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School of Computer Science, Engineering & Mathematics Faculty of Science and Engineering DESIGNING A NEW ASSISTIVE WALKER FOR CHILDREN WITH DEVELOPMENTAL DELAY By Kim Sim Lee Supervisors: Mr. David Hobbs and Miss Laura De Palma June 2013 A thesis presented to the Flinders University of South Australia in partial fulfilment of the requirements for the degree of Master of Engineering (Biomedical)

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Page 1: Thesis Compile Final Kim Sim Lee

School of Computer Science, Engineering & Mathematics

Faculty of Science and Engineering

DESIGNING A NEW ASSISTIVE WALKER FOR CHILDREN

WITH DEVELOPMENTAL DELAY

By

Kim Sim Lee

Supervisors: Mr. David Hobbs and Miss Laura De Palma

June 2013

A thesis presented to the Flinders University of South Australia in partial fulfilment of

the requirements for the degree of Master of Engineering (Biomedical)

Page 2: Thesis Compile Final Kim Sim Lee

ACKNOWLEDGEMENTS

Thanks are extended to my dedicated Supervisors, Mr. David Hobbs, and Miss Laura De

Palma, a paediatric physiotherapist working at Xtra Care Equipment, for their guidance,

support and encouragement throughout my Masters’ project.

Special thanks are also extended to my friends and family for their unconditional support,

encouragement, and care for me throughout my Masters program.

Page 3: Thesis Compile Final Kim Sim Lee

DECLARATIONS

I certify that this work does not incorporate without acknowledgment any material

previously submitted for a degree or diploma in any university; and that to the best of my

knowledge and belief it does not contain any material previously published or written by

another person except where due reference is made in the text.

Signature: ……………………………………. Date: 25th June 2013

Kim Sim Lee

Page 4: Thesis Compile Final Kim Sim Lee

ABSTRACT

The aim of this project was to design a new walker for children with developmental delay.

An engineering design process was used to develop a solution, which began with

understanding what it means for a child to have developmental delay. A market analysis of 23

commercial ‘baby walkers’ was conducted and identified that no mainstream commercial

‘baby walker’ is suitable for children with developmental delay.

An online questionnaire was distributed to professionals working in the field to obtain their

feedback and opinions about the interest and feasibility of a new walker design, specifically

targeted at children with developmental delay. 38 responses were received. 18 of the

participants had more than ten years working experience in the field, and eleven participants

had 3-6 years work experience either in disability, developmental delay, assistive devices or

related fields. Respondents indicated that they couldn’t always provide a suitable ‘off-the-

shelf’ walker for a particular client and that further modifications were often needed.

Moreover, the top 5 desired features of a new walker as identified by the respondents were:

stability/anti-tip, manoeuvrability, variable resistance wheels, height adjustability and a

strong/durable design.

Five conceptual designs were created and critiqued. Design 5 was selected to be the new the

new walker design and a CAD drawing and model was produced. Overall, this project

conducted a thorough market analysis of current commercial options (including a patent

search), sought stakeholder and ‘expert’ feedback, and considered the mechanical design

(function and form) aspect of the design of a new walker. Further work includes Finite

Element Method (FEM) simulation, material selection, a braking mechanism, product testing,

and cost estimation should be done before the new walker can be fully developed.

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TABLE OF CONTENTS

ABSTRACT …………………………………………………………………………………..i

ACKNOWLEDGEMENT …...…………………………………………………..………….ii

CHAPTER 1 INTRODUCTION ........................................................................................ 3

1.1 Introduction ......................................................................................................... 3

1.2 Problem statement ............................................................................................... 4

1.3 Project aim and scope .......................................................................................... 4

1.4 Project‟s approaches, methodologies and expected outcomes ............................... 4

1.5 Arrangement of report.......................................................................................... 5

CHAPTER 2 LITERATURE REVIEW ............................................................................ 7

2. 1 Introduction ......................................................................................................... 7

2. 2 Introduction to typical childhood development ..................................................... 7

2. 3 Developmental delay ......................................................................................... 11

2. 4 Mobility Walkers ............................................................................................... 12

2.4.1 Commercial “baby walkers”........................................................................... 13

2.4.2 Assistive walker or gait trainer ....................................................................... 15

2. 5 Patent search ...................................................................................................... 17

CHAPTER 3 METHODOLOGY ..................................................................................... 23

3. 1 Introduction ....................................................................................................... 23

3. 2 Identifying design requirements for a new walker for children with DD ............. 23

3. 3 Engineering design process ................................................................................ 23

3. 4 Market analysis .................................................................................................. 25

3. 5 Online questionnaire .......................................................................................... 26

CHAPTER 4 MARKET ANALYSIS AND ONLINE SURVEY ..................................... 28

4. 1 Introduction ....................................................................................................... 28

4. 2 Market analysis results ....................................................................................... 28

4. 3 Online survey results ......................................................................................... 31

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CHAPTER 5 EARLY CONCEPTUALISATION DESIGN ........................................... 36

5. 1 Introduction ....................................................................................................... 36

5. 2 Design specifications ......................................................................................... 36

5. 3 Design sketches ................................................................................................. 36

CHAPTER 6 RESULTS AND DISCUSSION ................................................................. 46

6.1 Introduction ....................................................................................................... 46

6.2 New walker design in CAD (refer Figure 6.1) .................................................... 46

6.3 Risk analysis ...................................................................................................... 48

CHAPTER 7 FURTHER WORK AND RECOMMENDATIONS ................................. 50

CHAPTER 8 CONCLUSION ........................................................................................... 52

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CHAPTER 1

INTRODUCTION

1.1 Introduction

This chapter defines the term „Developmental Delay‟ and explains what it means when a

child has the condition, and also identifies that there are no suitable „off-the-shelf‟ ready-

made walking aids or assistive walkers for children with developmental delay currently on

the market.

„Developmental Delay‟ is the clinical term that is used to describe when a child is delayed in

reaching their milestones compared to other children of similar age. Children with

developmental delay may suffer difficulties producing controlled speech, difficulty

controlling breathing and phonation, lacking hand-to-eye coordination, uncoordinated

physical movement, awkward postures and running style, and they also require more time

and extra effort to learn a new skill like to walk or to talk. (Kid Sense Child Development

Corporation Pty Ltd., 2013) In this project, the focus is on Gross Motor (Physical) milestone

particularly standing and walking.

Developmental Delay can be classified as two types: either transient (temporary) or persistent

(permanent). (Raising Children Network (Australia) Limited, 2013) Transient Delay is often

seen in those children who were extremely premature, children that have experienced

prolonged hospital stays due to illness, or children who somehow do not have the opportunity

to learn. Transient Delay means that with the appropriate assistance, the child may be able to

achieve skills according to the physical or intellectual milestones of their age and after that

continue to progress at a normal rate. On the other hand, Persistent Delay may be an

indication of a more disability, such as cerebral palsy or autism. Therefore, this population

would benefit more so than a typically developing child, from an early walking aid that meets

their unique needs in terms of sturdiness, stability, and adjustability, to assist with

independent standing and early walking. However, a suitable commercial option does not

exist.

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Currently, there is no statistical or relevant data available on children with gross motor skills

developmental delay in the age range from 9 months to 2 years because measurement

methodologies are widely debated around the world due to variances in diagnostics and the

many causal health factors that can contribute to developmental delay as a broad term.

1.2 Problem statement

The problem is that current commercial „baby walkers‟ are not suitable for children with

developmental delay. This is because they may not have the unique features that are essential

to cater for children with developmental delay. For example, a multi rung ladder would allow

the child to grab on and pull themselves up from a sitting to standing position. Therefore,

parents of children with developmental delay are unable to purchase ready-made „baby

walkers‟ for their child, because their child may be at high risk of falling down and injuring

themselves because most commercial „baby walkers‟ do not have any assistive ability for

helping children that have delayed gross motor skills.

1.3 Project aim and scope

This project aims to design a novel assistive walker for children with developmental delay

aged between 9 months and 2 years old that would assist these children to be able to achieve

their gross motor (physical) milestones, in particular, standing and walking. Although this

project will be focusing on the needs for children with developmental delay, the outcomes of

the overall design could also lead to benefits for typically developing children who are taller

or heavier than the average toddler.

1.4 Project’s approaches, methodologies and expected outcomes

The supply of an assistive walker for children with developmental delay would significantly

help to achieve their gross motor milestones by providing a stable, height adjustable and a

supportive rung ladder that will improve the child‟s independence, safety and self-confidence.

This project seeks to overcome the difficulty faced by either the parents or physiotherapists to

purchase or prescribe „off-the-shelf‟ assistive walker by identifying the key features of the

needs of children with developmental delay and incorporating them into the new walker

design.

