test gases
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Test Gases. NOx @3% O 2. - PowerPoint PPT PresentationTRANSCRIPT
1
Test GasesTest Gas MN Wobbe# HHV
Primary
1 Baseline, Line Gas 100 1339 1022
2 970 Btu Gas 108 1271 974
or 1000 Btu Gas 106 1315 1000
3 1150 Btu Gas, Hi Wobbe 75 1437 1150
4 1150 Btu Gas, Lo Wobbe 68 1375 1150
4 component mix 68 1375 1150
Secondary
5 1100 Btu Gas, Lo Wobbe 79 1376 1100
5a 4 component mix 79 1376 1100
Tertiary
6 Increase Wobbe 84 1410 1100
7 1150 Btu Gas, 1400 Wobbe 69 1400 1150
8 Set Up Gas 81 1345 1070
2
FVIR Water Heater Summary ChartAs Recieved Test - Orifice 37 - 06/21/2005
0
30
60
90
120
150
180
7:55 AM 8:02 AM 8:09 AM 8:16 AM 8:24 AM 8:31 AM
Time (h:mm:ss)
Eq
uiv
ale
nt
Ra
tio
X 1
00
(f),
Ou
tle
t W
ate
r T
em
pe
ratu
re (
°F)
NO
X &
CO
(p
pm
@ 3
% O
2)
0
300
600
900
1,200
1,500
1,800
He
ati
ng
Va
lue
& W
ob
be
Nu
mb
er
(Btu
/cf)
Base Gas Gas 3
Outlet Water Wobbe
Heating Value
NOX f
CO
3
FVIR Water Heater Emissions ChartAs Recieved Test - Orifice 37 - 06/21/2005
0.00
4.00
8.00
12.00
16.00
20.00
7:55 AM 8:00 AM 8:05 AM 8:10 AM 8:15 AM 8:20 AM 8:25 AM 8:30 AM
Time (h:mm:ss)
O2
& C
O2 (
%)
CO
& H
C (
pp
m,
co
rrec
ted
to
3%
O 2)
30.00
40.00
50.00
60.00
70.00
80.00
NO
X (
pp
m,
co
rrec
ted
to
3%
O2)
Base Gas Gas 3
NOX
CO2
O2
HC
CO
4
FVIR Water Heater Summary ChartRated Input Test (2 gases - Orifice 33 - Tuned w/ Base Gas) - 06/21/2005
0
30
60
90
120
150
180
10:55 AM 11:00 AM 11:05 AM 11:10 AM 11:15 AM 11:20 AM 11:25 AM 11:30 AM
Time (h:mm:ss)
Eq
uiv
ale
nt
Ra
tio
X 1
00
(f),
Ou
tle
t W
ate
r T
em
pe
ratu
re (
°F)
NO
X &
CO
(p
pm
@ 3
% O
2)
0
300
600
900
1,200
1,500
1,800
He
ati
ng
Va
lue
& W
ob
be
Nu
mb
er
(Btu
/cf)
Base Gas Gas 3
Outlet Water Wobbe
Heating Value
NOX
f
CO
5
FVIR Water Heater Summary ChartRated Input Test (4 Gases- Orifice 33 - Tuned w/ Base Gas) - 06/21/2005
0.0
30.0
60.0
90.0
120.0
150.0
180.0
1:30 PM 1:35 PM 1:40 PM 1:45 PM 1:50 PM 1:55 PM 2:00 PM 2:05 PM 2:10 PM 2:15 PM 2:20 PM 2:25 PM
Time
Eq
uiv
ale
nt
Ra
tio
X 1
00
(f),
Ou
tle
t W
ate
r T
em
pe
ratu
re (
°F)
NO
X &
CO
(p
pm
@ 3
% O
2)
0
300
600
900
1,200
1,500
1,800
He
ati
ng
Va
lue
& W
ob
be
Nu
mb
er
(Btu
/cf)
Outlet Water
Wobbe
Heating Value
NOX
f
CO
Base Gas Gas 6 Gas 7 Gas 5A Base Gas
6
FVIR Water Heater Emissions ChartRated Input Test (Orifice 39 - Tuned with Gas 3) - 06/28/2005
0.0
3.0
6.0
9.0
12.0
15.0
8:20 AM 8:30 AM 8:40 AM 8:50 AM 9:00 AM 9:10 AM 9:20 AM 9:30 AM
Time
O2
& C
O2 (
%)
CO
& H
C (
pp
m,
co
rrec
ted
to
3%
O 2)
20.0
32.0
44.0
56.0
68.0
80.0
NO
X (
pp
m.
