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SECURE AND TESTED WALKWAY, LADDER, PLATFORM AND HANDRAIL SYSTEMS FOR SAFE BUILDING ACCESS TECHNICAL SPECIFICATION MANUAL

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Page 1: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

SECURE AND TESTED

WALKWAY, LADDER, PLATFORMAND HANDRAIL SYSTEMS FOR

SAFE BUILDING ACCESS

TECHNICALSPECIFICATIONMANUAL

Page 2: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

Technical specificaTion manual

conTenTs

HANDRAILS041 Free standing handrail042 Fixed handrail

LADDERS051 Fixed access ladders – safety cage052 Fixed access ladders – safety line

STAIRS061 Step overs062 Companion way ladders063 Raised walkway

WALKWAY071 GRP walkway072 Galvanised walkway073 Aluminium walkway

WARRANTY DOCUMENT

COPYRIGHT STATEMENTAll rights reserved. Unless otherwise stated the material published within this document is copyright to Sayfa Systems UK Limited. No part may be reproduced, in whole or in part, stored in a retrieval system or transmitted in any form, by any means, electronic, mechanical, photo-copying or otherwise without the specific written permission of Sayfa Systems UK Limited.

Page 3: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 041

pRoDucT coDe: sRh5000

senTRyRail fRee sTanDing hanDRail

041

Page 4: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:The SentryRail handrail system is a free standing aluminium handrail system. It is designed to be installed as permanent edge protection on flat roofs and surfaces which have a pitch of less than 10 degrees. The aluminium upright posts are stylish with a raking profile. The aluminium extrusion is rounded with no sharp edges. The SentryRail has a unique patented profile to facilitate ease of installation by incorporating an unlimited extruded U thread. When used with U thread bolts, it allows for an infinitely adjustable connection point on the upright and horizontal handrail tubes. Extra intermediate rails, infill panels and toeboards can easily be added during or after installation of handrail.

Stability is provided by a cantilever concrete counter balance weight. The weights are approximately 24kg each and can be spaced up to 2.5m centres. It is normal for the weights to be positioned on each upright leg. Double weights can easily be added on any of the upright legs again using the patented profile and U thread bolts. It may be necessary to fit double weights on the end of a handrail run or on very short handrail sections. Concrete blocks can

be colour coded if required to match the roof finish. The concrete blocks are stylish and low profile. The underside of the weight is smooth to prevent damage to roof covering materials and is installed directly onto the finished roof. A rubber protective matting can be installed under the weight and front foot, but compatibility with the roof covering must be checked prior to installation.

22Kg 44Kg

2.5m 1.25m

EN 13374:2013 BS 6180:2011

Up to a 10 degree pitch

10o

payloaD senTRyRail fRee sTanDing hanDRail

041

Page 5: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

To fully comply with standards, it is necessary to have an up-stand on the edge of a roof of at least 100mm to prevent tools and equipment falling over the edge. If no roof up-stand is present the handrail must be fitted with toeboards to provide this protection. The handrail will be a minimum 1100mm high and the handrail centres will not exceed 450mm. Involving

our design team early in the construction phase will ensure that the most cost effective and safe system is installed. Our designers will consider the safety of both installers during the construction phase and future maintenance personnel.

1100mm

450mmgap

100mmToeboard optional

payloaD senTRyRail fRee sTanDing hanDRail

SentryRail has purpose made corners and D Ends. These parts have been plastic injection moulded to a high degree of accuracy and provide a smooth change in direction on corners and an end of a run.

Swing gates are available and can be provided with or lock to prevent unauthorized access to certain areas.

D Ends Swing gateCorners

041

Page 6: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

The SentryRail handrail is lightweight yet extremely strong. The aluminium handrail sections are normally supplied to site in 5.0m or 3.0m lengths. A 5.0m section weighs less than 1kg per metre. The benefits during installation are reduced manual handling issues and reduced installation time.

SentryRail can be supplied and installed as a basic handrail edge protection compliant with current legislation or can be provided with optional extras to enhance the system to suit a budget. Handrail can be Polyester powder Coated to match most RAL colour requirements. Colour coding is not recommended in areas of high usage or in harsh environments. Infill panels or fence panels can be fitted to provide added protection or a screen to block visibility

A complete installed SentryRail system can weigh as little as 19kg per square metre, with a point load of 24Kg. The system therefore has a very impressive safety to weight ratio, which is particularly important on modular or lightweight roof systems where reduced loading applies.

of roof plant from the ground. Infill panel designs can be made to most specifications and requirements. It is possible to design the system to accommodate wooden fence panels or aluminium louvres to match existing building work. All SentryRail systems that are to be fitted with any form of infill panel will need careful design input to ensure wind loading calculations have been assessed and accounted for.

19Kg/m2 47Kg/m2

EN 13374:2013

Infill panel Fence panel Louvre panel Security mesh panel

BS 6180:2011

point load 24Kg point load 48Kg

payloaD senTRyRail fRee sTanDing hanDRail

041

Page 7: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

MATERIAL SPECIFICATION:

Fixing screws - U thread boltsStainless Steel - Grade 304 (UNS S30400)Fe, <0.08% C, 17.5-20% Cr, 8-11% Ni, <2% Mn, <1% Si, <0.045% P, <0.03% Stainless Steel Surface elctropolished typically 20-40 micron case removal of stainless steel.