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The design carried out to achieve this objective involved:

A thorough research on the behaviour and presentation of children with

developmental delay which describe the features, the challenges experienced, and the

intervention of helping and improving the difficulties. Moreover, a review of walking

aids or assistive walkers for children and design patents in this space were researched.

(Chapter 2);

An online questionnaire targeted at professionals working in field (that is,

developmental delay) or related fields (e.g. paediatric physiotherapy) to obtain expert

feedback and their opinion on the market need for, and the most appropriate design of,

an assistive walker for children with developmental delay. Moreover, market research

was also conducted on commercial „baby walkers‟ on the market by assessing the

features, specifications and manufacturer claims. In addition, conceptual designs were

created by referring to the design requirements. (Chapter 3)

The new walker design was produced and drawn in using Autodesk Inventor, a

Computer Aided Drawing (CAD) package. (Chapter 4)

This project is the initial stage of a potentially long-term collaboration between Flinders

University and Miss Laura De Palma (a paediatric physiotherapist and the Industry

Supervisor for this project) who works at Xtra Care Equipment to design and develop a novel

assistive walker for children with developmental delay. Moreover, the project also has the

prospect of generating a commercial outcome, leading to a new product on the market.

1.5 Arrangement of report

This project is divided into seven chapters. In the first chapter, the introduction of the title

was discussed, including the problem statement of the project and the aim of the study. Lastly,

the overall context of the project was discussed in this chapter.

The next chapter consists of a detailed literature review of the condition developmental delay,

and the current assistive walker designs that are currently available on the market. The

chapter begins with the introduction of typical developmental milestones for young children.

Then, the term „Developmental Delay‟, the features and challenges faced by children with

developmental delay are thoroughly discussed. This chapter continues with a brief description

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of the general approach in conducting an engineering design project. Furthermore, previous

design patterns for assistive walkers are discussed and critiqued.

The third chapter describes the methodology used in conducting this project from the initial

stage until the project is completed. The general engineering design methodology is

explained. Moreover, the requirements of a market assessment on commercial „baby walkers‟

on the market, in order to verify the need of a new walker design for children with

developmental delay is described. Finally, the online survey questionnaire design is discussed.

Chapter 4 begins with conducting a market assessment on commercial „baby walkers‟,

followed by the specific design requirements for such a design. Furthermore, online survey

was conducted and distributed to professionals working in the field or related field to seek

feedback and opinion on the feasibility and importance of each requirement for an assistive

walker for children with developmental delay.

Chapter 5 describes a number of conceptual designs by referring to the design specifications

produced and the advantages and disadvantages of each conceptual design were explained.

The next chapter introduces the design of the new walker, after assessing the conceptual

designs and the outcome of the online questionnaire. Furthermore, Computer Aided Design

(CAD) drawings were produced using Autodesk Inventor software, which shows the overall

design in 3-dimension (3D).

The final chapter is the discussion, conclusions and the future recommendations. Then, the

chapter concludes with a project summary, project findings and further recommendations to

further improve the walker design in the future.

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CHAPTER 2

LITERATURE REVIEW

2. 1 Introduction

This chapter states the literature review for developmental delay and the appropriate design

requirements to be incorporated in the new walker design. It begins with the introduction of

the typical physical developmental milestones of a typically developing child. Then, detailed

research into developmental delay, traditional and assistive walkers, and previous design

patents for assistive walkers and commercial „baby walkers‟ are discussed.

2. 2 Introduction to typical childhood development

Development is a process that each individual goes through throughout their whole life. For

example, motor skills, communications skills and social skills. Outcomes of the development

result in how much a person can perform a given task. Chambers and Sugdent (2006) stated

that age and growth development does not necessary occur in a linear manner. Plateaus and

step changes when comparing age and growth development are also a normal phenomenon.

However, this project is focussing on motor development in young children, in particular

with respect to standing and walking.

Development of a young child from birth to primary school years varies for each child but

they do experience a number of core movements, some reflexive and others more voluntary,

which some of these skills are the fundamental movements that we could observe during the

developing young child‟s first six or seven years of life. For children just after birth, they

would have to dependent on a carer or their parents to change from any position in which

they are placed, but by approximately 24 months of age, they would be expected to be able to

make some other postural adjustments, walk and able to handle many objects. (Chambers

and Sugdent, 2006)

Moreover, young child would have natural reflexes prior to a walking action, for example

sucking, palmar grasp, asymmetrical tonic neck, babinski and walking. Walking reflex would

be stimulated by holding the child upright and place the baby on a flat surface. However

these reflexes normally disappear between 3-6 months old. (See Table 2.1)

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Table 2. 1 : Selected reflexes in young infants

Reflex Stimulus Description Appearance Disappearance

Sucking Touching lips Sucking motion Prenatal 3-4 months

Palmar grasp Touch palm Flexion on object Prenatal 4-6 months

Asymmetrical

tonic neck

Turn head to one

side

Same-side arm

and leg extend Prenatal 4-6 months

Babinski Stoke sole Toes extend Birth 4 months

Walking

Hold upright and

place infant on

flat surface

Walking pattern

in legs Birth 4-5 months

Source: Chambers and Sugden (2006)

Although the reflexes listed in Table 2.1 would be normally followed by babies trying to

walk independently. Chambers and Sugden (2006) described the studies done by McGraw in

1964 that the initial reflexes and the locomotion developmental for young children are not

related, and that reflexive stepping would obstruct with voluntary movement and so inhibited

before the child could proceed to voluntary walk.

There are 2 infant scales available that chronicle the movement behaviours of young infants.

One of them is known as Bayley Scales of Infant Developmental which is described in the

studies of Bayley in 1969b and the Denver Developmental Screening Test which is explained

by Frankenburg and Dodds in 1967. Results from both of the infant scales enabled Keogh and

Sugden (1985) to produce the development of postural control, locomotion and manual

control respectively. (See Figure 2.1 and 2.2) Figure 2.1 shows both data collected using

Bayley Scales of Infant Developmental and also Denver Developmental Screening Test.

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Figure 2.1 : Development of locomotion. Source: Keogh and Sugden (1985)

In figure 2.2 illustrates the development of locomotion of a child from birth to 24 months old.

For the first 6 months of life, the child generally doesn‟t move much. They can move their

hands and legs which can move their bodies a little along the ground or to change direction

and later to roll over. The, babies would try to bring their knees up under the body by flexing

them, followed by extension giving change in direction but often remain in prone position.

Then, the child would start to change positions, which normally begins with rolling over from

supine to prone position and also vice versa. This continues until the child starts to move

forward in the prone position by crawling or creeping. It shouldn‟t be anything wrong with

impaired development in functions like visual, cognitive or further motor skills, when the

child does not crawl or creep. (Chambers and Sugden, 2006)

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Figure 2.2 : Development of locomotion. Source: Keogh and Sugden (1985)

Early walkers that are able to walk independently without any assistance start walking from 9

months old, while others can be as late as 17 months old. As long as the babies obtain the

skill of standing up and start walking independently, they tend to also modify it in different

ways, for example by walking sideways and backwards, stopping and changing directions,

and by multitasking while walking. (Chambers and Sugden, 2006)

According to the growth chart produced by the World Health Organisation (WHO) (refer to

Appendix A and B), that the maximum length (97th percentile) of 9 month old girls is 74.9cm,

while the minimum length (3rd

percentile) is 65.9cm. While for girls aged of 2 years old, the

3rd

percentile showed the height of 80.3cm and 97th

percentile displayed 92.5cm. On the other

hand, for growth of boys between 9 months to 2 years, the length of 9 months old showed

minimum length of 68cm and maximum of 76.5cm. Moreover, 2 years old boys displayed

length ranges from 92cm to 93.5cm of length.

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2. 3 Developmental delay

Developmental Delay is a term used by professionals to refer to young children that are

slower to reach milestones compared to other “typically developing” children. Children with

developmental delay tend to take longer to learn new skills, such as walking or talking.

Developmental Delay can affect physically or cognitively. Children that have physical

developmental delay would display poor balance that sometimes may lead them to trip over

while walking and having difficulty picking up objects due to poor muscle tone. Whereas

children that have cognitive developmental delay would have the features of difficulty

producing controlled speech, slow language development and problem with spatial awareness.

