin (523-X00-009) form a complete pivot mounting.

Rear clevis (MP2) corrosion protected

Pistondia.

[mm]

Part no. E L CBH 14

CDe 8

FL±0,2

MR UBh 14

VB XD Weight[kg] (lbs)

32 2798050320 47 12 26 10 22 11 45 50 142 0,1 (0.2)40 2798050400 54 15 28 12 25 13 52 57 160 0,2 (0.4)50 2798050500 65 15 32 12 27 13 60 65 170 0,2 (0.4)

63 2798050630 75 20 40 16 32 17 70 76 190 0,4 (0.9)80 2798050800 94 20 50 16 36 17 90 96 210 0,5 (1.1)100 2798051000 112 25 60 20 41 21 110 117 230 0,9 (2.0)

Delivered with pivot pins and mounting screws.Material: Anodized aluminum. Pivot pin, circlips and mounting screws in stainless steel.This mounting together with "Rear eye with PTFE bushing" (MP4) alternative "Rear eye with rubber bushing" (M32) form a complete pivot mounting.

1

Rear eye with rubber bushing (M32) ISO VDMA, NFE

S* = Stroke

Pistondia.

[mm]

Part no. E L CDH 9

EW FL MR¹) XD Weight[kg] (lbs)

32 3683203000 46 16,5 10 25,5 22 14,0 142 0,1 (0.2)40 3683204000 55 17,5 12 27,0 25 19,0 160 0,2 (0.4)50 3683205000 62 18,5 12 31,0 27 19,5 170 0,3 (0,7)

63 3683206000 80 21,5 16 39,5 32 26,0 190 0,4 (0.9)80 3683208000 94 24,5 16 49,5 36 27,0 210 0,5 (1.1)100 3683210000 114 26,5 20 59,5 41 29,0 230 0,7 (1.5)

Materials: Aluminum with a bronze bushing encapsulated in vulcanized rubber.The mounting is supplied complete with mounting screws for attachment to the cylinder.¹) This dimension exceeds the ISO standard.

1

Rear eye with ball joint (M36) from 80 mm dia. as per ISO VDMA

S* = Stroke

Pistondia.

[mm]

Part no. Part no.²)Series Yellow

E L CDH 7

EX FL MS XD Weight[kg] (lbs)

32 3683603000 2798060320 46 16 10 14 22 17 142 0,1 (0.2)40 3683604000 2798060400 55 17 12 16 25 20 160 0,2 (0.4)50 3683605000 2798060500 62 18 12 16 27 22 170 0,3 (0.7)

63 3683606000 2798060630 80 21 16 21 32 25 190 0,4 (0.9)80 3683608000 2798060800 94 24 16 21 36 30 210 0,5 (1.1)

80¹) 5234003452 – 98 25 20 25 36 27 210 0,7 (1.5)

100 3683610000 2798061000 114 26 20 25 41 32 230 0,9 (2.0)100¹) 5235003452 – 115 25 20 25 41 28 230 1,2 (2.6)125¹) 5236003452 – 140 29 30 37 50 40 275 3,8 (8.4)

160¹) 5237003452 – 180 29 35 43 55 44 315 6,6 (14.6)200¹) 5238003452 – 220 28 35 43 60 47 335 11,6 (25.6)250¹) 5239003452 – 280 34 40 49 70 53 375 19,7 (43.4)

¹) To ISO 8189Materials: 32–100 mm dia. aluminum with a steel ball joint, lubrication-free, 125–250 mm dia. grey cast iron.²) Materials: Anodized aluminum with a steel ball joint, lubrication-free.The mounting is supplied complete with mounting screws for attachment to the cylinder.

1

Joining piece for building a 3 or 4 position cylinder

S1* and S2* = Stroke for the respective cylinder.

Pistondia.

[mm]

Part no. D d1D 11

Emax.

M±1,25

TG ZJ S1 + S2max.

32 5230005902 27 30 50 267 32,5 120 100040 5231005902 27 35 55 297 38,0 135 150050 5232005902 32 40 65 318 46,5 143 1500

63 5233005902 28 45 75 344 56,5 158 150080 5234005902 38 45 100 386 72,0 174 1500100 5235005902 38 55 120 416 89,0 189 2000

Material: Grey cast iron.Note: Mounting accessories included.

1

Bearing brackets

Piston Ø[mm]

Part no. A B B1 C D d1h 7

d2 F f H1 H2 N

32 5230603402 32 15 46 7,5 3,0 12 6,6 11 1,2 30 15 6,840, 50 5232603402 36 18 55 9,0 3,0 16 9,0 15 1,6 36 18 9,063, 80 5234603402 42 20 65 10,0 3,0 20 11,0 18 1,6 40 20 11,0

100, 125 5236603402 50 25 75 12,5 3,5 25 14,0 20 2,0 50 25 13,0160, 200 5238603402 60 35 92 17,5 5 32 18 26 2,5 60 30 17,5

250 5239603402 90 50 140 25 6 40 22 33 3,2 70 35 21,5

320 5239613402 100 60 150 30 7 50 26 40 3,2 80 40 25,5Material: Zinc plated steel with sintered bushing. Delivered in pairs.

1

Bearing block with ball joint and foot

Piston Ø[mm]

Part no. CHJS 15

CNH 7

EN0/–0,1

ERmax.

EUmax.

G1JS 14

G2JS 14

G3max.

H6 H1 max.

K1JS 14

K2 max.

