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Manufactures : Precision Lost Wax Investment Castings (Feinguss - Micro Fusione) B.B. Investment Casting Think quality. Think global

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Page 1: Think quality. Think global · Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel. Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum

Manufactures : Precision Lost Wax Investment Castings

(Feinguss - Micro Fusione)

B.B. Investment Casting

Think quality.

Think global

Page 2: Think quality. Think global · Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel. Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum

The management has the vision to expand the foundry capacity and achieve the target to

produce 80 MT/month of casting of high quality. The foundry will meet the requirements

of castings of various sectors of industries like Valves & Pumps, Defence, Automobile,

Dairy & Food Processing, Aero-Space Textile & Printing Machinery, Compressor, Surgical

Equipment’s, & Many more…

At B .B. Investment Casting, we stress on exploring new ideas and attempt to

Breakthrough products & processes. We aim to provide the most effective business

solutions in terms of competitive prices for various products, including Quality, Delivery &

Services. A combination that would help us to serve the requirements of our clients.

With amalgamation of a well-experienced visionary team of Managing Director, Modern

infrastructure, we at B. B. Investment Casting continue to serve the Casting industry with

new developments and continuous search for execution of intricate projects.

VISION

– Professionally managed Investment Casting foundry.

– Flexibility for quantities - large / medium / small series - all can be produced.

– Well qualied & experienced skilled staff.

– Consistent Quality.

– Shorter lead time for sample development.

– Quick responses to inquiries / RFQs.

– Specic project managers for large requirements.

– Vision to grow with the customers & keep long term business relations.

WHY US?

At B.B. Investment Casting, we commit to provide you with

the best casting & deliver just-in-time. Customer’s

requirements are given importance as well quality is

maintained. Our team is completely trained & well equipped

to meet our customers ‘Requirements’.

B.B. Investment Casting has started in the year 2005 for

manufacture of Ferrous & Non Ferrous Investment Casting as

per international standard. B.B. Investment Casting is

an ISO 9001: 2008, AD 2000 Merkblatt W0 & PED 97/23/EC

certied company by TUV NORD. We are also certied by IBR.

THE COMPANY, AT A GLANCE

We believe in treating our customers with respect and faith.

CORE VALUES

www.bbicindia.com

Page 3: Think quality. Think global · Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel. Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum

– In-house die making and nal machining facilities

– We are using Casting simulation software for gating defect free casting

– Time tested process controls supported by customized foundry software (ERP)

– Capability to cast most complex shape in almost any air melt alloys

– Engineering support for implementing design alterations-Ideas & Delcam Licence Software

– Castable and Injectable various waxes and ceramics core manufacturing facility

– State of art CNC-VMC & VTL machining facility with varying test bench to ensure 100%

defect free supply

– Inhouse 1-MT Heat treatment facilities

– We also provide technical support to our customers to develop cost saving and more

efcient products

OUR STRENGTH

Our Plant at a Glance :

Plant Capacity: The plant has installed capacity to produce 80 Ton/Month of Carbon

Steel, Stainless Steel, Special Alloys, Duplex Steel, Non-ferrous & Many more grades as per

ASTM – AISI – DIN – SAE – BS Standard and As per your requirements we can produce it.

The plant is having area of around 4000 sq. meter.

We have Installed Medium Frequency Furnaces of 250kw with 2 crucible 300kgs. made

by Inductotherm & shot blasting Machine made by Patel Furnace & Forging Pvt. Ltd.

Baroda.

INFRASTRUCTURE

www.bbicindia.com

PROCESS

– In-house Dies (Patterns/Tools) manufacturing unit using latest CAD/CAM facilities

(Ideas and Delcam Licence Software).

– Injection and production of wax pattern from Dies (Patterns/tools). All Wax patterns

are 100% dimensionally checked.

– The Wax pattern after forming the tree of cluster undergoes the ceramic coating

process. This process is done under Temperature & Humidity controlled rooms, so that

best dimensional accuracy and excellent surface nish is achieved.