(Government of South Australia, 2011)

Developmental delay can be classed as transient (temporary) or persistent (permanent)

depending on the cause. Persistent developmental delays are also called „developmental

disabilities‟. If the serious condition of developmental disabilities continues, it can lead to a

diagnosis of cerebral palsy or autism. (Raising Children Network, 2013) On the other hand,

transient delay is often discovered in young children that lack opportunities to learn because

of prolonged hospital stays due to illness, or those that were extremely premature. On the

positive side, transient developmental delay means that the children will be able to achieve

skills to an age appropriate level with assistance and then continue to progress at a normal

rate.

According to the South Australia Government (2011), global developmental delay means a

delay of the order of 25% in the majority of areas of development. For example, fine and

gross motor development, communication, socio-emotional development, cognitive

development and self-care. People with global developmental delay described some of the

challenges experienced, such as lack of hand-to-eye coordination, which could cause issues in

basic skills like throwing and catching, uncoordinated physical movements, awkward

postures and running styles, and also a failure to respond quickly to their surroundings.

Children with gross motor skills developmental delay seem to resemble Developmental

Coordination Disorder (DCD). In the study by Dewey and Wilson (2001) DCD was often

being labelled as minimal cerebral palsy, minimal brain dysfunction, clumsy child syndrome,

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developmental dyspraxia, sensory integrative and mild motor problems in the recent editions

of the influential diagnostic manuals, Diagnostic and Statistical Manual of Mental Disorders

IV (DSM-IV), published by the American Psychiatric Association (APA) and the World

Health Organization (WHO) respectively. (Dewey and Wilson, 2001) One of the main

criteria for DSM-IV classification of DCD by APA in 1994 is the person‟s performance in

daily activities that need motor coordination is significantly below expectation given the

person‟s chronological age and measure of intelligence. The person may show marked delays

in achieving certain motor milestones like crawling, sitting and walking, dropping things,

„clumsiness‟, poor performance in sports, or poor handwriting.

2. 4 Mobility Walkers

Walkers started appearing in the early 1950s and the first US patent was awarded in 1953 a

William Cribbes Robb of Stretford, England, for a device called “walking aid” (Robb, 1953).

After that another 2 walker designs with wheels were awarded US patents in May 1957. The

first non-wheeled design that was called a “walker” was patented in 1965 by Elmer F. Ries of

Cincinnati, Ohio. (Ries, 1965) One of the more previous designs that resembles the modern

walkers in known as “Invalid Walker” which was patented in 1970 by Alfred A. Smith of

Van Nuys, California. (Smith, 1969)

Walkers were designed as support tools with a frame surrounding their front and sides and

also providing additional support by holding on top of the side frames. Previously, the

walkers were designed without wheels and the user has to pick up and place it a short

distance ahead of themselves. Then the user walks to it and repeat the process. Then, with the

incorporation of glides and wheels, the user no longer needed more effort to lift up the walker,

which is an advantage point for people with little arm strength. (Cooper Medical Supplies

Ltd., n.d.)

Normally, a walker would be prescribed or given to those people that are undergoing

recuperation from leg of back injuries. It is also a good tool for the person having gait issues

or with mild balance problems.

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2.4.1 Commercial “baby walkers”

The so-called baby walkers were known as early as the 1440s in Europe where a Dutch

manuscript from that time illustrated the infant Jesus in a wooden baby walker (Lamar C,

2012). A baby walker is a device that were intentionally design for young children aged

between 4 – 16 months old that are still unable to walk independently without support, to

move from one place to another. Modern baby walkers generally have a base made of hard

plastic sitting on top of wheels and a suspended fabric seat with 2 leg holes. Moreover, a

baby walker usually has toys or equivalent to entertain the baby in the walker.

Figure 2.1 : Illumination of Jesus in baby walker (Cyriaque, 1440)

There is a common belief by parents that baby walker would help to speed up the walking

ability of their children. However, studies have shown that using baby walkers can actually

delay walking by two to three weeks. The type of baby walkers that have been condemned

are those that suspend the baby and require the baby to sit inside the walker with theie legs in

a crouch position when they touch the floor (refer Figure 2.3). This does not encourage

independent standing. An article from ABC Science (2002), explained current research that

each aggregated 24 hours of baby walker use was associated with a delay of 3.3 days in

walking alone and a delay of 3.7 day in standing alone. The walker that is being designed for

this project will not suspend the child when they use it- it will encourage independent

standing and walking.

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Moreover, baby walkers may also lead to many injuries. The American Academy of

Paediatrics, U.S. Consumer Product Safety Commission (CPSC) and some other major

organisations have issued warnings to discourage parents from using baby walkers. The sale

of baby walkers, importation and also advertisement regarding baby walkers have been

banned in Canada since 7th

April 2004 which is the first country in the world to undergo this

baby walker prohibition.

Figure 2.2 : An example of baby walker that is banned in Canada

However, there are still many commercial baby walkers available on the market and the

market size for them is still very large worldwide despite all the safety issues. Therefore, in

order to ensure child safety, the Australian Competition & Consumer Commission (ACCC)

made it mandatory for all the baby walkers in Australia to meet the requirements of ASTM

F977-12 „Standard Consumer Safety Specification for Infant Walkers‟. In ASTM F977-12

listed that baby walkers must have a braking mechanism to stop the walker from falling down

steps and stairs. Moreover, baby walkers must comply with performance requirements that

are specified in clauses 6.1 and 6.3 of ASTM F977-12 which include tipping resistance and

providing a braking mechanism. In addition, it is mandatory to display warning labels to alert

the parents not to leave the child with the baby walker unattended and also alert them about

stair hazards as stated in the clause 8.2 of ASTM F977-12 (ACCC, 2005).

One of the commercial baby walkers manufactured by one of the world‟s leading

manufacturer of baby equipment and preschool toys is Fisher-Price. Fisher-Price was founded

by Herman Fisher, Irving Price and Helen Schelle in 1930. They produce various baby

walkers for example, the Fisher-Price Brilliant Basics Stroll Along Walker. (see figure 2.3).

This walker claims to be a sturdy stroller with a wide base and easy-grasp handle to support

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the child‟s first steps. An additional feature is the stroller styling, aimed that encouraging

early role play and nurturing. Moreover, it also has musical output when a button is pressed.

Fisher-Price also produce other baby walkers such as, Go Baby Go!™, Stride-to-Ride™ Dino,

Scoop & Whirl Popper and Brilliant Basics™ Musical Activity Walker™. There are also

other baby walker manufacturers such as Chicco, Mothercare, Vtech, Love N Care and Micki.

Figure 2.3 : An example of Fisher-Price Brilliant Basics Stroll Along Walker (Model:

M9523) Source: Mattel Fisher-price (2012)

2.4.2 Assistive walker or gait trainer

Assistive walkers, such as rollators, are aimed at helping people with mobility or balance

issue to get around safely. A rollator is a wheeled walker which was invented by Swede Aina

Wifalk in 1978 who suffered from polio herself. Initially it was branded as a „rollator‟ but it

was then trademarked and used for wheeled walkers in many countries. The construction of

the rollator consists of a frame with three or four large wheels, handlebars and a built-in seat,

which would allow the user to stop and rest when required. It is also normally equipped with

a shopping basket. They differ from traditional simple walkers by being more complicated

and built-up with features like height adjustability, hand-braking mechanism, and being light-

weight. (See figure 2.4 (a))

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(a) (b)

Figure 2.4 : An example of a rollater (a) and a traditional walker (b)

The difference between a walker and a rollator is normally walkers have four legs where all

four legs touch the ground providing stability and partial weight bearing while rollators have

three or four wheels and a braking mechanism. In addition, the user has to lift up the walker

before stepping forward and then put it down again with each step. Rollators does not require

to be lift up to move forwards and also benefits users that have weak arm strength due to

minimal effort is needed to push the rollator. However, rollators are only suitable for people

where minimal walking support is required because stability for a rollator is less than the

traditional 4 legged walkers with no wheels. (Refer to figure 2.4) (Cooper Medical, n.d.)

A gait trainer is a wheeled device aimed to assist either adults or children who are unable to

walk independently due to weak gross motor ability caused by physical developmental delay

or motor disability. It would provide the opportunity to improve walking ability by offering

unweighting support and postural alignment to enable gait practice. Compared to the

traditional rollator walker, or other walkers, gait trainers generally offer more assistance for

balance and weight-bearing in a safe, supported position. (See figure 2.5)

Gait trainers are often used during a physical therapy session for gait rehabilitation. Recent

gait trainers are able to be used over a treadmill with improved development of body-weight

support (BWS) systems. Body-weight support systems allow users to walk safely and with

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less effort that could increase training duration due to reduced therapist‟s strain to care for the

patient. When gait training increases, the potential of gaining motor skills would also increase,

which leads to high opportunity to regain walking ability. (Hesse et.al, 1995)

The idea of developing gait trainers for children also known as paediatric gait trainers, first

appeared in the mid 1980‟s by a special education teacher in California called Linda Bidabe

in collaboration with others at the Blair Learning Center. (Thompson, 2011) Since then,

paediatric gait trainer design has improved over time and many manufacturers have

developed quality gait trainers such as Rifton, R82, Kaye Products Inc., Mulholland

Positioning Systems Inc. and Prime Engineering.