Profiled extrusion - Includes handrail tube, front foot and bracketsAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 23,000 Yield strength PSI 15,000

ST/ST Fixings

Concrete weight

Natural rubber (optional)

Aluminium extrusion

Aluminium extrusion

Nylon end caps, corners and D end connectors Natural rubber base CIS14 Polyisoprene - Optional

Specific gravity 1.14Tensile strength P.S.I. 8,700-13,000Elongation % 50 - 200Melting Point ºC 265Minimum ºC -40Max. - Continuous ºC 80Max. - intermittent ºC 170Effect of weak acids resistantEffect of weak Alkalis resistantEffect of Organic solvents resistantEffect of Oils & greases resistantEffect of Sunlight discolours slightly

Durometer (Shore A) 30-90Specific Gravity (Polymer) 0.92Tensile Strength Max-psi (Mpa) 3500 (24.1)Low Temperature Brittle Point (C/F) -58/-70Tear Strength EFlame Retardent Properties PSealing Characteristics P

payloaD senTRyRail fRee sTanDing hanDRail

041

Page 8: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS EN 13374:2013 (2.5m leg centres and 22Kg weights)

• BS 6180:2011 (1.5m leg centres and 44Kg weights)• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007• Work at height regulations 2005 (Ref.7)

Note: For guidelines only to be checked by Chief Engineer.

BS ENISO

Standards

Ultimate serviceability loads BS EN 13374:2013

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

payloaD senTRyRail fRee sTanDing hanDRail

Static load

Deflection(Non-permanent)

Overturning

Occasional maintenance usage

300N0.9kN/m

300N

200N

55mm

• Work at height (amendment) Regulations 2007 (Ref.8) WAHR

• Provision and use of work equipment regulations 1998 PUWER 98 (Ref. 5)

• Management of health and safety at work regulations 1999 MHSWR (Ref.2)

• The Building Regulations 2010 part K.

041

Page 9: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD senTRyRail fRee sTanDing hanDRail

Ultimate serviceability loads BS 6180:2011

These loads are achievable with profiled uprights spaced at no more than 1.25m and double concrete weights are used on each profiled upright.

Static load

Deflection(Non-permanent)

Overturning

Regular maintenance usage

0.36kN 3.7kN/m

0.36kN

0.5kN

25mm

041

Page 10: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD senTRyRail fRee sTanDing hanDRail

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

041

Page 11: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Profiled upright SRP1100 Extruded handrail tube SRHE5000

Concrete base 22kg SRCB300 Sentry Rail system SRH5000 BIM No: SpecEquip_RfSftySymFreStdAluHndRail_SayfaSystems_ SRH5000_M3_G2

payloaD senTRyRail fRee sTanDing hanDRail

041

Page 12: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:Installed on flat membrane roof

payloaD senTRyRail fRee sTanDing hanDRail

MEMBRANE TOCLIENT SPECIFICATION

1100

LOW PROFILECONCRETE COUNTER BALANCESUPPORT FOOT PLATE

450

EXTRUDEDALUMINIUM HANDRAIL

PROFILED ALUMINIUMUPRIGHT SUPPORT

ROOF ANGLE 10° MAXIMUM

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SENTRY RAIL FIXEDTO FLAT MEMBRANEROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

041

Page 13: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:Installed on green roof

payloaD senTRyRail fRee sTanDing hanDRail

CLEAR OUT SEDUM &GROWTH UNDER SUPPORT PLATE & COUNTER BALANCE

1100

LOW PROFILECONCRETE COUNTER BALANCESUPPORT FOOT PLATE

450

EXTRUDEDALUMINIUM HANDRAIL

PROFILED ALUMINIUMUPRIGHT SUPPORT

ROOF ANGLE 10° MAXIMUM

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SENTRY RAIL FIXEDTO GREEN ROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

041

Page 14: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:Installed on gravel roof

payloaD senTRyRail fRee sTanDing hanDRail

CLEAR GRAVELUNDER SUPPORT PLATE &COUNTER BALANCE

1100

LOW PROFILECONCRETE COUNTER BALANCESUPPORT FOOT PLATE

450

EXTRUDEDALUMINIUM HANDRAIL

PROFILED ALUMINIUMUPRIGHT SUPPORT

ROOF ANGLE 10° MAXIMUM

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SENTRY RAIL FIXEDTO GRAVEL ROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

041

Page 15: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:Corner and D end configuration

payloaD senTRyRail fRee sTanDing hanDRail

500

450

1500

523

1500 500 Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SENTRY RAILCORNER & D ENDCONFIGURATION

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

041

Page 16: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:Gates and toeboard configuration

payloaD senTRyRail fRee sTanDing hanDRail

750

450

150

3000

3mm THICK TOEBOARD

SWING GATE WITH PADLOCK PLATE

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SENTRY RAILCORNER & D ENDCONFIGURATION

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

041

Page 17: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

DaTe: 28/10/2014

Bim locaTion: DWg 0042/28/10 Rev 1

pRoDucT DaTa sheeT RepoRT no: 042

pRoDucT coDe: sgh5000

sayfaguaRD fixeD hanDRail

042

Page 18: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:The Sayfaguard handrail system is designed to be installed as permanent edge protection on roofs and surfaces which have a pitch of up to 45 degrees. The upright posts and handrail are supplied in galvanised 42mm round tube construction. The tubes are connected with Sayfaclamp fittings so no on-site welding is required and site fabrication is kept to a minimum. The handrail is supplied to site with most sections cut to facilitate the speed of installation. Extra intermediate rails, infill panels and toeboards can easily be added during or after installation of handrail.

