thermo king md 200 parts

Printed (October 29, 2003)

Copyright © 2003 - Thermo King Corp. - Minneapolis, MN U.S.A.Electronically printed in U.S.A.

MD-200TK 51911-0.0

Printed (Wednesday, October 29, 2003)

Copyright©2003 - Thermo King Corp. - Minneapolis, MN, U.S.A.

General InformationTables of Contents

This Parts Manual contains a numerical table of con-tents listing each assembly name, its associated Grid number and page number. The numerical table of con-tents is arranged numerically by Grid number. There are references in a parts list referring to other Grid num-bers, the numerical table of contents is arranged to facil-itate finding the referenced illustrations. At the rear of this parts manual are two indexes, a numerical and alphabetical. The indexes contain all of the part num-bers and descriptions which appear in this manual.

Assemblies and Subassemblies

When parts are indented in the description list, they are preceded with a bullet ( • ). This indicates that the part(s) is available separately or included in an assem-bly.

GRID NO. 67D6SWITCH PANEL ASSEMBLY

For example: the switch panel nameplate (99-6280) is available separately, available as part of the switch panel (99-1960) and with the panel assembly (45-1239).

REF PART# DESCRIPTION QTY

45-1239 PANEL - assy, switch 1

1 99-1960 • PANEL 1

99-6280 • • NAMEPLATE - panel 1

2 33-743 • GASKET 1

A ac. . . . . . . . . . alternating current

A/R . . . . . . . . as requiredaccum . . . . . . accumulatoradj . . . . . . . . . adjustingal . . . . . . . . . . aluminumalt. . . . . . . . . . alternatoramp . . . . . . . . ampereassy . . . . . . . . assembly

B bd . . . . . . . . . boardbrg . . . . . . . . . bearingbrkr . . . . . . . . breakerbrkt . . . . . . . . bracket

C C . . . . . . . . . . Celsiuscw . . . . . . . . . clockwiseccw . . . . . . . . counter- clockwisecam . . . . . . . . camshaftcompr . . . . . . compressorcond. . . . . . . . condenserconn. . . . . . . . connecting,

connectorcyl . . . . . . . . . cylinder

D def . . . . . . . . . defrostdeg . . . . . . . . degreedehyd. . . . . . . dehydratordia . . . . . . . . . diameterdc. . . . . . . . . . direct currentdisc . . . . . . . . dischargediff . . . . . . . . . differential

E EMI . . . . . . . . Extended . . . . . . . . . . . Maintenance

IntervalEEC. . . . . . . . European

Economic Community

eng . . . . . . . . engine

E (continued)evap. . . . . . . . evaporatorexch . . . . . . . . exchangerexp . . . . . . . . . expansionext . . . . . . . . . external

F F . . . . . . . . . . . Farenheitfill . . . . . . . . . . fillisterfi . . . . . . . . . . . fuel injectionfl . . . . . . . . . . . flarefpt . . . . . . . . . . female pipe

threadft . . . . . . . . . . . feetftg . . . . . . . . . . fitting

H hex . . . . . . . . . hexagonhh . . . . . . . . . . hexagon headhd . . . . . . . . . . headhp . . . . . . . . . . horsepowerhsg . . . . . . . . . housing

I id . . . . . . . . . . inside diameterin . . . . . . . . . . inch (2.54

centimeters)incl . . . . . . . . . includesinj . . . . . . . . . . injectionint . . . . . . . . . . internalint th . . . . . . . . internal tooth

L liq . . . . . . . . . . liquidlg . . . . . . . . . . long

M mm . . . . . . . . . milimetermpt . . . . . . . . . male pipe threadmod . . . . . . . . modulating

N neg . . . . . . . . . negativeNo. . . . . . . . . . numberNS . . . . . . . . . not suppliedNSS . . . . . . . . not sold

separately

O os . . . . . . . . . . oversizedod . . . . . . . . . . outside diameter

P pcb . . . . . . . . . printed circuit board

pkg . . . . . . . . . packageph . . . . . . . . . . phasepos . . . . . . . . . positivepsi . . . . . . . . . . pounds per

square inch

R rad . . . . . . . . . radiatorrcvr . . . . . . . . . receiverref . . . . . . . . . . referencereg . . . . . . . . . regulatorreq . . . . . . . . . requiredrpm . . . . . . . . . revolutions per

minute

S sec . . . . . . . . . secondsld . . . . . . . . . . soldersoc hd. . . . . . . socket headsol . . . . . . . . . . solenoidspl . . . . . . . . . . specialsq . . . . . . . . . . squaress . . . . . . . . . . stainless steelstd. . . . . . . . . . standardstl . . . . . . . . . . steelsuct . . . . . . . . . suctionsw . . . . . . . . . . switch

T term . . . . . . . . terminaltemp . . . . . . . . temperaturethk. . . . . . . . . . thick

U us . . . . . . . . . . undersize

V vib . . . . . . . . . . vibrasorber

W w. . . . . . . . . . . wattw/ . . . . . . . . . . withw/o . . . . . . . . . without

ABBREVIATIONS The following abbreviations appear in parts manuals

MD-200 Contents

Name Grid PageMD-200 REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8U66. . . . . . . . . . . . . . . . . . . . . .5BATTERY BOX ASSEMBLY (DOMESTIC). . . . . . . . . . . . . . . . . . . . . .38B2 . . . . . . . . . . . . . . . . . . . .155FANSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77A3 . . . . . . . . . . . . . . . . . . . . .69ALTERNATOR GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77B12 . . . . . . . . . . . . . . . . . . .131JACKSHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77B14 . . . . . . . . . . . . . . . . . . . .71BATTERY BOX ASSEMBLY (EEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .91G11. . . . . . . . . . . . . . . . . . .157SINGLE PHASE CONVERTER (9/90 & After) . . . . . . . . . . . . . . . . . . .95C13. . . . . . . . . . . . . . . . . . .1193-WAY VALVE ASSEMBLY (After 3/91) . . . . . . . . . . . . . . . . . . . . . . . .101B6 . . . . . . . . . . . . . . . . . . . .91DEUTSCH IN-LINE CONNECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . .112D9. . . . . . . . . . . . . . . . . . .127ENGINE BLOCK HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118B7 . . . . . . . . . . . . . . . . . . . .57LOW PRESSURE CUTOUT SWITCH (OPTIONAL) . . . . . . . . . . . . . . .118B11 . . . . . . . . . . . . . . . . . . .97POWER RECEPTACLE BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124G14. . . . . . . . . . . . . . . . . .115SOLENOID VALVE - NORMALLY CLOSED. . . . . . . . . . . . . . . . . . . . .125C10. . . . . . . . . . . . . . . . . . .93PRESSURE DIFFERENTIAL SWITCH . . . . . . . . . . . . . . . . . . . . . . . . .125G2. . . . . . . . . . . . . . . . . . .125MOTOR ASSEMBLY 104-466. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126F4 . . . . . . . . . . . . . . . . . . .123CYLINDER BLOCK GROUP (TK 3.74) . . . . . . . . . . . . . . . . . . . . . . . . .130F9 . . . . . . . . . . . . . . . . . . . . .9GEAR HOUSING GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F10 . . . . . . . . . . . . . . . . . . .11MOUNTING FLANGE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F11 . . . . . . . . . . . . . . . . . . .13OIL SUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F12 . . . . . . . . . . . . . . . . . . .15CYLINDER HEAD & VALVE GROUP . . . . . . . . . . . . . . . . . . . . . . . . . .130F13 . . . . . . . . . . . . . . . . . . .17INTAKE & EXHAUST MANIFOLD. . . . . . . . . . . . . . . . . . . . . . . . . . . . .130F14 . . . . . . . . . . . . . . . . . . .21CAMSHAFT & DRIVING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A1 . . . . . . . . . . . . . . . . . . . .23CRANKSHAFT & PISTON GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132A2 . . . . . . . . . . . . . . . . . . . .25OIL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A3 . . . . . . . . . . . . . . . . . . . .27WATER PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A4 . . . . . . . . . . . . . . . . . . . .29FUEL INJECTION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A5 . . . . . . . . . . . . . . . . . . . .31GOVERNOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A6 . . . . . . . . . . . . . . . . . . . .35STARTER & GLOW PLUG GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . .132A7 . . . . . . . . . . . . . . . . . . . .39STARTER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A8 . . . . . . . . . . . . . . . . . . . .41GASKET KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132A9 . . . . . . . . . . . . . . . . . . . .43BELTS, PULLEYS & FAN GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . .132B12 . . . . . . . . . . . . . . . . . . .63MOUNTING GROUP - COMPRESSOR & MOTOR . . . . . . . . . . . . . . .134E5 . . . . . . . . . . . . . . . . . . . .61HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT) . . . . . . . . . . . . . . . . . . .136D14. . . . . . . . . . . . . . . . . .109REMOTE LIGHT BOX (KIT 40-708) . . . . . . . . . . . . . . . . . . . . . . . . . . .136G2. . . . . . . . . . . . . . . . . . .139FUEL TANK & PUMP GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G5. . . . . . . . . . . . . . . . . . .159REMOTE LIGHTS PC BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .136G6. . . . . . . . . . . . . . . . . . .137REMOTE CONTROL BOX MOUNTING . . . . . . . . . . . . . . . . . . . . . . . .136G7. . . . . . . . . . . . . . . . . . .113BATTERY CABLES & FUSE LINK (SR UNITS) . . . . . . . . . . . . . . . . . .136G8. . . . . . . . . . . . . . . . . . .135NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D11. . . . . . . . . . . . . . . . . .163COMPRESSOR OIL FILTER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D13. . . . . . . . . . . . . . . . . . .87HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT) . . . . . . . . . . . . . . . . . . .143E2 . . . . . . . . . . . . . . . . . . .111ALTERNATOR (23 AMP PRESTOLITE 8MR21301) . . . . . . . . . . . . . .143E14 . . . . . . . . . . . . . . . . . .133CLUTCH ASSEMBLY (107-291) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145F4 . . . . . . . . . . . . . . . . . . . .73NAMEPLATES (Portuguese). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151F10 . . . . . . . . . . . . . . . . . .165REFRIGERATION - EVAPORATOR . . . . . . . . . . . . . . . . . . . . . . . . . . .152G4. . . . . . . . . . . . . . . . . . . .79EVAPORATOR COMPARTMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . .152G7. . . . . . . . . . . . . . . . . . .151TRUCK DAS DATALOGGER GROUP (KIT 088741 & 088747) . . . . . .153F1 . . . . . . . . . . . . . . . . . . .143DOOR SWITCH (OPTIONAL, KIT 715176). . . . . . . . . . . . . . . . . . . . . .153F12 . . . . . . . . . . . . . . . . . .141RECEIVER TANK GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156B6 . . . . . . . . . . . . . . . . . . . .95POWER RECEPTACLE GROUP (EEC, after 9/01) . . . . . . . . . . . . . . .173A8 . . . . . . . . . . . . . . . . . . .117

MD-200 Contents

Name Grid PageIDLER PULLEY GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180H3. . . . . . . . . . . . . . . . . . . .67DOOR & GRILLE GROUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H0. . . . . . . . . . . . . . . . . . .149STRUCTURAL COMPONENTS - CONDENSER . . . . . . . . . . . . . . . . .185H2. . . . . . . . . . . . . . . . . . .145INTAKE & EXHAUST GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H3. . . . . . . . . . . . . . . . . . . .51COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H4. . . . . . . . . . . . . . . . . . . .53COMPRESSOR X214 (DEEP SUMP). . . . . . . . . . . . . . . . . . . . . . . . . .185H5. . . . . . . . . . . . . . . . . . . .81ENGINE MOUNTING GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H6. . . . . . . . . . . . . . . . . . . .59REFRIGERATION COMPONENTS, CONDENSER . . . . . . . . . . . . . . .185H8. . . . . . . . . . . . . . . . . . . .75SERVICE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185H9. . . . . . . . . . . . . . . . . . . .89CONTROL BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B1 . . . . . . . . . . . . . . . . . . .103ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B2 . . . . . . . . . . . . . . . . . . . .99NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187B3 . . . . . . . . . . . . . . . . . . .161FUEL FILTER, HOSES & FITTINGS. . . . . . . . . . . . . . . . . . . . . . . . . . .187B4 . . . . . . . . . . . . . . . . . . . .45THROTTLE SOLENOID GROUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187H8. . . . . . . . . . . . . . . . . . . .49

MD-200 Contents

Name Grid Page

5

8U66 MD-200 REFERENCE SHEET Revised9/8/03

MD-200 REFER-

ENCE SHEET

8U66

9/8/03

6

8U66MD-200 REFERENCE SHEETRevised9/8/03

B/M DESCRIPTION Date

920120 System - MD-200 30 6/03

920121 System - MD-200 50 230/1/50 6/03

920122 System - MD-200 50 230/1/60 6/03

920123 System - MD-200 50 380/460/3/60 6/03

920124 System - MD-200 30 EEC 6/03

920125 System - MD-200 50 220/3/50 EEC 6/03

920126 System - MD-200 50 220/3/60 EEC 6/03

920127 System - MD-200 50 380/3/50 EEC 6/03

097496 MD-200 SR Generic 6/03

097497 MD-200 30 SR 6/03

097498 MD-200 50 230/1/60 6/03

097499 MD-200 50 230/3/60 6/03

097500 MD-200 50 460/3/60 6/03

097501 MD-200 30 EEC 6/03

097502 MD-200 50 220/3/50 EEC 6/03

097503 MD-200 50 230/3/60 EEC 6/03

097504 MD-200 50 380/3/50 6/03

820120 Installation Kit 6/03

820121 Installation Kit - EEC 6/03

810044 Battery Box 6/03

810045 Battery Box - EEC 6/03

OPTIONS

054707 Diesel Fuel Heater - Silicone Hoses 6/03

054708 Diesel Fuel Heater - EPDM Hoses 6/03

088562 Engine Block Heater 6/03

088697 Portuguese Nameplates 6/03

088741 DAS Datalogger 6/03

088813 DAS Datalogger with RCOM 6/03

097192 4-Pin Power Plug 6/03

097393 Evaporator Side Screens 6/03

097481 LPCO Switch 6/03

097482 Synthetic Oil 6/03

097483 Receptacle Plug 6/03

097516 Evaporator Heaters 6/03

097520 MD Top Screen 6/03

7

8U66 MD-200 REFERENCE SHEET Revised9/8/03

097521 Low Decibel 6/03

097524 Oil Bath Air Cleaner 6/03

097525 Silicone Hose 6/03

097532 Low Decibles 6/03

715170 Remote Lights - 30s 6/03

715171 Remote Lights - 50s 6/03

715172 Remote Mount Controller 6/03

715173 Fuel Tank Kit 6/03

715176 Door Switch 6/03

718350 DAS Sensor - 10 ft 6/03

718351 DAS Sensor - 20 ft 6/03

718352 DAS Sensor - 40 ft 6/03

B/M DESCRIPTION Date

8

8U66MD-200 REFERENCE SHEETRevised9/8/03

9

130F9 CYLINDER BLOCK GROUP (TK 3.74) Revised10/28/03

CYLINDER BLOCK

GROUP (TK 3.74)

