tentec compact 8 subsea bolt tensioners datasheets/tentec compact8 data sheet r5 a4.pdf · tentec...
TRANSCRIPT
TENTEC COMPACT 8SUBSEA BOLT TENSIONERS
The worldwide standard for subsea bolt tensioning tools.8 tensioners capable of bolt tightening over 400standard flanges.
Main Features and Benefits
• High strength Stainless Steel material, minimises mainte-nance work after usage.
• 30mm ram stroke available.
• Compact size for maximum usability on Vector* SPO
Compact flanges.
• Quick fitting split reaction nuts available on all models.
• High quality reliable seals. 1000’s of pressure cycles.
• Uses industry standard quick connect couplings.
• Non slip tool surface for easy diver handling.
• Fitted with lifting straps for easy diver handling.
• Twin hydraulic connections for simple hose assembly.
Heavy Duty Split Reaction Nuts or SolidReaction Nuts available.
SPO* Vector - Compact Flanges ANSI B16.5 Flanges
ANSI B16.47 Flanges - Series A
MSS-SP44 Flanges
API-6A Flanges
API-17D Flanges
8 Tensioners Capable of Tensioning over 400 Standard Flanges.
The COMPACT-8 range of subsea bolt tensioning tools brings a new generation of bolting solutions.
Comprising just 8 bolt tensioning tools, the COMPACT-8 se-ries is capable of tensioning most standard flanges includ-ing most of the newer Vector SPO* Compact flanges. The COMPACT-8 series is made from high strength stainless steel which greatly reduces maintenance work to a minimum after subsea use.
Tentec subsea bolt tensioning tools have been used in the UK North sea since 1991 and have a proven reliability and safety record.
*SPO Vector is a trademark of Vector International Limited. All rights reserved
BOLT TIGHTENING SOLUTIONS
The Compact-8 range of subsea Bolt Tensioning tools can be supplied with quick acting Split Reaction Nuts. The rapid speed of fit ensures the most efficient use of expensive diver time.
Split Reaction NutsFor rapid speed of fit
Release ButtonFor rapid speed of use
VersatileSide profile machined flats,
to clear the adjacent nut.
Rear ProfileRear profile machined
for versatility
Grip SurfaceFor easy diver handling
Hydraulic ConnectionsUser configurableConnections.
Bonded Seals FreeIncreased reliability
Models C8-02 to C8-07
TENTEC COMPACT 8 SUBSEABOLT TENSIONERS
Bolt Dia
Thread
Pitch
Tool
Dia
Effective
Side
Diameter
Tool
Height
Radial
Dim'n
Max Initial
Bolt Load
Hydraulic
Area
Ram
Stroke
Extra Stud
Length
(Inc
3xPitches
extra)
Headroom
Dimension
Across
Flats
Radial
Dim'n
Dim'n
D A F B C G E H J K
Inch mm mm mm mm kN mm2 mm mm mm mm mm mm
0.75 UNC 66.0 66.0 123 20 190.21 1268.420 20 113.5 214.5 50.2 31.6 97.00
0.875 UNC 66.0 66.0 123 20 190.21 1268.420 20 110.3 214.5 50.2 31.6 97.00
