temperature sensors - zoppas industries

TEMPERATURE SENSORS

Introduction As a worldwide leading manufacturer, in all industry sectors where heat is part of the process, our electric heaters and temperature sensors will be found!

Our heating elements deliver the heat for your application and we also supply thermocouples and Pt100/Pt1000 resistance thermometers, also called resistance temperature detectors RTDs, for a wide variety of applications.

Zoppas Industries Heating Element Technologies supplies temperature sensors as part of our standard range or as a customized solution.

Temperature sensors are offered in various diameters and lengths, in different materials, in flexible or rigid sleeve, by cable output or with aluminum cover, and may be equipped with fixing devices (fixed threaded screw, flange, etc.).

The products referenced in our catalogue represent some of the most popular constructions. If the options listed in this catalog are unable to satisfy your requirements, Zoppas can design and build units to meet individual specification and application requirements.

Products Insertion Probes Straight Tube Sensor Mounting Bracket Sensor Bayonet Sensor

Surface Temperature Sensors Mounting Hole Sensor Mounting Washer Sensor Mounting Ring Sensor Flexible Film Contact Sensor

Immersion Temperature Probes Welded Threaded Nipple Sensor DIN-B Connection Head Sensor Miniature Connection Head Sensor

TEMPERATURE SENSORS

Disclaimer

IRCA S.p.A. is not responsible for any typographical errors or omissions. The information in this catalog is updated as of the date of

its publication.

The products described herein, including without limitation, product features, specifications and designs, are subject to changes by

IRCA S.p.A. at any time without notice. Consult IRCA S.p.A. for the latest design specifications.

The User, through its own analysis and testing, is responsible for making the final selection of the products and assuring that all

performance, safety and warning requirements of the application are met.

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TEMPERATURE SENSORS

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Product DescriptionDesigned for use in oven monitoring or other applications where a simple mounting bolt/screw is needed.The flanged design allows rapid assembly and low profile when going through bulkheads.

ApplicationPlastic and Rubber MachinesPackaging MachineryMachine building, plant andvessel constructionEnergy and power plant technologyChemical and petrochemical industryFood and beverage industryHeating and air-conditioning technology

Sensor SpecificationNumber of Sensing Elements: 1Type of Thermocouple Sensing Junction: UngroundedThermocouple Tolerance: Class 1 - EN 60584 Class Special - ASTM E230Thermocouples are also available according to color coding DIN 43714 (withdrawn)RTD Tolerance: Class B - EN 60751

Technical FeaturesMounting Hole: Ø4 mmOutside Sheath Length: 10 mmProbe Diameter: Ø4 mmProbe Diameter Tolerance: -0,15 / +0,05 mmProbe Length Tolerance: ±1,00 mm“Center to Center” Hole Distance Tolerance: ±0,20 mmSheath Material: AISI 304L (1.4307)Flange Thickness: 0,50 mmFlange Material: AISI 304L (1.4307)Terminals: stripped leads or split leadsMax Operating Temperature: depending on the selected cable typePolyolefin Heat-Shrink Sleeve: used only with “BRA” type cableProduct Identification: Product part number and work order numberare laser printed on sensor sheath

0321

MOUNTING BRACKET SENSORS

10 m

m

20 m

m

10 mm

Ø4 mmprobe hole

Ø4 mm

0,5

mm

xxx-xxx-xxx-xxx LLc

40 m

m

Ø4 mm

10 m

mov

erla

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par

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�xin

g b

rack

et

TYPE OF SENSORTC J (Fe-Co)TC K (Cr-Al)

RTD - PT100 (2 wires)RTD - PT100 (3 wires)


JKDFGH

ORDER QUANTITY10 pcs20 pcs50 pcs75 pcs

100 pcs150 pcs200 pcs

STUVWXY

WIRE COLOUR CODEASTM E230 (TC)DIN 43714 (TC)EN 60584 (TC)

EN 60751 (RTD)

ADER

INSERTION LENGTH (L)10 mm20 mm

12

TERMINALSStripped Leads

Split LeadsSP

CABLE LENGHT (Lc)500 mm

1000 mm1500 mm2000 mm3000 mm

ABCDE

5SB

TYPE OF CABLESIL (max 200°C)