(a) (b)

Figure 2.5 : Rifton pacer gait trainer (K509) paediatric gait trainer (a) and

Wenzelite Gaint Trainers for adult (b)

2. 5 Patent search

In a design project, it is important to prevent any infringement on other designs, so a patent

search was conducted.

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US 4251105 (1981) – Mobility aid (refer figure 3.1)

This patent described a mobility aid that can assist the disabled and/or infirm to move with a

walking action. It has a four-legged tubular metal frame and it is shaped like the letter „U‟

from above. The opening at the rear of the walker is to allow easy access and standing within

the frame. Before this design had been proposed, most of the walker frame does not have

wheels and the user would have to lift the frame and move it. This can cause exhaustion for

the users when they need to walk a distance. Therefore, this patent design proposed the front

legs of the frame to have wheels for easy movement, but these wheels must also be equipped

with some sort of braking system to prevent movement of the frame upon application of an

appropriate download force to the frame.

This patent also stated that the braking control system they proposed was different than the

conventional braking system that used the principle when a weight is applied to the frame the

wheels move upwardly relative to lugs on the frame legs, engaging these lugs so as to brake

against rotation. For this design, when the frame is pressed down by the user, the wheels are

caused to rotate, causing forward movement with the rear legs dragging as a result. Even

when stumbling arises and uneven loading is applied to the frame, this causes the rear legs to

be raised clear of the ground, there will be no tilting of the frame because the front legs have

stabiliser struts projecting forwardly and downwardly to engage the ground ahead of the

wheel to prevent toppling over.

The similarity of this patent to the new walker design requirements is the anti-tipping and the

braking system. It has a simple and effective anti-toppling system and this patent is designed

to cater for the severely disabled or infirm users that has limited motor coordination and

strength. However, the disadvantage of this patent design is it is not collapsible. (Baker, 1981)

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Figure 3.1 : Embodiment of US 4251105 Source: US 4251105 (1981)

US 4799700 (1989)-Collapsible walker (refer to Figure 3.2)

This patent describes a collapsible baby walker that is equipped with a base, seat for carrying

load and a frame that connects the base and the seat. It had 2 height options that could be

chosen. The braking system for this design is a pair of eccentrically mounted pivot arms for

lowering the base to a braking position upon movement of a support wheel on one of the

pivot arms over an edge of an underlying surface. Patent US 4799700 also includes rollers

under the base. This design can be folded for storage and when folded, it has a control system

for safety during the process of folding to prevent any accidental or inadvertent folding of the

walker to a fully collapsed storage position.

The features that are similar to the new walker design requirement are it is collapsible and it

has the control system for safety while folding the walker. However, the disadvantage of this

walker is it may need assistance or help from parents or carers getting in and out of the

walker. Therefore, the child cannot independently use the walker if they want to.

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Figure 3.2 : Embodiment of patent US4799700 (US4799700, 1989)

US 4773639 (1988) - Infant walker (refer to Figure 3.3)

This patent describes a walker design that is used for the training of infants learning to walk.

This patent emphasises a safe walker resulting in a large rectangular base configuration

connected to the upper second smaller ring that confines the torso of the infant. The

connector from the base to the upper smaller ring is an adjustable strut.

This patent criticised that wheeled baby walkers are dangerous and unsuitable because infants

not only can move very fast by pushing against the ground rather than walking, and gave an

example that infants can propel the device towards a stairway before anyone could stop them.

Some wheeled baby walkers also allow infants to sit and discourages the infant from moving

about by walking, where they could merely push against the ground with their foot to propel

themselves about the house.

This patent design provides an improved training device for infants that allow the child to sit

and also encourages them to walk. The device consists of a pair of spaced apart rings

including a lower ring which is large and an upper ring which is smaller. The connector struts

are aligned inwardly connecting the upper and the lower rings. The upper ring is smaller in

diameter so that it can be easily gripped by infants or children. This design arrangement can

also prevent accidental tipping.

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The similarity of this patent design and the new walker design requirements is stability where

it does not have wheels that could propel.

The disadvantages noticed with this patent design are that size of the device is quite big and it

needs a big space to allow infants to walk around. Moreover, it is not collapsible, possibly

posing a storage problem.

Figure 3.3 : Embodiment of US 4773639 Source: US 477639 (1988)

US 5152730 (1991) – Handless walking aid for preventing falls from loss of balance

(refer to Figure 3.4)

This patent design relates to therapeutic walking aids for helping people to walk alone

without support from a companion or therapist and also eliminating the fear of losing balance

and falling by elderly, injured or disabled walkers. It also described people that do not have

full normal walking capacity, balance can be a critical issue and injuries or accidents may be

more likely to happen.

This patent design consists of a rolling framework for moving along a floor surface with the

walker that does not require the use of the hands to push the framework. Therefore, the

walker can still use a cane or crutch to maintain balance. According to the patent design, the

framework is strong enough to sustain the weight of the walker when the walker loses their

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balance and therefore able to prevent a fall. A detachable harness is also available for weight

support to the framework.

Similarities of this patent design to the new walker design requirements are that it aims to

encourage the walker to walk independently without the assistance of carer‟s support.

However, this design did not say anything about the braking control system and it is not

collapsible.

Figure 3.4 : Embodiment of US 5152730 Source: Hoffman (1991)

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CHAPTER 3

METHODOLOGY

3. 1 Introduction

This chapter discusses the design approach for this project. It starts with understanding the

condition known as developmental delay then, reviews current assistive walkers. It continues

with explaining the market research conducted on some of the current baby walkers available

in the market and distribution of an online questionnaire is discussed. The project is followed

by a description of conceptual designs and CAD drawings.

3. 2 Identifying design requirements for a new walker for children with DD

Children with DD have weak gross motors function and experience difficulties walking

independently. Children with DD that have weak gross motor function would benefit from

using a walking aid that provides stability, is portable, light-weight, has gait training ability,

is affordable, and is also safe to use.

3. 3 Engineering design process

From an engineering design point of view, the design process starts with understanding the

needs and market analysis, followed by stating the design requirements and functions needed

for the design. Specifications describe features in more detail, setting a metric and a value for

each requirement. (Refer to figure 2.6) (Haik & Shahin, 2011)

Conceptualisation is the next step in the process, which is about creating new ideas that

would fulfil the design requirements and functions. After that, evaluation of each concept or

idea is done by typically using a decision matrix or other evaluation method like a survey.

The concepts are then put into engineering drawings to simulate the product and conduct

further analysis, like Finite Element Analysis (FEA) modelling. From the engineering

drawing, the number of parts or any potential complications for manufacturing can be

identified, and further amendments can be made before proceeding to make the actual

prototype. (Haik & Shahin, 2011)

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In the current technology, rapid prototyping can be done using the Computer Aided Design

(CAD) drawings via 3D-printing. After prototyping the design, material selection, cost

analysis and testing have to be done before starting the actual manufacturing process.

Figure 2.6 : Design process source: Haik & Shahin (2011)

Stability

Stability is important for this new walker design because children with DD would put a lot of

weight on the walker especially on the handles in order to stand or walk independently.

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According to the growth chart produced by the WHO, the maximum weight of a child aged 2

years is less than 16kg. Therefore, applying a safety factor of 1.5 implies new design needs to

withstand a 24kg load on the handles without failing. (Appendix C & D)

Multi-rung ladder

A rung ladder is a rod or bar that forms a step of a ladder. A multi-rung ladder is essential in

the new walker design to enable the child to pull themselves up from sitting to standing

position independently. This allows the child to be more independent and also reduces the

need for parents to bend and manually help the child to stand up.

Height adjustability

The feature of height adjustability is to cater for the height variability of children aged from 9

months to 2 years, which, according to the growth chart produced by the WHO, ranges

between 65.9cm to 93.5cm. Hence, the walker should include height adjustability to provide

room for growth.

Variable Resistance Wheels

This feature is to prevent the walker from running off unintentionally. It is essential for the

safety of the child with development delay to prevent unnecessary injury and also provide

strengthening therapy for the child.

Portability

Portability for the new walker means that it should be lightweight and foldable or collapsible

for easy storage and carrying around.