– After the coating process, the wax is removed by De-Waxing process, which is done in

autoclave De-Waxing machine.

– The Ceramic moulds are baked at temperature ranging from 900°C to 1150°C

depending on the geometry and size of the casting. The molten metal is then poured

in the baked ceramic moulds.

– The casting then undergoes fettling and nishing process such as Gate Cutting, Gate

Machining / Grinding, Sand Blasting, Shot Blasting, Leaching, Deburring etc.

– The casting then undergoes for Heat Treatment as per the material specications.

– Heat Treatment graphs and cycles are recorded and documented.

– All castings are subject to 100% visual inspection.

– All critical dimensions are 100% inspected before packing and shipment.

– We also supply castings in machined condition, if asked for.

– Castings can be also supplied with various type of nishing such as passivation, Acid

Pickling, Electro-polishing, Blackening, powder coating, shot blasted, Glass bead

blasted.

Page 4: Think quality. Think global · Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel. Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum

www.bbicindia.com

More than 3000 different types of components developed for various industries

In general we can make any intricate

Lost Wax Investment Castings for various industries.

Castings weighing from 0.030 Kilograms to 120.00 Kilograms single piece

Material Poured at BBIC:

Ferrous: Austenitic Stainless Steel, Carbon Steel, Low Alloy Steel, Nickle Based Super Alloy,

Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel.

Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum Bronze, Brass, Copper, Aluminum.

VALVE COMPONENTS

Product Application

Pump

Automotives

Machine Tools

Turbine Blades

Boiler Parts

Earth Moving Machinery

Medical Implants

Marine Application

Power Plants

Valves

Food Processing

Dairy Fittings

Textile

Defence

Aerospace

General Engineering

Automation

Structural Hardwares

Page 5: Think quality. Think global · Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel. Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum

www.bbicindia.com

PUMP PARTS

FOOD PROCESSING

ENGINEERING COMPONENTS

EXHAUST SYSTEMS

Page 6: Think quality. Think global · Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel. Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum

MACHINING PRODUCT

– ISO 9001: 2008,

– AD 2000 Merkblatt W0

– PED 97/23/EC

– IBR (Indian Boiler Regulation)

CERTIFICATION

– In house Spectrometer (Make Bruker Gmbh)

– All heats poured are tested on-line Spectrometer.

– All the scrap used are also tested before using.

– Test specimens are stored for particular period.

– In house Universal Testing Machine

– In house Hardness Testing Machine

– In house Impact test Machine

– In house Metallurgical Microscope

– In house Magnetic Particle Testing (MPT)

– In house Dye Penetration Testing (DP)

– In house Radiation Survey Meter

– In house Radiation Film Viewer with High Intensity Light

– In house Corrosion Testing

CHEMICAL ANALYSIS

PHYSICAL ANALYSIS

– CNC TURNING LATHE

– MILLING

– VTL

– VMC

– RADIAL DRILL

– CONVENTIONAL LATHE

– HYDRAULIC TAPPING MACHINE

– PRESSURE TESTING

IN-HOUSE MACHINING SHOP

www.bbicindia.com

Page 7: Think quality. Think global · Heat Resisting Steel, Martensitic Stainless Steel, Duplex Steel, Precipitation Hardened Steel. Non-Ferrous: Phosphor Bronze 1, Phosphor Bronze 2, Aluminum

Road-A, Plot No. 2205-2206, Kranti Gate,

G.I.D.C. Lodhika, Kalawad Road, Metoda,

Dist. Rajkot, Gujarat (India).

E-mail: [email protected]

Web: www.bbicindia.com

B.B. Investment Casting

Germany

Italy

USA

Spain

Canada

Belgium

France

Turkey

Austria

Poland

Greece

BBIC Exports to

Ph.: +91.2827.287897 / 287898

Fax : +91.2827.287818

Mo. : +91 9925208050