MFA (max 220°C)BRA (RTD max 220°C / TC max 400°C)

123

Product Configurator

Via Podgora, 26 - 31029 Vittorio Veneto (TV) - ItalyTel. +39 0438 9101 - Fax +39 0438 912272 - 912236

[email protected]

Product DescriptionRigid sheath provides protection and accurate placement through bulkheads or platens. Cylindrical probes are commonly used for generic measurements and regulations. Thermocouple or RTD probes without a transition to lead wire are one of most utilized thermocouple designs. The output of the cable from the tube is protected with a stainless steel spring.

ApplicationSolar TechnologyHeating and Cooling TechnologyPlastic and Rubber MachinesPackaging MachineryFridges and Freezers


Technical FeaturesSheath Material (Ø4 or Ø6mm) with Sheath Length ≤60mm: AISI 304L (1.4307)Sheath Material (Ø4 or Ø6mm) with Sheath Length >60mm: AISI 316L (1.4404)Probe Diameter Tolerance: -0,15 / +0,05 mmProbe Length Tolerance: ±1,00 mmAnti-kink spring Length: 40 mmSpring material: AISI 303 (1.4305)Terminals: stripped leads or split leadsMax Operating Temperature: depending on the selected cable typePolyolefin Heat-Shrink Sleeve: used only with “BRA” type cableProduct Identification: Product part number and work order numberare laser printed on sensor sheath

0321

STRAIGHT TUBE SENSORS


RTD - PT100 (2 wires)RTD - PT100 (3 wires)RTD - PT1000 (2 wires)RTD - PT1000 (3 wires)

JKDFGH


EN 60751 (RTD)

ADER

STEM DIAMETER (Ø)Ø4 mmØ6 mm

AB


Split LeadsSP


1000 mm1500 mm2000 mm3000 mm

ABCDE



123



STUVWXY

5ST

STEM LENGTH (L)30 mm40 mm50 mm75 mm100 mm150 mm200 mm

ABCDEFG


xxx-xxx-xxx-xxx

LLc

Ø

40 m

mp

art.

no+

tra

ckin

g co

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5 m

mtu

be

over

lap

pin

g


[email protected]

STRAIGHT TUBE SENSOR MOUNTING BRACKET SENSOR

TEMPERATURE SENSORS

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Product DescriptionThese products can be placed beneath existing screws or bolt to permit surface temperature measurements.

ApplicationPlastic and Rubber MachinesPackaging MachineryFood and beverage industryHeating and air-conditioning technology


Technical FeaturesHole Tolerance: -0,05 / +0,20 mmFlat Area Length: ~9 mmFlat Area Thickness: 0,70 mmFlat Area Width: ~6 mmOverall Sheath Length: ~45 mmSheath Diameter: Ø4 mmSheath Material: AISI 316L (1.4404)Anti-kink spring Length: 40 mmSpring material: AISI 303 (1.4305)Terminals: stripped leads or split leadsMax Operating Temperature: depending on the selected cable typePolyolefin Heat-Shrink Sleeve: used only with “BRA” type cableProduct Identification: Product part number and work order numberare laser printed on sensor sheath

0321

MOUNTING HOLE SENSORS

xxx-xxx-xxx-xxx

45 m

mLc

40 m

mØ

4 m

mØ

4 m

m 5mm

ca.9

mm

�at

area

5 m

mov

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JKDFGH


EN 60751 (RTD)

ADER


Split LeadsSP


1000 mm1500 mm2000 mm3000 mm

ABCDE



123

5SH



STUVWXY



[email protected]

0321

BAYONET SENSORS

Product DescriptionBayonet probes are very robust temperature probes and are best suited for a fast switching between hot and cold, for use in vibration, high pressures or with oils or dirt.Type 1: Bayonet mount is a fastening mechanism which consists of a cylindrical male side with two pins mounted radially, and a female receptor with two L-shaped slots which matches the pins and with spring which forces the parts to stick together.Type 2: This is a fastening mechanism which consists of a cylindrical male adjustable along the spring with two pins mounted radially, and a receptor with a circular internal slot which matches the two pins. A spring forces the parts to stick together.