The Sayfaguard base plates are designed to be fixed to the roof or floor substrate with suitable fixings to accommodate the necessary forces as determined in the industry standards. If additional stability is required then outriggers can be installed. These may be needed when using infill panels to ensure that they will be

suitable for the additional wind loads which will be applied. Depending on the structure that it will be fixed to, the handrail uprights can be spaced at 2,25m centres. All handrail can be colour coded if required to match the roof finish. This is not recommended in aggressive atmospheres or high use areas.

2.25m

Up to a 45 degree pitch

Outrigger if requiredHandrail uprights spaced at 2,25m centres

45o

payloaD sayfaguaRD fixeD hanDRail

042

Page 19: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

To fully comply with standards, it is necessary to have an up-stand on the edge of a roof of at least 100mm to prevent tools and equipment falling over the edge. If no roof up-stand is present the handrail must be fitted with toeboards to provide this protection. The handrail will be a minimum 1100mm high and the handrail centres will not exceed 450mm. Involving

our design team early in the construction phase will ensure that the most cost effective and safe system is installed. Our designers will consider the safety of both installers during the construction phase and future maintenance personal.

1100mm

450mmgap

100mmToeboard optional

payloaD sayfaguaRD fixeD hanDRail

SentryRail has purpose made corners and D Ends. These parts have been plastic injection moulded to a high degree of accuracy and provide a smooth change in direction on corners and an end of a run. Swing gates are available and can be provided with or lock to prevent unauthorized access to certain areas.

When fixing direct to steel deck roofs the base plates will be fitted with a butile mastic sealing strip between the bracket and the roof deck. This sealing strip provides a guaranteed leak free seal. Sayfaguard base plates for steel roof fixing are larger with more fixing holes to accommodate Sayfa bulb type rivets, which have an integrated neoprene seal for added protection.

Weather capSayfa bulb type rivet

Butile mastic seal

Roof substrate

Roof build up steel roof deck

150mm

042

Page 20: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

For standing seam roofs specialist Sayfaclamps are incorporated into the base plate. This will ensure that the roof deck does not need to be penetrated in any way. Base plates for standing seam roofs can be manufactured to accommodate up to a 500mm seam centre. Larger seams will require the use of spreader plates if the base cannot be fixed in the valley.

payloaD sayfaguaRD fixeD hanDRail

500mmWider than

500mm

Infill panel Fence panel Louvre panel Security mesh panel

Sayfaguard can be supplied and installed as a basic handrail edge protection compliant with current legislation or can be provided with optional extras to enhance the system to suit a budget. Handrail can be Polyester powder Coated to match most RAL colour requirements. Colour coding is not recommended in areas of high usage or in harsh environments. Infill panels or fence panels can be fitted to provide added protection or a screen to block visibility

of roof plant from the ground. Infill panel designs can be made to most specifications and requirements. It is possible to design the system to accommodate wooden fence panels or aluminium louvres to match existing building work. All SentryRail systems that are to be fitted with any form of infill panel will need careful design input to ensure wind loading calculations have been assessed and accounted for.

042

Page 21: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Swing gates with locks are available for use on designated access points. Gates are supplied in galvanized steel tube and fittings. The end of a run can be supplied with a D style connector and corners and variable corners are easily achieved with the range of Sayfaclamp fittings.

payloaD sayfaguaRD fixeD hanDRail

D Ends Swing gateCorners

042

Page 22: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035; S <

0.040; Mo 0.4 – 0.6.

Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C

Density 7.87 g/cm3 at 20 °C

Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range I-F

Steel: 12.9 μm/m/°C in 20 °C to 100 °C range

Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel:

93 W/m°C at 20°C

Specific Heat 481 J/kg/°C in 50 °C to 100 °C range

Electrical Resistivity 0.142 μΩ•m at 20 °C

Aluminium louvres (if required) Aluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 Mg Tensile strength PSI 23,000 Yield strength PSI 15,000

MATERIAL SPECIFICATION:

Brackets - galvanised steel

payloaD sayfaguaRD fixeD hanDRail

Galvanised tube

Galvanised fittings

Galvanised base plate

042

Page 23: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sayfaguaRD fixeD hanDRail

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS 6180:2011• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007• Work at height regulations 2005 (Ref.7)• Work at height (amendment) Regulations

BS ENISO

Standards

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

2007 (Ref.8) WAHR• Provision and use of work equipment regulations

1998 PUWER 98 (Ref. 5)• Management of health and safety at work

regulations 1999 MHSWR (Ref.2)• The Building Regulations 2010 part K.

Note: For guidelines only to be checked by Chief Engineer.