130F9

10/28/03

10

130F9CYLINDER BLOCK GROUP (TK 3.74)Revised10/28/03


101-342 ENGINE (complete, TK 3.74E) 1

101-344 ENGINE (complete, TK 3.74AU, UMD) 1

1 12-719 • BLOCK - cylinder 1

2 11-6033 •• BUSHING - camshaft 1

3 55-5778 •• PLUG 2

4 11-6026 •• BEARING - main (standard) 4

11-6027 •• BEARING - main (0.25 mm us) 4

5 NSS •• CAP - bearing housing 3

6 NSS •• CAP - bearing housing 1

7 55-5781 •• SCREW - bearing cap 8

8 11-6028 •• BEARING - thrust 2

9 55-5776 •• PLUG 1

10 55-5779 •• PLUG 4

11 55-4593 •• PLUG 2

12 11-5499 •• PLUG 2

13 55-5777 •• PLUG 1

14 * 33-2738 • GASKET - cylinder head 1

15 55-5782 • BOLT - head 14

16 11-6874 SLEEVE - repair 3

* 30-235 KIT - gasket (see 132A9) 1

11

130F10 GEAR HOUSING GROUP Revised12/10/01

GEAR HOUSING

GROUP

130F10

12/10/01

12

130F10GEAR HOUSING GROUPRevised12/10/01


1 11-8735 HOUSING - gear 1

2 55-5783 • PLUG 1

3 55-5784 • STUD - fuel injection 4

4 55-5834 • PIN - governor 2

5 11-8647 COVER - gear case 1

6 33-1727 • SEAL - oil 1

7 55-5785 PIPE 4

8 * 33-1728 SHIM PACK 1

9 55-5791 NUT (w/ washer) 4

10 33-3512 O-RING 2

11 55-5786 BOLT - cover 8

12 55-5789 BOLT - cover 4

13 55-8613 WASHER - sealing 1

14 55-5787 BOLT - cover 4

15 55-5790 BOLT - cover 6

16 11-6135 COVER 1

17 * 33-1754 GASKET 1

18 55-5859 STUD - cover 4

19 11-5091 CAP - lube (oil supply) 1

20 33-1954 O-RING 1

21 55-5792 NUT 4

22 11-5119 COVER 1

23 33-2814 O-RING 1

24 55-5826 BOLT - cover 2

25 * 33-1542 GASKET - cover 1

26 11-5084 COVER 1

27 55-5788 BOLT - cover 3

28 203-348 GASKET - adhesive (RTV silicone) A/R

* 30-235 KIT - gasket (see 132A9) 1

13

130F11 MOUNTING FLANGE GROUP Revised1/27/97

MOUNTING

FLANGE GROUP

130F11

1/27/97

14

130F11MOUNTING FLANGE GROUPRevised1/27/97


1 55-5816 PIN - dowel 2

2 11-7248 FLANGE - mounting 1

3 55-5848 BOLT - flange 6

4 55-6537 SCREW - flange 3

5 55-5860 BOLT 4

6 55-5795 PIN - dowel 2

7 11-6032 HOUSING - oil seal 1

8 33-1506 • SEAL - oil 1

9 55-5849 BOLT - housing 6


15

130F12 OIL SUMP GROUP Revised6/11/03

OIL SUMP GROUP

130F12

6/11/03

16

130F12OIL SUMP GROUPRevised6/11/03


1 55-5762 PLUG 1

2 11-8738 COVER - oil sump 1

3 55-4610 • PLUG 1

4 11-8737 SUMP - oil 1

5 55-5763 • PLUG 1

6 55-5764 • PLUG 1

7 33-3512 O-RING 1

8 55-5765 BOLT - cover 36

9 55-193 PLUG 1

10 55-5766 BOLT - sump 4

11 11-6089 PIPE - oil intake 1

12 33-1736 O-RING 1

13 55-5798 BOLT - oil pipe 3


15 55-6557 ELBOW 1

16 11-7067 HOSE - oil drain (23 in) 1

17 55-1042 CAP - oil drain hose 1

18 91-734 CLIP - oil drain hose 1

55-2264 RIVET - clip 1

19 55-7732 PLUG - sump (push in) 1

33-3060 • GASKET - switch (push in) 1

55-9948 PLUG - sump (threaded) 1

20 41-402 SWITCH - oil level 1

33-3060 • GASKET - switch 1

21 41-4470 SWITCH - oil level (threaded) 1

22 91-1705 STRIP - oil hose protector 1

23 91-5482 BRACKET - hose 1

55-3010 RIVET - bracket 2

17

130F13 CYLINDER HEAD & VALVE GROUP Revised10/30/02

CYLINDER HEAD &

VALVE GROUP

130F13

10/30/02

18

130F13CYLINDER HEAD & VALVE GROUPRevised10/30/02


1 11-8740 HEAD - cylinder 1

2 11-8741 • GUIDE - valve (finished) 6

11-6038 • GUIDE - valve (unfinished) 6

3 55-193 • PLUG 2

4 55-5805 • PLUG 1

5 55-5806 • PLUG 2

6 11-6039 • VALVE - intake 3

7 11-6040 • VALVE - exhaust 3

8 11-6041 • SPRING - valve 6

9 11-6042 • RETAINER - spring 6

10 11-6043 • KEEPER - valve 6

11 33-1732 • SEAL - valve stem 6

12 11-6044 • RETAINER 6

13 55-5803 PIN - spring 2

14 11-6036 LIFTER - engine 1

15 11-6575 LIFTER - engine 1

16 55-5801 BOLT - lifter 4

17 33-1733 GASKET - nozzle 6

18 11-6045 PROTECTOR - nozzle 3

19 11-6049 SUPPORT - rocker arm 3

20 11-6050 SPRING 2

21 11-6579 CIRCLIP 2

22 11-6046 SHAFT - rocker 1

23 11-6047 ARM - rocker 3

24 11-6134 • ADJUSTER - valve 3

25 55-5846 • LOCKNUT 3

26 11-6048 ARM - rocker 3

27 11-6134 • ADJUSTER - valve 3

28 55-5846 • LOCKNUT 3

29 55-5800 SCREW 1

30 55-5808 STUD 2

31 55-5809 BOLT - rocker 1

32 55-5810 NUT 2

33 11-8742 COVER - valve 1

34 11-6035 • BAFFLE 1

35 * 33-1731 • GASKET 1

36 11-5091 • CAP - lube (oil supply) 1

37 33-1954 • O-RING 1

38 * 33-2815 • GASKET - cover 1

19

130F13 CYLINDER HEAD & VALVE GROUP Revised10/30/02

20

130F13CYLINDER HEAD & VALVE GROUPRevised10/30/02


39 11-6627 • JOINT - breather 1

40 55-5799 • SCREW - plate 1

41 55-4664 • LOCKWASHER 4

42 33-3512 O-RING 2

43 11-5103 KNOB 2

44 11-6583 HOSE - breather 1

45 55-5767 CLAMP - hose 2

46 11-8769 VALVE - fuel injection (see 132A5) 1

47 55-5782 BOLT - head 14

48 11-9355 PLUG - hot 3

* 30-235 KIT - gasket (see 132A9) 1

21

130F14 INTAKE & EXHAUST MANIFOLD Revised3/19/99

INTAKE &

EXHAUST MANI-

FOLD

130F14

3/19/99

22

130F14INTAKE & EXHAUST MANIFOLDRevised3/19/99


1 * 33-2166 GASKET - intake 1

2 11-8743 MANIFOLD - intake 1

3 11-6146 • JOINT - breather 1

4 55-5763 • PLUG 1

5 55-5786 BOLT 2

6 55-5769 BOLT 1

7 11-6054 MANIFOLD - exhaust 1

8 * 33-1907 GASKET - muffler 1

9 55-6183 LOCKWASHER 4

10 55-5770 BOLT 4

11 55-6184 STUD 4

12 55-5771 STUD 2

13 55-6186 NUT 4

14 55-5791 NUT 2

15 * 33-1738 GASKET - exhaust manifold 1

* 30-235 KIT - gasket (see 132A9) 1

23

132A1 CAMSHAFT & DRIVING GEAR Revised6/14/00

CAMSHAFT &

DRIVING GEAR

132A1

6/14/00

24

132A1CAMSHAFT & DRIVING GEARRevised6/14/00


1 11-6055 CAMSHAFT 1

2 11-6056 • GEAR - camshaft 1

3 55-5813 • KEY - camshaft 1

4 11-6034 • FLANGE 1

5 55-5798 BOLT 2

6 11-6057 TAPPET 6

7 11-6058 ROD - push 6

8 11-6082 GEAR - idler (w/ bushing) 1

9 11-6083 • BUSHING - idler gear 1

10 11-6080 PLATE - idler gear 1

11 55-4657 CIRCLIP - gear 1

12 11-8748 SHAFT - idler gear 1

13 55-4652 BOLT - shaft 3

14 11-6594 CAMSHAFT - injection pump 1

15 55-5813 • KEY - injection camshaft 1

16 11-6593 • GEAR - injection camshaft 1

17 11-6595 • BEARING - ball 1

18 11-6062 CASE - bearing 1

19 55-4635 SCREW 1

20 55-5786 BOLT - case 3

21 11-6060 BEARING - ball 1

25

132A2 CRANKSHAFT & PISTON GROUP Revised2/19/98

CRANKSHAFT &

PISTON GROUP

132A2

2/19/98

26

132A2CRANKSHAFT & PISTON GROUPRevised2/19/98


1 12-707 CRANKSHAFT 1

2 55-5813 • KEY - crankshaft 1

3 11-6065 • GEAR - crankshaft 1

4 55-5816 • PIN - dowel 1

5 55-6382 BOLT - flywheel 5

6 11-8750 FLYWHEEL 1

7 11-7031 • GEAR - ring 1

8 77-2327 PULLEY - crankshaft 1

9 55-5818 BOLT - pulley 1

10 55-5819 WASHER 1

11 11-8751 PISTON (std) 3

11-8754 PISTON (0.25 os) 3

11-8756 PISTON (0.50 os) 3

12 11-8644 • RING SET (std) 3

11-8755 • RING SET (0.25 os) 3

11-8757 • RING SET (0.50 os) 3

13 11-8753 PIN - piston 3

14 11-7003 CIRCLIP 6

15 11-6075 ROD - connecting 3

16 11-8646 • BOLT - rod 6

17 11-6077 • BEARING - connecting rod (standard) 3

18 11-6078 BUSHING - finished 3

27

132A3 OIL SYSTEM Revised2/6/97

OIL SYSTEM

132A3

2/6/97

28

132A3OIL SYSTEMRevised2/6/97


1 11-6133 PUMP - oil 1

2 * 33-1740 GASKET - oil pump 1

3 55-6187 BOLT - pump 3

4 11-6086 GUIDE - dipstick 1

5 11-6085 GUIDE - dipstick 1

6 11-7249 DIPSTICK 1

7 33-1736 O-RING 1

8 11-6087 VALVE - oil pressure 1

9 55-5823 NUT 1

10 11-6182 FILTER - oil 1

11 * 33-1909 • O-RING - oil filter 1

12 55-8391 PLUG 1

13 55-5763 • PLUG (npt 1/8) 1

* 30-235 KIT - gasket (see 132A9) 1

29

132A4 WATER PUMP GROUP Revised1/7/03

WATER PUMP

GROUP

132A4

1/7/03

30

132A4WATER PUMP GROUPRevised1/7/03


1 11-9496 PUMP - water (assembly, ELC compatible) 1

2 33-1741 • O-RING 2

3 55-8443 • PLUG 2

4 55-5138 • STUD 4

5 55-5742 BOLT - water pump 1

6 11-8758 COVER - thermostat 1

7 55-5763 • PLUG 1

8 11-7975 THERMOSTAT 1

9 33-1744 O-RING - thermostat 1

10 55-5826 BOLT - cover 1

11 55-8617 BOLT - cover 1

12 78-1012 BELT - water pump 1

13 77-2336 SHEAVE - pulley 1

14 77-2335 SHEAVE - pulley 1

15 77-1427 • SHIM (1 mm) A/R

77-2752 • SHIM (0.5 mm) A/R

16 77-1428 SPACER 1

17 55-5792 NUT 4

18 55-5809 BOLT - water pump 2

19 33-1742 GASKET - water pump 1

20 55-5780 DRAIN COCK 1

31

132A5 FUEL INJECTION PUMP Revised10/28/03

FUEL INJECTION

PUMP

132A5

10/28/03

32

132A5FUEL INJECTION PUMPRevised10/28/03


1 11-6093 PUMP - fuel injection 1

2 11-6094 • PLUNGER & BARREL 3

3 11-6095 • RETAINER 3

4 11-6096 • RETAINER 3

5 11-6097 • SPRING - plunger 3

6 11-6098 • SHIM SET 3

7 11-6099 • VALVE - delivery 3

8 11-6019 • SPRING - delivery valve 3

9 11-6166 • HOLDER - valve 3

10 33-1746 • GASKET 3

11 33-1747 • O-RING 3

12 11-6147 • GUIDE - plunger 3

13 11-6148 • PIN 1

14 11-6149 • RACK 1

15 11-6150 • PINION 3

16 11-6152 • RETAINER - rack 1

17 11-6153 • PLATE 2

18 55-5773 • SCREW - plate 2

19 11-6153 • PIN 2

20 55-5775 • PIN 1

21 11-6101 • TAPPET 3

22 55-6194 • FLATWASHER 2


24 55-5828 • SCREW - tappet 4

25 55-5829 • SCREW 2

26 11-8769 VALVE - fuel injection 3

27 11-6102 • NOZZLE - injection 3

28 11-6103 • HOLDER - valve (w/ case) 3

29 11-6104 • BODY - valve 3

30 11-6105 • SPRING - valve 3

31 11-6106 • RETAINER - spring 3

32 11-6107 • SPACER - valve stop 3

33 11-6108 • SHIM SET 3

34 33-1748 • O-RING 3

35 11-6109 CLAMP - injection pipe 1

36 55-8626 BOLT - clamp 2

37 11-6115 NUT - injector 3

38 11-8770 PIPE - fuel injection (1) 1

33

132A5 FUEL INJECTION PUMP Revised10/28/03

34

132A5FUEL INJECTION PUMPRevised10/28/03




41 33-1531 GASKET 2

42 11-6110 BOLT 1

43 NSS • BOLT - joint 1

44 55-5831 • PLUG - air bleed 1

45 55-8613 • WASHER - sealing 1

46 11-6622 JOINT 1

47 33-1749 GASKET 3

48 10-366 CLAMP - pipe 4

49 11-6136 FITTING - injection 1

50 11-6137 FITTING - injection 2

51 11-6114 HOSE - fuel return 2

52 33-1733 GASKET - nozzle 6

53 11-6045 PROTECTOR - nozzle 3

35

132A6 GOVERNOR Revised9/24/01

GOVERNOR

132A6

9/24/01

36

132A6GOVERNORRevised9/24/01


1 55-7155 SCREW - solenoid 1

2 33-1750 GASKET - governor case 1

3 11-6116 COVER - governor case 1

4 * 33-1751 GASKET - governor case 1

5 11-6117 WEIGHT - governor 1

6 55-5833 NUT - governor weight 1

7 11-6118 SLEEVE - governor 1


9 55-5834 PIN - governor 2

10 55-5835 PIN - snap (6 mm) 1

11 55-5836 BOLT - solenoid 5

12 55-5837 BOLT - cover 3

13 33-1753 O-RING 1

14 11-8762 HOUSING - governor 1

15 11-7518 LINK (88.8, no color) 1

11-8760 LINK (88.6, white) 1

11-8761 LINK (89.0, red) 1

16 11-6497 SPRING 1

17 11-6498 BRACKET - return spring 1

18 11-6121 SHIM PACK 1

19 55-5838 SPACER 2

20 11-6122 SHAFT - governor (lever) 1

21 11-8895 LEVER - governor 1

22 11-5139 • SHIM SET 2

23 11-7291 • BEARING - needle 2

24 11-8764 • SHIFTER 1

25 11-6167 • SPRING - starting 1

26 55-6538 • WASHER 2

27 55-6273 • CIRCLIP 1

28 55-6540 • PIN - spring 1

29 11-8763 • SPRING - lever 1

30 11-6124 RETAINER - shaft 1

31 11-6125 RETAINER - shaft 1

32 11-7520 SHAFT - regulator 1

33 55-4667 • PIN - taper 1

34 55-5832 PIN - snap 1

35 33-1752 O-RING 1

36 55-5822 BOLT - retainer 2

37 55-5791 NUT (w/ washer) 1

38 11-8765 SPRING - governor 1

39 91-8510 LINK - throttle 1

37

132A6 GOVERNOR Revised9/24/01

38

132A6GOVERNORRevised9/24/01


40 55-8625 PLUG 1

41 11-8766 CONTROLLER - fuel 1

42 55-8618 NUT 1

43 55-8620 WASHER - sealing 1

44 33-2230 O-RING - solenoid 1

45 55-8619 NUT 1

46 55-5843 SCREW - adjust 1

47 55-8624 PLUG 1

48 11-8767 ANGLE 1

55-6201 • NUT 1

49 55-6199 BOLT 1

50 55-5846 NUT 1

51 55-5845 WASHER - seal 1

52 41-4306 SOLENOID - stop 1

53 11-8822 COVER 1

* 30-235 KIT - gasket (see 132A9) 1

39

132A7 STARTER & GLOW PLUG GROUP Revised3/20/03

STARTER & GLOW

PLUG GROUP

132A7

3/20/03

40

132A7STARTER & GLOW PLUG GROUPRevised3/20/03


1 44-7130 GLOW PLUG 3

2 44-7129 CONNECTOR - glow plug 1

3 45-1718 STARTER (see 132A8) 1

4 55-5852 SCREW 2

5 55-5853 NUT 1

6 11-7248 FLANGE - mounting 1

7 55-6203 NUT 1


9 55-4632 NUT 1

10 44-7736 CONNECTOR - starter 1

11 55-6205 PIN - cotter 1

12 91-7299 BRACKET - starter 1

13 55-8854 SCREW 2

41

132A8 STARTER ASSEMBLY Revised9/4/97

STARTER ASSEM-

BLY

132A8

9/4/97

42

132A8STARTER ASSEMBLYRevised9/4/97

NOTE: Starter (45-1718) replaces starter (45-1312). See grid 76C11 for replacement parts for starter (45-1312).