ApplicationPlastic industryRubber industryEngine buildingProcess and Plant Engineering


Technical FeaturesTip Diameter Tolerance: -0,15 / +0,00 mmTip Length Tolerance: ±0,30 mm Stem Tip Angle: 120°Stem Material: AISI 304 (1.4301)Bayonet Adaptor Wrench Size: 19 mmBayonet Adapter Style: Male ThreadSpring Length: 250 mmTerminals: stripped leads or split leadsMax Operating Temperature: depending on the selected cable typePolyolefin Heat-Shrink Sleeve: used only with “BRA” type cableProduct Identification: Product part number and work order numberare laser printed on tip sheath (below the spring)

Type 1 Type 2

ChromeplatedBrass

ZincplatedSteel

xxx-xxx-xxx-xxx

120°

Ø LLc

250

mm

thre

ad

par

t.no

+ t

rack

ing

cod

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xxx-xxx-xxx-xxx

120°

Ø LLc

250

mm

thre

adb

ayon

et c

ap

bay

onet

ad

apte

r

TYPE OF SENSORTC J (Fe-Co)


JDFGH


EN 60751 (RTD)

ADER

STEM DIMENSIONØ6x15 mmØ6x30 mmØ8x10 mm

ABC

BAYONET ADAPTER THREAD (MALE)M12x1,5mm

1/4" GASAB

BAYONET CAP/ADAPTER MATERIALChrome Plated Brass (Type 1)

Zinc Plated Steel (Type 2)12

5SY



STUVWXY


Split LeadsSP


1000 mm1500 mm2000 mm3000 mm

ABCDE


BRA (RTD max 220°C / TC max 400°C)13


Type 2

Type 1


[email protected]

BAYONET SENSORS MOUNTING HOLE SENSORS

TEMPERATURE SENSORS

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MOUNTING RING SENSORS

Product DescriptionThe construction of the sensor enables fixed connection to the measured surface by using screw placed in to the hole in the sensor case. The structure of the sensors also enables fast response to the changes in temperature in particular when silicone grease is applied between the measured surface and the sensor.



Technical FeaturesRing Dimensions: Øi 4,1 mm / Øe 10,0 mm / H 6,0 mm / 120° Øi 5,1 mm / Øe 10,0 mm / H 6,0 mm / 120°Ring Material: AISI 304L (1.4307)Sheath Diameter: Ø4 mmSheath Length: 30 mmSheath Material: AISI 316L (1.4404)Anti-kink spring Length: 40 mmSpring material: AISI 303 (1.4305)Terminals: stripped leads or split leadsMax Operating Temperature: depending on the selected cable typePolyolefin Heat-Shrink Sleeve: used only with “BRA” type cableProduct Identification: Product part number and work order numberare laser printed on sensor sheath

10 mm

Øi

6 mm

xxx-xxx-xxx-xxx

Lc30

mm

40 m

mØ

4 m

m

5 m

mov

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JKDFGH


EN 60751 (RTD)

ADER

MOUNTING HOLE (Øi)4,1 mm5,1 mm

45

5SR



123



STUVWXY


Split LeadsSP


1000 mm1500 mm2000 mm3000 mm

ABCDE



[email protected]

0321

MOUNTING WASHER SENSORS

Product DescriptionThe washer thermocouples or RTD sensors can be placed beneath existing screws or bolt to permit surface temperature measurements.



