CABLES & WIRES

What makes us Unique!

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ProductsWide range of Instrumentation Control, Power, High Temperature & MI Cables.

SuccessfulINR 1300 million (2016, expected) turnover.>450 Employees

GlobalExporting products in more than 70 countries. Strong agent network in more than 20 countries.

High Quality Standards.ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007.NABL Accredited Electrical testing Lab.

ProductionCable plant spread in area of 10,000 sq mtr. for large scale production.Equipped with latest technology.

Customer Focused Company

With 4500+ satisfied customers

History

40 years of Satisfied customers

1976 Pyrotech group established with thermocouple as its first product.

1985 Tempsens established “a dedicated facility for thermocouples/RTD’s”

1994 Started covering export market. Awarded ISO 9002

2003 Expansion of factory building, manufacturing of Temperature Calibration Equipment.

2004 Started state of the art calibration Laboratory (NABL accredited).

2009 New production Facilities started for Cable manufacturing and Industrial Heaters

2011 Awarded with prestigious MSME award 2010. Expansion of Cable Plant.

2013 BOI SME 100 Award 2012. M.I Cable plant started.

2015 Expansion of Cable Plant. Facilities improved. New and Advanced Machineries installed.

2016 NABL accreditation to Tempsens Testing centre in Electrical discipline for Cables and Wire Testing.

TEMPSENS is the leading thermal engineering solution

provider like Temperature sensors, Cables & heaters

with world class manufacturing facilities in India,

assembly unit in Germany and sales office in China.

Company Profile

At a Glance

Tempsens have a strong global presence, sales network

spreading in 20 countries, and exporting to over 70

countries.

High Quality Assets

Tempsens is an ISO 9001:2008, ISO 14001:2004,

OHSAS 18001: 2007 company certified by TὒV Nord

and have joint ventures with world leaders in Heaters,

furnaces, and Non contact Temperature measurement.

Global Presence

Key Figures

Foundation 1976

Employees 450

Customers > 4500

Headquarters Udaipur –INDIA

Sales 18M $

Production plant 270,000 sq.ft

Main products Thermocouples,

Resistance Thermometers,

Thermowells & Accessories

Instrumentation & Control

cables, Pyrometers,

Industrial Heaters, Furnaces,

MI Cables, Calibration

Equipments & Services.

Facilities

Wire drawing machine

“High speed twister/ bunchers”

PTFE Tape Extruders

FEP/PFA/ETFA Extrusion Plants

Silicon Cable Extruders

PVC Cable Extruders

Fiber Braiding Machines

SS Braiding Machines

Fiber Lapping Machines

Horizontal tape wrapping machine

Sintering Ovens

Varnish Ovens

Armouring Machines

Rigid type twisting machines

Marking Machines

Cable manufacturing

Electrical Testing Lab

MI Cable manufacturing

Facilities

MGO Sintering Furnace

Draw Benches

Horizontal Drawing machine

Annealing machine

Ammonia Cracker

Polishing machine

Straightening machine

MI Cable manufacturing

Cable Manufacturing

Electrical Testing Lab

Facilities

Electrical Testing Lab

Cable Manufacturing

MI Cable manufacturing

HCL Gas Emission Test Setup

Smoke Density Test Setup

Oxygen & Temperature Index Test

Setup

Plating Thickness Testing Machine

HV Testing

Spark Tester (On line)

Ladder test (Flame retardance test)

Flammability Test Setup

Conductor Resistance test at 220⁰C.

Insulation Resistance test

Aging Test Setup

Surface Resistance Test Setup

Cold Bend Test Setup

LCR Meter

Tensile Tester

Automatic Temperature Calibration

Setup

E-4096

Insulations Offered

Temperature range for various insulations are listed below:

Alumina Fiber

Ceramic Fibre/Silica

Fiber Glass

Polyimide

PTFE/PFA

PEEK

FEP

SILICON

ETFE

PVC

XLPE

HDPE

LDPE

Insulations Offered

Products Offered

Low Voltage (up to 1.1 KV) range of Copper

Armoured and Un– Armoured

Instrumentation & Control Cables & Wires:

• Signal Cables

• Thermocouple & RTD Cables

• Control Cables

• Power Cables

• High Temperature Cables (up-to

1200⁰ C)

• Mineral Insulated Metal Sheathed

Cables

• Hook up wires & Sleeves.

Technical Specification

Construction : Single Pair / Multi PairVoltage Grade : Up to 1.1 KVConductor : ABC, NPC, TPC, SPC, NiConductor size : 0.50, 0.75, 1.0, 1.5, 2.5

Sq.mm or as per requirement.

Conductor stranding : Solid or Multi strand.Core Insulation : PVC, Teflon, Polyamide,

Fiber Glass, Ceramic Fiber etc.

Screening : Aluminium foil type/Mesh Braided typeInner/Outer Sheath : PVC, Teflon, Polyamide,

Fiber Glass, Ceramic Fiber etc.

Standards : As per BS 5308 Part 1 & Part 2, IS 8130, IEC

60228, JSS 51038Armouring : G.I. Armouring/SS

Braiding.