1 45-1718 STARTER (see note) 1

2 44-5466 • ROLLER - clutch 5

3 55-6202 • SCREW 2

4 55-4681 • NUT 1

5 44-5469 • BALL 1

6 41-1589 • FIELD 1

7 41-1590 • ARMATURE 1

8 41-1591 •• BEARING 1

9 41-1592 •• BEARING 1

10 41-1593 • CLUTCH - assembly 1

11 44-5477 •• NUT 1

12 44-5474 •• RETAINER 1

13 41-1594 •• SPRING 1

14 41-1595 •• CLUTCH 1

15 NSS ••• BEARING 1

16 NSS ••• BEARING 1

17 41-1596 •• SHAFT 1

18 41-1597 •• SPRING 1

19 44-5476 •• PINION 1

20 41-1598 •• RING - snap 1

21 41-1599 • RETAINER 1

22 41-1600 • PINION 1

23 41-1601 • HOUSING 1

24 41-1602 • FRAME 1

25 41-1603 • HOLDER & BRUSH - assembly 1

26 NSS •• SPRING 4

27 41-1604 • SWITCH - magnetic (assembly) 1

28 55-8627 • BOLT 2

29 55-8628 • BOLT 2

30 41-1605 • SPRING 1

31 33-2817 • O-RING 2

32 55-8629 • DRAIN 1

33 41-1606 • CAP - terminal 1

34 91-7298 • BRACKET 1

43

132A9 GASKET KIT Revised12/10/01

GASKET KIT

132A9

12/10/01

44

132A9GASKET KITRevised12/10/01


1 30-235 KIT - gasket set 1

2 33-1740 • GASKET - oil pump 1

3 33-2738 • GASKET - cylinder head 1

4 33-1754 • GASKET - fuel pump cover 1

5 33-1728 • SHIM PACK - fuel pump 1

6 33-1954 • O-RING - oil cap 2

7 33-1542 • GASKET - gear housing cover 1

8 33-1731 • GASKET - baffle plate 1

9 33-1751 • GASKET - governor case cover 1

10 33-2815 • GASKET - valve cover 1

11 33-1907 • GASKET - muffler 1

12 33-2166 • GASKET - intake manifold 1

13 33-1738 • GASKET - exhaust manifold 1

14 33-1742 • GASKET - water pump 1

15 33-1732 • SEAL - valve stem 6

16 11-6045 • PROTECTOR - nozzle 3

17 33-1733 • GASKET - nozzle 6




21 33-1531 • GASKET 2

22 33-1749 • GASKET - fuel injector valve 3

23 33-1744 • O-RING - thermostat 1

24 33-3512 • O-RING 5

25 33-2814 • O-RING - gear housing cover 1

26 33-2230 • O-RING - solenoid 1

45

187B4 FUEL FILTER, HOSES & FITTINGS Revised10/29/03

FUEL FILTER,

HOSES & FIT-

TINGS

187B4

10/29/03

46

187B4FUEL FILTER, HOSES & FITTINGSRevised10/29/03


1 55-8670 ELBOW - hose fitting (3/8) 12

2 10-242 KIT - sleeve & eyelet (3/8) 12

3 11-4941 NUT (3/8) 8

4 11-4372 HOSE (3/8 od x 35 ft lg) A/R

5 11-2886 VALVE 1

55-7213 • BODY 1

11-7777 • CORE - valve 1

55-5672 • CAP 1

6 11-9279 TUBE - fuel pickup 1

7 91-7745 BRACKET - connector 1

55-3048 SCREW - bracket 1

55-2641 FLATWASHER 2

55-4955 NUT 1

8 99-7321 BRACKET - fuel filter & pump 1



55-4953 NUT 1

9 55-229 TEE 1

10 11-7056 HOSE 1

11 55-7331 TEE 1

12 55-193 PLUG 1

13 11-9341 FILTER - fuel (EMI 2000 hour) 1

55-3168 ADAPTER - fuel pickup 1

14 11-5941 BRACKET - fuel filter 1

55-3565 SCREW 1


55-4954 NUT 3

15 55-433 PLUG - pipe 1

16 55-1004 PLUG - pipe 1

17 11-9321 FILTER - oil bypass (EMI 2000 hour) 1

55-3164 STUD - bypass filter 1

18 11-6182 FILTER - oil (full flow) 1

19 55-1042 CAP - oil hose 1

20 11-7067 HOSE - oil drain 1

21 55-6557 ELBOW - oil drain 1

22 55-1654 TEE 1

23 33-2458 MAT - isolator (oil pressure sensor) 1

24 55-8665 ELBOW - flange 1

25 55-3031 SCREW - elbow 2


27 55-2001 FLATWASHER 2

55-7616 WASHER (nylon) 2

47

187B4 FUEL FILTER, HOSES & FITTINGS Revised10/29/03

48

187B4FUEL FILTER, HOSES & FITTINGSRevised10/29/03


28 41-387 SWITCH - oil pressure 1

29 91-734 CLIP - oil drain hose 1

30 41-2638 PUMP - fuel (12V) 1

41-2641 PUMP - fuel (24V) 1

10-273 • KIT - filter 1

33-1676 GASKET - fuel pump 1

31 55-2539 BUSHING 1

32 11-9595 FITTING - restricted 1

33 11-6229 HOSE 1

34 55-2796 CLAMP - fuel hose 2

49

187H8 THROTTLE SOLENOID GROUP Revised9/5/03

THROTTLE SOLE-

NOID GROUP

187H8

9/5/03

50

187H8THROTTLE SOLENOID GROUPRevised9/5/03


1 99-9458 BRACKET - solenoid (high speed) 1


55-2959 LOCKWASHER 4

2 44-9181 SOLENOID 1

3 44-8198 PLUNGER - solenoid 1

4 91-3095 BOOT - solenoid 1


6 55-315 NUT 2




10 99-3337 NUTSTRIP - solenoid 2

11 44-2756 DIODE 1

12 91-8510 LINK - throttle 1

13 11-6498 BRACKET - return spring 1

14 11-6497 SPRING - throttle return 1

15 11-9441 ROD - throttle 1

16 11-9281 ADJUSTER - speed control 1

17 11-9282 BALL JOINT 1

18 55-9567 NUT (1/4-28 LH thread) 1

51

185H3 INTAKE & EXHAUST GROUP Revised10/29/03

INTAKE &

EXHAUST GROUP

185H3

10/29/03

52

185H3INTAKE & EXHAUST GROUPRevised10/29/03


1 11-9068 FILTER - air cleaner (dry) 1

2 11-9059 • ELEMENT - air cleaner 1

3 11-9091 • CLIP - base 2

4 11-9092 • EJECTOR - dust 1

5 11-9069 CLAMP - air cleaner 1

55-1587 SCREW - clamp 2


55-4953 NUT 2

6 11-9709 HOSE - air cleaner (filter to engine) 1

7 11-9294 HOSE - air intake 1

8 55-4979 CLAMP - hose 4

9 61-2261 HOSE - air intake 1

10 11-3155 CLEANER - air 1

11-3325 • CUP - air cleaner 1

11-6491 • CLAMP - air cleaner 1

11 11-2975 CLAMP - air cleaner 1

12 11-9721 HOSE - air cleaner (filter to engine, oil bath air cleaner) 1

13 92-2986 PANEL - blockoff 1

55-2977 SCREW - panel 8



55-8711 INSERT - threaded 6

14 11-9708 TUBE - oil intake 1

15 92-2987 PLATE - wear 1

55-3136 RIVET - plate 2

16 55-6808 CLAMP - hose 1




17 11-6173 TUBE - exhaust (domestic) 1

11-6291 TUBE - exhaust (EEC) 1

18 33-628 GROMMET 1

19 55-3364 PLUG 1

20 12-765 MUFFLER 1

55-6184 STUD - muffler to manifold 4


55-6186 NUT 4

21 33-1907 GASKET - muffler 1

22 92-3323 DEFLECTOR - air (MD-300 only) 1

53

185H4 COOLING SYSTEM Revised10/29/03

COOLING SYSTEM

185H4

10/29/03

54

185H4COOLING SYSTEMRevised10/29/03


1 67-1947 TANK - accumulator 1

55-3048 SCREW - tank 2

55-7122 WASHER - belleville 2

55-2640 NUT 2

2 55-5094 COCK - drain 1

3 67-1969 COIL - condenser (MD-300) 1

67-1968 COIL - condenser (MD-200) 1

55-3059 • NUT - captive 8

4 92-2985 BRACKET - expansion tank 1





5 12-826 TANK - expansion 1

55-2539 • BUSHING - sensor 2

55-3018 SCREW - tank 4



6 11-9242 CAP - radiator 1

7 55-9237 ADAPTER - hose 1

203-385 SEALER - thread A/R

8 44-6534 SENSOR - water level 2

55-2965 NUT - terminal 2



9 11-9534 HOSE - radiator to engine (EPDM) 1

11-9535 HOSE - radiator to engine (silicone) 1

10 55-2818 CLAMP - EPDM hose (0.750 dia to 1.500 dia) 4

55-3401 CLAMP - silicone hose (0.750 dia to 1.500 dia) 4

11 11-9520 HOSE - engine to radiator (EPDM) 1

11-9521 HOSE - engine to radiator (silicone) 1

12 55-2666 CLAMP - hose 2





13 98-935 HOSE - expansion tank (EPDM, 23 in) A/R

12-419 HOSE - expansion tank (silicone, 23 in) A/R

14 55-5002 CLAMP - EPDM hose 2

55-1521 CLAMP - silicone hose 2

15 98-771 HOSE - overflow A/R

16 11-8041 HOSE (3/8 id, EPDM) A/R

55

185H4 COOLING SYSTEM Revised10/29/03

56

185H4COOLING SYSTEMRevised10/29/03


12-538 HOSE (3/8 id, silicone) 1

17 55-2069 CLAMP - EPDM hose (0.375 dia to 0.875 dia) 6

55-6731 CLAMP - silicone hose (0.375 dia to 0.875 dia) 6

18 55-9091 ELBOW - hose 1


19 41-5066 SENSOR - water temperature 1

20 91-7747 PLATE - sensor 1

44-9906 TAB - connector 1

55-3136 RIVET - tab 2

21 11-9496 PUMP - coolant (see 132A4) 1

22 92-1561 STRIP - hose protector 1

57

118B7 ENGINE BLOCK HEATER Revised1/27/97

ENGINE BLOCK

HEATER

118B7

1/27/97

58

118B7ENGINE BLOCK HEATERRevised1/27/97


40-530 KIT - engine block heater 1

1 41-463 • HEATER - coolant 1

2 33-2509 • GASKET - heater 1

3 55-7726 • SCREW - heater 2


59

185H6 ENGINE MOUNTING GROUP Revised9/5/03

ENGINE MOUNT-

ING GROUP

185H6

9/5/03

60

185H6ENGINE MOUNTING GROUPRevised9/5/03


1 91-9207 BRACKET - snubber 1



2 55-2166 NUT 5

3 55-7123 WASHER - belleville 1

4 91-3908 MOUNT - vibration 1

5 91-3202 MOUNT - engine (roadside) 1

6 92-3252 MOUNT - engine (curbside) 1

7 91-9467 MOUNT - engine (upper) 1

55-5957 SCREW - mount (soc hd, 10 x 1.50, 25 mm lg) 4

55-6216 SCREW - mount (soc hd, 10 x 1.50, 20 mm lg) 6

55-5695 SCREW - mount (hex hd, 10 x 1.25, 20 mm lg) 2


8 91-3203 MOUNT - engine (front) 1

55-3048 SCREW - mount 6



55-4955 NUT 6

9 91-2281 MOUNT - vibration 2

10 55-2914 SCREW - engine 1


12 55-3594 WASHER - special 3


14 55-3048 SCREW - mount 10


16 99-9449 MOUNT - wear plate 2

55-3044 RIVET - wear plate 4



19 99-4820 MOUNT - vibration (engine, set of two) 2

20 55-2640 NUT 10

203-400 SEALER - thread (blue) A/R


61

134E5 MOUNTING GROUP - COMPRESSOR & MOTOR Revised9/5/03

MOUNTING

GROUP - COM-

PRESSOR &

MOTOR

134E5

9/5/03

62

134E5MOUNTING GROUP - COMPRESSOR & MOTORRevised9/5/03


1 91-6583 BOLTSTRIP (w/ mounting screw) 2

55-4953 NUT - boltstrip 2




4 55-3122 NUT - compressor 4

5 55-3048 SCREW - motor (1 in lg) 4

55-2683 SCREW - jackshaft (1-1/2 lg) 4


55-4931 WASHER - special 4

7 55-4955 NUT 12

8 98-3995 MOUNT - pedestal (motor) 1

9 99-9536 SUPPORT - jackshaft (see 77B14) 1

10 99-9839 BOLTSTRIP - support 2

11 55-4759 BOLT - belt adjustment 2


13 99-5983 SPACER 2

14 55-1232 NUT - jam 4

15 91-3370 BRACKET - motor/jackshaft 1

16 91-3159 ANGLE - motor support 1

55-1587 SCREW - angle 2


55-4953 NUT 2

17 77-1712 JACKSHAFT - assembly (see 77B14) 1

63

132B12 BELTS, PULLEYS & FAN GROUP Revised10/9/03

BELTS, PULLEYS

& FAN GROUP

132B12

10/9/03

64

132B12BELTS, PULLEYS & FAN GROUPRevised10/9/03


1 78-558 FAN - evaporator 2

2 77-1522 CLIP - fan hub 2

3 77-1464 CLIP - fan 2

4 55-3675 SCREW - fan 2



5 99-3261 BOLTPLATE - fanshaft 2

6 78-782 FANSHAFT - assembly (see 77A3) 2


55-4955 NUT - fanshaft 8

7 78-684 BELT - evaporator fan 1

8 78-1366 BELT - engine 1

9 78-700 BELT - alternator to evaporator fan 1

10 78-936 BELT - motor to jackshaft (compressor) 1

11 55-457 KEY - pulley 2

12 77-1697 PULLEY - evaporator fan 2

55-6220 SCREW - pulley 6

55-790 LOCKWASHER 6


13 77-2718 PULLEY - idler (see 180H3) 1

14 77-1703 PULLEY - alternator 1

15 41-2194 ALTERNATOR (23 amp, model 8MR) 1

16 77-1826 PULLEY - motor (NAD) 1

77-1754 PULLEY - motor (EEC) 1

77-1980 PULLEY - motor (single phase) 1

77-1985 PULLEY - jackshaft 1

55-6220 SCREW - pulley 2

55-790 LOCKWASHER 2

17 77-1984 PULLEY - compressor 1

77-2537 • BUSHING - pulley 1

70-184 • KIT - screws & washers 1

55-455 KEY - pulley 1

203-392 SEALER - antiseize A/R

18 107-291 CLUTCH (see 132D14) 1

55-5022 SCREW - clutch 6


19 77-1699 HUB - condenser fan 1

55-6220 SCREW - hub 2

55-790 LOCKWASHER 2

55-371 FLATWASHER 2

20 78-687 FAN - condenser 1

55-7555 KEY 1

65

132B12 BELTS, PULLEYS & FAN GROUP Revised10/9/03

66

132B12BELTS, PULLEYS & FAN GROUPRevised10/9/03


55-2963 SCREW - fan 4



21 104-716 MOTOR (220-230-380-460/3/50-60 & EEC, see 126F4) 1

55-3264 KEY - pulley/fan 2

99-9084 NAMEPLATE - Arrow 1

22 77-1712 JACKSHAFT (30 units, see 77B14) 1

23 78-1012 BELT - water pump 1

24 98-3631 GUARD - fan 1

55-3121 SCREW - guard 4

55-3045 WASHER - dome 4

25 204-427 GAUGE - belt tension 1

26 98-3117 PLENUM - condenser fan 1

27 98-3116 ORIFICE - fan 1

55-2957 SCREW - orfice 4


55-3059 NUT - captive 4

28 77-2163 PULLEY - compressor (R134a, MD-200 30/50) 1

29 78-1367 BELT - engine to compressor (R134a, MD-300 30/50) 1

30 77-1660 PULLEY - engine (R134a, 30’s; 50’s uses item 18) 1

31 77-2057 PULLEY - compressor (R134a, MD-300 30/50) 1

67

180H3 IDLER PULLEY GROUP Revised9/9/03

IDLER PULLEY

GROUP

180H3

9/9/03

68

180H3IDLER PULLEY GROUPRevised9/9/03


1 91-9058 BRACKET - idler pulley 1




2 91-8795 NUTSTRIP 2

55-3025 SCREW - nutstrip (#10) 2


3 55-7524 SCREW - pulley 1

4 77-2409 SPROCKET - pulley 1


6 77-2718 PULLEY - idler 1

7 51-630 WASHER - pulley 1


69

77A3 FANSHAFT ASSEMBLY Revised6/12/03

FANSHAFT

ASSEMBLY

77A3

6/12/03

70

77A3FANSHAFT ASSEMBLYRevised6/12/03


78-782 FANSHAFT - assembly 1

1 55-3350 • SCREW - oil plug 2

2 33-1009 • O-RING 2

3 99-3262 • HOUSING 1

4 55-6418 • VENT - air 1

55-6416 • CAP - air vent 1

5 33-2134 • SEAL - oil 2

203-278 • GREASE (gallon) A/R

6 77-2617 • FANSHAFT 1

7 77-1070 • BEARING - roller 2

8 99-3264 • TUBE - splash guard 1

204-475 • GREASE (3.5 oz) A/R

9 55-3834 • SCREW - cap 4


11 91-1203 • CAP 1

12 99-2901 • SHIM (0.005 thk) A/R

99-2902 • SHIM (0.007 thk) A/R

99-4231 • SHIM (0.020 thk) A/R

13 33-982 • O-RING 1

14 11-6863 SLEEVE - repair (set of 10) 1

71

77B14 JACKSHAFT ASSEMBLY Revised9/5/03

JACKSHAFT

ASSEMBLY

77B14

9/5/03

72

77B14JACKSHAFT ASSEMBLYRevised9/5/03


77-1712 JACKSHAFT - assembly 1

1 55-148 • SCREW 8



4 91-1203 • CAP - housing 2

99-2901 • SHIM (0.005 thk) 3

99-2902 • SHIM (0.007 thk) 3

5 33-982 • O-RING 2

6 33-2134 • SEAL - oil 2

7 77-1070 • BEARING - roller 2

8 55-3364 • PLUG - pipe 2

9 77-2621 • SHAFT - assembly 1

10 91-5685 • HOUSING 1

11 55-6417 • VENT - air 1

55-6416 • CAP - air vent 1

12 77-2434 • RETAINER - oil slinger 1

13 55-351 KEY - hub 1

14 55-3264 KEY - pulley 1

15 11-6863 SLEEVE - repair (set of 10) 1

203-394 GREASE (gallon) A/R

73

145F4 CLUTCH ASSEMBLY (107-291) Revised4/6/00

CLUTCH ASSEM-

BLY (107-291)

145F4

4/6/00

74

145F4CLUTCH ASSEMBLY (107-291)Revised4/6/00

NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257. See 94B1 for replacement parts for 107-204.


107-291 CLUTCH 1

1 70-189 KIT - clutch repair 1

2 70-175 •• KIT - bearing 1

3 70-190 •• KIT - shoe 1

75

185H8 REFRIGERATION COMPONENTS, CONDENSER Revised10/29/03

REFRIGERATION

COMPONENTS,

CONDENSER

185H8

10/29/03

76

185H8REFRIGERATION COMPONENTS, CONDENSERRevised10/29/03


1 102-825 COMPRESSOR (X214 deep sump, see 185H5) 1

2 22-188 VALVE - discharge (see 185H9) 1

3 61-2270 TUBE - valve to 3-way 1

4 61-1236 VALVE - 3-way (see 101B6) 1

55-3618 SCREW - 3-way 2



5 67-1969 COIL - condenser (MD-300, see 185H4) 1

67-1968 COIL - condenser (MD-200, see 185H4) 1

99-9948 NAMEPLATE - pressure vessel (EEC) 1

6 61-2263 TUBE - condenser to receiver 1

55-3295 • FITTING - saddle 1

7 66-7392 VALVE - relief 1

33-1015 O-RING - valve 1

8 67-1180 TANK - receiver (see 156B6) 1

91-7419 NAMEPLATE - pressure vessel (EEC) 1

9 61-2262 TUBE - receiver to dehydrator 1

55-8267 • NUT - o-ring seal 1

55-8268 • SHOULDER - o-ring seal 1

10 33-1015 O-RING 2

11 66-9700 DEHYDRATOR 1

12 66-6057 TUBE - dehydrator to valve 1

55-8267 NUT - o-ring seal 1

55-8268 SHOULDER - o-ring seal 1

13 66-5763 VALVE - check 1

14 66-6135 TUBE - valve to tee 1

15 55-3251 TEE 1

16 66-6136 TUBE - tee to evaporator 1

17 66-5346 TUBE - tee to solenoid 1

18 61-283 SOLENOID - thermax (see 125C10) 1

19 66-4624 TUBE - evaporator to accumulator 1

20 67-1947 TANK - accumulator 1

21 61-1091 VALVE - pressure regulator 1

22 61-2264 TUBE - cpr to compressor 1

23 66-1916 VALVE - suction (see 185H9) 1

24 61-2268 TUBE - 3-way to elbow 1

25 55-4142 ELBOW 1

26 61-2269 TUBE - elbow to evaporator 1

27 61-2266 TUBE - 3-way to solenoid 1

28 66-8560 SOLENOID - pilot (12V) 1

41-1525 • COIL - valve (12V) 1

55-8786 • NUT - coil 1

77

185H8 REFRIGERATION COMPONENTS, CONDENSER Revised10/29/03

78

185H8REFRIGERATION COMPONENTS, CONDENSERRevised10/29/03


29 61-2267 TUBE - solenoid to suction tube 1

30 61-2265 TUBE - 3-way to coil 1

31 11-5513 VALVE (Schrader) 1

11-7777 • CORE - valve 1

79

152G4 REFRIGERATION - EVAPORATOR Revised10/29/03

REFRIGERATION -

EVAPORATOR

152G4

10/29/03

80

152G4REFRIGERATION - EVAPORATORRevised10/29/03


1 67-1133 COIL - evaporator (TS/MD-200) 1

67-1136 COIL - evaporator (TS/MD-300) 1

2 33-507 GROMMET (1-1/8) 1

55-3059 • NUT - captive 4

55-1587 SCREW - coil 4



3 67-1576 HEAT EXCHANGER (TS/MD-200, R404A) 1

67-1577 HEAT EXCHANGER (TS/MD-300, R404A) 1

4 66-9626 TUBE - liquid outlet 1

5 66-6044 TUBE - liquid inlet 1

6 99-9842 NAMEPLATE - Pressure Vessel (TS/MD-200) 1

91-3482 NAMEPLATE - Pressure Vessel (TS/MD-300) 1

7 66-9375 VALVE - expansion (R404A) 1

8 66-9625 TUBE - equalizer (R404A) 1

9 66-6896 TUBE - defrost (evaporator) 1

10 66-6895 TUBE - defrost (condenser) 1

11 99-9843 NAMEPLATE - Pressure Vessel (TS/MD-200) 1

91-7749 NAMEPLATE - Pressure Vessel (TS/MD-300) 1

12 67-1404 HEAT EXCHANGER (MD-200, R134a) 1

67-1970 HEAT EXCHANGER (MD-300, R134a) 1

13 66-6051 TUBE - equalizer (R134a) 1

14 66-6046 VALVE - expansion (R134a) 1

81

185H5 COMPRESSOR X214 (DEEP SUMP) Revised10/29/03

COMPRESSOR

X214 (DEEP

SUMP)

185H5

10/29/03

82

185H5COMPRESSOR X214 (DEEP SUMP)Revised10/29/03


102-825 COMPRESSOR - X214 (deep sump) 1

1 23-131 • BODY - compressor 1

2 * 33-2552 • GASKET - compressor cylinder head 1

3 22-788 • HEAD - cylinder 1

4 33-2019 • O-RING 10

5 * 55-6804 • WASHER - sealing 10

6 55-6805 • SCREW - cylinder head (2 lg) 6

7 55-6806 • SCREW - cylinder head (2-5/8 lg) 2

8 22-990 • PLATE - valve 2

9 * 33-1223 • O-RING - oil fill 1

10 * 22-899 • SEAL - crankshaft 1

11 22-743 • PLATE 1

12 55-172 • SCREW 6

55-895 • FLATWASHER 6

13 * 33-2044 • SEAL - oil 1

14 * 33-2043 • O-RING - seal plate 1

15 22-350 • SIGHT GLASS 2

16 * 33-822 • O-RING 2

17 66-8927 • ADAPTER - suction valve 1

18 55-190 • SCREW - adapter 4

19 55-3252 • WASHER 4

20 * 33-408 • O-RING - valve plate 2

21 22-608 • SLEEVE - cylinder 2

22 * 33-211 • GASKET - adapter 1

23 22-159 • SCREEN - suction port 1

24 11-475 • BUSHING - piston pin 2

25 22-849 • PISTON 2

26 NSS •• PIN - piston 2

27 55-2122 •• RING - retaining 4

28 NSS •• HEAD - piston 2

29 NSS •• REED - piston 2

30 51-115 •• NUT 2

55-895 •• FLATWASHER 2

31 22-639 • ROD - connecting 2

32 55-5062 • BOLT - connecting rod 4

33 51-666 • NUT - connecting rod 4

34 22-1003 • BEARING SET - connecting rod (standard) 2

83


84



22-1004 • BEARING SET (0.005 us) 2

22-1005 • BEARING SET (0.010 us) 2

22-1006 • BEARING SET (0.020 us) 2

22-1007 • BEARING SET (0.030 us) 2

35 * 33-1223 • O-RING - pumpshaft 1

36 22-220 • BEARING - crankshaft (pump end) 1

37 55-4720 • PLUG 2

38 55-7425 • PIN - dowel 1

39 22-804 • CRANKSHAFT 1

40 22-123 • PLUG - oil metering 1

41 * 55-455 • KEY 1

42 77-2311 • BEARING - crankshaft (pulley end) 1

43 * 33-110 • GASKET - bearing plate 1

44 22-1149 • SHAFT - oil pump 1

45 55-9760 • KEY - shaft 1

46 22-803 • PLATE - pump bearing 1

47 22-1160 • PUMP - oil 1

48 * 33-1175 • O-RING - oil pump cover 1

49 * 33-239 • O-RING 2

50 22-555 • COVER - pump 1

51 55-681 • SCREW - plate (1-1/8 lg) 4

51-149 • SCREW - plate (2-1/4 lg) 8

52 * 55-896 • FLATWASHER 20

53 22-784 • REGULATOR - oil pressure 1

54 * 33-672 • O-RING 1

55 55-6752 • PLUG 1

56 * 33-2095 • O-RING - regulator 1

57 66-8928 • ADAPTER - o-ring seal 1

58 22-1188 • SUMP - oil 1

59 * 33-3839 • GASKET - oil sump 1

60 55-9106 • SCREW (1-1/8 lg) 8

55-926 • SCREW - oil sump (3-1/2 lg) 4

61 55-8398 • PLUG - oil drain 1

62 * 33-2747 • O-RING - plug 1

63 22-1189 • SCREEN - oil sump 1

64 * 33-2205 • O-RING - oil pickup 1

65 99-4848 • CLAMP - screen 1

85


86


NOTE: KIT 30-247 Includes parts numbers marked with an asterick (*).