S5H 13

Weight[kg] (lbs)

32 5230003442 32 10 14 16 10,5 21 18 31 10 16 38 51 6,6 0,19 (0.42)40 5231003442 36 12 16 18 12,0 24 22 35 10 16 41 54 6,6 0,25 (0.55)50 5232003442 45 16 21 21 15,0 33 30 45 12 23 50 65 9,0 0,46 (1.01)

63 5233003442 50 16 21 23 15,0 37 35 50 12 23 52 67 9,0 0,75 (1.65)80 5234003442 63 20 25 28 18,0 47 40 60 14 32 66 86 11,0 1,04 (2.29)

100 5235003442 71 20 25 30 18,0 55 50 70 15 33 76 96 11,0 1,41 (3.11)

125 5236003442 90 30 37 40 25,0 70 60 90 20 50 94 124 14,0 3,16 (6.97)160 5237003442 115 35 43 44 30 97 88 126 25 70 118 156 14 6,4 (14.1)200 5238003442 135 35 43 47 30 105 90 130 30 90 122 162 18 9,1 (20.1)

250 5239003442 165 40 49 53 35 128 110 160 35 115 150 200 22 13,4 (29.5)320 5239013442 200 50 60 63 45 150 122 186 40 140 170 234 26 16,9 (37.3)

Material: Grey cast iron.Note: Mounting accessories included.

1

Bolts with anti-rotation device (for "Rear end cover clevis" 523-X00-343-2) VDMA, NFE

Piston Ø[mm]

Part no. A B C D30/–0,1

D4H 12

EKh 9

L1+0,2/0

L2 L3 L40/–0,4

Weight [kg](lbs)

32 5230000082 18 22,0 10 10 3 10 32,5 4,5 41 14 0,03 (0.07)

40 5231000082 22 26,0 12 12 4 12 38,0 5,0 48 16 0,05 (0.11)

50 5232000082 28 34,5 16 16 4 16 43,0 6,0 54 20 0,10 (0.22)

63 5233000082 28 34,5 16 16 4 16 49,0 6,0 60 20 0,11 (0.24)

80 5234000082 28 34,5 16 16 4 20 63,0 6,0 74 24 0,15 (0.33)

100 5235000082 28 34,5 16 16 4 20 73,0 6,0 84 24 0,20 (0.44)

125 5236000082 –* –* –* 30 6 30 94,0 5,0 106 36 0,59 (1.30)

160 5237000082 – – – 35 6 35 119 5,0 131 41 1,13 (2.49)

200 5237000082 – – – 35 6 35 119 5,0 131 41 1,13 (2.49)

250 5239000082 – – – 40 8 40 121 6,0 137 48 2,20 (4.85)

320 5239010082 – – – 50 8 50 146 7,0 163 58 3,10 (6.83)

Material: Hardened steel.Note: For "Bearing block with ball joint and foot" (523-X00-344-2) mounted together with "Rear end cover clevis" (523-X00-343-2).* Locking ring to DIN 471, NFE 22-163.

1

Bearing block with fixed bearing and foot VDMA, NFE

Pistondia.

[mm]

Part no. CAJS 15

CKH 9

EM G1 G2JS 14

G3 H6 K1JS 14

K2max.

L3max.

R1max.

S5 Weight[kg] (lbs)

32 5230003422 32 10 26 –0,2/–0,6 21 18 31 8 38 51 10 10,0 6,6 0,17 (0.38)

40 5231003422 36 12 28 –0,2/–0,6 24 22 35 10 41 54 12 11,0 6,6 0,21 (0.46)

50 5232003422 45 12 32 –0,2/–0,6 33 30 45 12 50 65 16 13,0 9,0 0,44 (0.97)

63 5233003422 50 16 40 –0,2/–0,6 37 35 50 12 52 67 16 15,0 9,0 0,54 (1.19)

80 5234003422 63 16 50 –0,2/–0,6 47 40 60 14 66 86 20 15,0 11,0 0,96 (2.12)

100 5235003422 71 20 60 –0,2/–0,6 55 50 70 15 76 96 20 19,0 11,0 1,37 (3.02)

125 5236003422 90 25 70 –0,5/–1,2 70 60 90 20 94 124 30 22,5 14,0 2,98 (6.57)

160 5237003422 115 30 90 –0,5/–1,2 97 88 126 25 118 156 36 31,5 14,0 –200 5238003422 135 30 90 –0,5/–1,2 105 90 130 30 122 162 40 31,5 18,0 –

250 5239003422 165 40 110 –0,5/–1,2 128 110 160 35 150 200 45 40,0 22,0 –Material: Painted grey cast iron.

Corrosion resistant version

Pistondia.

[mm]

Part no. CAJS 15

CKH 9

EM G1 G2JS 14

G3 H6 K1JS 14

K2max.

L3max.

R1max.

S5 Weight[kg](lbs)

32 5230903422 32 10 26 –0,2/–0,6 21 18 31 8 38 51 10 10,0 6,6 0,05 (1.11)

40 5231903422 36 12 28 –0,2/–0,6 24 22 35 10 41 54 12 11,0 6,6 0,07 (0.15)

50 5232903422 45 12 32 –0,2/–0,6 33 30 45 12 50 65 16 13,0 9,0 0,14 (0.31)

63 5233903422 50 16 40 –0,2/–0,6 37 35 50 12 52 67 16 15,0 9,0 0,18 (0.40)

80 5234903422 63 16 50 –0,2/–0,6 47 40 60 14 66 86 20 15,0 11,0 0,28 (0.62)

100 5235903422 71 20 60 –0,2/–0,6 55 50 70 15 76 96 20 19,0 11,0 0,42 (0.93)

Material: Aluminum cast with black CrNi coating.

1

Bolts with locking rings (for "Rear Clevis" (MP2) 523-XX0-340-2) VDMA, NFE

Piston Ø[mm]

Fig. Part no. A Dmax.

