temperature monitor and control.pptx

Temperature Monitor and Control for Infant Incubators

Team Members: Kristin Donato and Qingwen Kawaji

Who Needs Incubators? • Temperature regulation is one of the most important factors affecting survival

in newborn infants.

• Premature infants are at an even greater disadvantage because of the larger skin surface area to body mass ratio, decreased subcutaneous fat, and low supplies of brown fat. Also, the normal surge in metabolic rate that occurs after birth is reduced in preterm infants, resulting in limited heat production.[Antonucci, R., et al. The infant incubator in the neonatal intensive care unit: unresolved issues and future developments. Journal of Perinatal Medicine. 37(6): 587-98.]

• In developing countries, neonatal complications including prematurity and low-birth weight are common, and thus the use of infant incubators may considerably contribute to reducing infant morbidity and mortality. Unfortunately, the limited access to modern, high-tech incubators along with the lack of infrastructure and replacement parts render such devices worthless in these regions.[Antonucci, R., et al. The infant incubator in the neonatal intensive care unit: unresolved issues and future developments. Journal of Perinatal Medicine. 37(6): 587-98.]

Problem Available Solutions Project Design Parts Needed Project Results Future Work K. Donato - Infant Incubator

Project

Why Incubators?• Infants typically lose heat to their environment in four different

ways: through conduction, convection, radiation, and evaporation.

• Premature brain cannot provide adequate temperature regulation. [Dr. Van Hemel. HEBI-incubator.org]

• Studies have shown that creating an environment of ideal temperature for infants increases the survival rate. [Day, Richard L., et al. Body Temperature and Survival of Premature Infants. Pediatrics 34.2 (1964): 171-81. ]

• One of the very first incubators, invented by Stéphane Tarnier in the late 19th century, reportedly reduced mortality among infants with birth weights between 1200 and 2000 g from 66% to 38%.[Auvard, A. De La Couveuse Pour Enfants. Archives de Tocologie des Maladies des Femmes et des Enfants Nouveau-nés. 10:577-609, October 1883.]


Project

Giraffe Incubator• Most recent product of GE Health Care• Advantages:

▫ Precise temperature control▫ Minimizes external stress such as light, sound

and touch.▫ Built in scale▫ X-ray can be taken from the canopy▫ Built in rotating mattress & for pressure point

release (Patented Baby Susan)▫ Humidifier tested to avoid the spread of

pseudomonas aeruginosa. (common pathogen linked to use of ambient relative humidity)

• Disadvantages:

▫ Needs professional personnel: Need to take a class provided by GE in order to be qualified to use the incubator. (cost: $3185)

▫ Very expensive: $30,000-40,000Vendor’s Site: https://www2.gehealthcare.com/portal/site/usen/menuitem.e8b305b80b84c1b4d6354a1074c84130/?vgnextoid=4701173987140210VgnVCM10000024dd1403RCRD&productid=3701173987140210VgnVCM10000024dd1403


Project

“Car Part” Incubator• Advantages:

▫ Made from readily available parts▫ Moderately cheap ($1,000)▫ Glass is more “baby safe”

• Disadvantages

▫ Difficult to assemble▫ New design with no study on

infection rates▫ No sleeves for contact with the

infant▫ No fine temperature control

Center for Integration of Medicine & Innovative Technology (CIMIT) Global Health Initiative and Design that Matters project from 2008

Vendor’s Site: http://www.cimit.org/images/programs/GHI_Incubator_Handout.pdf


Project

“Car Part” Incubator• Made from:

▫ Exterior metal and windows▫ Heater and fan system▫ Battery▫ Lights and alarm system

• How it works:

▫ Automotive parts are capable of being repurposed to produce heat, light, air convection, a power reservoir, as well as auditory and visual alarms.

Vendor’s Site: http://www.cimit.org/images/programs/GHI_Incubator_Handout.pdf


Project

HEBI (Hemel Baby Incubator)• Advantages:

▫ Relatively Cheap (about $600 USD)▫ Reliable (oldest incubators are still operational

w/o any serious maintenance)▫ Includes hygrometer for humidity control▫ Excellent infection control▫ Sleeves for unlimited contact▫ Assembly takes only about an hour for an

untrained person

• Disadvantages:

▫ Does not have a motor▫ No fine temperature control▫ Consumes 150 Watt/hr▫ Must be shipped by plane from the Amsterdam

airport

First built in Uganda in 1968. About 25 new incubators are supplied each year, and the basic model comes as a construction kit. They are manufactured with aid from many sponsors.

Vendor’s Site: http://www.hebi-incubator.org/templates/heb/global/index.php?lngid=2&sqlmode=1&fid=395


Project

• Made from:

▫ Light bulbs▫ Container to hold water (for humidity)▫ Thermostat▫ Perspex and Wood

• How it works:

▫ Light bulbs heat air in the bottom part of the incubator. The air passes over a container with evaporating water, so that its humidity increases. The warm, humid air then flows upwards (chimney effect) into the baby compartment. A thermostat in an exit hole compares the air temperature with the desired temperature. If it is too high, the light bulbs will be switched off; if it is too low, the bulbs will be switched on. The baby can be viewed through Perspex and it can be handled via two armholes with sleeves. The Perspex front and top can be hinged back for full access.