67 55-291 • NUT 2

68 22-653 • VALVE - check 1

69 66-8929 • VALVE - oil fill 1

70 33-1461 • O-RING (5/16) 1

71 66-9387 • CAP - adapter 1

72 92-2988 • BRACKET - oil pickup 1

73 55-3364 • PLUG - pipe 1

74 91-5630 • COVER - cylinder head port 1

75 33-3103 • GASKET - cover 1

76 55-329 • SCREW - plate 2

77 55-8765 • STUD - cylinder head 1

78 33-2542 • GASKET - suction cover plate 1

79 91-5629 • PLATE - suction cover 1

11-2886 • VALVE - port 1

80 55-141 • SCREW - bracket 2

55-790 • LOCKWASHER 2


30-247 • KIT - gasket (see note) 1

203-513 OIL - compressor (R134a, R404A, one liter) A/R

203-518 KIT - acid test (polyol ester kit) 1

87

143D13 COMPRESSOR OIL FILTER Revised6/17/03

COMPRESSOR

OIL FILTER

143D13

6/17/03

88

143D13COMPRESSOR OIL FILTERRevised6/17/03


90-240 KIT - compressor stabilizer 1

1 91-8239 • BRACKET - stabilizer 1

2 55-2957 • SCREW - bracket (1/4) 2

3 55-2086 • FLATWASHER (1/4) 2

4 55-1800 • LOCKWASHER (1/4) 2

5 55-4953 • NUT (1/4) 2

6 55-8765 • STUD - cylinder head 2

7 55-2640 • NUT - bracket 2

55-7469 • WASHER - belleville 2



10 33-2019 • O-RING 2

11 66-8928 ADAPTER (o-ring seal) 1

12 33-1461 O-RING (5/16) 2

13 66-8837 TUBE - compressor inlet 1

55-8456 • SHOULDER - o-ring seal 2

55-8457 • NUT 2

14 66-7800 FILTER - compressor oil 1

15 33-1461 • O-RING (5/16) 1

16 33-1015 • O-RING (3/8 id) 1

17 55-1636 CLAMP 1

18 66-8838 TUBE - compressor outlet 1

55-8458 • SHOULDER - o-ring seal (filter) 1

55-8457 • NUT (filter) 1

55-8457 • SHOULDER - o-ring seal (pump end) 1

55-8456 • NUT 1

19 66-8048 ADAPTER (o-ring seal) 1

20 33-1223 O-RING (9/16 id) 1

89

185H9 SERVICE VALVES Revised5/21/03

SERVICE VALVES

185H9

5/21/03

90

185H9SERVICE VALVESRevised5/21/03


1 11-5513 VALVE - elbow (Schrader) 1

11-7777 • CORE - valve 1

2 55-1983 • CAP - valve 2

3 66-2296 CAP - valve (plastic) 1

66-3015 CAP - valve (brass) 1

4 33-3007 • GASKET - plastic cap 1

33-350 • GASKET - brass cap 1

5 66-1916 VALVE - suction (incl 3 & 4) 1

6 33-2805 GASKET - valve 2


8 55-8650 SCREW - valve 2

9 11-2886 VALVE - port (Schrader) 1

11-7777 • CORE - valve 1

55-5672 • CAP - valve 1

10 22-188 VALVE - discharge (incl 3 & 4) 1


12 55-5295 SCREW - valve 2

13 55-3364 PLUG - valve 1

91

101B6 3-WAY VALVE ASSEMBLY (After 3/91) Revised6/12/03

3-WAY VALVE

ASSEMBLY (After

3/91)

101B6

6/12/03

92

101B63-WAY VALVE ASSEMBLY (After 3/91)Revised6/12/03


61-1236 VALVE - 3-way (assembly) 1

1 55-8609 • SCREW 4


3 66-4980 • CAP - top (incl 2, 13, 14) 1

4 66-811 • SPRING - piston 1

5 60-247 • PISTON & SEAL 1

6 30-171 • KIT - piston seal 1

7 33-3538 • GASKET - 3 way valve 2

8 99-6384 • CLIP 1

9 66-5193 • SEAT - assembly 1

10 NSS • STEM - assembly (included in kit, before 11/97) 1

11 60-147 • FILTER - screen 1

12 66-4965 • CAP - bottom 1

13 60-163 • KIT - valve repair (incl 13) 1

14 33-1124 • O-RING 1

15 55-621 • CAP 1

* 60-156 KIT - valve repair 1

16 66-8805 • PISTON 1

17 33-2956 • SEAL - piston (PTFE) 1

18 204-1008 TOOL - 3-way valve 1

19 60-244 KIT - valve repair (incl 6, 7, 10 & 17, 11/97 & after) 1

93

125C10 SOLENOID VALVE - NORMALLY CLOSED Revised5/28/03

SOLENOID VALVE

- NORMALLY

CLOSED

125C10

5/28/03

94

125C10SOLENOID VALVE - NORMALLY CLOSEDRevised5/28/03


61-283 VALVE - solenoid (normally closed) 1

1 60-188 • KIT - repair 1

2 41-3681 • COIL 1

95

156B6 RECEIVER TANK GROUP Revised6/12/03

RECEIVER TANK

GROUP

156B6

6/12/03

96

156B6RECEIVER TANK GROUPRevised6/12/03


1 67-1180 TANK - receiver 1

2 66-9918 • BALL - sight glass 1

3 33-2419 • O-RING 1

4 66-9918 • INDICATOR - liquid 1

5 55-7152 NUT - receiver tank (acorn) 1

6 55-4931 WASHER - spacer 2


8 55-4955 NUT - tank 1

97

118B11 LOW PRESSURE CUTOUT SWITCH (OPTIONAL) Revised9/8/03

LOW PRESSURE

CUTOUT SWITCH

(OPTIONAL)

118B11

9/8/03

98

118B11LOW PRESSURE CUTOUT SWITCH (OPTIONAL)Revised9/8/03


1 33-211 GASKET 1

2 22-886 ADAPTER - suction valve 1

3 55-459 COUPLING 1


4 44-8030 SWITCH - lpco 1

5 41-466 HARNESS - lpco/hpco (for connectors see 115D14) 1

6 91-5658 NAMEPLATE 1

7 66-5642 VALVE 1

11-7777 • CORE 1

55-5672 • CAP 1

99

187B2 ELECTRICAL COMPONENTS Revised10/29/03

ELECTRICAL

COMPONENTS

187B2

10/29/03

100

187B2ELECTRICAL COMPONENTSRevised10/29/03


1 41-4470 SWITCH - oil level 1

2 44-6016 SENSOR - rpm 1

3 41-387 SWITCH - oil pressure (see 187B5) 1

4 44-9181 SOLENOID - fuel (see 109G2) 1

44-2756 DIODE 1

5 45-1718 STARTER (see 132A8) 1

6 44-7130 GLOW PLUG 3

44-7129 CONNECTOR - glow plug 1

7 41-5066 SENSOR - water temperature 1

8 44-6534 SENSOR - water level (see 151G11) 2

9 104-713 MOTOR - condenser (see 126F4) 1

55-6141 CONNECTOR - liquid tite 1

55-2635 LOCKNUT 1

55-6141 CONNECTOR - reducer 1

41-1105 SLEEVE - crimp 4

44-6646 CAP - sleeve 4

10 41-2194 ALTERNATOR (23 amp, model EA, see 139E13) 1

11 41-1935 HARNESS - sensor 1

12 41-1953 CABLE - motor 1

13 61-283 VALVE - solenoid (see 125C10) 1

14 41-3845 SWITCH - hpco (R404A) 1

41-1987 SWITCH - hpco (R134a) 1

15 66-8560 VALVE - pilot solenoid (see 185H8) 1

16 66-6243 SWITCH - air pressure (see 125G2) 1

17 40-709 BOX - remote light (optional, see 136G2) 1

18 41-2308 HARNESS - remote cab box 1

33-324 • GROMMET (5/8) 1

41-1948 • CONNECTOR - cab box (6 pin) 1

41-2244 • TERMINAL 5

41-2247 • CONNECTOR - interconnect harness 1

41-1945 • STRAIN RELIEF - connector (6 pin) 1

41-4348 • PIN - connector 5

19 45-1866 BOX - cab remote (see 136G7) 1

20 41-3675 HARNESS - power 1

21 NSS BOX - power receptacle (domestic, see 124G14) 1

NSS BOX - power receptacle (EEC, see 173A8) 1

22 41-4474 HARNESS - switch 1

44-8914 • RECEPTACLE - switch 1

44-5066 • FINGRIP 3

23 41-4644 SWITCH - on/off 1

24 44-2823 SOLENOID - damper (see 152G7) 1

101

187B2 ELECTRICAL COMPONENTS Revised10/29/03

102

187B2ELECTRICAL COMPONENTSRevised10/29/03


25 41-2313 HARNESS - damper solenoid 1

26 41-4022 SENSOR - temperature (graded) 2

55-3484 CLAMP - sensor 1



55-4560 NUT 1

27 41-4021 SENSOR - temperature (ambient, ungraded) 1

55-6388 CLAMP - sensor 1



55-4953 NUT 1

28 44-7354 BOX - junction 1

55-2269 SCREW - box 2


55-4560 NUT 2

29 45-1374 HEATER 3

31 41-1941 CABLE - heater 1

32 41-3665 FUSE HOLDER 1

41-3922 TERMINAL (3/8) 1

33 41-3408 TERMINAL - splice 1

34 41-3666 FUSE (60 amp) 1

35 41-5439 HARNESS - condenser 1

44-2793 • TERMINAL - ring (1/4, yellow) 4

44-2791 • TERMINAL - ring (#10, blue) 3

44-2790 • TERMINAL - ring (5/16, blue) 1

44-2792 • TERMINAL - ring (#10, yellow) 3

36 41-5440 HARNESS - engine 1

37 41-4857 • PLUG - starter 1

38 41-3069 • RECEPTACLE - power 1

44-9836 • SOCKET - receptacle 1

41-4468 • TERMINAL - ring (#8, yellow) 1

44-2788 • TERMINAL - ring (#8, blue) 1

103

187B1 CONTROL BOX Revised10/29/03

CONTROL BOX

187B1

10/29/03

104

187B1CONTROL BOXRevised10/29/03


1 98-6683 COVER - control box 1

55-8711 • INSERT - threaded (1/4-20) 8

55-8752 • INSERT - threaded (10-32) 3

2 33-3854 GASKET - cover A/R

3 55-6536 SCREW & WASHER - cover 2

55-4510 WASHER - retaining 2


4 45-1708 CONTROLLER (MP-T) 1

845-1708 CONTROLLER (MP-T, reman) 1

55-2965 NUT - controller 4



5 40-817 KIT - eprom chip 1

6 45-1910 DATALOGGER - DAS II 2

55-2965 NUT - datalogger 3



7 91-7759 NAMEPLATE - setup codes 1

8 91-9478 HINGE - cover 2

9 91-9479 PIN - hinge 2

10 91-9477 HINGE - control box 2

55-2995 SCREW - hinge (two per hinge) 4



11 98-6684 BOX - control 1

12 NSS TRAY - high votage (see 136D14) 1

55-2995 SCREW - tray 2



13 91-7756 SHEILD - high voltage tray 1

55-3027 SCREW - sheild 2



14 99-7834 NAMEPLATE - Caution 1

15 41-4458 BOARD - pc interface 1

16 41-4459 • SELECTOR - phase (230/380/460V) 1

44-9050 • BUZZER - warning 1

55-3015 SCREW - board 8



18 33-1808 GROMMET - bumper 4

19 92-3024 EXTRUSION - rubber A/R

105


106



20 91-7755 PLATE - stud 1

21 55-7618 CLAMP 2

22 41-225 STRAIN RELIEF - connector (19 pin) 2

23 41-1935 HARNESS - sensor 1

41-744 • PLUG - controller (19 pin) 1

44-9928 PIN (18 gauge) A/R

24 41-1944 HARNESS - interconnect 1

41-745 • PLUG - controller (37 pin) 1

25 41-1946 • RECEPTACLE (36 pin) 1


41-182 • TERMINAL - pin 1

44-8539 • SOCKET A/R

26 41-3882 • CONNECTOR - cab box harness 1


27 92-3030 SLEEVING - harness 1

28 55-3234 CLAMP - sleeving 1

55-2965 NUT - clamp 1



29 41-5463 HARNESS - switch 1

41-2321 • CONNECTOR - plug (9 socket) 1

41-1950 • STRAIN RELIEF - connector (9 position) 1

44-2789 • TERMINAL - ground 1

30 44-5537 • SOCKET - relay 1


55-3029 SCREW - socket 1



31 41-895 RELAY (1 pdt) 1

32 41-5439 HARNESS - condenser 1

41-2320 • RECEPTACLE (18 pin) 1


44-9928 • PIN - receptacle 12

44-2792 • TERMINAL - ground 1

33 41-5440 HARNESS - engine 1

41-2329 • RECEPTACLE (9 pin) 1


34 41-5464 HARNESS (50) 1

41-2319 • CONNECTOR (12 pin) 1


107


108



44-9928 • PIN - connector 6

41-280 • TERMINAL - fork (red) 4

44-9888 • PIN - overload relay 2

35 91-7757 SUPPORT - control box 1

91-4053 BOLTSTRIP 1

36 92-1915 NAMEPLATE - relay (ID) 1

37 55-6010 PLUG - button 2

38 55-9986 FITTING - barb 1

39 55-5919 CONNECTOR - harness grip 1

40 41-3092 HARNESS - DAS 1

44-9600 • CONNECTOR (12 pin, see 112D9) 2

41 41-2308 HARNESS - cab box 1

109

136D14 HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT) Revised10/29/03

HIGH VOLTAGE

TRAY - 3 PHASE

(SR UNIT)

136D14

10/29/03

110

136D14HIGH VOLTAGE TRAY - 3 PHASE (SR UNIT)Revised10/29/03


1 91-7760 TRAY - high voltage 1

2 99-8608 SPACER - standoff 1

3 41-1763 CONTACTOR (3 phase) 1

55-2989 SCREW - contactor 2



4 41-2720 CONTACTOR - motor 2




5 44-9193 ADAPTER - relay 1

55-2989 SCREW - adapter 2



6 41-1685 RELAY - overload (12-18 amp, MD/KD) 1

41-1687 RELAY - overload (7-10 amp, MD/KD) 1

41-1686 RELAY - overload (9-13 amp, RD/TD) 1

41-1684 RELAY - overload (17-25 amp, RD/TD) 1

7 40-659 KIT - solenoid & fuse 1

8 41-1960 HARNESS - phase correction & heat 1

9 41-2319 • CONNECTOR - receptacle (12 pin) 1


10 41-1953 CABLE - motor 1

44-9891 • TERMINAL - pin 3

11 41-1941 CABLE - heater 1

12 99-3427 MOUNT - bandwrap 1

55-1714 RIVET - mount 1

55-2332 WRAP - band A/R

111

143E2 HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT) Revised3/19/99

HIGH VOLTAGE

TRAY - 1 PHASE

(SR UNIT)

143E2

3/19/99

112

143E2HIGH VOLTAGE TRAY - 1 PHASE (SR UNIT)Revised3/19/99


1 91-8337 TRAY - high voltage 1

2 99-8608 SPACER - standoff 1

3 Not Used

4 41-2720 CONTACTOR - motor 2




5 44-9193 ADAPTER - relay 1

55-2989 SCREW - adapter 2



6 41-1684 RELAY - overload (17-25 amp) 1

7 40-659 KIT - solenoid & fuse 1

8 41-1960 HARNESS - phase correction & heat 1

9 41-2319 CONNECTOR - receptacle (12 pin) 1


10 41-1953 CABLE - motor 1

11 41-895 RELAY - mini 1

12 44-5537 SOCKET - relay 1

13 44-8755 RELAY - current 1

14 44-8759 CAPACITOR 1

55-3026 CLAMP - capacitor 1

113

136G7 REMOTE CONTROL BOX MOUNTING Revised6/12/03

REMOTE CON-

TROL BOX

MOUNTING

136G7

6/12/03

114

136G7REMOTE CONTROL BOX MOUNTINGRevised6/12/03


1 45-1866 BOX - remote control 1

91-9770 • FACEPLATE 1

2 91-7761 FASTENER - adhesive backed 4

3 55-3484 CLAMP - cable 5



4 91-4308 BRACKET - in cab 2

5 55-5636 SCREW - bracket 4


7 91-4618 BRACKET - pin panel 1

8 92-181 BOX - remote control (complete, optional) 1

9 92-182 • BASE - remote box 1

10 55-8754 • SCREW - base 4

11 33-3199 • GASKET - cover 1

12 92-184 • COVER - harness 1

13 55-8755 • SCREW - cover 4

14 33-3201 • GASKET - cover 1

15 92-183 • COVER - remote box 1

16 55-8753 • SCREW - cover 4

17 91-8446 NAMEPLATE - setpoint instructions 1

18 41-1948 CONNECTOR (6 pin) 1

41-2244 TERMINAL 4

115

124G14 POWER RECEPTACLE BOX Revised6/24/03

POWER RECEPTA-

CLE BOX

124G14

6/24/03

116

124G14POWER RECEPTACLE BOXRevised6/24/03


1 99-9501 BOX - power receptacle 1

55-7547 • INSERT - threaded (8-32) 2

55-2979 SCREW - box 2



55-5984 NUT - blind 2

2 91-4768 COVER 1

55-3511 SCREW - cover 1

55-3800 LOCKWASHER (internal tooth) 1

55-3023 WASHER - sealing 1

3 44-9961 HARNESS - power (1 phase) 1

41-1106 HARNESS - power (3 phase, MD-200/300) 1

41-2584 HARNESS - power (3 phase, XDS, Spectrum) 1

41-3051 HARNESS - power (3 phase, TS-200/300/500/600) 1

33-930 GROMMET - cable 1

4 55-2635 NUT 1

5 55-2789 FITTING - barbed 1

33-144 O-RING 1

6 44-4699 RECEPTACLE (230/1/60) 1

44-4584 RECEPTACLE (230/3/60, 30 amp & single phase units w/con-verter)

1

41-1817 RECEPTACLE (230/3/60, 50 amp, XDS) 1

44-4585 RECEPTACLE (380-460/3/60) 1

91-1924 NAMEPLATE - 230VAC/1ph/60 Hz Only 1

99-3195 NAMEPLATE - 208/230 Volt 1

99-6907 NAMEPLATE - 380/460 Volt 1

55-3511 SCREW - receptacle 4


55-4223 NUT 2

7 44-4697 PLUG (230/1/60) 1

44-4695 PLUG (230/3/60, 30 amp) 1

41-1816 PLUG (230/3/60, 50 amp, XDS) 1

44-4700 PLUG (380-460/3/60) 1

8 99-4976 STRIP - gasket (50 ft) A/R

9 55-8649 PLUG - button 2

117

173A8 POWER RECEPTACLE GROUP (EEC, after 9/01) Revised6/12/03

POWER RECEPTA-

CLE GROUP (EEC,

after 9/01)