co
rrec
ted
to
3%
O2)
NOX
CO2O2
HCCO
BaseGas 6 Gas 7 Gas 5AGas 3 Gas 3 Gas 3
Ad
just
me
nt
7
Legacy Wall Heater Summary Chart As Received Test (Tuned w/ Base Gas) - 06/30/2005
0
30
60
90
120
150
180
11:30 AM 11:40 AM 11:50 AM 12:00 PM 12:10 PM 12:20 PM 12:30 PM 12:40 PM 12:50 PM 1:00 PM 1:10 PM
Time
Eq
uiv
ale
nce
Ra
tio
X 1
00
(f),
Ba
ck W
all
Tem
pe
ratu
re (
°F)
NO
X &
CO
(p
pm
, c
orr
ec
ted
@ 3
% O
2)
0
300
600
900
1,200
1,500
1,800
He
ati
ng
Va
lue
& W
ob
be
Nu
mb
er
(Btu
/cf)
Wobbe
Heating Value
NOX
f
CO
Back Wall
Base Gas Gas 3 Gas 6 Base Gas Gas 7 Gas 4 Base Gas
8
Legacy Wall Heater Summary Chart Rated Input Test (Tuned w/ Gas 3) - 07/01/2005
0
30
60
90
120
150
180
8:05 AM 8:15 AM 8:25 AM 8:35 AM 8:45 AM 8:55 AM 9:05 AM 9:15 AM 9:25 AM 9:35 AM 9:45 AM 9:55 AM
Time
Eq
uiv
ale
nc
e R
ati
o X
10
0 (f
), B
ac
k W
all
Te
mp
era
ture
(°F
)N
OX &
CO
(p
pm
, c
orr
ec
ted
@
3%
O 2)
0
300
600
900
1,200
1,500
1,800
He
ati
ng
Va
lue
& W
ob
be
Nu
mb
er
(Btu
/cf)
Wobbe
HeatingValue
NOX
f
CO
Back Wall
Gas 3 Base Gas Gas 6 Gas 3 Gas 7 Gas 4 Gas 3
9
Low NOX Steam Boiler Summary Chart
Rated Input Test (Tuned w/ Base Gas) - 07/12/2005
0.0
20.0
40.0
60.0
80.0
100.0
120.0
10:25 AM 10:35 AM 10:45 AM 10:55 AM 11:05 AM 11:15 AM 11:25 AM 11:35 AM 11:45 AM 11:55 AM
Time
Eq
uiv
ale
nc
e R
ati
o X
10
0 (f
)N
OX &
CO
(p
pm
@ 3
% O
2)
0
400
800
1,200
1,600
2,000
2,400
Fla
me
Te
mp
era
ture
(°F
)H
ea
tin
g V
alu
e &
Wo
bb
e N
um
ber
(Btu
/cf)
Flame
CO
HeatingValue
NOX
f
Wobbe
Base Gas Gas 6 Gas 7 Gas 4A Base GasGas 3 Base GasBoiler Shut Off/
Adjustments
10
Low NOX Steam Boiler Summary Chart
Rated Input Test (Tuned w/ Gas 3) - 07/12/2005
0.0
20.0
40.0
60.0
80.0
100.0
120.0
1:05 PM 1:15 PM 1:25 PM 1:35 PM 1:45 PM 1:55 PM 2:05 PM 2:15 PM
Time
Eq
uiv
ale
nc
e R
ati
o X
10
0 (f
)N
OX &
CO
(p
pm
@ 3
% O
2)
0
400
800
1,200
1,600
2,000
2,400
Fla
me
Te
mp
era
ture
(°F
)H
ea
tin
g V
alu
e &
Wo
bb
e N
um
ber
(Btu
/cf)
Flame
COMax: 440 ppmMin: 153 ppm