Instrumentation signal Cables minimises noise and signal interference, delivering clean signals in harsh environments and general manufacturing operations. These cables are designed for use in communication and instrumentation.

Instrumentation CablesSignal Cables

Instrumentation CablesThermocouple Extension & Compensating Cables

Technical Specification

Construction : Single or Multi pairVoltage Grade : Up to 1.1 KVConductor : TC, EX, C (as per below

table)Type of Conductor : K, T, J, E, N, R, S, T, B,D, CConductor size : AWG 12 to AWG 32Conductor stranding : Solid or Multi strandCore Insulation : PVC, Teflon, Polyamide,

Fiber Glass, Ceramic Fiber etc.

Screening : Aluminium foil type/Mesh Braided type

Inner/Outer Sheath : PVC, Teflon, Polyamide, Fiber Glass, Ceramic Fiber etc.

Armouring : G.I. Armouring/SS Braiding

Color Code : As per T C color code table

Standards : ANSI MC 96.1, IEC 584.3, IS 8784

Thermocouples cables are used to measure the temperature directly. Extension & Compensating wires are only use to extend a thermocouple signal from a sensor to instrument for readings.

Instrumentation CablesColor code of TC extension & compensating cables

Technical Specification

Construction : Single Pair / Multi PairVoltage Grade : Up to 1.1 KVConductor : Electrolytic Grade, SPC, NPC,

TPC, BC.Core lying : 2/3/4 wire construction color

coding peer DIN 43760 or specified by customers.

Conductor stranding : Solid or Multi strand.Core Insulation : PTFE, Silicon, PEEK, Kapton,

Fiber Glass, Ceramic Fiber, PFA, FEP etc.

Screening : Copper/silver or nickel plated/ Tinned plated/ Almyler Screening Individual & Overall with Drain Wire

Inner/Outer Sheath : PTFE, Silicon, PEEK, Kapton, Fiber Glass, Ceramic Fiber, PFA, FEP etc.

Armouring : Galvanized wire/Stripe (for PVC).

Flexibility : Excellent

RTD cable is available in 2,3,4,6 and 8 core as per requirement in annealed BC, TPC, NPC or SPC conductor. Screening, Braiding and insulation can be provided as required.

Instrumentation CablesRTD Triad Cables

Technical Specification

Construction : 2, 3, 4, 5, 7, 12 or multiple cores

Voltage Grade : Up to 1.1 KVConductor : ABC, TPC, NPC, SPC, NiConductor size : 0.50, 0.75, 1.0, 1.5, 2.5 Sq

mm or as per customer requirement

Conductor stranding : Solid or MultistrandCore Insulation : PVC, Teflon, Polyamide,

Fiber Glass, Ceramic Fiber etc.

Standards : As per IS 1554, IEC 60502, IEC 60227, JSS 51038, IS 8130:84

Screening : Aluminum foil type/Mesh Braided type

Inner/Outer Sheath : PVC, Teflon, Polyamide, Fiber Glass, Ceramic

Fiber etc.Armouring : G.I. Armouring/SS Braiding

Tempsens provides Control & Power cable up to 1.1 KV voltage grade with variety of insulations.

LV Control & Power Cables

Technical Specification

Construction : 2, 3, 4, 5, 7, 12 or multiple cores.

Voltage Grade : Up to 1.1 KV GradeConductor : ABC, TPC, NPC, SPC, NiConductor size : 1.5, 2.5, 4.0, 6.0, 10.0,

16.0, 25.0, 35.0 Sq mm or as per customer specifications

Conductor stranding : Multistrand as per IS 8130:84

Core Insulation : Teflon, Fiber Glass, Ceramic Fiber etc.

Isolator : Polymide, Sintered PTFE foil, Glass Mica tape

Screening : Aluminum foil type/ Mesh Braided type

Fire Barrier tape : Glass Mica TapeInner/Outer Sheath : Teflon, Fiber Glass,

Ceramic Fiber etc.Armouring : SS BraidingStandard : As per IS 8130:84, JSS

51038

Tempsens provides Heat resistance cables with maximum 800°C temperature withstanding.

High Temperature CablesHeat Resistance Cables

Other Cables & Wires

LEAD WIRES

Tempsens provide wide range of Lead wire or Hook up wires up from temperature -260 °C to extreme high temperature 1200 °C with insulation PVC, PTFE, FEP, PEEK, Silicon, Glass Fiber, Ceramic Fiber etc.

OTHER SPECIAL CABLES

• Network Cables

• Co-axial Cable

• Lance Cable

• Load Cell Cable

• Composite VGA Cable

SLEEVESTempsens offer variety of sleeves suitable for wide temperature range with various insulation such as PTFE, FEP, Silicon, Fiber Glass, Stainless Steel wire, Polyamide & PVC.

Inner Diameter : 0.50 mm to 10 mmVoltage Grade : Up to 10 KVColor : As per Customer

requirement

Mineral Insulated Cables

Mineral insulated cables are designed for high temperature applications and particularly strict

requirements with regard to mechanical, chemical and electrical stability.