173A8

6/12/03

118

173A8POWER RECEPTACLE GROUP (EEC, after 9/01)Revised6/12/03


1 92-1948 BOX - power receptacle 1

55-2979 SCREW - box 2



55-5984 NUT - blind 2

2 92-1949 COVER - box 1

3 41-4664 BLOCK - terminal (5 pole) 1

4 99-7834 NAMEPLATE - caution 1

5 33-3547 BOOT - rubber 1

6 55-9986 FITTING - barb (3/4 mpt pvc) 1

7 41-4665 CABLE - power 1

41-4468 • TERMINAL - ring (#8) 1

41-4407 • TERMINAL - fork (#8) 3

44-9891 • TERMINAL - pin (#10) 4

8 41-4666 RECEPTACLE (220-230/3/50-60) 1

41-519 RECEPTACLE (380/3/50) 1

9 99-9052 • COVER - receptacle 1

10 33-1697 • GASKET - receptacle 1

11 91-3448 NAMEPLATE (220V) 1

99-8917 NAMEPLATE (230V) 1

99-9700 NAMEPLATE (380V) 1

119

95C13 SINGLE PHASE CONVERTER (9/90 & After) Revised4/19/96

SINGLE PHASE

CONVERTER (9/90

& After)

95C13

4/19/96

120

95C13SINGLE PHASE CONVERTER (9/90 & After)Revised4/19/96


40-383 KIT - single phase conversion 1

1 104-466 • MOTOR (230/3/60, see 126F4) 1

55-2788 • FITTING - barb 1

55-2635 • NUT 1

99-1924 • NAMEPLATE - Voltage 1

99-9084 • NAMEPLATE - arrow 1

2 91-2435 • STRAP - motor (front) 1

91-2436 • STRAP - motor (rear) 1

99-9839 • BOLTSTRIP - motor mount 2

91-4762 • NUTSTRIP - motor 2



55-3300 • NUT (3/8-16) 4

55-2683 • SCREW - motor 4

33-1009 • O-RING (5/16) 4

33-2019 • O-RING (3/8) 4

3 98-3904 • MOUNT - pedestal (motor) 1

55-1587 • SCREW - pedestal to converter 2


55-4953 • NUT 2

4 91-2439 • COVER - capacitor housing 1

5 91-2441 • SUPPORT - roadside 1

6 55-2989 • SCREW - support 4



7 33-415 • GROMMET 1

8 91-2438 • TRAY - transformer 1

91-1705 • STRIP - oil hose protector (rubber) 1

9 44-9947 • TRANSFORMER 1

55-1587 • SCREW - transformer 4


55-4953 • NUT 4

10 91-2442 • SHIELD - transformer 1

11 55-4953 • NUT - transformer 2


12 91-2440 • COVER - roadside 1

55-2989 • SCREW - cover 8

121

95C13 SINGLE PHASE CONVERTER (9/90 & After) Revised4/19/96

122

95C13SINGLE PHASE CONVERTER (9/90 & After)Revised4/19/96




13 91-2443 • HOUSING - capacitor tray 1

14 55-2635 • NUT 3

15 55-2788 • FITTING - barb 3

16 33-930 • GROMMET 1

17 91-2336 • STRIP (foam) A/R

18 44-8758 • CAPACITOR - start 2

19 44-8760 • RESISTOR (180K) 2

20 44-8757 • CAPACITOR - run 2

21 44-8761 • RESISTOR (560K) 2

22 91-2444 • TRAY - capacitor (upper) 1

23 91-2446 • TRAY - capacitor (lower) 1

55-2989 • SCREW - tray 8



24 44-5350 • BOARD - terminal 1

91-2445 • NAMEPLATE - terminal strip 1

55-3684 • SCREW - terminal board 2


55-4223 • NUT 2

25 44-8825 • HARNESS - motor 1

44-7881 • CONNECTOR - motor (see 115D14) 1

26 44-8827 • HARNESS - test point 1

27 44-8826 • HARNESS - control box 1

44-7880 • CONNECTOR - control box (for connectors see 115D14) 1

123

126F4 MOTOR ASSEMBLY 104-466 Revised11/10/00

MOTOR ASSEM-

BLY 104-466

126F4

11/10/00

124

126F4MOTOR ASSEMBLY 104-466Revised11/10/00


104-466 MOTOR 1

1 33-2726 • SEAL - fan drive end 1

2 77-2317 • HOUSING - end bell 1

3 55-8347 • WASHER - wave 1

4 77-2603 • BEARING (fan drive end) 1

5 55-8343 • KEY - fan end 1

6 55-8342 • KEY - drive end 1

7 55-8344 • RING - snap 1

8 77-2603 BEARING (fan drive end) 1

9 77-2318 • HOUSING - drive end 1

10 33-2726 • SEAL - drive end 1

11 55-8345 • ROD - thru 4

125

125G2 PRESSURE DIFFERENTIAL SWITCH Revised6/12/03

PRESSURE DIF-

FERENTIAL

SWITCH

125G2

6/12/03

126

125G2PRESSURE DIFFERENTIAL SWITCHRevised6/12/03


1 66-6243 SWITCH - air (pressure differential, .70 wc) 1

66-6244 SWITCH - air (pressure differential, .9 wc) 1

2 55-4560 NUT - switch 2


3 91-1104 PLATE - pressure differential switch (TG V) 1

92-3025 BRACKET - air switch (MD-300/200) 1

4 55-1587 SCREW - bracket 2



5 99-1142 HOSE (clear, 25 ft) A/R

6 99-1143 HOSE (black, 25 ft) A/R

7 99-1275 PROBE - air switch 2

55-3136 RIVET - probe 2

127

112D9 DEUTSCH IN-LINE CONNECTORS Revised8/30/02

DEUTSCH IN-LINE

CONNECTORS

112D9

8/30/02

128

112D9DEUTSCH IN-LINE CONNECTORSRevised8/30/02


1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2

44-9587 TERMINAL - socket (without wire) 2

2 44-9585 PLUG (2 pin, w/ seal) 1

3 33-2392 SEAL 1

4 44-9586 WEDGE 1

5 44-9590 WEDGE 1

6 44-9589 RECEPTACLE (2 pin) 1

7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2

44-9591 PIN - terminal (w/o wire) 2

8 44-9631 CONNECTOR (3 pin, w/ seal) 1

9 33-2393 SEAL 1

10 44-9536 WEDGE 1

11 44-9545 WEDGE 1


13 44-8935 PLUG (4 pin, w/ seal) 1

14 33-2394 SEAL 1

15 44-8936 WEDGE 1

16 44-8918 WEDGE 1


18 44-8920 CONNECTOR (6 pin, w/ seal) 1

19 33-2395 SEAL 1

20 44-8917 WEDGE 1

21 44-8921 WEDGE 1

22 44-8914 CONNECTOR (6 pin) 1

23 44-9903 PLUG (8 pin, w/ seal) 1

24 33-2396 SEAL 1

25 44-9902 WEDGE 1

26 44-9901 WEDGE 1


28 44-9600 PLUG (12 pin, w/ seal) 1

29 33-2397 SEAL 1

30 44-9601 WEDGE 1

31 44-9905 WEDGE 1


33 41-2323 PLUG - assembly (w/ 6 in wires) 1

34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1





39 44-9602 PIN - sealing A/R

40 44-9906 TAB - mounting (for all connectors except the 8 pin connector) A/R

129

112D9 DEUTSCH IN-LINE CONNECTORS Revised8/30/02

130

112D9DEUTSCH IN-LINE CONNECTORSRevised8/30/02


41 44-9907 TAB - mounting (for 8 pin connector only) A/R

42 204-703 KIT - crimper (w/ terminals) 1

204-1038 • TOOL - crimper 1

204-799 • TOOL - wedge remover 1

131

77B12 ALTERNATOR GROUP Revised9/5/03

ALTERNATOR

GROUP

77B12

9/5/03

132

77B12ALTERNATOR GROUPRevised9/5/03


1 92-2989 BRACKET - alternator 1

91-4561 NUTSTRIP - bracket 2




2 99-9799 BRACKET - alternator 1

3 55-2683 SCREW - alternator bracket 3



4 55-6911 SCREW - belt adjusting 1

5 55-2640 NUT 2

6 55-4931 WASHER - spacer 7

7 55-4955 NUT 1

8 55-9883 BOLT - eye 1

9 55-3565 SCREW - alternator (5/16-18) 1



10 41-2194 ALTERNATOR (23 amp, model 8MR, see 143E14) 1

11 55-2159 NUT (1/2-13) 1



14 77-1703 PULLEY - alternator 1

15 55-9569 STUD - alternator 1


17 55-9570 NUT 1

133

143E14 ALTERNATOR (23 AMP PRESTOLITE 8MR21301) Revised9/28/00

ALTERNATOR (23

AMP PRESTOLITE

8MR21301)

143E14

9/28/00

134

143E14ALTERNATOR (23 AMP PRESTOLITE 8MR21301)Revised9/28/00


41-2194 ALTERNATOR (23 amp) 1

1 55-8695 • NUT - pulley 1


3 77-2487 • FAN 1

4 41-1729 • SPACER 1

5 41-2334 • HOUSING - front 1

6 77-2488 • BEARING (front) 1

7 77-2399 • RETAINER - front bearing 1

8 41-2335 • ROTOR - assembly 1

9 77-2489 • BEARING - ring 1

10 Not Used

11 41-2336 • STATOR - assembly 1

12 41-2338 • RECTIFIER - positive 1

13 41-2337 • RECTIFIER - negative 1

14 41-1736 • WASHER - insulating 2


16 77-1062 • O-RING 1

17 41-2339 • HOUSING - rear 1

18 55-8698 • SLEEVE 2

19 55-8699 • SLEEVE 1




23 55-8702 • NUT 5

24 41-1738 • CAPACITOR 1

25 55-8703 • NUT 2

26 41-1739 • BRUSH 1

27 55-8704 • SCREW - brush 2

28 33-2851 • GASKET - regulator 1

29 41-1740 • REGULATOR 1

30 55-8705 • SCREW 2

31 55-8982 • KEY 1

32 55-8983 • BOLT - thru 4

135

136G8 BATTERY CABLES & FUSE LINK (SR UNITS) Revised11/29/01

BATTERY CABLES

& FUSE LINK (SR

UNITS)

136G8

11/29/01

136

136G8BATTERY CABLES & FUSE LINK (SR UNITS)Revised11/29/01

NOTE: Use battery fuse kit 40-805 to replace the fuse link P/N 44-8244.


1 44-8244 FUSE LINK (before 12/99, see note) 1

40-805 KIT - battery fuse 1

41-3666 • FUSE (60 amp) 1

2 55-3000 SCREW - terminal (before 12/99) 3

3 55-3006 WASHER - shoulder (before 12/99) 6

4 55-2965 NUT (before 12/99) 6



5 41-429 CABLE - battery (45 ft) 1

6 41-1112 TERMINAL - battery cable 2

7 55-549 CLAMP 8


8 33-572 GROMMET 1

9 44-7186 CABLE - ground 1

10 55-2961 SCREW - ground terminal 1



55-3300 NUT 2

11 41-1943 CABLE - ground 1

41-2304 CABLE - ground (78 in) 5

12 91-7753 PLATE - ground 1

13 55-2683 SCREW - ground 2



55-3300 NUT 2

14 55-3472 NUT - ground (1/4-20) 10



15 41-3666 FUSE (60 amp, 12/99 & after) 1

16 41-3665 FUSE HOLDER 1

17 41-3408 TERMINAL - splice 1

137

136G6 REMOTE LIGHTS PC BOARD Revised7/12/00

REMOTE LIGHTS

PC BOARD

136G6

7/12/00

138

136G6REMOTE LIGHTS PC BOARDRevised7/12/00


1 41-1958 HARNESS - remote lights 1

2 41-2247 • RECEPTACLE (6 pin) 1

3 41-2329 CONNECTOR - receptacle (9 socket) 1


4 41-1959 BOARD - pc (remote lights) 1

55-3623 SCREW - plate 4

55-8797 SPACER - board 4



5 91-7760 PLATE - pc board (30s) 1

55-2995 SCREW - plate 4



139

136G2 REMOTE LIGHT BOX (KIT 40-708) Revised8/13/03

REMOTE LIGHT

BOX (KIT 40-708)

136G2

8/13/03

140

136G2REMOTE LIGHT BOX (KIT 40-708)Revised8/13/03


1 91-567 BRACKET - box 1

2 91-7763 BOX - light 1

3 91-564 • NAMEPLATE - TK remote light 1

4 91-7762 • NAMEPLATE - symbol 1

5 91-565 • LENS - color 1

6 91-566 • INSERT - window 1

7 41-1958 HARNESS - indicator light 1

8 44-6462 • SOCKET - light 5

9 44-7054 • TERMINAL 10

10 33-428 • GROMMET 1

11 41-2329 • CONNECTOR (9 pin) 1

12 41-2247 • RECEPTACLE (6 pin) 1

41-1945 STRAIN RELIEF - connector (6 pin) 1

13 55-549 CLAMP - harness A/R

55-3555 SCREW - clamp A/R

55-2001 FLATWASHER A/R

55-2330 BANDWRAP - harness A/R

14 41-1741 BULB - light 5

15 55-3443 SCREW - box 2

141

153F12 DOOR SWITCH (OPTIONAL, KIT 715176) Revised2/15/02

DOOR SWITCH

(OPTIONAL, KIT

715176)

153F12

2/15/02

142

153F12DOOR SWITCH (OPTIONAL, KIT 715176)Revised2/15/02


1 41-4266 SWITCH - door 1

2 44-8584 MAGNET - door switch 1

55-9126 SCREW - switch 4

3 41-3346 HARNESS - door switch 1

83-257 • GROMMET (3/8 id) 1

4 55-546 CLAMP - harness 10


143

153F1 TRUCK DAS DATALOGGER GROUP (KIT 088741 & 088747) Revised

4/23/02

TRUCK DAS DATA-

LOGGER GROUP

(KIT 088741 &

088747)

153F1

4/23/02

144

153F1TRUCK DAS DATALOGGER GROUP (KIT 088741 &

088747)Revised4/23/02


1 41-4022 SENSOR - temperature (27 graded) A/R

2 41-3015 HARNESS - sensor (10 ft) A/R

41-2985 HARNESS - sensor (20 ft) A/R

41-2986 HARNESS - sensor (40 ft) A/R

3 45-1910 DATALOGGER - DAS II 1

4 41-3092 HARNESS - DAS main 1

41-3093 HARNESS - DAS main (retrofit) 1

5 41-3359 • CONNECTOR - plug (35 pin, female) 1

6 91-9585 BOX - DAS 1

7 41-2405 CONNECTOR - receptacle (5 pin) 1


9 55-3427 SCREW - receptacle 8


11 55-2361 NUT 8

12 55-6742 CONNECTOR - liquid tite 1

13 55-2635 NUT 1

14 91-9586 COVER - box 1

15 55-3025 SCREW - cover 4


17 99-3685 CHAIN 2

18 41-2406 CAP - dust 1

19 44-8333 CAP - dust 1

20 55-2332 BANDWRAP 2

21 44-9602 PIN - sealing 1

22 41-2957 HARNESS - DAS sensor interconnect 1

23 44-9600 • PLUG (12 pin) 1

24 44-9904 • RECEPTACLE (12 pin) 1

145

185H2 STRUCTURAL COMPONENTS - CONDENSER Revised10/29/03

STRUCTURAL

COMPONENTS -

CONDENSER

185H2

10/29/03

146

185H2STRUCTURAL COMPONENTS - CONDENSERRevised10/29/03


1 98-6678 FRAME - condenser 1

99-2513 • SPACER - gasket sill 2

2 55-8798 INSERT - threaded (10-32, brass) 2

55-8711 INSERT - threaded (1/4-20, brass) 20

3 91-4719 STRIP - unit lifiting reinforce 2

55-3136 RIVET - blind (3/16, .450 al) 4

4 92-2981 SUPPORT - control box (horizontal) 1

55-2977 SCREW - support 2



55-4953 NUT 1

5 92-3023 BOLTSTRIP - fuel line clamp 1

6 33-1371 GROMMET (1.70 id, 0.125 groove) 2

7 33-623 GROMMET (2-1/8 id, 3/16 groove) 3




11 33-316 GROMMET (1.00 id, 3/16 groove) 1


13 91-7764 MEMBER - support (center top) 1

14 91-5911 NUTSTRIP 1

55-3035 RIVET - nutstrip 1

55-2977 SCREW - member 1



15 92-2980 MEMBER - condenser coil (center, vertical) 1

55-2977 SCREW - member 1




16 55-6532 BOLT - eye 1


55-4955 NUT 1

17 99-9449 MOUNT - wear plate 2

55-3044 RIVET - mount 4

18 92-2982 BRACKET - fuel filter 1




55-4953 NUT 1

19 30-240 KIT - sill gasket 1

20 98-3786 SUPPORT - frame 1

147

185H2 STRUCTURAL COMPONENTS - CONDENSER Revised10/29/03

148

185H2STRUCTURAL COMPONENTS - CONDENSERRevised10/29/03


55-5983 SCREW - support 4



55-2640 NUT 8

21 33-3099 PLUG - electric line 1

22 92-2983 BRACKET - door 2

23 92-1105 BOLTSTRIP 2


55-4953 NUT 4

24 99-214 BOLT - unit to traiter 4


55-3686 NUT 4

149

185H0 DOOR & GRILLE GROUP Revised10/29/03

DOOR & GRILLE

GROUP

185H0

10/29/03

150

185H0DOOR & GRILLE GROUPRevised10/29/03


1 92-2992 DOOR - roadside (control box) 1

2 55-7781 SCREW - door 2




4 92-2990 HINGE - door (two per door) 4

55-1587 SCREW - hinge (four per door) 8

55-2086 FLATWASHER (four per door) 8

55-8711 INSERT - threaded (four per door) 8

5 92-1107 HINGE - door (bottom roadside, top curbside) 2

6 92-1108 HINGE - door (top roadside, bottom curbside) 2

7 92-1105 BOLTSTRIP - hinge (two per door) 4

55-4953 NUT (four per door) 8

55-2086 FLATWASHER (four per door) 8

8 98-6679 COVER - front 1

9 98-6680 PANEL - bottom 1

10 55-5965 SCREW - cover & panel (1.0 lg) 9

55-7781 SCREW - cover & panel (1.25 lg) 3


55-7625 SPACER 7

11 92-3007 CONTROL - box (red) 1

12 92-3008 BRACKET - grille (center) 1

13 92-2984 BRACKET - grille (engine end) 1

14 98-6682 SCREEN - top roadside 1

15 55-6544 CLAMP - tube 2

55-3121 SCREW - clamp to frame 2



16 55-2957 SCREW - screen 3



17 92-2996 BUMPER 4

18 98-6681 DOOR - engine 1

19 92-2991 LATCH - door 1

151

152G7 EVAPORATOR COMPARTMENT Revised10/29/03

EVAPORATOR

COMPARTMENT

152G7

10/29/03

152

152G7EVAPORATOR COMPARTMENTRevised10/29/03


1 98-4360 HOUSING - evaporator 1

55-5646 SCREW - housing (torx head, 1/4-20) 30



2 55-2550 PIN - cotter 2


3 44-2823 SOLENOID - damper 1

91-3095 • COVER - plunger 1

55-2762 • BOLT - eye 1

44-2756 DIODE 1

55-3018 SCREW - solenoid 4



99-3337 NUTSTRIP - solenoid 2

4 55-2112 SCREW - solenoid rod 1


55-4560 NUT 1

5 99-9953 ROD - damper solenoid 1

6 67-1136 COIL - evaporator (TS-300/MD-300, see 152G4) 1

67-1133 COIL - evaporator (TS-200/MD-200, see 152G4) 1

7 91-9265 BRACKET - evaporator (vertical) 1

33-549 GROMMET (11/16 id) 1

8 91-3154 BRACKET - evaporator (horizontal) 1




9 98-3123 ORIFICE - evaporator fan 2

55-2977 SCREW - orifice 8


10 98-4748 BASE - evaporator drain pan 1

55-5983 SCREW - base (4.5 lg) 6



55-2640 NUT 6

11 91-6523 SCREEN - evaporator (side) 1

55-6533 SCREW - screen 4

12 66-1273 VALVE - check 2

13 30-240 KIT - sill gasket 1

14 91-1048 SCREEN - evaporator 2


15 98-3786 SUPPORT - bulkhead (foamed, see 185H2) 1

16 91-2434 HOSE - evaporator drain 2

153

152G7 EVAPORATOR COMPARTMENT Revised10/29/03

154

152G7EVAPORATOR COMPARTMENTRevised10/29/03


17 98-5504 SCREEN - evaporator (roadside) 1

33-2361 GROMMET (2 in id) 1


18 91-1843 BLADE - damper 1

55-3031 SCREW - blade 3

55-6534 WASHER - damper blade 2

19 91-861 SPRING - damper blade 2

20 91-3905 BEARING - damper 2

55-3623 SCREW - bearing 4


55-4560 NUT 4

21 99-9540 ROD - blade 2

22 99-9469 BRACKET - heat exchanger 2

55-4953 NUT - bracket 2


23 91-4794 BRACKET - housing support 1

24 91-1848 ANGLE - damper blade clamp 1

55-1587 SCREW - angle 2


55-4953 NUT 2

25 55-9976 CLAMP - damper blade 1



55-4953 NUT 1

26 98-4358 PANEL - damper stop 1

55-5972 SCREW - panel 8


55-3059 NUT 8

27 91-4562 BRACKET - drain pan (roadside) 1

28 91-4563 BRACKET - drain pan (curbside) 1

155

38B2 BATTERY BOX ASSEMBLY (DOMESTIC) Revised10/29/03

BATTERY BOX

ASSEMBLY

(DOMESTIC)