EKd 10

EL Weight[kg] (lbs)

32 5230000092 19,0 56 10 46 0/+1 0,03 (0.07)40 5231000092 21,0 63 12 53 0/+1 0,05 (0.11)50 5232000092 21,0 73 12 61 0/+1 0,06 (0.13)

63 5233000092 27,6 85 16 71 0/+1 0,12 (0.27)80 1 5234000092 27,6 105 16 91 0/+1 0,16 (0.35)100 5235000092 40,0 129 20 111 0/+1 0,27 (0.60)

125 5236000092 40,0 150 25 132 0/+2 0,51 (1.12)160 5237000092 40,5 188 30 172 0/+2 1,05 (2.32)200 5237000092 40,5 188 30 172 0/+2 1,05

250 2 5239000092 52,6 218 40 202 0/+2 2,50320 2 5239010092 59,1 238 45 225,5 0/+2 3,05

Material: Stainless steel.Note: For "Rear eye with PTFE bushing" (MP4) 523-XX0-341-2 or "Bearing block with fixed bearing" 523-X00-342-2 mounted together with "Rear Clevis" MP2 (523-XX0-340-2).

1

Bearing brackets, lubrication-free

* The maximum pendulum movement with rear eye is ±45°.

CR H 8 Part no. Part no.for yellow series¹)

EA FA FK±0,1

FN HB NH TH UL Weight[kg](lbs)

10 3671202000 2798140320 16 10 21 29 5,5 10 27 37 0,08 (0.18)

12 3671203000 2798140400 19 11 22 32 6,6 11 44 55 0,16 (0.35)

16 3671204000 2798140630 28 16 35 49 9,0 16 65 82 0,50 (1.10)

20 3671206000 2798141000 38 19 40 59 9,0 19 80 99 0,80 (1.76)

25 3671210000 – 46 22 48 71 11,0 22 96 118 1,30 (2.87)

30 3671212000 – 56 28 57 88 13,0 28 114 142 2,40 (5.29)

32 3671216000 – 66 32 70 103 17,0 32 140 172 4,40 (9.70)

35 3671220000 – 66 32 70 103 17,0 32 140 172 4,40 (9.70)

Material: Aluminum with steel bushings provided with a plastic surface coating, intended for normal loading cases.¹) Material: Anodized aluminum with steel bushings provided with a plastic surface coating, intended for normal loading cases.Note: For mounting together with "Ball eye rod end" or, alternatively, "Central male trunnion", "pivoted mounting" or "rear eye".For "Ball eye rod end" and "Rear eye" a pivot pin kit is also required.

1

Steel bearing brackets

* The maximum pendulum movement with rear eye is ±45°.

Axle CRH 8

Part no. EA FA FK±0,1

FN HB NH TH UL Weight[kg] (lbs)

10 3661202000 16 10 21 29 5,5 10 27 37 0,08 (0.18)12 3661203000 19 11 22 32 6,6 11 44 55 0,16 (0.35)16 3661204000 28 16 35 49 9,0 16 65 82 0,50 (1.10)

20 3661206000 38 19 40 59 9,0 19 80 99 0,80 (1.76)25 3661210000 46 22 48 71 11,0 22 96 118 1,30 (2.8730 3661212000 56 28 57 85 13,0 28 114 142 2,40 (5.29)

32 3661216000 66 32 70 103 17,0 32 140 172 4,40 (9.7)35 3661220000 66 32 70 103 17,0 32 140 172 4,40 (9.7

Material: Zinc plated steel. Intended for more difficult loading cases and in conjunction with high temperature cylinders.For mounting together with "Ball eye rod end" or, alternatively, "Central male trunnion", "Pivoted mounting" or "Rear eye". For "Ball eye rod end" and "Rear eye" a pivot pin kit is also required.

1

Pivot pin kit (for "Bearing brackets" 367120x000 and 366120x000)

Part no. Part no.¹)corrosion resistant

CNe 8

AN AD AP Weight[kg] (lbs)

3681302000 2798020100 10 24,2 33,5 39 0,033681304000 2798020120 12 27,5 37,8 44 0,053681305000 2798020160 16 37,5 52,8 59 0,113681308000 2798020200 20 44,5 62,8 70 0,18

Material: Hardened steel. ¹) Material: Stainless steel.For mounting together with "Ball eye rod end (P4)" 895820XXX0 or, alternatively, "Rear eye with ball joint (M36)" 368360X000.The pivot pin is delivered with circlips.

1

Nut

Piston Ø Part no.Surface treated steel¹)

Part no.Stainless steel²)

KT KU Weight[kg] (lbs)

M10x1,25 3670302000 3590302000 17 5 0,008 (0.018)M12x1,25 3670304000 3590304000 19 6 0,014 (0.031)M16x1,5 3670305000 3590305000 24 8 0,024 (0.053)

M20x1,5 3670308000 3590308000 30 10 0,045 (0.099)M24x2 3670312000 – 36 12 0,060 (0.132)M27x2 3640312000 – 42 12 0,070 (0.154)

M36x2 3670316000 – 50 16 0,150 (0.331)M42x2 3670325000 – 60 21 0,300 (0.661)M48x2 3670332000 – 65 25 0,400 (0.882)

¹) Material: Zinc plated steel (M 10-M 36). Phosphated and oiled steel for M 42x2 and M 48x2. ²) Material: Stainless steel (BS 303 S 31).Note: Piston nuts are mounted on all cylinders.