Technical FeaturesWasher Hole Diameter: 6 mm (0,0 / +0,5 mm)Washer Thickness: 1,00 mmWasher Material: AISI 304L (1.4307)Sheath Diameter: Ø4 mmSheath Length: 30 mmDistance End Tube / Center Hole: ~37 mmSheath Material: AISI 304L (1.4307)Anti-kink spring Length: 40 mmSpring material: AISI 303 (1.4305)Terminals: stripped leads or split leadsMax Operating Temperature: depending on the selected cable typePolyolefin Heat-Shrink Sleeve: used only with “BRA” type cableProduct Identification: Product part number and work order numberare laser printed on sensor sheath

1 m

mth

ickn

ess

xxx-xxx-xxx-xxx ~37

mm

Lc25

mm

40 m

mØ

4 m

mØ

6 m

m

5 m

mov

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JKDFGH


EN 60751 (RTD)

ADER



123

5SW



STUVWXY


Split LeadsSP


1000 mm1500 mm2000 mm3000 mm

ABCDE



[email protected]

MOUNTING WASHER SENSORS MOUNTING RING SENSORS

TEMPERATURE SENSORS

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WELDED THREADED NIPPLE SENSORS

Product DescriptionFixed threaded nipple thermocouple and RTD sensors suitable for the monitoring temperature of fluids in heating tanks, vessels, or where is necessary a short immersion depth and fast response.The threaded nipple is laser welded on the probe in two different points in order to provide the best efficiency and highest level of security to your device.

ApplicationFrying MachinesFood EquipmentsHot Water HeatersProcess and Plant Engineering


Technical FeaturesProbe Diameter: Ø4 mmProbe Diameter Tolerance: 0,00 / -0,15 mmProbe Immersion Length: ~6,5 mmOverall Probe Length: 25 mmProbe Material: AISI 304L (1.4307)Nipple Thread: M8x1,25Nipple Head Wrench Size: 13 mmNipple Head High: 2,5 mmThreaded Nipple Material: AISI 316L (1.4404)Anti-kink spring Length: 40 mmSpring material: AISI 303 (1.4305)Terminals: stripped leads or split leadsMax Operating Temperature: depending on the selected cable typeHeat-Shrink Sleeve: used only with “BRA” type cableProduct Identification: Product part number and work order numberare laser printed on sensor nipple head (cable side)

Lc

40 m

m

~10

mm

~2,

5 m

m

~6

mm Ø4 mm

SW

13

lase

rw

eld

ing

M8x

1,25

par

t.no

+ t

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lase

rw

eld

ing




JKDFGH


EN 60751 (RTD)

ADER

5SN



123



STUVWXY


Split LeadsSP


1000 mm1500 mm2000 mm3000 mm

ABCDE



[email protected]

0321

FLEXIBLE FILM CONTACT SENSORS

Product DescriptionFlexible film temperature sensors are ideal for sensing in very small areas, where accurate point sensing and fast response are required. Multiple point sensing elements may be used to sense multiple zone locations or even simulate an average over a larger area. Pressure Sensitive Adhesive (PSA) is the simplest mounting method. PSA is factory applied to the mounting surface of the flexible foil. Flexible film temperature sensors without PSA are available on request.

ApplicationPlastic and Rubber MachinesPackaging MachineryMachine building, plant andvessel constructionFood and beverage industry

Sensor SpecificationNumber of Sensing Elements: 1Type of Thermocouple Sensing Junction: UngroundedThermocouples are available according to color coding DIN 43714 (withdrawn)RTD Tolerance: Class B - EN 60751

Technical FeaturesFlexible foil overall dimensions: 20 x 30 mmFlex foil Insulation Layer: polyimidePressure Sensitive Adhesive: yesTerminals: stripped leadsMaximum Continuous Operating Temperature: 175°CShort Term Maximum Temperature: 200°CProduct Identification: Product part number and work order numberare printed on sensor foil

xxx-xxx-xxx-xxx

30 m

mLc

20 mm

15 m

mp

art.

no+

tra

ckin

g co

de



JKDG

WIRE COLOUR CODEDIN 43714 (TC)EN 60751 (RTD)

DR

1SX

TYPE OF CABLESNG (max 250°C)4



STUVWXY

CABLE LENGHT (Lc)1000 mm2000 mm3000 mm

BDE



[email protected]

FLEXIBLE FILM CONTACT SENSORS WELDED THREADED NIPPLE SENSORS

TEMPERATURE SENSORS

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MINIATURE CONNECTION HEAD SENSORS

Product DescriptionThermocouples and Resistance thermometer for immersion of this series are used for the measurement of liquid and gaseous media at low pressure. The miniature connection head is for indoor or outdoor non-hazardous locations, providing protection against dust, rain, splashing and hose-directed water.