1 8-UN 87.0 87.0 153 25 328.87 2193.020 30 137.1 270.5 65 41.5 127.00
1.125 8-UN 87.0 87.0 153 25 328.87 2193.020 30 134.0 270.5 65 41.5 127.00
1.25 8-UN 104.5 104.5 165 28 514.84 3433.170 30 142.8 286.5 82.5 50.15 135.00
1.375 8-UN 104.5 104.5 165 28 514.84 3433.170 30 139.6 286.5 82.5 50.15 135.00
1.5 8-UN 123.1 118.3 184.5 35 746.70 4979.300 30 155.9 321.5 90 59.1 150.50
1.625 8-UN 123.1 118.3 184.5 35 746.70 4979.300 30 152.8 321.5 90 59.1 150.50
1.75 8-UN 150.0 143.5 210.75 48 1177.31 7850.800 30 175.8 365.0 110 71.7 169.75
1.875 8-UN 150.0 143.5 210.75 48 1177.31 7850.800 30 172.7 365.0 110 71.7 169.75
2 8-UN 150.0 143.5 210.75 48 1177.31 7850.800 30 169.5 365.0 110 71.7 169.75
2.25 8-UN 182.5 174.3 235.75 59 1904.04 12696.940 30 188.1 393.0 136 87.1 179.75
2.5 8-UN 182.5 174.3 235.75 59 1904.04 12696.940 30 181.8 393.0 136 87.1 179.75
2.75 8-UN 210.0 210.0 259.75 65 2542.11 16951.840 30 199.4 432.0 163.5 105 199.75
3 8-UN 210.0 210.0 259.75 65 2542.11 16951.840 30 193.1 432.0 163.5 105 199.75
3.25 8-UN 258.1 258.1 302.8 85 4059.32 27069.190 30 229.8 492.6 204 129 232.25
3.5 8-UN 258.1 258.1 302.8 85 4059.32 27069.190 30 223.4 492.6 204 129 232.25
3.75 8-UN 258.1 258.1 302.8 85 4059.32 27069.190 30 217.1 492.6 204 129 232.25
Bolt Dia
Thread
Pitch
Tool
Dia
Effective
Side
Diameter
Tool
Height
Radial
Dim'n
Max Initial
Bolt Load
Hydraulic
Area
Ram
Stroke
Extra Stud
Length
(Including
3xPitches
extra)
Headroom
Dimension
Across
Flats
Radial
Dim'n
Dim'n
D A F B C G E H J K
Metric mm mm mm mm kN mm2 mm mm mm mm mm mm
20 2.5 66.0 66.0 123 20 190.21 1268.420 20 110.5 212.5 50.2 31.6 97.00
22 2.5 66.0 66.0 123 20 190.21 1268.420 20 108.5 212.5 50.2 31.6 97.00
24 3 87.0 87.0 153 25 328.87 2193.020 30 138 270 65 41.5 127.00
27 3 87.0 87.0 153 25 328.87 2193.020 30 135 270 65 41.5 127.00
30 3.5 87.0 87.0 153 25 328.87 2193.020 30 133.5 271.5 65 41.5 127.00
33 3.5 104.5 104.5 165 28 514.84 3433.170 30 142.5 287.5 82.5 50.15 135.00
36 4 104.5 104.5 165 28 514.84 3433.170 30 141 289 82.5 50.15 135.00
39 4 123.1 118.3 184.5 35 746.70 4979.300 30 157.5 324 90 59.1 150.50
42 4.5 123.1 118.3 184.5 35 746.70 4979.300 30 156 325.5 90 59.1 150.50
45 4.5 150.0 143.5 210.8 48 1177.31 7850.800 30 179.25 369 110 71.7 169.75
48 5 150.0 143.5 210.8 48 1177.31 7850.800 30 177.75 370.5 110 71.7 169.75
52 5 150.0 143.5 210.8 48 1177.31 7850.800 30 173.75 370.5 110 71.7 169.75
56 5.5 182.5 174.3 235.8 59 1904.04 12696.940 30 196.25 400 136 87.1 179.75
60 5.5 182.5 174.3 235.8 59 1904.04 12696.940 30 192.25 400 136 87.1 179.75
64 6 182.5 174.3 235.8 59 1904.04 12696.940 30 189.75 401.5 136 87.1 179.75