1

Rod clevis (P1) ISO 8140

cyl.- Ø Thread KK Fig. CL D1 CK CM LE ER CE L1 BL Code

32 M 10 1 20 10 10 10 20 12 40 15 26 895800012232 M 10 x 1,25 2 20 18 10 10 20 12 40 15 26 182212202440 M12x1,25 2 24 20 12 12 24 14 48 18 31 1822122025

50/63 M16x1,5 2 32 26 16 16 32 19 64 24 39 182212200580/100 M 20 x 1,5 2 40 34 20 20 40 20 80 30 49 1822122004

125 M 27 x 2 1 55 48 30 30 54 38 110 38 73 1827001493

160/200 M36x2 3 70 60 35 35 72 44 144 – 91 1827001471250 M42x2 3 85 70 40 40 84 64 168 – 106 1827001472320 M48x2 3 96 82 50 50 96 73 192 – 112 8958019332

Material: Zinc plated steel.

1

Rod clevis in stainless steel (P2) ISO 8140

Thread KK Part no.¹) BL CE CKe 8

CL CMB 12

ER LE KT KU Weight [kg](lbs)

M10x1,25 3590502000 25 40 10 20 10 12 20 17 5 0,1 (0.2)M12x1,25 3590504000 30 48 12 24 12 14 24 19 8 0,2 (0.4)M16x1,5 3590505000 38 64 16 32 16 19 32 24 8 0,4 (0.9)M20x1,5 3590508000 47 80 20 40 20 25 40 30 10 0,7 (1.5)

Material: Stainless steel (BS 303 S 31).¹) The mounting has a lock nut to lock it in the set position.

1

Mounting plate (P3)

Thread KK Part no. A B C D E F H Weight[kg] (lbs)

M10x1,25 3670803000 9 M6 29 19,0 30 5 24 0,55 (1.21)M12x1,25 3670804000 12 M6 34 22,5 36 5 26 0,08 (0.176)M16x1,5 3670805000 12 M8 44 30,0 46 5 32 0,14 (0.309)

Material: Anodized aluminum.The mounting is delivered complete with screws for locking on the piston rod. Intended for mounting "tools" on the piston rod.

1

Ball eye rod end (P4) ISO VDMA AFNOR

Piston Ø[mm]

ThreadKK

Part no.¹) AA AV CE CNH 7

EN0/–0,1

EU ERmax.

F H LF α° Weight[kg](lbs)

32 M 10x1,25 1822124003 19 20 43 10 14 10,5 14 12,9 17 15 26 0,1 (0.2)40 M12x1,25 1822124004 22 22 50 12 16 12 16 15,4 19 17 26 0,2 (0.4)

50, 63 M16x1,5 1822124005 29 28 64 16 21 15 21 19,3 22 22 30 0,4 (0.9)

80, 100 M 20x1,5 1822124006 34 33 77 20 25 18 25 24,3 32 26 30 0,5 (1.1)125 M 27x2 1822124013 52 51 110 30 37 25 35 34,8 41 36 30 1,1 (2.4)

160, 200 M36x2 1822124008 58 56 125 35 43 28 40 37,7 50 37 16 1,2 (2.6)

250 M42x2 1822124009 58 60 142 40 49 33 45 45,2 55 42 17 2,6 (5.7)320 M48x2 8958208842 70 65 160 50 60 45 58 56,6 65 60 12 5,2 (12)

Material: Zinc plated steel with hardened swivel bearing (maintenance-free). ¹) to ISO 8139.

Ball eye rod end (P4), corrosion-resistant

Piston Ø[mm]

ThreadKK

Part no.¹) AA AV CE CNH 7

EN0/–0,1

EU ERmax.

F LF H Weight[kg](lbs)

32 M 10x1,25 8958209032 19 15 43 10 14 10,5 14,5 12,9 14 17 0,07 (1.5)

40 M12x1,25 8958209042 22 18 50 12 16 12,0 16,5 15,4 16 19 0,10 (0.22)

50, 63 M16x1,5 8958209052 24 24 64 16 21 15,0 21,5 19,3 21 22 0,21 (0.46)

80, 100 M 20x1,5 8958209062 34 30 77 20 25 18,0 25,5 24,3 25 30 0,38 (0.84)

125 M 27x2 8958209072 50 45 110 30 37 25 35,5 34,8 35 41 1,15 (2.54)

Material: Stainless steel, non-ferrous metal free. ¹) to ISO 8139.

1

Flexible coupling (P5)

* Angular displacement of center line.** Radial displacement of center line.

ThreadKK

Part no. B1 D1 D2 D3 Fmin.

L±2

L2 L3±1

SW1 SW2 SW3 SW4 RV

M10x1,25 1826409002 6,0 21,5 34 14 23 70 20 7,5 19 12 17 30 0,7M12x1,25 1826409003 7,0 21,5 34 14 24 75 24 13,0 19 12 19 30 0,7M16x1,5 1826409004 8,0 33,5 47 22 32 103 32 9,0 30 19 24 41 1,0

M20x1,5 1826409005 10,0 33,5 47 22 41 120 40 19,0 30 19 30 41 1,0M27x2 1826409006 13,5 62,0 62 28 42 157 54 14,0 55 24 41 55 5,0M36x2 1826409007 18 80 80 38 78 251 72 – 75 32 55 75 7,0

Material: Zinc plated steel.