38B2

10/29/03

156

38B2BATTERY BOX ASSEMBLY (DOMESTIC)Revised10/29/03


45-897 BOX - battery (does not include battery) 1

1 98-2011 • BOX - battery 1

2 98-1957 • COVER - battery box 1

3 99-5716 • ROD - battery holddown 2

4 91-1344 • ANGLE - battery holddown 1


6 55-2542 • NUT 2

7 33-1371 • GROMMET 2

8 55-4974 • NUT - captive 4

9 55-3018 • SCREW - cover 4



12 203-339 BATTERY (480 CCA) 1

203-340 BATTERY (625 CCA) 1

99-4490 NAMEPLATE - Warning 1

99-5714 NAMEPLATE - Corrosive 1

99-5715 NAMEPLATE - recommended batteries 1

157

91G11 BATTERY BOX ASSEMBLY (EEC) Revised10/29/03

BATTERY BOX

ASSEMBLY (EEC)

91G11

10/29/03

158

91G11BATTERY BOX ASSEMBLY (EEC)Revised10/29/03


45-1583 BOX (complete) 1

1 98-4616 • BOX - battery 1

2 98-4617 • COVER - battery box 1

3 91-7083 • ROD - battery holddown 2

4 91-1344 • ANGLE - battery holddown 1

5 55-2542 • NUT 3


6 99-5714 • NAMEPLATE - warning 1

7 99-4491 • NAMEPLATE - This Side Up 1

8 33-1371 • GROMMET 2

9 55-2871 • NUT - grommet 4

10 55-5646 • SCREW - cover 4



12 203-339 BATTERY (480 CCA) 1

203-340 BATTERY (625 CCA) 1

99-5714 NAMEPLATE - Corrosive 1

13 41-3921 CABLE - battery (43 ft) 1

41-429 CABLE - battery (39 ft) 1

44-7578 CABLE - battery (16 in) 2

14 41-1112 TERMINAL - battery cable 2

15 55-549 CLAMP - cable 8


159

136G5 FUEL TANK & PUMP GROUP Revised6/21/01

FUEL TANK &

PUMP GROUP

136G5

6/21/01

160

136G5FUEL TANK & PUMP GROUPRevised6/21/01


1 41-2638 PUMP - fuel (12V) 1

41-2641 PUMP - fuel (24V) 1

10-273 • KIT - filter 1

33-1676 • GASKET 1

2 99-7321 BRACKET - fuel pump 2

55-1587 SCREW - pump 4


55-4953 NUT 4

3 11-4372 HOSE - tank to unit (3/8 od x 35 ft lg) A/R

4 11-4380 ELBOW - tank (3/8) 2

5 55-547 CLAMP (3/8) A/R

6 11-4941 NUT (3/8) 8

7 10-242 KIT - sleeve & eyelet (3/8) 8

8 11-4367 HOSE - fuel return (1/4 od x 35 ft lg) A/R

9 55-546 CLAMP (1/4) A/R

10 11-4841 NUT - fuel hose (1/4) A/R

11 10-243 KIT - sleeve & eyelet (1/4) A/R

12 44-9983 HARNESS - fuel pump (before 5/00, w/ fusible link) 1

41-3664 HARNESS - fuel pump (after 4/00, w/ inline fuse) 1

13 44-5838 • CONNECTOR (2 pin) 1


44-6324 • SEAL 2

14 12-461 TANK - fuel 1

15 11-5946 • CAP - fuel tank (non-vented) 1

33-381 •• GASKET - cap 1

16 11-5331 • TUBE - fuel feed 2

17 11-5339 • PLUG - fusible 1

18 11-9134 • BALL - check 1

19 11-2593 • GAUGE - fuel 1

11-5726 • ADAPTER - gauge 1

11-5450 •• DIAL - fuel gauge 1

33-726 •• O-RING 1

20 55-5617 • VENT - check 1

21 12-355 CLAMP - fuel tank 2


55-1177 • NUT - clamp 1

161

187B3 NAMEPLATES Revised9/5/03

NAMEPLATES

187B3

9/5/03

162

187B3NAMEPLATESRevised9/5/03


1 91-9511 NAMEPLATE - TK Logo 1

2 91-9946 NAMEPLATE - Thermo King (black letters) 1

3 91-9964 NAMEPLATE - Thermo King (white letters) 1

4 92-3027 NAMEPLATE - MD-200 1

5 92-2993 NAMEPLATE - MD-300 1

6 91-9269 NAMEPLATE - ELC Coolant 1

7 91-7768 NAMEPLATE - Alarm Codes 1

8 91-2368 NAMEPLATE - 220VAC 50 Hz 3 Phase 1

9 99-9700 NAMEPLATE - 380VAC 50 Hz 3 Phase 1

10 91-8799 NAMEPLATE - Warning Caution Cycle Sentry 1


12 92-863 NAMEPLATE - Ingersoll Rand 1

13 91-5886 NAMEPLATE - R404A 1

14 91-5882 NAMEPLATE - R404A 1

15 92-324 NAMEPLATE - Compressor Oil 1

16 99-6907 NAMEPLATE - 380/460 Volt 1

17 91-8376 NAMEPLATE - On/Off 1

18 91-3175 NAMEPLATE - HFC R134a 3

19 91-3176 NAMEPLATE - No CFC 1

20 91-6609 NAMEPLATE - R134a 1

163

143D11 NAMEPLATES Revised8/13/03

NAMEPLATES

143D11

8/13/03

164

143D11NAMEPLATESRevised8/13/03


1 91-3357 NAMEPLATE - Caution Lifting 1



4 91-4815 NAMEPLATE - Caution, Fan 1

5 99-9857 NAMEPLATE - Warning 1

6 91-4816 NAMEPLATE - Caution, High Voltage 1

7 91-8799 NAMEPLATE - Caution Cycle Sentry 1

8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1

9 99-4806 NAMEPLATE - Warranty 1

10 99-9954 NAMEPLATE - Belt Tension 1

11 91-4811 NAMEPLATE - Run hours 1

12 99-9526 NAMEPLATE - Bypass Oil Filter 1

13 91-4810 NAMEPLATE - Electric hours 1

14 99-8509 NAMEPLATE - Maintenance 1

15 91-4809 NAMEPLATE - Engine hours 1

16 99-9525 NAMEPLATE - Fuel Filter 1

17 91-8860 NAMEPLATE - Clean Fuel Pump 1

18 91-9972 NAMEPLATE - Battery Terminal 1

19 91-9973 NAMEPLATE - Battery Terminal 1

165

151F10 NAMEPLATES (Portuguese) Revised10/14/02

NAMEPLATES

(Portuguese)

151F10

10/14/02

166

151F10NAMEPLATES (Portuguese)Revised10/14/02


1 91-9230 NAMEPLATE - Warning Switch Unit Off 1

2 91-9231 NAMEPLATE - Caution Cycle Sentry 1

3 91-9232 NAMEPLATE - Maintenance 1

4 91-9233 NAMEPLATE - Warning, Not A Major Lifting Point 1

5 91-9234 NAMEPLATE - Replacement Belts 1

6 91-9235 NAMEPLATE - Fuel Pump 1

7 91-9236 NAMEPLATE - Belts 1

8 91-9237 NAMEPLATE - Belt Tension 1

9 91-9238 NAMEPLATE - CFC-12 1

10 91-9239 NAMEPLATE - CFC-115 1

11 91-9240 NAMEPLATE - Cloroformio 1

12 91-9241 NAMEPLATE - Break In Filter 1

13 91-9242 NAMEPLATE - On/Off Hours 1

14 91-9243 NAMEPLATE - Engine Hours 1

15 91-9244 NAMEPLATE - Electric Hours 1

16 91-9245 NAMEPLATE - Fuel Filter 1

17 91-9246 NAMEPLATE - Oil Filter 1

18 91-9247 NAMEPLATE - Warning High Voltage 1

19 99-6232 NAMEPLATE - Tag, Caution Radiator 1

INDEX - 1

INDEX NUMERICAL BY PART NUMBER

101-342 10101-344 1010-242 46, 16010-243 16010-273 48, 160102-825 76, 8210-366 34104-466 120, 124104-713 100104-716 66107-291 64, 7411-2593 16011-2886 46, 86, 9011-2975 5211-3155 5211-3325 5211-4367 16011-4372 46, 16011-4380 16011-475 8211-4841 16011-4941 46, 16011-5084 1211-5091 12, 1811-5103 2011-5119 1211-5139 3611-5331 16011-5339 16011-5450 16011-5499 1011-5513 78, 9011-5726 16011-5941 4611-5946 16011-6019 3211-6026 1011-6027 1011-6028 1011-6032 1411-6033 1011-6034 2411-6035 1811-6036 1811-6038 1811-6039 1811-6040 1811-6041 1811-6042 1811-6043 1811-6044 1811-6045 18, 34, 4411-6046 1811-6047 1811-6048 1811-6049 1811-6050 1811-6054 2211-6055 24

11-6056 2411-6057 2411-6058 2411-6060 2411-6062 2411-6065 2611-6075 2611-6077 2611-6078 2611-6080 2411-6082 2411-6083 2411-6085 2811-6086 2811-6087 2811-6089 1611-6093 3211-6094 3211-6095 3211-6096 3211-6097 3211-6098 3211-6099 3211-6101 3211-6102 3211-6103 3211-6104 3211-6105 3211-6106 3211-6107 3211-6108 3211-6109 3211-6110 3411-6114 3411-6115 3211-6116 3611-6117 3611-6118 3611-6121 3611-6122 3611-6124 3611-6125 3611-6133 2811-6134 1811-6135 1211-6136 3411-6137 3411-6146 2211-6147 3211-6148 3211-6149 3211-6150 3211-6152 3211-6153 3211-6166 3211-6167 3611-6173 5211-6182 28, 4611-6229 48

11-6291 5211-6491 5211-6497 36, 5011-6498 36, 5011-6575 1811-6579 1811-6583 2011-6593 2411-6594 2411-6595 2411-6622 3411-6627 2011-6863 70, 7211-6874 1011-7003 2611-7031 2611-7056 4611-7067 16, 4611-7248 14, 4011-7249 2811-7291 3611-7518 3611-7520 3611-7777 46, 78, 90, 9811-7975 3011-8041 5411-8644 2611-8646 2611-8647 1211-8735 1211-8737 1611-8738 1611-8740 1811-8741 1811-8742 1811-8743 2211-8748 2411-8750 2611-8751 2611-8753 2611-8754 2611-8755 2611-8756 2611-8757 2611-8758 3011-8760 3611-8761 3611-8762 3611-8763 3611-8764 3611-8765 3611-8766 3811-8767 3811-8769 20, 3211-8770 3211-8771 3411-8772 3411-8822 3811-8895 36

INDEX - 2


11-9059 5211-9068 5211-9069 5211-9091 5211-9092 5211-9134 16011-9242 5411-9279 4611-9281 5011-9282 5011-9294 5211-9321 4611-9341 4611-9355 2011-9441 5011-9496 30, 5611-9520 5411-9521 5411-9534 5411-9535 5411-9595 4811-9708 5211-9709 5211-9721 5212-355 16012-419 5412-461 16012-538 5612-707 2612-719 1012-765 5212-826 54203-278 70203-339 156, 158203-340 156, 158203-348 12, 14, 16203-385 54, 56203-392 64203-393 98203-394 72203-400 60, 64203-513 86203-518 86204-1008 92204-1038 130204-427 66204-475 70204-703 130204-799 13022-1003 8222-1004 8422-1005 8422-1006 8422-1007 8422-1149 8422-1160 8422-1188 8422-1189 8422-123 84

22-159 8222-188 76, 9022-220 8422-350 8222-555 8422-608 8222-639 8222-653 8622-743 8222-784 8422-788 8222-803 8422-804 8422-849 8222-886 9822-899 8222-990 8223-131 8230-171 9230-235 10, 12, 20, 22, 28, 38, 4430-240 146, 15230-247 86305-1423 15033-1009 70, 12033-1015 76, 8833-110 8433-1124 9233-1175 8433-1223 82, 84, 8833-1371 146, 156, 15833-144 11633-1461 86, 8833-1506 1433-1531 34, 4433-1542 12, 4433-1676 48, 16033-1697 11833-1727 1233-1728 12, 4433-1731 18, 4433-1732 18, 4433-1733 18, 34, 4433-1736 16, 2833-1738 22, 4433-1740 28, 4433-1741 3033-1742 30, 4433-1744 30, 4433-1746 3233-1747 3233-1748 3233-1749 34, 4433-1750 3633-1751 36, 4433-1752 3633-1753 3633-1754 12, 4433-1770 14633-1808 104

33-1907 22, 44, 5233-1909 2833-1954 12, 18, 4433-2019 82, 88, 12033-2043 8233-2044 8233-2095 8433-211 82, 9833-2134 70, 7233-2166 22, 4433-2205 8433-2230 38, 4433-2361 15433-239 8433-2392 12833-2393 12833-2394 12833-2395 12833-2396 12833-2397 12833-2419 9633-2458 4633-2509 5833-2542 8633-2552 8233-2726 12433-2738 10, 4433-2747 8433-2805 9033-2814 12, 4433-2815 18, 4433-2817 4233-2851 13433-2956 9233-3007 9033-3060 1633-3099 14833-3103 8633-316 14633-3199 11433-3201 11433-324 10033-350 9033-3512 12, 16, 20, 4433-3538 9233-3547 11833-381 16033-3839 8433-3854 10433-408 8233-415 12033-428 14033-489 14633-507 8033-549 15233-572 136, 14633-623 14633-628 5233-629 146

INDEX - 3


33-672 8433-726 16033-822 8233-930 116, 12233-982 70, 7240-383 12040-530 5840-659 110, 11240-709 10040-805 13640-817 10441-1105 10041-1106 11641-1112 136, 15841-1525 7641-1589 4241-1590 4241-1591 4241-1592 4241-1593 4241-1594 4241-1595 4241-1596 4241-1597 4241-1598 4241-1599 4241-1600 4241-1601 4241-1602 4241-1603 4241-1604 4241-1605 4241-1606 4241-1684 110, 11241-1685 11041-1686 11041-1687 11041-1729 13441-1736 13441-1738 13441-1739 13441-1740 13441-1741 14041-1763 11041-1816 11641-1817 11641-182 10641-1935 100, 10641-1941 102, 11041-1943 13641-1944 10641-1945 100, 106, 138, 14041-1946 10641-1947 10641-1948 100, 11441-1950 10641-1951 10641-1952 106, 110, 11241-1953 100, 110, 112

41-1958 138, 14041-1959 13841-1960 110, 11241-1987 10041-2194 64, 100, 132, 13441-2244 100, 11441-2247 100, 138, 14041-225 10641-2304 13641-2308 100, 10841-2313 10241-2319 106, 110, 11241-2320 10641-2321 10641-2322 12841-2323 12841-2324 12841-2325 12841-2326 12841-2327 12841-2329 106, 138, 14041-2334 13441-2335 13441-2336 13441-2337 13441-2338 13441-2339 13441-2405 14441-2406 14441-2584 11641-2638 48, 16041-2641 48, 16041-2720 110, 11241-280 10841-2957 14441-2985 14441-2986 14441-3015 14441-3051 11641-3069 10241-3092 108, 14441-3093 14441-3346 14241-3359 14441-3408 102, 13641-3664 16041-3665 102, 13641-3666 102, 13641-3675 10041-3681 9441-3845 10041-387 48, 10041-3882 10641-3921 15841-3922 10241-402 1641-4021 10241-4022 102, 14441-4266 142

41-429 136, 15841-4306 3841-4348 10041-4350 10641-4407 11841-4458 10441-4459 10441-4468 102, 11841-4470 16, 10041-4474 10041-463 5841-4644 10041-466 9841-4664 11841-4665 11841-4666 11841-4857 10241-5066 56, 10041-519 11841-5439 102, 10641-5440 102, 10641-5463 10641-5464 10641-744 10641-745 10641-895 106, 11244-2756 50, 100, 15244-2788 10244-2789 10644-2790 10244-2791 10244-2792 102, 10644-2793 10244-2823 100, 15244-4584 11644-4585 11644-4695 11644-4697 11644-4699 11644-4700 11644-5066 10044-5350 12244-5466 4244-5469 4244-5474 4244-5476 4244-5477 4244-5537 106, 11244-5838 16044-5839 16044-6016 10044-6324 16044-6462 14044-6534 54, 10044-6646 10044-7054 14044-7129 40, 10044-7130 40, 10044-7186 136

INDEX - 4


44-7354 10244-7578 15844-7736 4044-7880 12244-7881 12244-8030 9844-8198 5044-8244 13644-8329 14444-8333 14444-8539 10644-8584 14244-8755 11244-8757 12244-8758 12244-8759 11244-8760 12244-8761 12244-8825 12244-8826 12244-8827 12244-8914 100, 12844-8915 12844-8917 12844-8918 12844-8920 12844-8921 12844-8935 12844-8936 12844-9050 10444-9181 50, 10044-9193 110, 11244-9536 12844-9544 12844-9545 12844-9585 12844-9586 12844-9587 12844-9589 12844-9590 12844-9591 12844-9600 108, 128, 14444-9601 12844-9602 128, 14444-9631 12844-9700 12844-9701 12844-9836 10244-9888 10844-9891 110, 11844-9900 12844-9901 12844-9902 12844-9903 12844-9904 128, 14444-9905 12844-9906 56, 12844-9907 13044-9928 106, 108

44-9947 12044-9961 11644-9983 16045-1374 10245-1583 15845-1708 10445-1718 40, 42, 10045-1866 100, 11445-1910 104, 14445-897 15651-115 8251-149 8451-630 6851-666 8255-1004 4655-1042 16, 4655-1177 16055-1232 6255-141 8655-148 7255-1521 5455-1587 46, 50, 52, 62, 80, 120,

126, 150, 154, 16055-1636 8855-1654 4655-1714 11055-172 8255-1800 50, 52, 54, 64, 76, 80,

88, 116, 118, 126, 132,146, 150, 152

55-190 8255-193 16, 18, 4655-1983 9055-2001 46, 54, 102, 104, 106,

110, 112, 114, 126, 136,138, 140, 144, 152, 154

55-2069 5655-2086 46, 50, 52, 54, 62, 64,

76, 80, 88, 102, 116,118, 120, 126, 132, 136,146, 148, 150, 152, 154,156, 158, 160

55-2112 15255-2122 8255-2159 13255-2166 6055-2173 13255-2200 6255-2201 110, 112, 114, 116, 120,

12255-2202 110, 112, 120, 12255-2221 13255-2264 1655-2269 10255-229 4655-2330 14055-2332 110, 14455-2359 14455-2361 144

55-2363 120, 13255-2539 48, 5455-2542 156, 15855-2550 15255-2635 100, 116, 120, 122, 14455-2640 54, 60, 88, 132, 148, 15255-2641 46, 60, 62, 64, 96, 120,

