the covington wastewater energy project progress

16
Industrial Grade Gasification

Upload: tnenergy

Post on 22-Jan-2015

67 views

Category:

Technology


1 download

DESCRIPTION

 

TRANSCRIPT

Page 1: The Covington Wastewater Energy Project Progress

Industrial Grade Gasification

Page 2: The Covington Wastewater Energy Project Progress

Delivering Affordable Renewable Technology

Through Gasification

Clean Energy Conversion

Tipping Fees

Transportation Costs

New Landfills

Carbon Emissions

Sludge Disposal

Clean Energy

Crop Residues

Page 3: The Covington Wastewater Energy Project Progress

PHG Energy: Industrial Grade Gasification

Large Format Gasifier

Page 4: The Covington Wastewater Energy Project Progress

This is NOT incineration

• Minimal cleanup required for emissions

• Clean burning gas called Producer Gas or Syngas

• Ability to retrofit current equipment

• Biochar created from the process is stable and has secondary uses

• Feedstock flexibility

Gasification- The clean, efficient conversion of biomass into combustible gas in an oxygen-starved environment

Page 5: The Covington Wastewater Energy Project Progress

Applications

Page 6: The Covington Wastewater Energy Project Progress

Covington Waste-To-Energy System

• Cash flow positive for the city • Over 360 tons/month diverted from landfill • Saves over 425 tons of CO2 per year • Upside potential with sale of biochar • Future sludge drying opportunity

Page 7: The Covington Wastewater Energy Project Progress

Covington, TN WWTP: May 16, 2013

Page 8: The Covington Wastewater Energy Project Progress

PHGE ORC Demonstration (Gleason, TN)

Producer gas provided by one PHGE small format gasifier (a total of six are installed)

Page 9: The Covington Wastewater Energy Project Progress

WWTP Sludge Drying

Application

Create “Class A” Biosolids

Page 10: The Covington Wastewater Energy Project Progress

Industrial Grade Gasification

Page 11: The Covington Wastewater Energy Project Progress

The Flow of Material to Gas

Feed Hopper

Feed Auger

Gasifier

Biochar Collected

Gas Exit Pipes

Page 12: The Covington Wastewater Energy Project Progress

What Can You “Gasify?”

• Woodchips

– Utility trimmings

– Scrap pallets/Construction

– Bark or waste wood

– Commercial waste

• Agricultural and animal waste

• Scrap tires and rubber products

• Food processing and other

manufacturing waste

• Switchgrass, miscanthus and other

purpose-grown energy crops

• Mixtures improve performance

Page 13: The Covington Wastewater Energy Project Progress

A Positive Economic Impact Is Essential For Every Project

Reduce tipping fees

Reduce hauling costs

Provide alternative energy

Competitive with fossil fuels

Mitigate supply & price risks by using local feedstocks

PHG Energy Projects

Page 14: The Covington Wastewater Energy Project Progress

WWW.PHGEnergy.com

Page 15: The Covington Wastewater Energy Project Progress

Feedstock Specifications

• Consistent feedstock = consistent gas

• Moisture content is key (< 30%)

• Feedstock size: ¼” to 4”

• Ash content < 10%

• Minimum bulk density: 14lbs/ft3

• Low cost waste streams from other processes can greatly improve economics

• Feedstock “Blends” offer further flexibility

Page 16: The Covington Wastewater Energy Project Progress

Downdraft Gasification

Evaporate moisture from the feedstock

Feedstock breaks down to gas and tars

3000 degree F oxidation layer cracks tars

Carbon reforms with steam to create CO and H2

Rotating Grate shaves biochar layer Residue box for biochar removal

Drying

Pyrolysis

Oxidation

Reduction Grate

Residue

Air

Air