1

Flexible coupling with mounting plate (B)

Axial play: 0,4 ... 0,8 mm (Ø32–125); 0,4 ... 0,95 mm (160 / 200)Radial play: 2 ...4 mm (Ø32–125); 3 mm (160 / 200)

Material: Steel, galvanized

PistonØ

Part no. KK a1 a2 d1H11

d6H13

d7H13

e1H13

e2 h1 t2 H SW Weight[kg] (lbs)

32 1827001629 M10x1,25 60 37 20 6,6 11 36±0,15 23±0,15 15 7 24 17 0,300 (0.66)40 1827001630 M12x1,25 60 56 25 9 15 42±0,2 38±0,2 20 9 30 19 0,400 (0.88)50 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)

63 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)80 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)100 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)

125 1827001633 M27x2 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,100 (2.43)160 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)200 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)

Tie rod cylinders, Series 523 Linear control units

1

Linear control unit, H-shape

Type H-shapeStandard Linear control units suitable for cylinders

as per ISO 6432, VDMA 24562 andCNOMO / NFE 49-003

Ambient temperature range -20 °C to +80 °C (-4 °F to +176 °F)

Materials Bearing housing Anodized aluminumCarrying plate Anodized aluminumControl rods for Stainless steel, smooth-rolledplain bearingFlexible coupling in the Stainless steel, smooth-rolledcarrying platePlain bearing Sintered bronzeBall bearing SteelScrews Galvanized steel

Application areaGuide unit reduces bending of the piston rod when positioning high loadsHigh precision due to long guideHigh useful load due to solid guide rods


Piston Ø [mm](inch) 32 (1¼") 40 (1½") 50 (2") 63 (2½") 80 (3") 100 (4")Weight 0 mm stroke [kg] 1,300 2,300 3,700 4,700 8,800 11,100

(lbs) (2.866) (5.071) (8.157) (10.362) (19.401) (24.471)H-shape, ball bearing add. per 100 mm [kg] 0,090 0,160 0,250 0,250 0,390 0,390

(lbs) (0.198) (0.353) (0.551) (0.551) (0.860) (0.860)Weight 0 mm stroke [kg] 1,300 2,300 3,700 4,700 8,800 11,100

(lbs) (2.866) (5.071) (8.157) (10.362) (19.401) (24.471)H-shape, plain bearing add. per 100 mm [kg] 0,090 0,160 0,250 0,250 0,390 0,390

(lbs) (0.198) (0.353) (0.551) (0.551) (0.860) (0.860)

Part no. H-shape, sinter friction bearing (L1)

For piston dia. [mm] 32 40 50 63 80 100

Stroke50 0821401220 0821401230 0821401240 0821401280 - -100 0821401221 0821401231 0821401241 0821401281 0821401260 0821401270

160 0821401222 0821401232 0821401242 0821401285 - -200 0821401223 0821401233 0821401243 0821401282 0821401261 0821401271250 0821401224 0821401234 0821401244 0821401286 - -

320 0821401225 0821401235 0821401245 0821401283 0821401262 0821401272400 0821401226 0821401236 0821401246 0821401287 - -500 0821401227 0821401237 0821401247 0821401284 0821401263 0821401273

600 0821401228 0821401238 0821401249 0821401288 0821401264 0821401274800 0821401229 0821401239 0821401474 0821401289 0821401265 08214012751000 0821401470 0821401472 0821401475 0821401290 0821401266 0821401276

1200 0821401471 0821401473 0821401476 0821401291 0821401267 0821401277Rec. max. stroke 1200 1200 1200 1200 1200 1200

Spare parts kit (to be ordered separately)

Piston dia. Order no.32 182700941540 182700941650 182700953063 182700953080 1827009535

100 1827009535

2


Part no. H-shape, linear ball bearings (L5)

For piston dia. [mm] 32 40 50 63 80 100

Stroke50 0821401320 0821401330 0821401340 0821401380 – –100 0821401321 0821401331 0821401341 0821401381 0821401360 0821401370

200 0821401322 0821401332 0821401342 0821401382 0821401361 0821401371320 0821401323 0821401333 0821401343 0821401383 0821401362 0821401372500 0821401324 0821401334 0821401344 0821401384 0821401363 0821401373

600 0821401325 0821401335 0821401345 0821401385 0821401364 0821401374800 0821401326 0821401336 0821401346 0821401386 0821401365 08214013751000 0821401327 0821401337 0821401347 0821401387 0821401366 0821401376

1200 0821401328 0821401338 0821401348 0821401388 0821401367 0821401377Rec. max. stroke 1200 1200 1200 1200 1200 1200

Spare parts kit (to be ordered separately)

Piston dia. Part no.32 182700952640 182700952750 182700952863 182700952880 1827009529

100 1827009529

A


3

H = StrokeRelubricate ball bearings after 5000 km (lubricating grease KP2K DIN 51825), order no. 1829991099

Lubricate more often in dusty conditions

Pis-tondia.

A1 A2 A3 A4 A5 B C G1 G2 G3 G4 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12*1,2

32 78 32,5 61 81 50 12 74 M6 6,6 11 6,5 90 45 97 177 125 6 17 12 94 17 4,3 64 +540 84 38 69 99 54 16 87 M6 6,6 11 6,5 110 54 115 192 140 7 22 12 105 21 11 74 +550 100 46,5 85 119 72 20 104 M8 9 15 9 130 63 137 205 150 8 26 15 106 26 18,8 89 +10

63 105 56,5 100 132 82 20 119 M8 9 15 9 145 80 152 237 182 8 26 15 121 26 15,3 89 +1080 130 72 130 166 106 25 148 M10 11 18 11 180 100 189 280 215 9 32 20 128 34 21 110 +10100 150 89 150 190 131 25 172 M10 11 18 11 200 120 213 280 220 9 32 20 138 39 24,5 115 +10

Pis-tondia.

L13 L14 L15*2

L17 L18M8

L19*2

L19A*3*2

L20 L21 L22 SW 1 SW 2 R1R2H7

E+1

F+1

ØG+0,5

ØH SW T

32 50 76 37 50,2 +0,4 30 14 –2 SW30 6 16,2 13 17 6 5 7 6 5 5 1440 58 81 37 58,2 +0,4 35 8 –9 45 14 19 15 19 6 6 8 7 6 6 1450 70 79 37 70,2 +0,4 40 36 +18 54 14 23,2 22 24 6 6 8 7 6 6 16

63 85 111 37 85,2 +0,4 45 21 +2 54 14 28,2 22 24 6 6 8 7 6 6 1680 105 128 42 105,4 +0,6 45 34 +14 60 14 36 27 30 6 7 9 9,4 8 8 20

100 130 128 37 130,4 +0,6 55 19 –2 60 14 44,5 27 30 6 7 9 9,4 8 8 20

These values apply for linear ball bearings as well as for sinter-friction bearings. For differing values, see below.