3. 4 Market analysis

Market research was conducted on 23 current commercial „baby walkers‟ by comparing the

features they offered to the requirements of a walker for developmental delay conditions. The

market research began with identifying the major brands and models of commercial „baby

walkers‟. Each „baby walkers‟ included in the market research consist of the features closest

to the requirements identified for the new walker for children with developmental delay.

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In the comparison table, the most left column is listed with the „baby walkers‟ and the top

horizontal row list attributes such as the presence of a rung ladder, non-slip wheels, variable

resistance wheels and multi-axial wheels. Moreover, features such as height adjustable,

foldable/collapsible, lightweight (less than 6kg) and anti-tipping were included. The price

(<$1500) and age range (9 months to 2 years) are also included in the walker assessment.

Then, a letter „Y‟ is placed if the „baby walker‟ meets the requirements listed otherwise a

letter „N‟ appears. However, if the information is unavailable the dash symbol „-„ is used in

the table.

The outcome of the market analysis is to confirm that there is no „off-the-shelf‟ commercial

„baby walker‟ that meets all the features listed in the table.

3. 5 Online questionnaire

An online questionnaire were developed and targeted at to professionals working in the field

or related field. The purpose of the questionnaire was to seek professional feedback and

opinion on the market need for and the most appropriate design of an assistive walker for

children with developmental delay.

The questionnaires included 10 questions, and started by asking basic information of the

participant (such as their job title, years of working experience and how often they work

professionally with children with developmental delay). The questionnaire also included

questions to obtain feedback on the ability to prescribe an „off-the-shelf‟ walker for children

with developmental delay and also ask participants to provide walker models and information

on what they usually prescribe to clients with DD. In addition, participants were asked to rate

the importance of the most desirable features of an ideal walker, such as a study design, being

lightweight and having height adjustability. The final question in the questionnaire asked the

participant to select the price range they thought would be appropriate for the new assistive

walker. (See Appendix E)

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The online questionnaire was approved by the Social and Behavioural Research Ethics

Committee (SBREC) of Flinders University before it was distributed to the members of

Australian Rehabilitation Assistive Technology Association (ARATA) via their membership

email Listserver, and also to professionals working in the field.

The results of the online questionnaire helped to prioritize the design features included in the

new walker design. It also gave an idea of the problems arising from real situations and gave

a professional view on the design of a new walker for children with developmental delay.

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CHAPTER 4

MARKET ANALYSIS & ONLINE SURVEY RESULTS

4. 1 Introduction

This chapter discusses the market analysis and the online survey results.

4. 2 Market analysis results

A market analysis was conducted on 23 current commercial „baby walkers‟ and is

summarised in. The market assessment showed that there are no commercial „baby walkers‟

that were reviewed that met all the design requirements. Most of the „baby walkers‟ were able

to meet the age range of 9 months – 2 years, lightweight and price less than $1500. (See

Table 4.1)

The „W12‟ Walker wagon has variable resistance wheels, an anti-tipping feature, was suitable

for age range 9 months – 2 years, and the price is less than $1500. The „W13‟ Classic walker

wagon also has variable resistance wheels and claims to have non-slip wheels that could

prevent freewheeling and also a price under $1500. However, it weighs more than 6kg and

claims not to be for children aged between 9 months and 2 years old. The „W17‟ Giraffe

Walker „N Shape Sorter also has variable resistance wheels and is lightweight, but only

suitable for children from 12 months and above.

In summary, all „baby walkers‟ listed in the table meets the requirements of 9 months –

2years, lightweight, and priced under $1500 except W11, W13, W14, W15, W16, W17, W18,

and W22, which claim to cater different age ranges. Whereas 8 of the „baby walkers‟ that do

not met the lightweight feature are W12, W13, W14,W19, W20, W21, W22, W23. Moreover,

only W12 and W18 claim to have an anti-tipping feature. None of the „baby walkers‟ have

rung ladder support, are height adjustable feature or have multi-axial wheels. The summary

table (see Table 4.1) showed only W13 that claims to have non-slip wheels. The 3 „baby

walkers‟ that have variable resistance wheels are W12, W13 and W17. Lastly, all the „baby

walkers‟ are priced under $1500 except for W15, W16,W17, W18 and W19, for which the

price was unavailable at the time of the analysis.

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Table 4.1. : Summary table of the baby walkers compared to the design features

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4. 3 Online survey results

During a 5 week period, 38 people participated in the online survey. From the 38

respondents, 23 identified as currently working as a Physiotherapist, 5 as a Senior

Physiotherapist, 5 as in Occupational Therapist, 2 as in Senior Paediatric Physiotherapist, one

as a A/Senior physiotherapist, one as a Community Physiotherapist within a health

department, and a Clinical Lead Physiotherapist. (Refer Table 4.2)

Table 4.2. : Respondent‟s job title

Title Responses

Physiotherapist 23

Senior Physiotherapist 5

A/Senior Physiotherapist 1

Occupational Therapist 5

Community Physiotherapist with health dept 1

Clinical Lead Physiotherapist 1

Senior Paediatric Physiotherapist 2

Total: 38

Moreover, out of the 38 respondents 18 had more than 10 years working in either disability,

developmental delay, assistive devices or related fields. Eleven responded having 3-6 years,

five with less than 3 years, and four with 6-10 working experience. (Refer to Table 4.3) All

the participants responded they have worked professionally with children with developmental

delay. 25 answered the frequency of working with children with developmental delay with

daily, nine replied weekly, two monthly and two answered occasionally. (Refer to Table 4.4)

Table 4.3. : Work experience of the respondents

Work Experience Responses

Less than 3 years 5

3-6 years 11

6-10 years 4

More than 10 years 18

Total: 38

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Table 4.4. : Frequency working with children with developmental delay

Frequency Responses

Daily 25

Weekly 9

Monthly 2

Occasionally 2

Never (N/A) 0

Total: 38

Question 5 asked whether a safe, new assistive walker that is designed specifically for

children with developmental delay be beneficial to the participants, and 23 answered „Yes‟, 1

answered „No‟, and 14 replied „I‟m not sure‟.

Respondents that answered „Yes‟ in Question 5 provided feedback that the new walker would

be beneficial if it offered different support compared to the existing walkers on market.

Furthermore, one replied that it is important to have a walker that is reasonably priced,

adjustable and maintains the child in a normal posture for walking. Lots of walkers that are

available may allow the child to "walk" but the walking is often done from a semi seated

position and in no way resembles normal alignment for walking. One also responded that the

walker may not benefits all children with developmental delay, because it must depend on the

walker design, parents‟ financial ability, home situation, anticipated use, and the child‟s

motivation, cognition and physical abilities.

Question 6 required participants to answer whether they have ever recommended, prescribed

or provided a walker for children with developmental delay. 31 responded „Yes‟ and seven

answered „No‟.

Question 7 is the continuation from Question 6 (only answered if „Yes‟ is answered for

Question 6). This question asked whether the participants were able to provide an appropriate

„off-the-shelf‟ solution for their client, or if they provided a custom-made solution. Other

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than the seven participants that answered „No‟ in Question 6, one provided the feedback that

it was difficult to recall the details.

Feedback for question 7 included that the participants have difficulties providing a walker

due to the fact that the child is smaller than the smallest available walkers. Moreover, most of

the responses stated that modifications on the off-the-shelf walkers are needed, like creating

more space for feet to step through when using a TAD block trolley, to suit the child‟s needs.

Question 8 asked participants to provide the list of off-the-shelf walker(s) that they had

provided to their clients with developmental delay if they found a solution. Although there

were a few respondents who didn‟t answer this question, others listed various „off-the-shelf‟

walkers they usually work with. The most popular walkers listed were: Kaye walker, Rifton

Pacer Gait Trainer, Crocodile walker (R28), Mulholland Walkabout Gait Trainer, Meyland

Smith Meywalk and Prime Engineering Kidwalk.

Question 9 asked the participants to rate the importance of the features to be incorporated in

the new walker design. (See Table 4.5) The top 5 features that were selected to be most

important were: stability/anti-tip, manoeuvrability, variable resistance wheels, height

adjustability and a strong/durable design.

Lastly, question 10 asked the participant to select the appropriate price range for the new

walker design. 14 responded that the new walker should be priced between $100 -$500,

twelve selected the price range of $501-$1000, while seven selected price range of $1001-

$1500 and four thought that a price over $1500 is acceptable for the new walker. One

participant skipped this question without giving any reason. (See Table 4.6)

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Table 4.5. : Results of the design requirements selected by the participants.