ApplicationPlant and Vessel constructionPropulsion TechnologyAir-conditioning and refrigeration systemsProcess TechnologyBoiler constructionRefineries and Ships


Technical FeaturesTerminal Head Standard: DIN 43729 – Type “B”Electrical Connection: Ceramic Terminal Block mounted inside the connection headHead Material: Alloy-AluminumHead Dimensions: Ø50 mm x H50 mmColor: GreyHead Protection Degree: IP66Connection Head Working Temperature: -40 ÷ 100°CCable Entry thread: PG9Process Connection Thread : ¼” GASProcess Connection Wrench Size: 17 mm (H 8,00 mm)Process Connection Fitting Material: AISI 304L (1.4307)Probe Material: Ø6 mm - AISI 316L (1.4404)Probe Material: Ø8 mm - AISI 304L (1.4307)Max operating temperature: 400°C Thermocouple sensors 300°C RTD sensorsProduct Identification: Product part number and work order numberare laser printed on sensor sheath

L

Ø

pro

cess

con

nect

ion

GA

S 1

/4”

cab

le e

ntry

PG

9

50 m

m

50 mm

L

cab

le e

ntry

PG

9

Ø

50 m

m

50 mm

Type 1

Type 2

No thread

xxx-

xxx-

xxx-

xxx

par

t.no

+ t

rack

ing

cod

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With thread

xxx-

xxx-

xxx-

xxx

par

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JKDFGH


EN 60751 (RTD)

ADER

STEM DIAMETER (Ø)Ø6 mmØ8 mm

BC

PROCESS CONNECTION THREAD (T)No Thread (Type 1)1/4" GAS (Type 2)

NA

IMMERSION LENGTH (L)50 mm

100 mm150 mm200 mm250 mm300 mm400 mm

ABCDEFG

5SM



STUVWXY


Type 2


[email protected]

0321

DIN-B CONNECTION HEAD SENSORS

Product DescriptionThe general-purpose “DIN-B” type die-cast aluminum connection head of this series are used for the measurement of liquid and gaseous media at low pressure. These economical RTD or thermocouple assemblies are for indoor or outdoor non-hazardous locations, providing protection against dust, rain, splashing and hose-directed water.

ApplicationPlant and Vessel constructionPropulsion TechnologyAir-conditioning and refrigeration systemsProcess TechnologyBoiler constructionRefineries and Ships


Technical FeaturesTerminal Head Standard: DIN 43729 – Type “B”Electrical Connection: Ceramic Terminal Block mounted inside the connection headHead Material: Alloy-AluminumHead Dimensions: Ø70 mm x H75 mmColor: GreyHead Protection Degree: IP66Connection Head Working Temperature: -40 ÷ 100°CCable Entry Thread: ½” GASProcess Connection Wrench Size: 24 mm (H 8,00 mm)Process Connection Fitting Material: AISI 304L (1.4307)Probe Material: Ø6 mm - AISI 316L (1.4404)Probe Material: Ø8, Ø10, Ø12 mm - AISI 304L (1.4307)Max operating temperature: 400°C Thermocouple sensors 300°C RTD sensorsProduct Identification: Product part number and work order numberare laser printed on sensor sheath

LØ

cab

le e

ntry

GA

S 1

/2”

pro

cess

con

nect

ion

thre

ad T

Type 2

Type 1

Type 3

L

cab

le e

ntry

GA

S 1

/2”

Ø

L50

mm

pro

cess

con

nect

ion

thre

ad T

Ø

cab

le e

ntry

GA

S 1

/2”

70 mm

75 m

m

With threadWith extension

With threadNo extension

No threadNo extension

xxx-

xxx-

xxx-

xxx

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xxx-

xxx-

xxx-

xxx

par

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+ t

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xxx-

xxx-

xxx

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JKDFGH


EN 60751 (RTD)