68 6 210.0 210.0 259.8 65 2542.11 16951.840 30 209.75 440.5 163.5 105 199.75
72 6 210.0 210.0 259.8 65 2542.11 16951.840 30 205.75 440.5 163.5 105 199.75
76 6 210.0 210.0 259.8 65 2542.11 16951.840 30 201.75 440.5 163.5 105 199.75
80 6 258.1 258.1 302.8 85 4059.32 27069.190 30 240.8 501.05 204 129 232.25
85 6 258.1 258.1 302.8 85 4059.32 27069.190 30 235.8 501.05 204 129 232.25
90 6 258.1 258.1 302.8 85 4059.32 27069.190 30 230.8 501.05 204 129 232.25
95 6 258.1 258.1 302.8 85 4059.32 27069.190 30 225.8 501.05 204 129 232.25
C8-05
C8-06
C8-00
C8-01
C8-02
C8-04
C8-03
C8-07
C8-07
C8-00
C8-01
C8-02
C8-03
C8-04
C8-05
C8-06
Bolt Dia
Thread
Pitch
Tool
Dia
Effective
Side
Diameter
Tool
Height
Radial
Dim'n
Max Initial
Bolt Load
Hydraulic
Area
Ram
Stroke
Extra Stud
Length
(Inc
3xPitches
extra)
Headroom
Dimension
Across
Flats
Radial
Dim'n
Dim'n
D A F B C G E H J K
Inch mm mm mm mm kN mm2 mm mm mm mm mm mm
0.75 UNC 66.0 66.0 123 20 190.21 1268.420 20 113.5 214.5 50.2 31.6 97.00
0.875 UNC 66.0 66.0 123 20 190.21 1268.420 20 110.3 214.5 50.2 31.6 97.00
1 8-UN 87.0 87.0 153 25 328.87 2193.020 30 137.1 270.5 65 41.5 127.00
1.125 8-UN 87.0 87.0 153 25 328.87 2193.020 30 134.0 270.5 65 41.5 127.00
1.25 8-UN 104.5 104.5 165 28 514.84 3433.170 30 142.8 286.5 82.5 50.15 135.00
1.375 8-UN 104.5 104.5 165 28 514.84 3433.170 30 139.6 286.5 82.5 50.15 135.00
1.5 8-UN 123.1 118.3 184.5 35 746.70 4979.300 30 155.9 321.5 90 59.1 150.50
1.625 8-UN 123.1 118.3 184.5 35 746.70 4979.300 30 152.8 321.5 90 59.1 150.50
1.75 8-UN 150.0 143.5 210.75 48 1177.31 7850.800 30 175.8 365.0 110 71.7 169.75
1.875 8-UN 150.0 143.5 210.75 48 1177.31 7850.800 30 172.7 365.0 110 71.7 169.75
2 8-UN 150.0 143.5 210.75 48 1177.31 7850.800 30 169.5 365.0 110 71.7 169.75
2.25 8-UN 182.5 174.3 235.75 59 1904.04 12696.940 30 188.1 393.0 136 87.1 179.75
2.5 8-UN 182.5 174.3 235.75 59 1904.04 12696.940 30 181.8 393.0 136 87.1 179.75
2.75 8-UN 210.0 210.0 259.75 65 2542.11 16951.840 30 199.4 432.0 163.5 105 199.75
3 8-UN 210.0 210.0 259.75 65 2542.11 16951.840 30 193.1 432.0 163.5 105 199.75
3.25 8-UN 258.1 258.1 302.8 85 4059.32 27069.190 30 229.8 492.6 204 129 232.25
3.5 8-UN 258.1 258.1 302.8 85 4059.32 27069.190 30 223.4 492.6 204 129 232.25
3.75 8-UN 258.1 258.1 302.8 85 4059.32 27069.190 30 217.1 492.6 204 129 232.25
Bolt Dia
Thread
Pitch
Tool
Dia
Effective
Side
Diameter
Tool
Height
Radial
Dim'n
Max Initial
Bolt Load
Hydraulic
Area
Ram
Stroke
Extra Stud
Length
(Including
3xPitches
extra)
Headroom
Dimension
Across
Flats
Radial
Dim'n
Dim'n
D A F B C G E H J K
Metric mm mm mm mm kN mm2 mm mm mm mm mm mm
20 2.5 66.0 66.0 123 20 190.21 1268.420 20 110.5 212.5 50.2 31.6 97.00