*1 Change the adjustment range of the flexible coupling accordingly (see L15 and L19)*2 For retracted cylinder**3 Cylinders without signal

4


Piston dia. L15*2

L19*2

L19A*3*2

L4

These values apply 32 37 14 –2 177for sinter-friction 40 37 8 –9 192

bearings 50 37 4 –14 205

63 37 21 +2 23780 42 34 +14 280100 37 19 –2 280


5

Useful load

Useful load for linear control units with sinter friction bearings

F = Useful loadZ = Bearing-out

Useful load

Service life 2 x 106m

Useful load for linear control units with linear ball bearings

F = Useful loadZ = Bearing-out

6


Reduction of useful load on short strokes

k = adjustment factor: normal = 1; on impact: 2

The nominal load data determined for short-stroke movements from the diagram have to be multiplied with the adjustment factor k.These short-stroke adjustments are already included in the load diagram for a bearing-out of more than 60 mm.

Service life 5 x 106m

Fpermit = F x 0,5

Bending

F = Useful load (at the load center)SF = BendingZ = Bearing-out


7

Bending due to own load Bending due to 10 N load

Tie rod cylinders, Series 523 Sensors

1

Sensors Series ST8 (275)

* LED

Technical Data

Outlet PNP with cable NPN, PNP with connector Reed with cable Reed with connector

Voltage and type of current 10-30 V DC 10-30 V DC 10-30 V DC ,240 V AC 10–30 V DCMax. continuous current <150 mA <150 mA <100 mA <100 mA

Voltage drop <2 V <2 V <3 V <3 V

Leakage current 10 µA 10 µA – –Internal consumption 10 mA 10 mA – –

Ambient temperature range -25 °C to +75 °C (-13 °F to +167 °F)

-25 °C to +75 °C (-13 °F to +167 °F)

-25 °C to +75 °C(-13 °F to +167 °F)

-25 °C to +75 °C(-13 °F to +167 °F)

Protection* IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529 IP 67 as per IEC 529Indication LED LED LED LED

De-energization delay >20 ms >20 ms – –

Material Housing: PolyamideCable: PVC (3x0,14 mm²)

Housing: PolyamideCable: PUR (3x0,14 mm²)

Housing: PolyamideCable: PVC (2x0,14 mm²)

Housing: PolyamideCable: PUR (2x0,14 mm²)

* When used with threaded IP 67 connector, see figures 3 and 4 for cables with connector.

Part no. (for Ø 32-125mm)**

Symbol Type Fig. Part no. Cable length L [m]Reed - R1 1 2750132310 2,5Reed - R2 1 2750152310 10

Reed - R3 2 2750111320 0,3 + M8 connector

PNP - I1 1 2750131110 2,5PNP - I2 1 2750151110 10PNP - I3 2 2750111120 0,3 + M8 connectorPNP - I4 2 2750123120 0,3 + M8 connector*PNP - I4 3 2750213120 Micro (0,3 m + M8 connector)PNP - I5 4 2750121120 0,3 + M12 connector

NPN - I6 2 2750111220 0,3 + M8 connector

* As per EN 50082-2** For 160–320 mm dia., order Proximity Reed Switch with LED, part no. 8940410612.1. Brown2. Blue3. Black4. Load/signal

1

Sensor mounting for the Red series (profile version 06)

Piston Ø[mm]

Part no.

32–100 5230063512Material: Anodized aluminum and stainless steel.

1

Sensor with cable, CE-marked, inductive for the Grey series 160–320 mm dia.

1) Cable: black 2,5 m long, extremely flexible 2) Switching point 3) LoadBK = Black BU = Blue BN = Brown

Part no. Ambient temp. Range

Operatingvoltage

Switchingcurrent

Function range Extended pulse Contact type

8940415122 -25 °C to +75 °C (-13 °F to +167 °F)

10–30 V DC 200 mA (max) 2–35 mT 20 ms PNP (Normally open)

- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)- Hysteresis: max. 1 mm- Output: Polarity safe, short-circuit protection- Indicator: 2 LEDs (green = supply voltage, (yellow = operation status)- Body: Plastic (PEI)

1

Sensor with cable and LED, reed

1) Cable-black, extremely flexible. 2) Switching point. 3) Load.BK = black BN = brown

Part no. Length of cable Ambient temperature range

Operatingvoltage

Switching current, max

Max. peakvoltage

Contact type

8940415302 2,5 m -25 °C to +75 °C (-13 °F to +167 °F)

10–250 V AC/DC 0,5 A 500 V Normally open

8940415322 6 m -25 °C to +75 °C (-13 °F to +167 °F)

10–250 V AC/DC 0,5 A 500 V Normally open

- Degree of protection: IP 67 - IEC 529 with cable (DIN VDE 0470)- Passing speed, max: 1,5 m/s- Switching capacity, with LED: 50 W / 50 VA, without LED: 20 W / 30 VA- Output: Polarity safe, surge protected- Switch point accuracy: ±0,1 mm- Indicator: 1 LED (yellow = operating status)- Body: Plastic (PEI)

1

Sensor with connector, CE-marked, inductive for the Grey series 160–320 mm dia.

1) Switching point. 2) Load.