132, 136, 146, 148, 15255-2666 5455-2683 62, 120, 132, 13655-2747 6055-2762 15255-2788 120, 12255-2789 11655-2796 4855-2818 5455-2871 15855-291 8655-2914 6055-2957 66, 88, 15055-2958 46, 64, 66, 68, 70, 132,

15855-2959 50, 66, 13255-2961 13655-2963 6655-2964 46, 104, 106, 110, 112,

13855-2965 54, 104, 106, 13655-2969 50, 6855-2977 52, 54, 132, 146, 15255-2979 116, 11855-2989 110, 112, 120, 12255-2991 10255-2993 136, 156, 15855-2995 104, 13855-2996 54, 68, 13655-3000 13655-3006 13655-3010 1655-3015 104, 110, 11255-3018 54, 114, 152, 15655-3023 11655-3025 68, 14455-3026 11255-3027 10455-3029 10655-3031 46, 15455-3035 14655-3044 60, 14655-3045 66, 15255-3048 46, 54, 60, 6255-3059 54, 66, 80, 104, 146,

152, 15455-3121 66, 102, 150, 15455-3122 6255-3136 52, 56, 126, 14655-315 5055-3164 4655-3168 46

INDEX - 5


55-3234 10655-3251 7655-3252 8255-3264 66, 7255-329 8655-3295 7655-3300 120, 13655-3350 7055-3364 52, 72, 86, 9055-3401 5455-3427 14455-3443 14055-3471 13655-3472 13655-3484 102, 11455-3486 6055-351 7255-3511 11655-3555 14055-3565 46, 13255-3594 60, 6855-3618 7655-3623 138, 15455-366 50, 8655-3675 6455-3684 12255-3686 14855-371 64, 72, 15655-377 60, 6255-3800 11655-3834 7055-399 6255-4142 7655-421 7255-4223 116, 12255-433 4655-451 16055-4510 10455-455 64, 8455-4560 102, 126, 152, 15455-457 6455-459 9855-4593 1055-4610 1655-4632 4055-4635 2455-4652 2455-4657 2455-4664 2055-4667 3655-4681 4255-4720 8455-4752 3255-4759 6255-4931 62, 96, 13255-4953 46, 52, 62, 88, 102, 120,

146, 148, 150, 154, 16055-4954 4655-4955 46, 60, 62, 64, 96, 132,

14655-4974 15655-4979 5255-5002 5455-5022 6455-5062 8255-5094 5455-5138 3055-5234 14855-5295 9055-546 142, 16055-547 16055-549 136, 140, 15855-5617 16055-5636 11455-5641 136, 15855-5642 14255-5646 152, 15855-5672 46, 90, 9855-5695 6055-5742 3055-5762 1655-5763 16, 22, 28, 3055-5764 1655-5765 1655-5766 1655-5767 2055-5769 2255-5770 2255-5771 2255-5773 3255-5775 3255-5776 1055-5777 1055-5778 1055-5779 1055-5780 3055-5781 1055-5782 10, 2055-5783 1255-5784 1255-5785 1255-5786 12, 22, 2455-5787 1255-5788 1255-5789 1255-5790 1255-5791 12, 22, 3655-5792 12, 3055-5795 1455-5798 16, 2455-5799 2055-5800 1855-5801 1855-5803 1855-5805 1855-5806 1855-5808 1855-5809 18, 30

55-5810 1855-5813 24, 2655-5816 14, 2655-5818 2655-5819 2655-5822 3655-5823 2855-5826 12, 3055-5828 3255-5829 3255-5831 3455-5832 3655-5833 3655-5834 12, 3655-5835 3655-5836 3655-5837 3655-5838 3655-5843 3855-5845 38, 4455-5846 18, 3855-5848 1455-5849 1455-5852 4055-5853 4055-5859 1255-5860 1455-5871 6055-5888 6055-5919 10855-5957 6055-5965 15055-5972 15455-5983 148, 15255-5984 116, 11855-6010 10855-6141 10055-6183 22, 5255-6184 22, 5255-6186 22, 5255-6187 2855-6194 3255-6199 3855-6201 3855-6202 4255-6203 4055-6204 4055-6205 4055-621 9255-6216 6055-6220 6455-6273 3655-6382 2655-6388 10255-6416 70, 7255-6417 7255-6418 7055-6532 14655-6533 152, 154

INDEX - 6


55-6534 15455-6536 104, 15255-6537 1455-6538 3655-6540 3655-6544 15055-6557 16, 4655-6731 5655-6742 14455-6752 8455-6804 82, 8855-6805 8255-6806 8255-6808 5255-681 8455-6911 13255-7122 54, 60, 148, 15255-7123 60, 6855-7152 9655-7155 3655-7213 4655-7331 4655-7411 9055-7425 8455-7469 8855-7524 6855-7547 11655-7555 6455-7616 4655-7618 10655-7625 15055-7726 5855-7727 5855-7729 152, 15455-7732 1655-7781 15055-790 64, 8655-8117 15055-8267 7655-8268 7655-8342 12455-8343 12455-8344 12455-8345 12455-8347 12455-8391 2855-8398 8455-8423 6855-8443 3055-8456 8855-8457 8855-8458 8855-8609 9255-8610 9255-8613 12, 34, 4455-8617 3055-8618 3855-8619 3855-8620 38, 44

55-8623 3655-8624 3855-8625 3855-8626 3255-8627 4255-8628 4255-8629 4255-8649 11655-8650 9055-8665 4655-8670 4655-8695 13455-8696 13455-8698 13455-8699 13455-8700 13455-8701 13455-8702 13455-8703 13455-8704 13455-8705 13455-8711 52, 104, 146, 15055-8752 10455-8753 11455-8754 11455-8755 11455-8765 86, 8855-8782 15055-8786 7655-8797 13855-8798 14655-8854 4055-895 82, 86, 9055-896 8455-8979 5455-8982 13455-8983 13455-9091 5655-9106 8455-9126 14255-9237 5455-926 8455-9567 5055-9569 13255-9570 13255-9760 8455-9883 13255-9948 1655-9976 15455-9986 108, 11860-147 9260-156 9260-163 9260-188 9460-244 9260-247 9261-1091 7661-1236 76, 9261-2261 52

61-2262 7661-2263 7661-2264 7661-2265 7861-2266 7661-2267 7861-2268 7661-2269 7661-2270 7661-283 76, 94, 10066-1273 15266-1916 76, 9066-2296 9066-3015 9066-4624 7666-4965 9266-4980 9266-5193 9266-5346 7666-5642 9866-5763 7666-6044 8066-6046 8066-6051 8066-6057 7666-6135 7666-6136 7666-6243 100, 12666-6244 12666-6895 8066-6896 8066-7392 7666-7800 8866-8048 8866-811 9266-8560 76, 10066-8805 9266-8837 8866-8838 8866-8927 8266-8928 84, 8866-8929 8666-9375 8066-9387 8666-9625 8066-9626 8066-9700 7666-9918 9667-1133 80, 15267-1136 80, 15267-1180 76, 9667-1404 8067-1576 8067-1577 8067-1947 54, 7667-1968 54, 7667-1969 54, 7667-1970 8070-175 74

INDEX - 7


70-184 6470-189 7470-190 7477-1062 13477-1070 70, 7277-1427 3077-1428 3077-1464 6477-1522 6477-1660 6677-1697 6477-1699 6477-1703 64, 13277-1712 62, 66, 7277-1754 6477-1826 6477-1980 6477-1984 6477-1985 6477-2057 6677-2163 6677-2311 8477-2317 12477-2318 12477-2327 2677-2335 3077-2336 3077-2399 13477-2409 6877-2434 7277-2487 13477-2488 13477-2489 13477-2537 6477-2603 12477-2617 7077-2621 7277-2718 64, 6877-2752 3078-1012 30, 6678-1366 6478-1367 6678-558 6478-684 6478-687 6478-700 6478-782 64, 7078-936 6483-257 142845-1708 10490-240 8891-1048 15291-1104 12691-1203 70, 7291-1344 156, 15891-1705 16, 12091-1739 16491-1843 15491-1848 154

91-1924 11691-2281 6091-2336 12291-2368 16291-2434 15291-2435 12091-2436 12091-2438 12091-2439 12091-2440 12091-2441 12091-2442 12091-2443 12291-2444 12291-2445 12291-2446 12291-3095 50, 15291-3154 15291-3159 6291-3175 16291-3176 16291-3202 6091-3203 6091-3357 16491-3370 6291-3448 11891-3482 8091-3905 15491-3908 6091-4053 10891-4308 11491-4561 13291-4562 15491-4563 15491-4618 11491-4719 14691-4762 12091-4768 11691-4794 15491-4809 16491-4810 16491-4811 16491-4813 16491-4815 16491-4816 16491-5482 1691-5629 8691-5630 8691-564 14091-565 14091-5658 9891-566 14091-567 14091-5685 7291-5882 16291-5886 16291-5911 14691-6523 15291-6583 62

91-6609 16291-7083 15891-7298 4291-7299 4091-734 16, 4891-7419 7691-7560 16291-7745 4691-7747 5691-7749 8091-7753 13691-7755 10691-7756 10491-7757 10891-7759 10491-7760 110, 13891-7761 11491-7762 14091-7763 14091-7764 14691-7768 16291-8239 8891-8337 11291-8376 16291-8446 11491-8510 36, 5091-861 15491-8795 6891-8799 162, 16491-8860 16491-9058 6891-9207 6091-9230 16691-9231 16691-9232 16691-9233 16691-9234 16691-9235 16691-9236 16691-9237 16691-9238 16691-9239 16691-9240 16691-9241 16691-9242 16691-9243 16691-9244 16691-9245 16691-9246 16691-9247 16691-9265 15291-9269 16291-9467 6091-9477 10491-9478 10491-9479 10491-9511 16291-9585 14491-9586 144

INDEX - 8


91-9770 11491-9946 16291-9964 16291-9972 16491-9973 16492-1105 148, 15092-1107 15092-1108 15092-1561 5692-181 11492-182 11492-183 11492-184 11492-1915 10892-1948 11892-1949 11892-2980 14692-2981 14692-2982 14692-2983 14892-2984 15092-2985 5492-2986 5292-2987 5292-2988 8692-2989 13292-2990 15092-2991 15092-2992 15092-2993 16292-2996 15092-3007 15092-3008 15092-3023 14692-3024 10492-3025 12692-3027 16292-3030 10692-324 16292-3252 6092-3323 5292-863 16298-1957 15698-2011 15698-3116 6698-3117 6698-3123 15298-3631 6698-3786 146, 15298-3904 12098-3995 6298-4358 15498-4360 15298-4616 15898-4617 15898-4748 15298-5504 15498-6678 14698-6679 150

98-6680 15098-6681 15098-6682 15098-6683 10498-6684 10498-771 5498-935 5499-1142 12699-1143 12699-1275 12699-1924 12099-214 14899-2513 14699-2901 70, 7299-2902 70, 7299-3195 11699-3261 6499-3262 7099-3264 7099-3337 50, 15299-3427 11099-3685 14499-4231 7099-4490 15699-4491 15899-4806 16499-4820 6099-4848 8499-4976 11699-5714 156, 15899-5715 15699-5716 15699-5983 6299-6232 16699-6384 9299-6907 116, 16299-7321 46, 16099-7834 104, 118, 16499-8509 16499-8608 110, 11299-8917 11899-9052 11899-9084 66, 12099-9449 60, 14699-9458 5099-9469 15499-9501 11699-9525 16499-9526 16499-9536 6299-9540 15499-9700 118, 16299-9799 13299-9839 62, 12099-9842 8099-9843 8099-9857 16499-9948 7699-9953 152

99-9954 164

INDEX - 1

INDEX ALPHABETICAL BY DESCRIPTION

AADAPTER 88ADAPTER - fuel pickup 46ADAPTER - gauge 160ADAPTER - hose 54ADAPTER - o-ring seal 84ADAPTER - relay 110, 112ADAPTER - suction valve 82, 98ADJUSTER - speed control 50ADJUSTER - valve 18ALTERNATOR 64, 100, 132, 134ANGLE 38ANGLE - battery holddown 156, 158ANGLE - damper blade clamp 154ANGLE - motor support 62ARM - rocker 18ARMATURE 42

BBAFFLE 18BALL 42BALL - check 160BALL - sight glass 96BALL JOINT 50BANDWRAP 144BANDWRAP - harness 140BASE - evaporator drain pan 152BASE - remote box 114BATTERY 156, 158BEARING 42, 124, 134BEARING - ball 24BEARING - connecting rod 26BEARING - crankshaft 84BEARING - damper 154BEARING - main 10BEARING - needle 36BEARING - ring 134BEARING - roller 70, 72BEARING - thrust 10BEARING SET 84BEARING SET - connecting rod 82BELT - alternator to evaporator fan 64BELT - engine 64BELT - engine to compressor 66BELT - evaporator fan 64BELT - motor to jackshaft 64BELT - water pump 30, 66BLADE - damper 154BLOCK - cylinder 10BLOCK - terminal 118BOARD - pc 138BOARD - pc interface 104BOARD - terminal 122BODY 46BODY - compressor 82BODY - valve 32BOLT 14, 22, 24, 34, 38, 42BOLT - belt adjustment 62BOLT - case 24

BOLT - clamp 32BOLT - connecting rod 82BOLT - cover 12, 16, 30, 36BOLT - eye 132, 146, 152BOLT - flange 14BOLT - flywheel 26BOLT - head 10, 20BOLT - housing 14BOLT - joint 34BOLT - lifter 18BOLT - oil pipe 16BOLT - pulley 26BOLT - pump 28BOLT - retainer 36BOLT - rocker 18BOLT - rod 26BOLT - shaft 24BOLT - solenoid 36BOLT - sump 16BOLT - thru 134BOLT - unit to traiter 148BOLT - water pump 30BOLTPLATE - fanshaft 64BOLTSTRIP 62, 108, 148BOLTSTRIP - fuel line clamp 146BOLTSTRIP - hinge 150BOLTSTRIP - motor mount 120BOLTSTRIP - support 62BOOT - rubber 118BOOT - solenoid 50BOX 158BOX - battery 156, 158BOX - cab remote 100BOX - control 104BOX - DAS 144BOX - junction 102BOX - light 140BOX - power receptacle 100, 116, 118BOX - remote control 114BOX - remote light 100BRACKET 42BRACKET - air switch 126BRACKET - alternator 132BRACKET - box 140BRACKET - connector 46BRACKET - door 148BRACKET - drain pan 154BRACKET - evaporator 152BRACKET - expansion tank 54BRACKET - fuel filter 46, 146BRACKET - fuel filter & pump 46BRACKET - fuel pump 160BRACKET - grille 150BRACKET - heat exchanger 154BRACKET - hose 16BRACKET - housing support 154BRACKET - idler pulley 68BRACKET - in cab 114BRACKET - motor/jackshaft 62

BRACKET - oil pickup 86BRACKET - pin panel 114BRACKET - return spring 36, 50BRACKET - snubber 60BRACKET - solenoid 50BRACKET - stabilizer 88BRACKET - starter 40BRUSH 134BULB - light 140BUMPER 150BUSHING 48BUSHING - camshaft 10BUSHING - finished 26BUSHING - idler gear 24BUSHING - piston pin 82BUSHING - pulley 64BUSHING - sensor 54BUZZER - warning 104

CCABLE - battery 136, 158CABLE - ground 136CABLE - heater 102, 110CABLE - motor 100, 110, 112CABLE - power 118CAMSHAFT 24CAMSHAFT - injection pump 24CAP 46, 70, 92, 98CAP - adapter 86CAP - air vent 70, 72CAP - bearing housing 10CAP - bottom 92CAP - dust 144CAP - fuel tank 160CAP - housing 72CAP - lube 12, 18CAP - oil drain hose 16CAP - oil hose 46CAP - radiator 54CAP - sleeve 100CAP - terminal 42CAP - top 92CAP - valve 90CAPACITOR 112, 134CAPACITOR - run 122CAPACITOR - start 122CASE - bearing 24CHAIN 144CIRCLIP 18, 26, 36CIRCLIP - gear 24CLAMP 88, 106, 136, 160CLAMP - air cleaner 52CLAMP - cable 114, 158CLAMP - capacitor 112CLAMP - damper blade 154CLAMP - EPDM hose 54, 56CLAMP - fuel hose 48CLAMP - fuel tank 160CLAMP - harness 140, 142

INDEX - 2


CLAMP - hose 20, 52, 54CLAMP - injection pipe 32CLAMP - pipe 34CLAMP - screen 84CLAMP - sensor 102CLAMP - silicone hose 54, 56CLAMP - sleeving 106CLAMP - tube 150CLEANER - air 52CLIP 92CLIP - base 52CLIP - fan 64CLIP - fan hub 64CLIP - oil drain hose 16, 48CLUTCH 42, 64, 74CLUTCH - assembly 42COCK - drain 54COIL 94COIL - condenser 54, 76COIL - evaporator 80, 152COIL - valve 76COMPRESSOR 76COMPRESSOR - X214 82CONNECTOR 106, 108, 114, 128,

140, 160CONNECTOR - cab box 100CONNECTOR - cab box harness 106CONNECTOR - control box 122CONNECTOR - glow plug 40, 100CONNECTOR - harness grip 108CONNECTOR - interconnect harness

100CONNECTOR - liquid tite 100, 144CONNECTOR - motor 122CONNECTOR - plug 106, 144CONNECTOR - receptacle 110, 112,

138, 144CONNECTOR - reducer 100CONNECTOR - starter 40CONTACTOR 110CONTACTOR - motor 110, 112CONTROL - box 150CONTROLLER 104CONTROLLER - fuel 38CORE 98CORE - valve 46, 78, 90COUPLING 98COVER 12, 38, 116COVER - battery box 156, 158COVER - box 118, 144COVER - capacitor housing 120COVER - control box 104COVER - cylinder head port 86COVER - front 150COVER - gear case 12COVER - governor case 36COVER - harness 114COVER - oil sump 16COVER - plunger 152

COVER - pump 84COVER - receptacle 118COVER - remote box 114COVER - roadside 120COVER - thermostat 30COVER - valve 18CRANKSHAFT 26, 84CUP - air cleaner 52

DDATALOGGER - DAS II 104, 144DEFLECTOR - air 52DEHYDRATOR 76DIAL - fuel gauge 160DIODE 50, 100, 152DIPSTICK 28DOOR - engine 150DOOR - roadside 150DRAIN 42DRAIN COCK 30

EEJECTOR - dust 52ELBOW 16, 76ELBOW - flange 46ELBOW - hose 56ELBOW - hose fitting 46ELBOW - oil drain 46ELBOW - tank 160ELEMENT - air cleaner 52ENGINE 10EXTRUSION - rubber 104

FFACEPLATE 114FAN 134FAN - condenser 64FAN - evaporator 64FANSHAFT 70FANSHAFT - assembly 64, 70FASTENER - adhesive backed 114FIELD 42FILTER - air cleaner 52FILTER - compressor oil 88FILTER - fuel 46FILTER - oil 28, 46FILTER - oil bypass 46FILTER - screen 92FINGRIP 100FITTING - barb 108, 118, 120, 122FITTING - barbed 116FITTING - injection 34FITTING - restricted 48FITTING - saddle 76FLANGE 24FLANGE - mounting 14, 40FLATWASHER 32, 46, 50, 52, 54, 60,

62, 64, 66, 68, 70, 72, 76, 80, 82, 84, 86, 88,

90, 92, 96, 102, 104, 106, 110, 112, 114, 116, 118, 120, 122, 126, 132, 134, 136, 138, 140, 144, 146, 148, 150, 152, 154, 156, 158, 160

FLYWHEEL 26FRAME 42FRAME - condenser 146FUSE 102, 136FUSE HOLDER 102, 136FUSE LINK 136

GGASKET 12, 18, 32, 34, 44, 98, 160GASKET - 3 way valve 92GASKET - adapter 82GASKET - adhesive 12, 14, 16GASKET - baffle plate 44GASKET - bearing plate 84GASKET - brass cap 90GASKET - cap 160GASKET - compressor cylinder head