16% of OD

M.I Configuration

FEATURES

• Mechanical Strength

• Long Life

• Corrosion and Scaling Resistant

• Long Length

• Quick Response

• Radiation Resistance

• Alignment

• Safety

• Moisture/Pressure

Mineral Insulated CablesMI Thermocouple Cable

Mineral insulated thermocouple cables have inner conductors of Thermocouple base material as per standard ASTM E 585/585M and ASTM E 839.

Mineral Insulated CablesRTD Cable

Mineral insulated cables for RTDs have inner conductors of copper, copper-nickel alloys, nickel etc. metals.

Mineral Insulated CablesMI Heating Cable

• Mineral Insulated Heating Cable is an electrical

metal sheath heating cable with high economic

efficiency.

• It is the most rugged and durable type of heating

cable.

• it is applicable for operation in high temperatures

and explosion-proof areas.

• It can have a very high watt output and is used for

process heating applications at temperatures where

plastics insulated heating cables are not suitable.

• When properly installed, it has a very high lifetime.

• MI Heaters are applicable in the Machinery, power

generating industry, chemical and petrochemical

industry as well as research and development

OD (MM)

No. of Core

Type of Conductor

Sheath MGO Grade

2.02.53.54.04.55.05.56.07.08.09.0

12

Nichrome wire

Nichrome 80-20

Nichrome 60-40

SS340SS316LSS321SSS310INCONEL 600INCONEL 800

Standard (>96% Pure)

High Purity (>99.4% Pure)

Mineral Insulated CablesMineral Insulated Copper Cables (MICC)

Mineral Insulated Copper cable belongs to electric cable class.

Outer Sheath : Copper Sheath with melting point of 1083°C

Insulation : Magnesium oxide insulator, hardly compressed, with melting point of 2800°C.

Conductor: Annealed conductor of 99.9% of purity electrolytic copper wire, with melting point of 1083°C

Properties

• Doesn't deteriorate with age.

• Its high current carrying capacity.

• Over come the overload and short circuit.

• Resist to flame.

• Working under fire condition also.

• Such places where it is not allowed to break the walls

to embed the conduit this is the ideal solution.

References

OEMThermax, Honeywell, L&T, BGR Energy, Doosan, Emerson, Danieli, Tenova, Andritz, Siemens, Uop Callidus, ISGEC, Clyde Bergemann, CMI FPE, Electrotherm, Godrej & Boyce, Secure Meters, Humboldt Wedag.

STEEL & NON FERROUSTATA Steel, JSPL, Essar, JSW, Jindal SAW, Electrosteel, Bhushan, SAIL, HINDALCO, HZL, Vedanta, VIRAJ, Bharat Forge, JNIL, Shyam Sel, Usha Martin, Uttam Galva, Kirloskar, Jindal Aluminium, Prakash Industries, Srikalahasthi, Sunflag, JSL, SLR Metaliks, TATA Metalics.

PHARMAEmcure, Cadila

POWERBHEL, NTPC, Adani, Reliance Infrastructure, TATA Power, Torrent Power, ACB India, Thermal Power, Jajjar Power, Maithan Power, JSW Energy.

CEMENTUltraTech, J.K Cement, Lafarge, Shree Cement, NCL, ACC, Ambuja, Wonder Cement, Dalmia Cement, Chettinad Cement, Bharathi Cement, Andhra Cement, J.K Lakshmi, KJS Cement, DCM Cement, Vasavadatta Cement, Zuari Cement.

GLASSAsahi Glass, HNG, Piramal, Saint Gobain, Cogent Glass, Emerge Glass, Agi Glasspac

DEFENCE & NUCLEARNPCIL, DRDO, HAL, BARC, Bhavini, ECIL, ISRO, BEL

CHEMICAL & FERTILIZERIFFCO, RCF, Chambal, HEG, Grasim, HI-Tech Carbor, GFL, Asian Paints, DCM Shriram, Meghmani Organics, PI Industries, Ruchi Soya, Nirma, SRF.

OIL & GASIOCL, HPCL, GAIL

PAPERJ.K Paper, K.R Pulp & Paper, Shreyans Paper, Bindal Papers, Century Pulp & Papers

SUGAR & DISTILLARYRana Sugars, RSL Distilleries, Seksaria Sugar, Jamkhandi Sugars.

Quality

1. ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 certified by TὒV Nord.

2. ISO/IEC 17025:2005 - NABL Accredited laboratory for Electrical Testing.

3. Standard QAP covers all applicable In-process test, Type Test, Routine Test, Acceptance Test & Final Test as per the relevant Standards.

4. Tempsens products manufactured & meeting standards.

5. Products meeting general requirements of international standards available

E-4096

For complete details of our cable products

you can download our Cable Product guide here.

TEMPSENS INSTRUMENTS (I) PVT. LTD. : UNIT #2A-190, Road No. 5, MIA, Madri

Udaipur - 313 003 (Rajasthan) INDIAPhone : +91-294-3052929/3052953

Fax : +91-294-3052950

Temperature Sensing, Heating & Cables

THANK YOU!