Part no. Ambient temp. Range

Operatingvoltage

Switchingcurrent

Function range Extended pulse Contact type

8940415132 -25 °C to +75 °C (-13 °F to +167 °F)

10–30 V DC 200 mA (max) 2–35 mT 20 ms PNP (Normally open)

- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)- Hysteresis: max. 1 mm- Output: Polarity safe, short-circuit protection- Indicator: 2 LEDs (green = supply voltage, yellow = operation status)- Body: Plastic (PEI)

1

Sensor with connector and LED, reed

1) Switching point. 2) Load.

Part no. Ambient temperature range

Operatingvoltage

Switching current, max

Max. peakvoltage

Nominal voltage Contact type

8940415392 -25 °C to +75 °C (-13 °F to +167 °F)

10–250 V AC/DC 0,5 A 500 V 10–60 V AC 75 V DC

Normally open

- Degree of protection: IP 65 - IEC 529 with plug (DIN VDE 0470)- Passing speed, max: 1,5 m/s- Switching capacity,with LED: 50 W / 50 VA, without LED: 20 W / 30 VA- Switching point accuracy: ±0,1 mm- Indicator: 1 LED (yellow = operating status)- Body: Plastic (PEI)

1

Sensor mounting for the Grey series 160–250 mm dia.

Piston Ø[mm]

Part no. X Y Z

160 to 200 3220973502 41,4 17 20250 3220893512 46,7 21 33

For proximity reed switches 8940415122, -513-2

1

Sensor with encapsulated cable, reed for the Grey series 160–320 mm dia.

1) Switching point in the middle of this side. 2) LED (yellow). 3) LOAD.BK = Black BU = Blue BN = Brown

Part no. Nominal voltage Ambient temp. range Type Fig. I*[A]

Cable (black)[m]

Switching capacity

8940412022 10–250 V AC/DC -25 °C to +75 °C (-13 °F to +167 °F)

LED 1 0,5 2,5 50 W / 50 VA

8940412032 10–250 V AC/DC -25 °C to +75 °C (-13 °F to +167 °F)

LED 1 0,5 6 50 W / 50 VA

8940411902 250 V AC/DC max. -20 °C to +120 °C (-4 °F to +248 °F)

– 2 3 2,5 60 W / 60 VA

Degree of protection with plug: IP 67 - IEC 529 (DIN VDE 0470)Max. peak voltage: 500 Vs Passing speed max.: 1,5 m/sSwitching point accuracy: ±0,1 mm Impact resistance: 50 g (11 ms)Vibration resistance: 35 g (50–1000 Hz) * Max. switching current

1

Proximity reed switch for electrical connector for the Grey series 160–320 mm dia.

1) Switching point in the middle of this side. 2) LED (yellow). 3) LOAD.Supplied with gasket. Mounting screw M 4 supplied with the clamp (MA = 1,5 Nm) MA = torque at mounting screw.

Part no. Type Fig. Ambient temp. range

Nominal voltage Switching currentmax. [A]

Switchingcapacity

8940410602 without LED 1 -25 °C to +75 °C(-13 °F to +167 °F)

10–250 V AC/DC max. 3 60 W / 60 VA

8940410612 with LED 2 -25 °C to +75 °C(-13 °F to +167 °F)

10–250 V AC/DC max. 0,5 50 W / 50 VA

Degree of protection with plug: IP 65 - IEC 529 (DIN VDE 0470)Max. peak voltage: 500 Vs Passing speed max.: 1,5 m/sSwitching point accuracy: ±0,1 mm Impact resistance: 50 g (11 ms)Vibration resistance: 35 g (50–1000 Hz)

1

Clamp for Cylinder Series 523 for the Grey series 160–320 mm dia.

Piston Ø[mm]

Part no. A B C D F G1 G2 H

160 to 200 3220673522 32 32 22 11 23 M 4 M6 6250 to 320 3220893502 36 41 30 16 23 M 4 M6 6

Mounting screws for clamp and proximity reed switch are supplied.Figs. 1 and 2 for proximity reed switches 8940410602, -061-2, -190-2, -202-2, -203-2

1

Circular connector with cable for sensors Series ST8 and 8940415132

* by 15 m cable dia. 12 mmBK = Black BU = Blue BN = Brown

Length of cable L[m]

Part no. Fig. 1angled

Part no. Fig. 2straight

Part no. Fig. 3angled with thread

Part no. Fig. 4straight with thread

5 8946016202 8946016102 8946201402 89462013022 8946016212 8946016112 8946201412 894620131210 8946016222 8946016122 8946201422 894620132215 8946016232 8946016132 8946201432 8946201332

- Operating voltage: 30 V AC / 36 V DC- Degree of protection: IP 65 - IEC 529 (DIN VDE 0470)- Cross section of cable: 3 x 0,25 mm², 3 x 0,34 mm² by 15 m cable with thread- Piping type: PVC - hose (black)- Insulation class: C to VDE 0110

1

Connector for sensor 89404106X2

Part no. Nominal voltage Pins Operating voltage

8941004702 max. 250 V 3 60 V AC /75 V DCDegree of protection: IP 65 - IEC 529 (DIN VDE 0470).