Ultimate serviceability loads BS 6180:2011

Static load

Deflection(Non-permanent)

Overturning

Regular maintenance usage

0.36kN 3.7kN/m

0.36kN

0.5kN

25mm

042

Page 24: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

payloaD sayfaguaRD fixeD hanDRail

042

Page 25: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sayfaguaRD fixeD hanDRail

COMPONENT PART DETAILS:Post for concrete fix SGP1100CF Steel roof fix SGP1100SR

Standing seam fix SGP1100SS

Complete system SGH5000 BIM No: SpecEquip_RfSftySymFxdGlvHndRailCon_SayfaSystems_SRH5000CF_M3_G2

042

Page 26: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sayfaguaRD fixeD hanDRail

FIXING DETAILS:Installed on concrete deck

140mm x 73mm x 9mmBASE PLATE

Ø42mm TUBE

Ø42mm NON WELD FITTINGS

M10 RESIN ANCHORSET 100mm INCONCRETE

METAL DECKTO CLIENT SPECIFICATION

MINIMUM 150mm THICKCAST CONCRETE SLAB

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SAYFAGUARDFIXED TO CONCRETEROOF DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

042

Page 27: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sayfaguaRD fixeD hanDRail

FIXING DETAILS:Installed on steel roof deck

540mm x 230mm x 4mmBASE PLATE

Ø42mm TUBE

Ø42mm NON WELD FITTINGS

10nr ROOFING SCREWSTO SUIT ROOF DECK

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES UP TO 400mm

ROOF DECK TO CUSTOMERS SPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SAYFAGUARDFIXED TO STEELROOF DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

042

Page 28: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:Installed standing seam roof

payloaD sayfaguaRD fixeD hanDRail

600mm x 600mm x 4mmBASE PLATE

Ø42mm TUBE

Ø42mm NON WELD FITTINGS

2nr M8 FIXING BOLTSPER SEAM CLAMP

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES UP TO 500mmROOF DECK TOCUSTOMERSSPECIFICATION

ALUMINUMNON-PENETRATING STANDING

SEAM CLAMPS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SAYFAGUARDFIXED TO STANDINGSEAM ROOF DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

042

Page 29: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sayfaguaRD fixeD hanDRail

FIXING DETAILS:Gates and toeboard configuration

750

450

150

3000

3mm THICK TOEBOARD

SWING GATE WITH PADLOCK PLATE

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™SAYFAGUARDCORNER & D ENDCONFIGURATION

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

042

Page 30: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 051

pRoDucT coDe: lD400sc

fixeD access laDDeRssafeTy cage

051

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For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy cage

PRODUCT DESCRIPTION:The Payload fixed access ladders are designed to provide a permanent means of safe access to a roof or platform. The ladders are provided with a round safety cage to limit the risk of a person falling from the ladder. It is important to note that it may still be possible to fall from this ladder and should a higher degree of safety be required a vertical safety line with

line shuttle should be fitted. The safety cage is designed to start from 2.2m up to 3m from the ladder base and must run at least 1.1m above the ladder platform. This is to allow personal access underneath the cage. The ladder rungs at the base can be fitted with a Sayfa rung cover to prevent unauthorised access.

1,1m

2,2mto 3m

Rung cover

051

Page 32: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

The maximum climbing height for a single ladder is 10m. Should the ladder extend over 10m then the individual ladder heights must be 6m or less. The flights must be staggered and have a rest platform of at least 700mm square. Handrail must be provided around the platform at 1100mm for the top rail and a gap of no more than 450mm for the intermediate

handrail. A 100mm toe-board must be fitted on the platform. If it is not possible to fit an intermediate platform – such as on chimneys- a single ladder of greater than 10m can be fitted but must be installed with a vertical safety line instead of a safety cage.

10mMaximum

More than 10m

6mMaximum

payloaD fixeD access laDDeRs - safeTy cage

The rungs on each ladder are uniformly spaced at centres between 225mm and 255mm. The last rung is replaced with the ladder platform on the ladder head. Rungs and platforms are capable of supporting

a mass of 150kg spread over 100mm. The distance between the stiles is normally between 400mm to 600mm. It is possible to go to 300mm between stiles if space is limited.

400-600mm

150Kg150Kg

Same as rung spacing

051

225mm -255mm Centres

Page 33: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

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payloaD fixeD access laDDeRs - safeTy cage

The ladder heads provide an opening at the top of the ladder of 600-700mm. Sayfa ladder gates can be fitted for added security and safety. The ladder heads extend 1.1m above the ladder platform. The ladder platform and handrail are normally 600mm long. Should the platform be required to be longer it will be necessary to extend the platform onto

The distance between the fixing brackets is a maximum of 2.0m between the fixing centres. It is important that the fixing bracket can withstand a vertical load of 3Kn and each fixing withstand a 0.5Kn pull-out load. When fixing to sheet steel the use of a spreader plate will facilitate these forces. Our designers will be able to advise on fixing details. The brackets must be designed to ensure there is a minimum of 150mm clear space behind each rung to ensure sufficient area for an operatives foot to stand on.

the roof or platform and support the platform at the extended end with a base. In some circumstances the roof may drop down onto the upper roof. If this drop down is more than 300mm than a ladder section will need to be fitted.

Optional gate Standard ladderhead Extended platform ladderhead

600-700mm 600mm 1000mm

1.1m

300 mm

2.0mMaximum

150mmMinimum stand off

0.5kN

3kN

051

Page 34: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy cage

Permanent fixed ladders can be manufactured and supplied in galvanized steel or aluminium. Traditionally galvanized ladders are specified but aluminium ladders are now also used extensively. Both types comply with current legislation. Galvanized ladders are more cost effective to produce but due to the weight are more difficult to

When a permanent ladder is installed underneath an access hatch it is necessary to fit a Sayfa grab rail on the top rungs. The grab rail can be extended up very easily and quickly once the access hatch has been opened. This provides a single handrail for safe access onto and off the roof. It is very easily retracted

deliver to site and install. Both types of ladders are supplied in modular components to assist with manual handling issues on site. On larger ladders it will be necessary to have suitable lifting equipment in the form of a crane or MEWP to assemble and install on site.

when closing the roof hatch. In added safety and security the Payload free standing handrail can be fitted around the roof hatch with a safety gate. This will prevent any unauthorized access when in use and prevent any fall risk from the open roof hatch.