Design Requirement/

Feature

Most

Important

Quite

Important

Less

Important

Not

Important Points

(N *w) Rank

Weight (w) (4) (3) (2) (1)

Stable/ Anti-tipping

design 32 6 0 0 146 1

Manoeuvrable 29 9 0 0 143 2

Variable resistance

wheels (to prevent

the walker from

racing away)

19 19 0 0 133 3

A height adjustable

handle 22 12 4 0 132 4

Sturdy design

(strong /durable) 15 22 1 0 128 5

Affordable 17 17 4 0 127 6

Compact/ foldable 11 21 6 0 119 7

Lightweight 6 28 4 0 116 8

Easy to clean 6 19 13 0 107 9

Trendy

design/aesthetically

pleasing

5 19 14 0 105 10

A supporting ladder

for the child to pull

themselves up to a

standing position

3 13 21 1 93 11

Colourful 3 17 14 4 91 12

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Table 4.6. : Summarised price range selected by the participants

Price range Responses

Less than $100 0

$100 - $500 14

$501-$1000 12

$1000-$1500 7

More than $1500 4

Total 37

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CHAPTER 5

EARLY DESIGN CONCEPTUALISATION

5. 1 Introduction

In this chapter describes the design specifications after evaluating the results from market

research and online survey. Each design sketches are criticised and the potential of it

proceeding to the next stage as the new walker design are decided. (Refer to Table 5.1)

5. 2 Design specifications

After understanding the needs of children with developmental delay, the outcome of the

market analysis and the online survey, a set of design specifications had be developed.

Table 5.1 : Design specifications for the new walker design

Requirements Specifications

Lightweight <6kg

Does not tip over Downward loading on handles in range approx. 25kg

Include multi rung ladder 2-4 horizontal bars below the handles

Collapsible/foldable From upright position to height less than 30cm

Non-slip wheels Speed less than 0.5m/s

Variable resistance wheels Drag force range 50-200N

Multi-axial wheels Number of axles: >2

Estimated retail price <$1500 No more than $900

5. 3 Design sketches

Design 1 (refer to Figure 5.1)

Design 1 was mainly based on the basic requirement and the functionality expected of the

walker. The idea was inspired by a basic children push cart which has 3 wheels and some sort

of a handle for the child to grab and support while they were walking.

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For Design 1, one of the basic requirement for a child walker is it has to be manoeuvred. So,

wheels are essential and included in this design. For a better manoeuvrability, a 3-wheeled

walker concept was introduced in Design 1. Then, a wide base is attached on the 3 wheels

and connected to the handle and rung ladder frame. The wide base has a shape of an up-side-

down U-shape, which the child will be standing inside the walker and surrounded by the

walker base. The up-side-down U-shape would also give sufficient walking leg room for the

child.

Moreover, in Design 1 a rung ladder and a handle which are constructed with 3 horizontal

bars placed on top of each other for the child to push the walker. The horizontal bars are

attached to 2 vertical bars and the vertical bars acts like a supporting frame and attached to

the base. The rung ladder and handle design is sturdy enough to support the child from a

sitting position to a standing position independently and hold the bar with forearms in

pronation (palms down).

In addition, a height adjustable feature was added to cater the height of 9 month to 2 years old

children. Three different heights can be selected according to the child‟s height. Referring to

the growth chart published by the World Health Organisation (WHO), the height range

between lowest and highest percentile for both boys and girls is approximately 30cm.

Therefore, each height segment is about 10cm. The walker can cater for a child‟s height

range of 66cm to 95cm.

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Figure 5. 1 : Design 1 sketch in isometric view

An additional feature of Design 1 is a row of Light Emitting Diodes (LED) attached on the

front base of the walker. The basic concept is they would light up/flash when the walker is

pushed. The initial idea of the power source of the LEDs is to light up without any batteries

or electric power source. Therefore, one of the methods is to use the friction caused by

turning of the wheels to power up the LEDs when the walker is being pushed. The main

purpose for placing the LED in the location it is in is to attract the attention of the child when

he/she uses the walker. This hopes to encourage the child to use the walker more often.

Advantages

One of the advantages of Design 1 is it fulfilled a few important requirements that were

identified earlier on for designing a walker for children with developmental delay which is

height adjustanility. This is important because the target for this design is to cater children

with developmental delay from 9 months to 2 years old which ranges from 66cm to 95cm.

Moreover, it has a sturdy handle and rung ladder that is able to support the child to pull up

independently from a sitting position to a standing position. The rung ladder bar is also wide

enough for children with developmental delay to hold on. Another additional advantage of

this design is the idea of the flashing LEDs, which are powered mechanically by friction of

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the turning wheels. This is because children can get bored easily and will not willingly use

the walker often, by integrating the flashing LEDs on the base of the walker this would

encourage and motivate the child to use the walker.

Disadvantages

This design has a 3-wheeled base. Although a 3-wheeled is advantageous in manoeuvrability,

it lacks stability. Stability is one of the most important aspects in designing a walker for

children with developmental delay. Therefore, stability should not be compromised where

children could be at risk of falling down and injuring themselves. In addition, Design 1 is

considered unsatisfactory because it does not meet the requirement of being collapsible for

easy storage.

Is this design acceptable for the new walker?

Design 1 has interesting features like LED flashing lights, height adjustable, sufficient

walking space in between the base and sturdy multi rung ladder with handle. However, it may

need further improvement or modifications to meet the all the required features. Therefore,

Design 1 is not acceptable.

Design 2 (refer to Figure 5.2)

Design 2 is another conceptual design which focused on the height adjustable mechanism and

collapsible feature. The base frame is 2 round bars attached to 4 pneumatic wheels which

forms like a rectangular shape and the 2 long bars is supported and joined by a horizontal bar

placed near to the frontal area of the walker. Two front wheel and 2 back wheels is designed

to be 5 inch diameter. The reason of the vertical T-bar handle and rung ladder is placed near

to the front is because it allows more spaces for the child to stand and walk in the space

between the 2 back wheels and hold on to the T-bar attached on the base.

The rung ladder is constructed with a T-bar and has 4 short round bars attached to the vertical

bar. The rung ladder consists of height adjustable feature which can convert from 2

supporting rung ladder into 4 horizontal different levels ladders.

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Figure 5. 2 : Design 2 sketch in isometric view

Moreover, there is a pivot joint which attached the T-bar rung ladder handle and the

horizontal supporting bar which allows it to fold 90 degrees inwards to meet the one of the

design requirements which is collapsible or foldable.

Advantages

Design 2 consists of 4 5-inch pneumatic wheels which meets the design requirement of

stability. The 5-inch wheels is bigger than the commercial baby walkers, and bigger wheels

would give better stability to the walker and also able to push over uneven terrain. Moreover,

pneumatic wheels offer a softer ride than the solid tyres. Moreover, it also meets the

collapsible design requirements which enable easy storage and portable to be carry around.

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Disadvantages

The main issue for Design 2 is the rung ladder design. The ladder width is narrow and the

height adjustable mechanism is unsuitable for children with developmental delay because

higher cognitive ability is needed for grabbing the rung ladder and also to place 1 hand on top

of the other to pull and stand up independently. In addition, the handle is also too narrow and

allows little space allowance for the child to hold on to it. In terms of aesthetically and

outlook, it is not attractive and not visually pleasing because it is constructed with just simple

round bars and pneumatic wheels.

Is this design acceptable for the new walker?

Design 2 has the advantage of bigger pneumatic wheels that allow walk to be pushed over

uneven terrain and softer ride compared to solid tyres. Collapsible feature is also included. By

considering children with developmental delay, the special rung ladder design is not wide

enough and requires a higher cognitive ability to put one hand higher than the other

alternatively. Hence, Design 2 is not acceptable.

Design 3 (refer Figure 5.3)

Design 3 is a 4-wheeled base walker with a thick rope net that acts as the rung ladder. The

rope net design was inspired by the rope net which normally appeared in a children‟s

playground. The base is a U-shaped which resembles Design 1, allows the child to stand in

between the back wheels.

This design consists of 4 vertical bar attached to the base and the handle. The handle follows

the shape of the base which allows the child to stand inside the walker and hold the bar with

half way between pronation and supination (thumbs up to ceiling).

Advantages

The basic structure is stable and have sturdy handle. Aesthetically have a different looks

where flexible rope is used as multi rung ladder.

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Disadvantage

This design that feature flexible rope ladder was advised by the Industrial Supervisor that it is

inappropriate for the project‟s targeted young children that still doesn‟t have the cognitive

ability to understand the rope pull. In additional, the strength of children with developmental

delay is limited and it will take more strength to pull up on a flexible structure compared to a

rigid one.

Moreover, the location of the rope ladder limits the child to only holding the handle with

forearms half way between pronation and supination (thumbs up to ceiling). Adjustable

height and collapsible features was not included in Design 3.