22 2.5 66.0 66.0 123 20 190.21 1268.420 20 108.5 212.5 50.2 31.6 97.00
24 3 87.0 87.0 153 25 328.87 2193.020 30 138 270 65 41.5 127.00
27 3 87.0 87.0 153 25 328.87 2193.020 30 135 270 65 41.5 127.00
30 3.5 87.0 87.0 153 25 328.87 2193.020 30 133.5 271.5 65 41.5 127.00
33 3.5 104.5 104.5 165 28 514.84 3433.170 30 142.5 287.5 82.5 50.15 135.00
36 4 104.5 104.5 165 28 514.84 3433.170 30 141 289 82.5 50.15 135.00
39 4 123.1 118.3 184.5 35 746.70 4979.300 30 157.5 324 90 59.1 150.50
42 4.5 123.1 118.3 184.5 35 746.70 4979.300 30 156 325.5 90 59.1 150.50
45 4.5 150.0 143.5 210.8 48 1177.31 7850.800 30 179.25 369 110 71.7 169.75
48 5 150.0 143.5 210.8 48 1177.31 7850.800 30 177.75 370.5 110 71.7 169.75
52 5 150.0 143.5 210.8 48 1177.31 7850.800 30 173.75 370.5 110 71.7 169.75
56 5.5 182.5 174.3 235.8 59 1904.04 12696.940 30 196.25 400 136 87.1 179.75
60 5.5 182.5 174.3 235.8 59 1904.04 12696.940 30 192.25 400 136 87.1 179.75
64 6 182.5 174.3 235.8 59 1904.04 12696.940 30 189.75 401.5 136 87.1 179.75
68 6 210.0 210.0 259.8 65 2542.11 16951.840 30 209.75 440.5 163.5 105 199.75
72 6 210.0 210.0 259.8 65 2542.11 16951.840 30 205.75 440.5 163.5 105 199.75
76 6 210.0 210.0 259.8 65 2542.11 16951.840 30 201.75 440.5 163.5 105 199.75
80 6 258.1 258.1 302.8 85 4059.32 27069.190 30 240.8 501.05 204 129 232.25
85 6 258.1 258.1 302.8 85 4059.32 27069.190 30 235.8 501.05 204 129 232.25
90 6 258.1 258.1 302.8 85 4059.32 27069.190 30 230.8 501.05 204 129 232.25
95 6 258.1 258.1 302.8 85 4059.32 27069.190 30 225.8 501.05 204 129 232.25
C8-05
C8-06
C8-00
C8-01
C8-02
C8-04
C8-03
C8-07
C8-07
C8-00
C8-01
C8-02
C8-03
C8-04
C8-05
C8-06
Technical Specification
Metric Threads
Inch Threads
Maximum Working Pressure = 1500bar : 21750psiMaximum ram stroke = (Tools 01 to 07): 30mm : 1.181”
Maximum ram stroke = (Tool 00): 20mm : 0.787”
C
HF
JØ AØ D
KB B
EG
Designs and specifications are subject to change without notice or obligation. Read all safety instructions in the manual before usage.
Tentec software allows users to manage and rapidly
calculate bolt tensioner pressures. Tentec Bolt Load Soft-
ware has been designed with the philosophy of minimal
input, maximum output.
Documentation for multiple bolted joint projects can
be created very quickly with minimal operator input.
The software package contains data for all stand-
ard Vector International compact flanges along
with the correct tensioner pressures to apply.
TENTEC BTS-BOLT TIGHTENING SOFTWARE
ISO 9001BS OHSAS 18001ISO 14001
COMMITTED TO SUSTAINABLE PRODUCTIVITY
www.bolttighteningsolutions.com
TENTEC BOLT TIGHTENING SOLUTIONS
TDR
197R
1 20
15:0
4 ©
201
5, A
tlas
Cop
co. A
ll rig
hts
rese
rved
.