Ladder section Ladder section with cage

Ladder head with cage

Extended platform

Galvanised/ aluminium

Access closedArm retracted

Access openArm extended Access closed

Gate closedAccess open

Gate open

Galvanised/ aluminium

Galvanised/ aluminium

Galvanised/ aluminium

051

Page 35: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy cage

Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035; S < 0.040; Mo 0.4 – 0.6.

Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C

Density 7.87 g/cm3 at 20 °C

Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range I-F Steel: 12.9 μm/m/°C in 20 °C to 100 °C range

Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel: 93 W/m°C at 20°C

Specific Heat 481 J/kg/°C in 50 °C to 100 °C range

Electrical Resistivity 0.142 μΩ•m at 20 °C

Galvanised steel profile

MATERIAL SPECIFICATION:

Aluminium profileAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 23,000 Yield strength PSI 15,000

Natural rubber base CIS14 Polyisoprene - Optional

Durometer (Shore A) 30-90Specific Gravity (Polymer) 0.92Tensile Strength Max-psi (Mpa) 3500 (24.1)Low Temperature Brittle Point (C/F) -58/-70Tear Strength EFlame Retardent Properties PSealing Characteristics P

Galvanised Galvanisedfixings

Stainlesssteelfixings

Aluminium

Rubber base

051

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payloaD fixeD access laDDeRs - safeTy cage

Typical connection loads (Maximum cantilever from substrate 250mm)

vertical shear

uniform load 100mm2

Tension

maximum sWl

3Kn 0.5Kn

150Kg 450Kg

Note: For guidelines only to be checked by Chief Engineer.

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS4211:2005+A1:2008• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007• Work at height regulations 2005 (Ref.7)

BS ENISO

Standards

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

• Work at height (amendment) Regulations 2007 (Ref.8) WAHR

• Provision and use of work equipment regulations 1998 PUWER 98 (Ref. 5)

• Management of health and safety at work regulations 1999 MHSWR (Ref.2)

• The Building Regulations 2010 part K.

051

Page 37: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy cage

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

051

Page 38: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Ladder section 2250mm LDS2250

Ladder cage section LDS2250CG

Ladder head LDH4RCG Ladder platform 1200mm LDP1200

payloaD fixeD access laDDeRs - safeTy cage

400

2250

600

1100

7001000

1100

700

700 2250

LADDER SECTION 2250mm LDS 2250 LADDER CAGE SECTION LDS2250CG

LADDER PLATFORM LDP1000LADDER HEAD WITH CAGELDH4RCG

400

2250

600

1100

7001000

1100

700

700 2250

LADDER SECTION 2250mm LDS 2250 LADDER CAGE SECTION LDS2250CG

LADDER PLATFORM LDP1000LADDER HEAD WITH CAGELDH4RCG

400

2250

600

1100

7001000

1100

700

700 2250

LADDER SECTION 2250mm LDS 2250 LADDER CAGE SECTION LDS2250CG

LADDER PLATFORM LDP1000LADDER HEAD WITH CAGELDH4RCG

400

2250

600

1100

7001000

1100

700

700 2250

LADDER SECTION 2250mm LDS 2250 LADDER CAGE SECTION LDS2250CG

LADDER PLATFORM LDP1000LADDER HEAD WITH CAGELDH4RCG

051

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For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy cage

COMPONENT PART DETAILS:Ladder bracket 300mm LDB300 Ladder base LDB600

Rung cover LRC1200 Swing gate LSG700

40

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC120040

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC1200

40

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC1200

40

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC1200

051

Page 40: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:LD400L9 fixed to concrete/brickwork BIM No: SpecEquip_RfSftySymFxdLdrCgePltfm_SayfaSystems_LD400L9_M3_G2

payloaD fixeD access laDDeRs - safeTy cage

600

1100

700

BE

TWE

EN

2.2

m &

3.0

m

MINIMUM150mm

MA

XIM

UM

2.0

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L9SAFETY CAGE ACCESSLADDER FIXED TOBLOCK WORK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

M10 RESIN ANCHOR SET 80mm INBLOCKWORK.MINIMUM 3 FIXINGS PER BRACKET

051

Page 41: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS:LD400L9 fixed to steel cladding BIM No: SpecEquip_RfSftySymFxdLdrCgePltfm_SayfaSystems_LD400L9_M3_G2

payloaD fixeD access laDDeRs - safeTy cage

600

1100

700

BE

TWE

EN

2.2

m &

3.0

m

MINIMUM150mm

MA

XIM

UM

1.5

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L9SAFETY CAGE ACCESSLADDER FIXED TOSTEEL CLADDING

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

CLADDINGTO CLIENTSSPECIFICATION

3x TOGGLEFIXINGS PERBRACKET

SEALINGBUTILEMASTIC

051

Page 42: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAIL: LD400L11 fixed to concrete/brickwork 300mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrCge_SayfaSystems_LD400L11300_M3_G2

500mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrCge_SayfaSystems_LD400L11500_M3_G2

payloaD fixeD access laDDeRs - safeTy cage

BE

TWE

EN

2.2

m &

3.0

m

MINIMUM150mm

MA

XIM

UM

2.0

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

HATCH OPENINGTO BE A MINIMUM 1m²

EXTENDABLE HANDRAILTO EXTEND A MINIMUM 1mABOVE LAST LADDER RUNG

HATCH OPENINGTHIS DIRECTION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L11SAFETY CAGE ACCESSLADDER FIXED TOBLOCK WORK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

M10 RESIN ANCHOR SET 80mm INBLOCKWORK.MINIMUM 3 FIXINGS PER BRACKET

051

Page 43: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAIL: LD400L11 fixed to steel cladding 300mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrCge_SayfaSystems_LD400L11300_M3_G2

500mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrCge_SayfaSystems_LD400L11500_M3_G2

payloaD fixeD access laDDeRs - safeTy cage

BE

TWE

EN

2.2

m &

3.0

m

MINIMUM150mm

MA

XIM

UM

2.0

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

HATCH OPENINGTO BE A MINIMUM 1m²

EXTENDABLE HANDRAILTO EXTEND A MINIMUM 1mABOVE LAST LADDER RUNG

HATCH OPENINGTHIS DIRECTION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L11SAFETY CAGE ACCESSLADDER FIXED TOSTEEL CLADDING

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

SEALINGBUTILEMASTIC

3x TOGGLEFIXINGSPER BRACKET

CLADDINGTO CLIENTSSPECIFICATION

051

Page 44: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAIL: LD400L13 fixed to concrete/brickwork BIM No: SpecEquip_RfSftySymFxdLdrCgePltfmStpDn_SayfaSystems_LD400L13_M3_G2

payloaD fixeD access laDDeRs - safeTy cage

1000

1100

700

BE

TWE

EN

2.2

m &

3.0

m

MINIMUM150mm

MA

XIM

UM

2.0

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L13SAFETY CAGE ACCESSLADDER FIXED TOBLOCK WORK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

M10 RESIN ANCHOR SET 80mm INBLOCKWORK.MINIMUM 3 FIXINGS PER BRACKET

051

Page 45: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAIL: LD400L13 fixed to steel cladding BIM No: SpecEquip_RfSftySymFxdLdrCgePltfmStpDn_SayfaSystems_LD400L13_M3_G2

payloaD fixeD access laDDeRs - safeTy cage

1000

1100

700

BE

TWE

EN

2.2

m &

3.0

m

MINIMUM150mm

MA

XIM

UM

1.5

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L13SAFETY CAGE ACCESSLADDER FIXED TOSTEEL CLADDING

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

CLADDINGTO CLIENTSSPECIFICATION

3x TOGGLEFIXINGSPER BRACKET

SEALINGBUTILEMASTIC

051

Page 46: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 052

pRoDucT coDe: lD400sl

fixeD access laDDeRssafeTy line

052

Page 47: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Vertical Safety Line fitted on ladder style

payloaD fixeD access laDDeRs - safeTy line

PRODUCT DESCRIPTION:The Payload fixed access ladders are designed to provide a permanent means of safe access to a roof or platform. The ladders are provided with a vertical safety line to limit the risk of a person falling from the ladder. The operator attaches to the safety line with a vertical line shuttle which is attached the front connection on a full body harness. The vertical

line shuttle allows the operator to climb up and down the full extent of a straight run without disconnecting. Should the operator slip or trip the line shuttle will lock up and prevent a fall. The ladder rungs at the base can be fitted with a Sayfa rung cover to prevent unauthorised access during and after use.

1.2mMinimum

052

Page 48: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

The maximum climbing height for a single ladder is 10m. Should the ladder extend over 10m then the individual ladder heights must be 6m or less. The flights must be staggered and have a rest platform of at least 700mm square. Handrail must be provided around the platform at 1100mm for the top rail

and a gap of no more than 450mm for the intermediate handrail. A 100mm toe-board must be fitted on the platform. If it is not possible to fit an intermediate platform in restricted areas – such as on chimneys- a single ladder of greater than 10m can be fitted.

10mMaximum

More than 10m

6mMaximum

payloaD fixeD access laDDeRs - safeTy line

The rungs on each ladder are uniformly spaced at centres between 225mm and 255mm. The last rung is replaced with the ladder platform on the ladder head. Rungs and platforms are capable of supporting

a mass of 150kg spread over 100mm. The distance between the stiles is normally between 400mm to 600mm. It is possible to go to 300mm between stiles if space is limited.

225mm -255mm Centres

400-600mm

150Kg150Kg

Same as rung spacing

052

Page 49: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

The ladder heads provide an opening at the top of the ladder of 600-700mm. Sayfa ladder gates can be fitted for added security and safety. The ladder heads extend 1.1m above the ladder platform. The ladder platform and handrail are normally 600mm long. Should the platform be required to be longer it will be necessary to extend the platform onto

The distance between the fixing brackets is a maximum of 2.0m between the fixing centres. It is important that the fixing bracket can withstand a vertical load of 3Kn and each fixing withstand a 0.5Kn pull-out load. When fixing to sheet steel the use of a spreader plate will facilitate these forces. Our designers will be able to advise on fixing details. The brackets must be designed to ensure there is a minimum of 150mm clear space behind each rung to ensure sufficient area for an operatives foot to stand on.

the roof or platform and support the platform at the extended end with a base. In some circumstances the roof may drop down onto the upper roof. If this drop down is more than 300mm than a ladder section will need to be fitted.