Figure 5. 3 : Design 3 sketch in isometric view

Is this design acceptable for the new walker?

Design 3 uses an unconventional way that is using flexible rope ladder for the child to pull

themselves up. However, the flexible rope placement stands in the way for the child to use

the handle. The child cannot hold the handle with forearms in pronation (palms down).

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Design 4 (refer Figure 5.4)

Design 4 is a combination of several joints and rod members to fulfil all the required features.

It is a four wheeled walker that is attached to 4 rod members. The member attached to the

back wheels is connected to front wheels member and joint by a pivot point. A hinge is

attached just above the extendable segment to allow the walker to fold up. Moreover, the

lower part of the 4 members can be extended to meet the child‟s height.

Handle is designed to give the freedom of holding the handle. The child can hold any part of

the horizontal bar for support while standing and walking. An unconventional design for

substituting rung ladders is flexible rope for children to pull themselves up.

Figure 5. 4 : Design 4 sketch in isometric view (left) and left side view (right)

Advantages

Overall, Design 4 meets most of the design features required such as height adjustable,

collapsible and stability.

Disadvantages

Industrial Supervisor explained that the ladder may have an issue when it is on a backwards

slope and the child may tip backwards as they climb due to shift of centre of gravity.

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Moreover, it resembles an aged care walker or the rollator and there is a problem that the

parents would be reluctant to purchase for their young child.

Is this design acceptable for the new walker?

Design 4 is successful in the way that it met most of the design requirements which are height

adjustable, collapsible, stability, and rope ladder for substituting rung ladder. However,

aesthetically it is not attractive and parents may not be willing to purchase this design for

their children as it resembles aged care walker and rollator. Market demand is very important

for a design project, since the parents feel reluctant to accept this design it would means that

there are no demand for this design. Therefore, Design 4 is not acceptable and won‟t proceed

to the next stage of the design process.

Design 5 (refer Figure 5.5)

Design 5 is modified from Design 1 (refer to 5.1) which incorporate a stable walker U-shaped

base, 2 horizontal round bar as rung ladder, and the LED flashing lights that is mechanically

powered. In addition to the features stated in Design 1, this modified Design 5 also improve

the stability to 4-wheeled walker. Moreover, the handles were modified to allow the child to

grab the handle in various ways and the bottom of the vertical bar has a pivot joint for it to

fold or collapse.

Advantages

The advantages of this design are it meets all the design requirements such as stability, rung

ladder, sturdy handle, collapsible and an additional creative idea which is the LED flashing

lights on the base. The wider handle area also benefits the child when they are standing they

can either hold the bar with forearms in pronation (palms down) or half way between

pronation and supination (thumbs up to ceiling).

Disadvantages

The disadvantage of this design is the handle may be too wide for younger child.

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Is this design acceptable for the new walker?

This design meets all the basic framework requirements of the new walk design such as

height adjustability, stability, multi rung ladder, sturdy handle and collapsible. Therefore,

Design 5 is selected to proceed to the next design stage.

Figure 5. 5 : Design 5 sketch in isometric view

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CHAPTER 6

RESULTS AND DISCUSSION

6.1 Introduction

This chapter describes the new walker design for children with developmental delay. The

Computer Aided Design (CAD) model is drawn using Autodesk Inventor Software which

shows the new walker design in 3D. Moreover, a basic risk analysis for the new design would

be discussed.

6.2 New walker design in CAD (refer Figure 6.1)

Using the Autodesk Inventor Software, the new walker is drawn with further improvement of

„Design 5‟. The improvements are done on the handle and ladder frame parts, where the

width of the handles is now adjustable according to the child‟s needs. Moreover, the handles

can be folded inwards for collapsibility. Figure 6.1 shows the CAD drawing of the new

walker when the walker is at its maximum height, and maximum width between the handles.

Figure 6.1 : Isometric view of the new walker design

Flashing LEDs

Height adjustable

Pivot point (collapsible)

Adjustable handle width

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Overall dimension

The dimension of the new walker design is 800mm (W) x 900mm (L) x 550mm -740mm (H).

(refer to Figure 6.2 )When the walker is folded, the dimension is 800mm (W) x 900 (L) x

180mm (H).

(a) (b)

Figure 6.2 : Isometric view of the new walker design a) minimum height and minimum

handle width, b) maximum height and maximum handle width.

Figure 6.3 : Isometric view of the new walker design (Folded)

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6.3 Risk analysis

The new walker design is targeted at young children; hence, it is essential to undertake a risk

assessment to identify the risks of the new walker design. This would raise some awareness

to the carer and the child‟s parents to monitor their children while the walker is used.

A risk analysis is based on the likelihood of the event occurring. Therefore, the outcome of

the risk analysis is subjective and requires knowledge and experience to obtain a meaningful

risk assessment.

Figure 6.4 : Likelihood and consequence matrix adapted from AS/NZS 4360:2004

For this project, the situations to be analysed are falling, minor injuries such as small cuts and

major injuries caused by walker handle not being unfold properly.

Table 6.1 : Risk analysis for the new walker design.

Description Risk analysis

Falling down High

Minor injuries (cuts from sharp edges) Medium

Major injuries (hit by the walker if the walker is unfold properly) High

Referring to Table 6.1, the risk of falling down is identified as being „High‟ because the

developing young child is still in the middle of mastering how to stand and walk especially

for children with developmental delay. Hence, it is „Possible‟ for the child to fall down and

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the consequence for this is „Major‟, because the child may be injured if they fall. From Figure

6.4, the risk of falling is „High‟.

Minor injuries such as cuts from sharp edges are „Rare‟ to occur because all the edges of the

new walker are rounded. The consequences of minor injuries happening is „Major‟ which

may require prompt treatment. Therefore, minor injuries are categorised as „Medium‟ risk.

Major injuries that may caused by user error while folding or unfolding the walker is

„Possible‟ to happen and the consequences are „Major‟. This means that major injuries are

„High‟ risk for the child.

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CHAPTER 7

FURTHER WORK AND RECOMMENDATION

This project addressed the initial market analysis, literature review and assessment, and

subsequent mechanical design aspect of the project, but in order to develop the new walker,

various aspects have to be taken into consideration before aspects of commercialisation can

occur.

Braking mechanism and non-slip wheels

An appropriate braking system is needed to prevent the walker from moving while the child

is trying to pull themselves up from a sitting position. Moreover, it is also essential that the

walker have non-slip wheels or equivalent to prevent the walker from running-off, which may

lead to children falling and causing unnecessary injuries. The development of a braking

system for the new walker is currently the subject of another engineering project within the

School, which began in March this year.

Material Selection

Different materials can be used for this new walker design such as wood or stainless steel for

the rung ladder. The walker base has to be slight heavier to provide stability and some gait

training ability for the children, wood can be a good selection or strong plastic like poly

propylene with stainless steel. Strong plastics are good to be use because it can produce in

various colours and it has strong material properties. The handles of the walker are suggested

to use stainless steel to provide sufficient load bearing strength.

Although the material selection is normally selected according to the material that gives the

highest functionality, the cost of the material will likely affect the final material selection

process.

Finite Element Method (FEM) simulation

FEM is a real-time simulation that uses CAD 3-D drawing, where different parameters can be

applied to determine the stiffness, weight, stress, etc. FEM simulation provides the

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opportunity to test the design via simulation for different types of materials before the actual

manufacturing. This is important in engineering design because it helps to analyse the design

and reduce time significantly from the design phase to the real production.

For this project, FEM simulation should be done by analysing the stress and strain of the

walker especially on both handles and the ladder structure. Ideally, the handles should be able

to withstand the full load of a typically developing child which is approximately 24kg

(including safety factor of 1.5).

Product testing

Product testing is very important before distributed to the market. This is to ensure the

reliability of the products and to also protect the safety of the consumers. In this project, the

aim of the product testing is to test the durability and stability of the design. Once complete,

it is recommended that the walker be tested to the ACCC recommendation, that is, tested in

accordance with ASTM F977-12 “Standard Consumer Safety Specification for Infant

Walkers”.

Cost estimation

From the online survey results showed that the majority of experts selected the price range of

$100-$500. (Refer Table 4.5) Therefore, the wholesale cost of the walker that includes

materials and manufacturing labour, should not exceed $250 to ensure it is market

competitive.

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CHAPTER 8

CONCLUSION

In conclusion, this project utilised an engineering design process methodology, which began

by understanding the conditions for children with developmental delay, researching and

analysing the current market options, determining the problem statement, and identifying that

no commercial „baby walker‟ is suitable for children with developmental delay.