Tie rod cylinders, Series 523 Accessories

1

Base plate for direct mounting of ISO valves

Piston Ø[mm]

Part no. Valvesize

Port nos. 1, 2, 4, 3,

(5)

Port nos. 12, 14

A B C D E F G H K Weight [kg](lbs)

32–125 5801690000 ISO 1 G 1/8 G 1/8 93,5 80 62 35 8 9 20 15 40 0,175 (0.386)

63–125 5802690000 ISO 2 G 3/8 G 1/8 127 109,5 81,5 46,5 11,5 13 32 29 60 0,580 (1.279)

Installation Instructions

Connection: Outlet port 2 of the valve should be connected to the end cover where the base plate is fitted.Outlet port 4 is connected to the opposite end cover with tubing.Exhaust ports 3 and 5 are combined in the plate to a common exhaust port.Inlet port 1 and control ports 12 and 14 are located on one side of the plate.Flow: The maximum flow for a valve mounted on these base plates is somewhat lower than for a valve mounted on a normal base plate.Installation: The plate is fitted directly on the front or rear end cover of the cylinder with a banjo thread.Alternatively one or the other of the two banjo threads (G 1/8 and G 1/4) supplied for base plate 580-169 can be used,depending on the size of the cylinder port. A size G 3/8 banjo thread is supplied for base plate 580-269. For cylinders 100 and 125 mm (4" and 5" inch) dia., a reducing nipple for the cylinder connection port G 1/2 is required.Min. strokes: The table below shows the smallest stroke which a cylinder can have when the base plate is turned towards the opposite end coverand connected with fittings and plastic tubing; 6 mm dia. for 580-169 and 12 mm (1/2" inch) dia. for 580-269.

Piston Ø [mm] Minimum strokes [mm] Valve

32 50 ISO 140 50 ISO 150 50 ISO 1

63 100 ISO 1, ISO 280 100 ISO 1, ISO 2

100 100 ISO 1, ISO 2

125 100 ISO 1, ISO 2

1

Base plate for direct mounting of Compact 10 or Compact 18 valves

Version Part no. Valve size

Port nos. 1, 4

Port nos. 3, 5

A B C D E F G H K L M Weight [kg](lbs)

Upright 0493839705 2518 G 1/8 G 1/8 79 65,5 48 33 18 8 16,5 28,5 11 19 8 0,08 (0.18)

0493840118 2510 M 7 G 1/8 79 65,5 42,5 33 26 14 23/25 32,5 14 19 13 0,09 (0.20)

1

Base plate for direct mounting of Compact 10 or Compact 18 valves

Version Part no. Valve size

Port nos. 1, 4

Port nos. 3, 5

A B C D E F G H K L M Weight [kg](lbs)

Lying 0493839802 2518 G 1/8 G 1/8 79 65,5 48 33 18 8 16,5 28,5 11 19 8 0,08 (0.18)

0493840207 2510 M 7 G 1/8 79 65,5 42,5 33 26 14 23/25 32,5 14 19 13 0,09 (0.20)

Installation Instructions

Connection: Outlet port 2 of the valve should be connected to the end cover where the base plate is fitted.Outlet port 4 is connected to the opposite end cover with tubing.Inlet port 1 and exhaust ports 3 and 5 are located on one side of the plate.Flow: The maximum flow for a valve mounted on these base plates is somewhat lower than for a valve mounted on a normal base plate.Installation: The plate is fitted directly on the front or rear end cover of the cylinder with a banjo thread.Alternatively one or the other of the two banjo threads (G 1/8 and G 1/4) can be used, depending on the size of the cylinder port.For cylinders 100-125 mm (4"-5" inch) dia., a reducing nipple for the cylinder connection port G 1/2 is required.Min. strokes: The smallest stroke which a cylinder can have when the base plate is turned towards the opposite end cover and connected with fittings and plastic tubing, 6 mm dia. is 50 mm.

1

Flexible coupling with mounting plate (B)

Axial play: 0,4 ... 0,8 mm (Ø32–125); 0,4 ... 0,95 mm (160 / 200)Radial play: 2 ...4 mm (Ø32–125); 3 mm (160 / 200)

Material: Steel, galvanized

PistonØ

Part no. KK a1 a2 d1H11

d6H13

d7H13

e1H13

e2 h1 t2 H SW Weight[kg] (lbs)

32 1827001629 M10x1,25 60 37 20 6,6 11 36±0,15 23±0,15 15 7 24 17 0,300 (0.66)40 1827001630 M12x1,25 60 56 25 9 15 42±0,2 38±0,2 20 9 30 19 0,400 (0.88)50 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)

63 1827001631 M16x1,5 80 80 30 11 18 58±0,2 58±0,2 20 11 32 24 0,900 (1.98)80 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)100 1827001632 M20x1,5 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,150 (2.54)

125 1827001633 M27x2 90 90 40 14 20 65±0,3 65±0,3 20 13 35 36 1,100 (2.43)160 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)200 1827001634 M36x2 125 125 60 18 26 90±0,3 90±0,3 30 17 55 50 3,400 (7.5)

Bosch Rexroth AGPneumaticsUlmer Straße 4DE-30880 LaatzenDeutschlandTel. +49 (0)511-21 36-0Fax. +49 (0)511-21 [email protected]

Bosch Rexroth Pty. Ltd.Pneumatics23 Iverseb TerraceChristchurchNew ZealandTel. +64 (0011) 643 365 9591Fax. +64 (0011) 643 358 9703

Bosch Rexroth LimitedPneumaticsBroadway Lane, South Cerney,CirencesterGloucestershire GL7 5UHGreat BritainPhone: +44-12 85-863 000Fax: +44-12 85-863 [email protected]

Bosch Rexroth CorporationPneumatics1953 Mercer roadLexington, KY 40511-1021USAPhone: +1-859-254 80 31Fax: +1-859-254 41 [email protected]

Bosch Rexroth Canada Corp.Pneumatics3426 Mainway DriveBurlington, Ontario L7M 1A8CanadaTel: +1 905-335-5511Fax. +1 905 [email protected]

Bosch Rexroth Pty. Ltd.Head Office3 Valediction RoadKings Park NSW 2148, SydneyAustraliaTel. +61 (2) 9831-7788Fax. +61 (2) [email protected]

2006-05-09

© This document, as well as the data,specifications and other informations set forth in it, are the exclusive prop-erty of Bosch Rexroth AG. Without their consent it may not be reproduced

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