Optional gate Standard ladderhead Extended platform ladderhead

600-700mm 600mm 1000mm

1.1m

300 mm

2.0mMaximum

150mmMinimum stand off

0.5kN

3kN

052

Page 50: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Permanent fixed ladders can be manufactured and supplied in galvanized steel or aluminium. Traditionally galvanized ladders are specified but aluminium ladders are now also used extensively. Both types comply with current legislation. Galvanized ladders are more cost effective to produce but due to the weight are more difficult to

deliver to site and install. Both types of ladders are supplied in modular components to assist with manual handling issues on site. On larger ladders it will be necessary to have suitable lifting equipment in the form of a crane or MEWP to assemble and install on site.

Ladder section Ladder head Extended platform

Galvanised/ aluminium Galvanised/

aluminium

Galvanised/ aluminium

payloaD fixeD access laDDeRs - safeTy line

When a permanent ladder is installed underneath an access hatch it is necessary to fit a Sayfa grab rail on the top rungs. The grab rail can be extended up very easily and quickly once the access hatch has been opened. This provides a single handrail for safe access onto and off the roof. It is very easily retracted

when closing the roof hatch. In added safety and security the Payload free standing handrail can be fitted around the roof hatch with a safety gate. This will prevent any unauthorized access when in use and prevent any fall risk from the open roof hatch.

Access closedArm retracted

Access openArm extended Access closed

Gate closedAccess open

Gate open

052

Page 51: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035; S < 0.040; Mo 0.4 – 0.6.

Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C

Density 7.87 g/cm3 at 20 °C

Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range I-F Steel: 12.9 μm/m/°C in 20 °C to 100 °C range

Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel: 93 W/m°C at 20°C

Specific Heat 481 J/kg/°C in 50 °C to 100 °C range

Electrical Resistivity 0.142 μΩ•m at 20 °C

Galvanised steel profile

MATERIAL SPECIFICATION:

Aluminium profileAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 23,000 Yield strength PSI 15,000

Natural rubber base CIS14 Polyisoprene - Optional

Durometer (Shore A) 30-90Specific Gravity (Polymer) 0.92Tensile Strength Max-psi (Mpa) 3500 (24.1)Low Temperature Brittle Point (C/F) -58/-70Tear Strength EFlame Retardent Properties PSealing Characteristics P

Galvanised ladder Stainless

steel cable/ connectors

Aluminium ladder

Stainless steel

cable/ connectors

Rubber base

052

Page 52: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Typical connection loads (Maximum cantilever from substrate 250mm)

vertical shear

uniform load 100mm2

Tension

maximum sWl

3Kn 0.5Kn

150Kg 450Kg

Note: For guidelines only to be checked by Chief Engineer.

payloaD fixeD access laDDeRs - safeTy line

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS4211:2005+A1:2008• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007• Work at height regulations 2005 (Ref.7)

BS ENISO

Standards

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

• Work at height (amendment) Regulations 2007 (Ref.8) WAHR

• Provision and use of work equipment regulations 1998 PUWER 98 (Ref. 5)

• Management of health and safety at work regulations 1999 MHSWR (Ref.2)

• The Building Regulations 2010 part K.

052

Page 53: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

052

Page 54: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Ladder section 2250mm LDS2250

Vertical line kit VL6000

Ladder head LDH4R Ladder platform 1200mm LDP1200

payloaD fixeD access laDDeRs - safeTy line

400

2250

600

1100

1000

1100

CABLE LENGTH UP TO 10m

LADDER SECTION 2250mm LDS 2250 VERTICAL LINE KIT VL10000

LADDER PLATFORM LDP1000LADDER HEAD WITHOUT CAGELDH4R

400

2250

600

1100

1000

1100

CABLE LENGTH UP TO 10m

LADDER SECTION 2250mm LDS 2250 VERTICAL LINE KIT VL10000

LADDER PLATFORM LDP1000LADDER HEAD WITHOUT CAGELDH4R

400

2250

600

1100

1000

1100

CABLE LENGTH UP TO 10m

LADDER SECTION 2250mm LDS 2250 VERTICAL LINE KIT VL10000

LADDER PLATFORM LDP1000LADDER HEAD WITHOUT CAGELDH4R

400

2250

600

1100

1000

1100

CABLE LENGTH UP TO 10m

LADDER SECTION 2250mm LDS 2250 VERTICAL LINE KIT VL10000

LADDER PLATFORM LDP1000LADDER HEAD WITHOUT CAGELDH4R

052

Page 55: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

COMPONENT PART DETAILS:Ladder bracket 300mm LDB300

Ladder base LDB600

Rung cover LRC1200 Swing gate LSG700

40

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC120040

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC1200

40

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC1200

40

400

480

2100

650

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

100

LADDER BRACKET LDB300 LADDER BASE LDB600

SWING GATE LSG650RUNG COVER LRC1200

052

Page 56: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

FIXING DETAIL: LD400L4 fixed to concrete/brickwork BIM No: SpecEquip_RfSftySymFxdLdrLnPltfm_SayfaSystems_LD400L4_M3_G2