ADER

STEM DIAMETER (Ø)Ø6 mmØ8 mmØ10 mmØ12 mm

BCDE

EXTENSION LENGTHNo extension

50 mm (Type 3)NE

PROCESS CONNECTION THREAD (T)No Thread (Type 1)

1/4" GAS3/8" GAS1/2" GAS

NABC

5SD

IMMERSION LENGTH (L)50 mm100 mm150 mm200 mm250 mm300 mm400 mm

ABCDEFG



STUVWXY


Type 1 Type 2 Type 3


[email protected]

DIN-B CONNECTION HEAD SENSORS MINIATURE CONNECTION HEAD SENSORS

Standard color coding The cables’ color codigings offered by Zoppas meet the requirements of DIN, IEC and ASTM standards.

0321

TEMPERATURE SENSOR CABLES

Cable Code SILDescription Twisted MFA or Silicone insulated conductors covered with external silicone sheath

FeaturesSilicone rubber is a common choice for cable temperature sensors. Silicone rubber cables have excellent flexibility at both low temperatures and high temperatures. Furthemore, silicone rubber cables have accomplished electrical insulation properties.

Wire type Solid or StrandedOutside Shape RoundedExternal Jacket Silicone rubber

Conductor Insulation MFA - Probe diameter Ø≤4 mmConductor Insulation Silicone - Probe diameter >Ø4 mmTemperature range -40°C / +200°CType of conductors J or K (Thermocouple) - Tinned Cu (RTD)

Cable Code MFADescription Twisted MFA insulated conductors covered with external MFA sheath

Features MFA cables are heat resistant, chemically inert, and have great dielectric properties. Resistant to oils, acids other adverse agents and fluids.

Wire type Solid or StrandedOutside Shape RoundedExternal Jacket MFA

Conductor Insulation MFATemperature range -40°C / +220°CType of conductors J or K (Thermocouple) - Tinned Cu (RTD)

Cable Code BRADescription Twisted fiberglass insulated conductors, fiberglass filling and external tinned copper armouring

FeaturesThe tinned copper braided cable provides abrasion resistance, easy installationinto cable trays or ducts and resistance to high temperature (up to 400°C).Will not prevent ingress of fluids.

Wire type Solid or StrandedOutside Shape RoundedExternal Jacket Tinned Copper

Conductor Insulation FiberglassTemperature range Thermocouple: 0°C / 400°C - RTD: 0°C / 220°CType of conductors J or K (Thermocouple) - Tinned Cu (RTD)

Cable Code SNGDescription Single wire made of solid or stranded conductors PFA insulated

FeaturesPFA cable is similar to MFA, but has a slightly different chemical composition,allowing it to withstand even higher temperatures than MFA.Good mechanical strength and flexibility.

Wire type Solid or StrandedOutside Shape Rounded

Conductor Insulation PFATemperature range -40°C / +250°CType of conductors J or K (Thermocouple) - Cu (RTD)

stripped leads

split leads

ASTM E230

RTDTYPE

IEC584-3

DIN43714

SIL

MFA

BRA

SNG

Terminals Our temperature sensors are available with two types of terminals: stripped leads or split leads terminals are made of tin plated electrolytic copper. Working Temperature Range: -20 / +115°C.

Temperature sensor cables The cables for temperature sensors are the heart of instruments that measure temperature because they are the ones that form the circuit that determines the difference in potential (thermocouple) or transmit the electrical signal (RTD), which then in both cases the measuring instruments convert into the temperature reading. The cables offered by Zoppas meet the requirements of DIN, IEC and ASTM standards. Although the temperature sensor is designed to run at very high temperature, sensor lead wires and terminations are rated for much lower temperatures. Care should be taken to make sure that the sensor lead end temperatures do not exceed their limitations.


[email protected]

TEMPERATURE SENSORS

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TEMPERATURE SENSOR CABLES

Via Podgora, 26 - 31029 Vittorio Veneto (TV) - ItalyTel. +39 0438 9101 - Fax +39 0438 912272 - [email protected] - www.zoppasindustries.com

cod

. 690

1907

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temperature sensors - zoppas industries

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