HeatingValue
NOX
f
Wobbe
Gas 6 Gas 7 Gas 4AGas 3 Gas 3 Gas 3Base Gas
11
Steam Boiler (w/ Premixed Power Burner) Summary ChartRated Input Test (Tuned w/ Base Gas) - 08/03/2005
0
20
40
60
80
100
120
140
160
2:50 PM 3:01 PM 3:12 PM 3:23 PM 3:34 PM 3:45 PM 3:56 PM 4:07 PM 4:18 PM
Time
Eq
uiv
alen
ce R
atio
X 1
00 (
f ) N
OX &
CO
(p
pm
@ 3
% O
2)
100
300
500
700
900
1100
1300
1500
1700
Sta
ck T
emp
erat
ure
(°F
) H
eati
ng
Val
ue
& W
ob
be
Nu
mb
er (
Btu
/cf)
CO
HeatingValue
NOX
f
Wobbe
Gas 3Base Gas
Gas
6
Bas
e G
as
Gas
7
Gas
4a
Bas
e G
as
Gas
2
Gas
5a
Gas
5
Bas
e G
as
Gas
8
Gas
4a
Gas 4 Base Gas
Stack
Unit cycled "off" due to lack of gas
12
Steam Boiler (w/ Premixed Power Burner) Summary ChartRated Input Test (Tuned w/ Gas 8) - 08/09/2005
0
20
40
60
80
100
120
140
160
11:05:00 11:18:00 11:31:00 11:44:00 11:57:00 12:10:00 12:23:00
Time
Eq
uiv
alen
ce R
atio
X 1
00 (
f ) N
OX &
CO
(p
pm
@ 3
%
O2)
100
300
500
700
900
1100
1300
1500
1700
Sta
ck T
emp
erat
ure
(°F
) H
eati
ng
Val
ue
& W
ob
be
Nu
mb
er (
Btu
/cf)
CO
HeatingValue
NOX
f
Wobbe
Stack
Gas
3Base Gas G
as 6
Gas
7
Gas
2
Gas
5a
Gas
5Gas 8
Gas
4a
Gas
4
Gas
8
Gas
8
Gas
8
Gas 8
13
UnitManufacturer's Specified
Input Rate (Btu/hr)
As Found- with Base Gas(Btu/hr)
FVIR Water Heater 40,000 31,673
Legacy Wall Furnace 35,000 34,250
Low Nox Steam Boiler
645,000 632,868(1)
Steam Boiler w/ Premixed Burner
397,000 352,857(1)
(1) Input adjusted by manufacturer before testing
14
NOx @3% O2
Gas
FVIR Water Heater Wall Furnace Low NOX Steam BoilerSteam Boiler Premixed
Burner
As Received
Rate Input Rate InputAs Received
Rate Input Rate Input Rate Input Rate Input Rate Input
(tuned w/ Base)
(tuned w/ Gas 3)
(tuned w/ Gas 3)
(tuned w/ Base)
(tuned w/ Gas 3)
(tuned w/ Base)
(tuned w/ Gas 8)
Base 64 60-62 62 66-68 69 24-28 8 21-24 13
2 21 14
3 67 66 65 63 67-68 76 25-30 57 32
4 66 67 42 25
4a 53 18 43-44 26
5 43 22
5a 61 62 39 24
6 62 65 65 67 72 21 50 32
7 62 65 67 68 70 22 49 27
8 36 17-24