82GASKET - cover 12, 18, 86, 104, 114GASKET - cylinder head 10, 44GASKET - exhaust manifold 22, 44GASKET - fuel injector valve 44GASKET - fuel pump 48GASKET - fuel pump cover 44GASKET - gear housing cover 44GASKET - governor case 36GASKET - governor case cover 44GASKET - heater 58GASKET - intake 22GASKET - intake manifold 44GASKET - muffler 22, 44, 52GASKET - nozzle 18, 34, 44GASKET - oil pump 28, 44GASKET - oil sump 84GASKET - plastic cap 90GASKET - receptacle 118GASKET - regulator 134GASKET - suction cover plate 86GASKET - switch 16GASKET - valve 90GASKET - valve cover 44GASKET - water pump 30, 44GAUGE - belt tension 66GAUGE - fuel 160GEAR - camshaft 24GEAR - crankshaft 26GEAR - idler 24GEAR - injection camshaft 24GEAR - ring 26GLOW PLUG 40, 100GREASE 70, 72GROMMET 52, 80, 100, 120, 122,

136, 140, 142, 146, 152,

INDEX - 3


154, 156, 158GROMMET - bumper 104GROMMET - cable 116GUARD - fan 66GUIDE - dipstick 28GUIDE - plunger 32GUIDE - valve 18

HHARNESS 106HARNESS - cab box 108HARNESS - condenser 102, 106HARNESS - control box 122HARNESS - damper solenoid 102HARNESS - DAS 108HARNESS - DAS main 144HARNESS - DAS sensor interconnect

144HARNESS - door switch 142HARNESS - engine 102, 106HARNESS - fuel pump 160HARNESS - indicator light 140HARNESS - interconnect 106HARNESS - lpco/hpco 98HARNESS - motor 122HARNESS - phase correction & heat

110, 112HARNESS - power 100, 116HARNESS - remote cab box 100HARNESS - remote lights 138HARNESS - sensor 100, 106, 144HARNESS - switch 100, 106HARNESS - test point 122HEAD - cylinder 18, 82HEAD - piston 82HEAT EXCHANGER 80HEATER 102HEATER - coolant 58HINGE - control box 104HINGE - cover 104HINGE - door 150HOLDER - valve 32HOLDER & BRUSH - assembly 42HOSE 46, 48, 54, 56, 126HOSE - air cleaner 52HOSE - air intake 52HOSE - breather 20HOSE - engine to radiator 54HOSE - evaporator drain 152HOSE - expansion tank 54HOSE - fuel return 34, 160HOSE - oil drain 16, 46HOSE - overflow 54HOSE - radiator to engine 54HOSE - tank to unit 160HOUSING 42, 70, 72HOUSING - capacitor tray 122HOUSING - drive end 124HOUSING - end bell 124

HOUSING - evaporator 152HOUSING - front 134HOUSING - gear 12HOUSING - governor 36HOUSING - oil seal 14HOUSING - rear 134HUB - condenser fan 64

IINDICATOR - liquid 96INSERT - threaded 52, 54, 104, 116,

146, 150INSERT - window 140

JJACKSHAFT 66JACKSHAFT - assembly 62, 72JOINT 34JOINT - breather 20, 22

KKEEPER - valve 18KEY 64, 84, 134KEY - camshaft 24KEY - crankshaft 26KEY - drive end 124KEY - fan end 124KEY - hub 72KEY - injection camshaft 24KEY - pulley 64, 72KEY - pulley/fan 66KEY - shaft 84KIT - acid test 86KIT - battery fuse 136KIT - bearing 74KIT - clutch repair 74KIT - compressor stabilizer 88KIT - crimper 130KIT - engine block heater 58KIT - eprom chip 104KIT - filter 48, 160KIT - gasket 10, 12, 20, 22, 28, 38, 86KIT - gasket set 44KIT - piston seal 92KIT - repair 94KIT - screws & washers 64KIT - shoe 74KIT - sill gasket 146, 152KIT - single phase conversion 120KIT - sleeve & eyelet 46, 160KIT - solenoid & fuse 110, 112KIT - valve repair 92KNOB 20

LLATCH - door 150LENS - color 140LEVER - governor 36LIFTER - engine 18

LINK 36LINK - throttle 36, 50LOCKNUT 18, 100LOCKWASHER 20, 22, 32, 40, 46, 50,

52, 54, 58, 62, 64, 66, 68, 72, 76, 80, 86, 88, 104, 106, 110, 112, 116, 118, 120, 122, 126, 132, 134, 136, 138, 146, 150, 152, 156, 158, 160

MMAGNET - door switch 142MANIFOLD - exhaust 22MANIFOLD - intake 22MAT - isolator 46MEMBER - condenser coil 146MEMBER - support 146MOTOR 66, 120, 124MOTOR - condenser 100MOUNT - bandwrap 110MOUNT - engine 60MOUNT - pedestal 62, 120MOUNT - vibration 60MOUNT - wear plate 60, 146MUFFLER 52

NNAMEPLATE 98, 118NAMEPLATE - 208/230 Volt 116NAMEPLATE - 220VAC 50 Hz 3 Phase

162NAMEPLATE - 230VAC/1ph/60 Hz

Only 116NAMEPLATE - 380VAC 50 Hz 3 Phase

162NAMEPLATE - 380/460 Volt 116, 162NAMEPLATE - Alarm Codes 162NAMEPLATE - Arrow 66NAMEPLATE - arrow 120NAMEPLATE - Battery Terminal 164NAMEPLATE - Belt Tension 164, 166NAMEPLATE - Belts 166NAMEPLATE - Break In Filter 166NAMEPLATE - Bypass Oil Filter 164NAMEPLATE - Caution 104, 162, 164NAMEPLATE - caution 118NAMEPLATE - Caution Cycle Sentry

164, 166NAMEPLATE - Caution Lifting 164NAMEPLATE - Caution, Fan 164NAMEPLATE - Caution, High Voltage

164NAMEPLATE - CFC-115 166NAMEPLATE - CFC-12 166NAMEPLATE - Clean Fuel Pump 164NAMEPLATE - Cloroformio 166NAMEPLATE - Compressor Oil 162NAMEPLATE - Corrosive 156, 158

INDEX - 4


NAMEPLATE - ELC Coolant 162NAMEPLATE - Electric Hours 166NAMEPLATE - Electric hours 164NAMEPLATE - Engine Hours 166NAMEPLATE - Engine hours 164NAMEPLATE - Fuel Filter 164, 166NAMEPLATE - Fuel Pump 166NAMEPLATE - HFC R134a 162NAMEPLATE - Ingersoll Rand 162NAMEPLATE - Maintenance 164, 166NAMEPLATE - MD-200 162NAMEPLATE - MD-300 162NAMEPLATE - No CFC 162NAMEPLATE - Oil Filter 166NAMEPLATE - On/Off 162NAMEPLATE - On/Off Hours 166NAMEPLATE - Pressure Vessel 80NAMEPLATE - pressure vessel 76NAMEPLATE - R134a 162NAMEPLATE - R404A 162NAMEPLATE - recommended

batteries 156NAMEPLATE - relay 108NAMEPLATE - Replacement Belts 166NAMEPLATE - Run hours 164NAMEPLATE - setpoint instructions

114NAMEPLATE - setup codes 104NAMEPLATE - symbol 140NAMEPLATE - Tag, Caution Radiator

166NAMEPLATE - terminal strip 122NAMEPLATE - Thermo King 162NAMEPLATE - This Side Up 158NAMEPLATE - TK Logo 162NAMEPLATE - TK remote light 140NAMEPLATE - Voltage 120NAMEPLATE - Warning 156, 164NAMEPLATE - warning 158NAMEPLATE - Warning Caution Cycle

Sentry 162NAMEPLATE - Warning High Voltage

166NAMEPLATE - Warning Switch Unit

Off 166NAMEPLATE - Warning, Not A Major

Lifting Point 164, 166NAMEPLATE - Warranty 164NOZZLE - injection 32NUT 12, 18, 22, 28, 30, 36, 38, 40, 42,

46, 50, 52, 54, 60, 62, 82, 86, 88, 102, 116, 120, 122, 132, 134, 136, 144, 146, 148, 150, 152, 154, 156, 158, 160

NUT - blind 116, 118NUT - boltstrip 62NUT - bracket 88, 154NUT - captive 54, 66, 80, 104, 146,

152, 156NUT - clamp 106, 160NUT - coil 76NUT - compressor 62NUT - connecting rod 82NUT - controller 104NUT - datalogger 104NUT - fanshaft 64NUT - fuel hose 160NUT - governor weight 36NUT - grommet 158NUT - ground 136NUT - injector 32NUT - jam 62NUT - o-ring seal 76NUT - pulley 134NUT - receiver tank 96NUT - switch 126NUT - tank 96NUT - terminal 54NUT - transformer 120NUTSTRIP 68, 146NUTSTRIP - bracket 132NUTSTRIP - motor 120NUTSTRIP - solenoid 50, 152

OOIL - compressor 86ORIFICE - evaporator fan 152ORIFICE - fan 66O-RING 12, 16, 18, 20, 28, 30, 32, 36,

42, 44, 70, 72, 76, 82, 84, 86, 88, 92, 96, 116, 120, 134, 160

O-RING - gear housing cover 44O-RING - oil cap 44O-RING - oil fill 82O-RING - oil filter 28O-RING - oil pickup 84O-RING - oil pump cover 84O-RING - plug 84O-RING - pumpshaft 84O-RING - regulator 84O-RING - seal plate 82O-RING - solenoid 38, 44O-RING - thermostat 30, 44O-RING - valve 76O-RING - valve plate 82

PPANEL - blockoff 52PANEL - bottom 150PANEL - damper stop 154PIN 32, 106PIN - connector 100, 108PIN - cotter 40, 152PIN - dowel 14, 26, 84PIN - governor 12, 36PIN - hinge 104

PIN - overload relay 108PIN - piston 26, 82PIN - receptacle 106PIN - sealing 128, 144PIN - snap 36PIN - spring 18, 36PIN - taper 36PIN - terminal 128PINION 32, 42PIPE 12PIPE - fuel injection 32, 34PIPE - oil intake 16PISTON 26, 82, 92PISTON & SEAL 92PLATE 32, 82PLATE - ground 136PLATE - idler gear 24PLATE - pc board 138PLATE - pressure differential switch

126PLATE - pump bearing 84PLATE - sensor 56PLATE - stud 106PLATE - suction cover 86PLATE - valve 82PLATE - wear 52PLENUM - condenser fan 66PLUG 10, 12, 16, 18, 22, 28, 30, 38,

46, 52, 84, 116, 128, 144PLUG - air bleed 34PLUG - assembly 128PLUG - button 108, 116PLUG - controller 106PLUG - electric line 148PLUG - fusible 160PLUG - hot 20PLUG - oil drain 84PLUG - oil metering 84PLUG - pipe 46, 72, 86PLUG - starter 102PLUG - sump 16PLUG - valve 90PLUNGER - solenoid 50PLUNGER & BARREL 32PROBE - air switch 126PROTECTOR - nozzle 18, 34, 44PULLEY - alternator 64, 132PULLEY - compressor 64, 66PULLEY - crankshaft 26PULLEY - engine 66PULLEY - evaporator fan 64PULLEY - idler 64, 68PULLEY - jackshaft 64PULLEY - motor 64PUMP - coolant 56PUMP - fuel 48, 160PUMP - fuel injection 32PUMP - oil 28, 84PUMP - water 30

INDEX - 5


RRACK 32RECEPTACLE 106, 116, 118, 128,

138, 140, 144RECEPTACLE - assembly 128RECEPTACLE - power 102RECEPTACLE - switch 100RECTIFIER - negative 134RECTIFIER - positive 134REED - piston 82REGULATOR 134REGULATOR - oil pressure 84RELAY 106RELAY - current 112RELAY - mini 112RELAY - overload 110, 112RESISTOR 122RETAINER 18, 32, 42RETAINER - front bearing 134RETAINER - oil slinger 72RETAINER - rack 32RETAINER - shaft 36RETAINER - spring 18, 32RING - retaining 82RING - snap 42, 124RING SET 26RIVET - blind 146RIVET - bracket 16RIVET - clip 16RIVET - mount 110, 146RIVET - nutstrip 146RIVET - plate 52RIVET - probe 126RIVET - tab 56RIVET - wear plate 60ROD - battery holddown 156, 158ROD - blade 154ROD - connecting 26, 82ROD - damper solenoid 152ROD - push 24ROD - throttle 50ROD - thru 124ROLLER - clutch 42ROTOR - assembly 134

SSCREEN - evaporator 152, 154SCREEN - oil sump 84SCREEN - suction port 82SCREEN - top roadside 150SCREW 18, 24, 32, 40, 42, 46, 72, 82,

84, 92, 134SCREW - 3-way 76SCREW - adapter 82, 110, 112SCREW - adjust 38SCREW - alternator 132SCREW - alternator bracket 132SCREW - angle 62, 154SCREW - base 114, 152

SCREW - bearing 154SCREW - bearing cap 10SCREW - belt adjusting 132SCREW - blade 154SCREW - board 104SCREW - box 102, 116, 118, 140SCREW - bracket 46, 50, 54, 60, 68,

86, 88, 114, 126, 132, 146, 152

SCREW - brush 134SCREW - cap 70SCREW - clamp 52, 54, 102, 114, 136,

140, 142, 154, 158SCREW - clamp to frame 150SCREW - clutch 64SCREW - coil 80SCREW - contactor 110, 112SCREW - cover 114, 116, 120, 144,

156, 158SCREW - cover & panel 150SCREW - cylinder head 82SCREW - door 150SCREW - elbow 46SCREW - engine 60SCREW - fan 64, 66SCREW - flange 14SCREW - ground 136SCREW - ground terminal 136SCREW - guard 66SCREW - heater 58SCREW - hinge 104, 150SCREW - housing 152SCREW - hub 64SCREW - jackshaft 62SCREW - member 146SCREW - motor 62, 120SCREW - mount 60SCREW - nutstrip 68SCREW - oil plug 70SCREW - oil sump 84SCREW - orfice 66SCREW - orifice 152SCREW - panel 52, 154SCREW - pedestal to converter 120SCREW - plate 20, 32, 84, 86, 138SCREW - pulley 64, 68SCREW - pump 160SCREW - receptacle 116, 144SCREW - screen 150, 152, 154SCREW - sheild 104SCREW - socket 106SCREW - solenoid 36, 50, 152SCREW - solenoid rod 152SCREW - support 120, 146, 148SCREW - switch 142SCREW - tank 54SCREW - tappet 32SCREW - terminal 136SCREW - terminal board 122

SCREW - transformer 120SCREW - tray 104, 122SCREW - valve 90SCREW & WASHER - cover 104SEAL 128, 160SEAL - crankshaft 82SEAL - drive end 124SEAL - fan drive end 124SEAL - oil 12, 14, 70, 72, 82SEAL - piston 92SEAL - valve stem 18, 44SEALER - antiseize 64SEALER - thread 54, 56, 60, 64, 98SEAT - assembly 92SELECTOR - phase 104SENSOR - rpm 100SENSOR - temperature 102, 144SENSOR - water level 54, 100SENSOR - water temperature 56, 100SHAFT 42SHAFT - assembly 72SHAFT - governor 36SHAFT - idler gear 24SHAFT - oil pump 84SHAFT - regulator 36SHAFT - rocker 18SHEAVE - pulley 30SHEILD - high voltage tray 104SHIELD - transformer 120SHIFTER 36SHIM 30, 70, 72SHIM PACK 12, 36SHIM PACK - fuel pump 44SHIM SET 32, 36SHOULDER - o-ring seal 76, 88SIGHT GLASS 82SLEEVE 134SLEEVE - crimp 100SLEEVE - cylinder 82SLEEVE - governor 36SLEEVE - repair 10, 70, 72SLEEVING - harness 106SOCKET 106SOCKET - light 140SOCKET - receptacle 102SOCKET - relay 106, 112SOLENOID 50SOLENOID - damper 100, 152SOLENOID - fuel 100SOLENOID - pilot 76SOLENOID - stop 38SOLENOID - thermax 76SPACER 30, 36, 62, 134, 150SPACER - board 138SPACER - gasket sill 146SPACER - standoff 110, 112SPACER - valve stop 32SPRING 18, 36, 42SPRING - damper blade 154

INDEX - 6


SPRING - delivery valve 32SPRING - governor 36SPRING - lever 36SPRING - piston 92SPRING - plunger 32SPRING - starting 36SPRING - throttle return 50SPRING - valve 18, 32SPROCKET - pulley 68STARTER 40, 42, 100STATOR - assembly 134STEM - assembly 92STRAIN RELIEF - connector 100, 106,

110, 112, 138, 140STRAP - motor 120STRIP 122STRIP - gasket 116STRIP - hose protector 56STRIP - oil hose protector 16, 120STRIP - unit lifiting reinforce 146STUD 18, 22, 30STUD - alternator 132STUD - bypass filter 46STUD - cover 12STUD - cylinder head 86, 88STUD - fuel injection 12STUD - muffler to manifold 52SUMP - oil 16, 84SUPPORT - bulkhead 152SUPPORT - control box 108, 146SUPPORT - frame 146SUPPORT - jackshaft 62SUPPORT - roadside 120SUPPORT - rocker arm 18SWITCH - air 126SWITCH - air pressure 100SWITCH - door 142SWITCH - hpco 100SWITCH - lpco 98SWITCH - magnetic 42SWITCH - oil level 16, 100SWITCH - oil pressure 48, 100SWITCH - on/off 100

TTAB - connector 56TAB - mounting 128, 130TANK - accumulator 54, 76TANK - expansion 54TANK - fuel 160TANK - receiver 76, 96TAPPET 24, 32TEE 46, 76TERMINAL 100, 102, 106, 114, 140,

160TERMINAL - battery cable 136, 158TERMINAL - fork 108, 118TERMINAL - ground 106TERMINAL - pin 106, 110, 118, 128

TERMINAL - ring 102, 118TERMINAL - socket 128TERMINAL - splice 102, 136THERMOSTAT 30TOOL - 3-way valve 92TOOL - crimper 130TOOL - wedge remover 130TRANSFORMER 120TRAY - capacitor 122TRAY - high voltage 110, 112TRAY - high votage 104TRAY - transformer 120TUBE - 3-way to coil 78TUBE - 3-way to elbow 76TUBE - 3-way to solenoid 76TUBE - compressor inlet 88TUBE - compressor outlet 88TUBE - condenser to receiver 76TUBE - cpr to compressor 76TUBE - defrost 80TUBE - dehydrator to valve 76TUBE - elbow to evaporator 76TUBE - equalizer 80TUBE - evaporator to accumulator 76TUBE - exhaust 52TUBE - fuel feed 160TUBE - fuel pickup 46TUBE - liquid inlet 80TUBE - liquid outlet 80TUBE - oil intake 52TUBE - receiver to dehydrator 76TUBE - solenoid to suction tube 78TUBE - splash guard 70TUBE - tee to evaporator 76TUBE - tee to solenoid 76TUBE - valve to 3-way 76TUBE - valve to tee 76

VVALVE 46, 78, 98VALVE - 3-way 76, 92VALVE - check 76, 86, 152VALVE - delivery 32VALVE - discharge 76, 90VALVE - elbow 90VALVE - exhaust 18VALVE - expansion 80VALVE - fuel injection 20, 32VALVE - intake 18VALVE - oil fill 86VALVE - oil pressure 28VALVE - pilot solenoid 100VALVE - port 86, 90VALVE - pressure regulator 76VALVE - relief 76VALVE - solenoid 94, 100VALVE - suction 76, 90VENT - air 70, 72VENT - check 160

WWASHER 26, 36, 46, 82WASHER - belleville 54, 60, 68, 88,

148, 152, 154WASHER - damper blade 154WASHER - dome 66, 152WASHER - insulating 134WASHER - pulley 68WASHER - retaining 104WASHER - seal 38WASHER - sealing 12, 34, 38, 44, 82,

88, 116WASHER - shoulder 136WASHER - spacer 96, 132WASHER - special 60, 62, 68, 90, 150WASHER - wave 124WEDGE 128WEIGHT - governor 36WRAP - band 110

thermo king md 200 parts

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