HEBI (Hemel Baby Incubator)

Vendor’s Site: http://www.hebi-incubator.org/templates/heb/global/index.php?lngid=2&sqlmode=1&fid=395


Project

Kangaroo Mother Care• Started in Bogota, Columbia.• Advantages:

▫ Allows interact with mother.▫ Allow early and exclusive breastfeeding▫ Psychological and mental support

between mother and baby.▫ Babies stabilize faster on skin to skin

care▫ Easy to assemble▫ Free

• Disadvantages:

▫ Increase risk of infectious disease due to mother infant contact.

▫ Cumbersome for the mother▫ Cannot get a full naked view of the baby

Site: http://www.kangaroomothercare.com/index.htm


Project

Comparison of IncubatorsSpecifications Giraffe Car Part

Incubator

HEBI Kangaroo

Our Project

Cheap X

Preventing infections X X TBD

Easy to use X X

Infant visibility X

Accuracy of temperature control

X X

Low maintenance X


Project

Incubator Basics• What does it do:

▫ Keep an infant’s core temperature stable at 37˚C▫ Additional features: Humidify Increase oxygen supply Provide a sterile environment

• How does is work:▫ The mattress is usually enclosed by a clear plastic canopy▫ Temperature in the incubator is increased by a heater element below the mattress▫ Motor driven fan draws in fresh air through a filter and blows it past the heater, warming the air.▫ Air is directed up through slots in to the area above the mattress and circulated around.▫ Air temperature is monitored by temperature sensor and adjusted by controlling the current to the heater. ▫ Humidity is increased by water baths (passive) or dripping water on a heated element (active).▫ The baby is cared for through special access doors called arm ports.

Flinders University School of Medicine, Department of Biomedical Engineering. http://www.fbe.org.au/Clin/BasicEquipment/InfantIncubator.htm


Project

Design Specifications for Consideration• Low-cost

• Low power consumption

• Well-insulated

• Sterile

• Humid

• Allows for infant visibility

• Allows for infant accessibility

• Easy monitoring and control of temperature

• Easy to build and use

• Accessibility of materials in third world countries


Project

Project Goal

• Depending on time, research and modify this to make it more cost and energy efficient.

• If completed, work to deploy the incubator to needed areas for use.

24”

6”

36”

24”

Main compartment for infant with front and top panels of sterile, insulating film

Humidifying Compartment with Circulator Fans

• Design an incubator with the given specifications using previous case studies of incubators, the EWH temperature control alarm legacy project, and current research as examples.


Project

Top that will open for easy access


Project

Material Details Unit Price Plywood (0.5“ or thicker)

1- 36”x30” panel (back) 2- 30”x18” panels (sides) 1- 34.5”x18” panel (main comp. bottom) 1-36”x6” panel (front bottom)1- 36” x 18” panel (humidity comp. bottom)

FREE! (< $30)

Support Wood (1.5” x 1.5” in width)

2-36” length (front and back top- for access frame) 4- 15” length (top sides for access frame and main frame) 2-35” length (front and back top- for main frame) 1-31.5” length (front bottom- for main frame) 4-22.5” length (up-and-down corner supports for main frame) 2-5.5” length (front bottom for humidifying compartment)

$6.10 (Home Depot)

Hinges (2 sets) For access frame $5.96 (Home Depot)

ULINE Polyethylene Window Insulator

In place of plexiglass. 0.004” thickness, clear polysheeting. 0.006” thickness used to further insulate walls.

FREE! (< $10)

Power Supply 12 V/ 16.7 A $100

Heater Car Heater – 12 V, 150 W $9

PC Fans (2) 12 V/ 0.13A FREE!

Temperature Control System MX052 digital temperature controller $39.99Water Pan to Maintain Humidity Baking pan from any local store < $2Electrical Supplies (wire, electrical tape, etc) Available in Clark 223 < $5 Misc (screws, double-sided tape, etc) Available in Clark 223 or readily available from personal supply < $5

Total < $215

Results of the Project• An working infant incubator made of common or readily

available parts

• Less than $215

• Very easy to construct

• Easy to use


Project

Future Improvements (for commercial incubators)

Factor Unresolved Issues Possible SolutionsTemperature control Heat loss from the newborn

Eddies around the newborn

To develop advanced temperature control systemsTo use double-walled incubatorsAppropriate air temperature (22–26˚C) in the NICUTo develop advanced air circulation systems

Noise environment High noise levels inside the incubator (external and internal sources)

To attenuate environmental sound(acoustical foam, sound absorbing panels)To reduce the noise generated within the incubator (motor)To reduce human-related sources (NICU staff) of noise

Light environment Continuous lighting and bright light (NICU environment)

To promote circadian lightingTo reduce the amount of light within the incubator (covers)

Electromagnetic Fields

Relevant EMF levels within the incubator

To redesign the position of various incubator componentsTo implement ferromagnetic panelsTo increase the distance between incubator and electronic equipment


Project

[Antonucci, R., et al. The infant incubator in the neonatal intensive care unit: unresolved issues and future developments. Journal of Perinatal Medicine. 37(6): 587-98.]

Future Improvements (for our incubator)• low internal noise level (below the 60 dBA limit during

normal operation)

• attenuation of environmental noise and noisy incubator reverberating effects

• low level of EMFs at extremely low frequencies within the incubator baby compartment

• oxygen connector which allows delivering supplemental oxygen to the baby, if necessary


Project

temperature monitor and control.pptx

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