An online questionnaire that obtained professional‟s feedback and opinions about the

feasibility of a new walker design, the important features and also the desired price range was

then undertaken. Then, conceptualisation of the walker was produced by referring to the

design requirements. From the sketches produced, Design 5 met most of the design

requirements and has been nominated as the initial new walker design. The final design of the

new walker that included some improvements from Design 5, which allows handle width

adjustability and the ability to fold.

Overall, this project focused on the mechanical design of the walker. There are still various

aspects have to be taken into account, such as material selection, FEM simulation, product

testing and cost estimation. Moreover, for future considerations, an appropriate braking

mechanism and non-slip wheels should be included in this walker for better functionality.

This aspect is currently being investigated by another engineering student.

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REFERENCES

Australian Competition & Consumer Commision 2005, Baby walkers: product safety a

mandatory standard guide, viewed 24 June 2013. <

http://transition.accc.gov.au/content/item.phtml?itemId=724223&nodeId=fcf5de058faca5f

9c51efef0b269d5c2&fn=Product+safety+guide:+baby+walkers.pdf >

Barker, AW 1979, Mobility aid, US Patent 4251105.

Chambers,M & Sugden,D 2006, Early Years Movement Skills: Description, Diagnosis and

Intervention, Wiley.

Coopers Medical Supplies Ltd n.d., The difference between a walker and a rollator, viewed

24 June 2013, < http://coopermedical.ca/2139/the-difference-between-a-walker-and-a-

rollator/>

Dewey, D & Wilson, BN 2001, „Developmental coordination disorder: what is it?‟, Physical

& Occupational Therapy in Pediatrics , The Haworth Press, vol 20. No.2/3, pp. 5-27.

Government of South Australia 2011, Developmental Delay, viewed 23 June 2013,

<http://sa.gov.au/subject/Community+Support/Disability/Disability+types/Developmental

+delay>

Graves, KM 1987, Infant walker, US Patent 4773639

Haik,Y & Shahin TM 2011, Engineering Design Process, 2nd Edition, Cengage Learning.

Hesse, S, Bertelt, C, Jahnke, MT, Schaffrin, A, Baake, P, Malezic, M, Mauritz, KH 1995,

"Treadmill training with partial body weight support compared with physiotherapy in

nonambulatory hemiparetic patients". Stroke 26 (6): 976–81

Hoffman, RE 1991, Handless walking aid for preventing falls from loss of balance, US

Patent 5152730.

Kid Sense Child Development Corporation Pty Ltd. 2013, Developmental Delay, viewed 25

June 2013 <http://www.childdevelopment.com.au/areas-of-

concern/diagnoses/developmental-delay>

Kingsley, D (ABC Science) 2002, Baby walkers delay baby’s walking, viewed 24 June 2013

Knoedler, RE, Morton, KP & Schroer, CE 1989,Collapsible walker, US Patent 4799700

Lamar, C 2012), Behold, the divine baby walker of Jesus Christ,.viewed 20th June

2013, <http://io9.com/5953846/behold-the-divine-baby-walker-of-jesus-christ >

Raising Children Network (Australia) Limited 2013, Developmental delay, viewed 24 June

2013 < http://raisingchildren.net.au/articles/developmental_delay_d.html>

Ries, EF 1961, Walker or walker aid, US Patent 3165112.

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Robb, WC 1949, Walking aid, US Patent 2656874.

Sadowsky, CL & McDonald, J 2009, „Activity-based restorative therapies: Concepts and

applications in spinal cord injury-related neurorehabilitation‟, Developmental Disabilities

Research Reviews 15 (2): 112–6.

Smith, AF 1969, Invalid walker, US Patent 3517677.

Thomson, G 2011, Children with Severe Disabilities and the MOVE Curriculum:

Foundations of a Task-oriented Therapy Approach. Chester, NY: East River Press. pp.

255–256.

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APPENDIX A

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APPENDIX B

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APPENDIX C

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APPENDIX D

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AP

PE

ND

IX E

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6/25/13 6023 SBREC - Final approval (10 May 2013)

https://sinprd0111.outlook.com/owa/?ae=Item&t=IPM.Note&id=RgAAAADh9IAtBqYUTq0e1A4n6hXGBwAMJZorqiFhQpxPwbD3lOGhAAAAZNM6AAAMJ… 1/3

6023 SBREC - Final approval (10 May 2013)Human Research Ethics [[email protected]]Sent: Wednesday, 15 May 2013 2:35 PMTo: [email protected]; David Hobbs [[email protected]]Importance:High

Dear Kim Sim,

The Chair of the Social and Behavioural Research Ethics Committee (SBREC) at Flinders University

considered your response to conditional approval out of session and your project has now been

granted final ethics approval. Your ethics final approval notice can be found below.

FINAL APPROVAL NOTICE

Project No.: 6023

Project Title: Designing a new assistive walker for children with a developmental delay

Principal Researcher: Miss Kim Sim Lee

Email: [email protected]

Address: School of Computer Science, Engineering and Mathematics

Approval Date: 10 May 2013 Ethics Approval Expiry

Date:20 June 2013

The above proposed project has been approved on the basis of the information contained in the

application, its attachments and the information subsequently provided.)

RESPONSIBILITIES OF RESEARCHERS AND SUPERVISORS

1. Participant Documentation

Please note that it is the responsibility of researchers and supervisors, in the case of student

projects, to ensure that:

· all participant documents are checked for spelling, grammatical, numbering and formatting

errors. The Committee does not accept any responsibility for the above mentioned errors.

· the Flinders University logo is included on all participant documentation (e.g., letters of

Introduction, information Sheets, consent forms, debriefing information and questionnaires –

with the exception of purchased research tools) and the current Flinders University letterhead

is included in the header of all letters of introduction. The Flinders University international

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logo/letterhead should be used and documentation should contain international dialling codes

for all telephone and fax numbers listed for all research to be conducted overseas.

· the SBREC contact details, listed below, are included in the footer of all letters of introduction

and information sheets.

This research project has been approved by the Flinders University Social and Behavioural Research Ethics

Committee (Project Number ‘INSERT PROJECT No. here following approval’). For more information regarding

ethical approval of the project the Executive Officer of the Committee can be contacted by telephone on 8201

3116, by fax on 8201 2035 or by email [email protected].

2. Annual Progress / Final Reports

In order to comply with the monitoring requirements of the National Statement on Ethical Conduct

in Human Research (March 2007) an annual progress report must be submitted each year on

the 10 May (approval anniversary date) for the duration of the ethics approval using the annual

progress / final report pro forma. Please retain this notice for reference when completing annual

progress or final reports.

If the project is completed before ethics approval has expired please ensure a final report is

submitted immediately. If ethics approval for your project expires please submit either (1) a final

report; or (2) an extension of time request and an annual report.

Your first report is due on 10 May 2014 or on completion of the project, whichever is the earliest.

3. Modifications to Project

Modifications to the project must not proceed until approval has been obtained from the Ethics

Committee. Such matters include:

· proposed changes to the research protocol;

· proposed changes to participant recruitment methods;

· amendments to participant documentation and/or research tools;

· change of project title;

· extension of ethics approval expiry date; and

· changes to the research team (addition, removals, supervisor changes).

To notify the Committee of any proposed modifications to the project please submit a Modification

Request Form to the Executive Officer. Download the form from the website every time a new

modification request is submitted to ensure that the most recent form is used. Please note that

extension of time requests should be submitted prior to the Ethics Approval Expiry Date listed on

this notice.

Change of Contact Details

Please ensure that you notify the Committee if either your mailing or email address changes to

ensure that correspondence relating to this project can be sent to you. A modification request is

not required to change your contact details.

4. Adverse Events and/or Complaints

Researchers should advise the Executive Officer of the Ethics Committee on 08 8201-3116 or

[email protected] immediately if:

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6/25/13 6023 SBREC - Final approval (10 May 2013)

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· any complaints regarding the research are received;

· a serious or unexpected adverse event occurs that effects participants;

· an unforseen event occurs that may affect the ethical acceptability of the project.

Andrea Fiegert

Executive Officer

Social and Behavioural Research Ethics Committee

c.c Mr David Hobbs

Miss Laura De Palma

----------------------------------------------------------------------------------------------

Andrea Fiegert

Executive Officer, Social and Behavioural Research Ethics Committee

Research Services Office |Union Building Basement

Flinders University

Sturt Road, Bedford Park | South Australia | 5042

GPO Box 2100 | Adelaide SA 5001

P: +61 8 8201-3116 | F: +61 8 8201-2035 |Web: Social and Behavioural Research Ethics Committee

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