600

1100

MINIMUM150mm

MA

XIM

UM

2.0

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L4

SAFETY LINE ACCESSLADDER FIXED TOBLOCK WORK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

M10 RESIN ANCHOR SET 80mm INBLOCKWORK.MINIMUM 3 FIXINGS PER BRACKET

8mm STAINLESSSTEEL SAFETY LINE

052

Page 57: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

FIXING DETAIL: LD400L4 fixed to steel cladding BIM No: SpecEquip_RfSftySymFxdLdrLnPltfm_SayfaSystems_LD400L4_M3_G2

600

1100

MINIMUM150mm

MA

XIM

UM

1.5

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L4SAFETY LINE ACCESSLADDER FIXED TOSTEEL CLADDING

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

CLADDINGTO CLIENTSSPECIFICATION

3x TOGGLEFIXINGS PERBRACKET

SEALINGBUTILEMASTIC

M16 STAINLESSSTEEL EYE NUT

8mm STAINLESSSTEEL SAFETY LINE

052

Page 58: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

FIXING DETAIL: LD400L7 fixed to concrete/brickwork 300mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrLn_SayfaSystems_LD400L7300_M3_G2

500mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrLn_SayfaSystems_LD400L7500_M3_G2

MINIMUM150mm

MA

XIM

UM

2.0

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

HATCH OPENINGTO BE A MINIMUM 1m²

EXTENDABLE HANDRAILTO EXTEND A MINIMUM 1mABOVE LAST LADDER RUNG

HATCH OPENINGTHIS DIRECTION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L7SAFETY LINE ACCESSLADDER FIXED TOBLOCK WORK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

M10 RESIN ANCHOR SET 80mm INBLOCKWORK.MINIMUM 3 FIXINGS PER BRACKET

M16 STAINLESSSTEEL EYE NUT

8mm STAINLESSSTEEL SAFETY LINE

052

Page 59: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

FIXING DETAIL: LD400L7 fixed to steel cladding 300mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrLn_SayfaSystems_LD400L7300_M3_G2

500mm bracket - BIM No: SpecEquip_RfSftySymFxdLdrLn_SayfaSystems_LD400L7500_M3_G2

MINIMUM150mm

MA

XIM

UM

1.5

m C

EN

TRE

S

ALUMINUM ORGALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

HATCH OPENINGTO BE A MINIMUM 1m²

EXTENDABLE HANDRAILTO EXTEND A MINIMUM 1mABOVE LAST LADDER RUNG

HATCH OPENINGTHIS DIRECTION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L7SAFETY LINE ACCESSLADDER FIXED TOSTEEL CLADDING

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

SEALINGBUTILEMASTIC

3x TOGGLEFIXINGSPER BRACKET

CLADDINGTO CLIENTSSPECIFICATION

M16 STAINLESSSTEEL EYE NUT

8mm STAINLESSSTEEL SAFETY LINE

052

Page 60: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

FIXING DETAIL: LD400L8 fixed to concrete/brickwork BIM No: SpecEquip_RfSftySymFxdLdrLnPltfmStpDn_SayfaSystems_LD400L8_M3_G2

1000

1100

MINIMUM150mm

MA

XIM

UM

2.0

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L8SAFETY LINE ACCESSLADDER FIXED TOBLOCK WORK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

M10 RESIN ANCHOR SET 80mm INBLOCKWORK.MINIMUM 3 FIXINGS PER BRACKET

M16 STAINLESSSTEEL EYE NUT

8mm STAINLESSSTEEL SAFETY LINE

052

Page 61: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD fixeD access laDDeRs - safeTy line

FIXING DETAIL: LD400L8 fixed to steel cladding BIM No: SpecEquip_RfSftySymFxdLdrLnPltfmStpDn_SayfaSystems_LD400L8_M3_G2

1000

1100

MINIMUM150mm

MA

XIM

UM

1.5

m C

EN

TRE

S

ALUMINUM OR GALVANISEDCONSTRUCTION TOSUIT CUSTOMERSPECIFICATION

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ LD400/L8SAFETY LINE ACCESSLADDER FIXED TOSTEEL CLADDING

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

NON - PENETRATING RUBBER BASE

CLADDINGTO CLIENTSSPECIFICATION

3x TOGGLEFIXINGSPER BRACKET

SEALINGBUTILEMASTIC

M16 STAINLESSSTEEL EYE NUT

8mm STAINLESSSTEEL SAFETY LINE

052

Page 62: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 061

pRoDucT coDe: so400

sTep oveRs

061

Page 63: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:The Payload step over systems are designed to facilitate safe access on a designated access pathway, over pipework, roof penetrations, parapet walls and roof plant. The step overs are 800mm wide and have a platform length of 0,5m-2,0m. The maximum height of the raised step overs is 1,5. The

Payload step overs are designed as a modular system to ensure ease of installation. Depending on the size of the stairs the handrail and stringers are supplied as a complete unit. The stair treads easily bolt between the stringers and the central platform completes the product. If the site has suitable lifting

payloaD sTaiRs - sTepoveRs

step overs are designed to be free standing on rubber base plates which ensures that no roof or wall penetrations are required. The Step overs are designed as a permanent means of access and usually left in position throughout the duration of the access requirements. The system is supplied with handrail on both sides for added safety.

equipment it is possible to fully assemble the unit before delivering to site and then lift safely into position. The rubber base feet have an adjustment facility to ensure the stairs can remain level on surfaces that are angled at up to 10 degrees.

Height to suit customer requirements

1100mm

800mmLength to suit customer requirements

0.5 - 2.0m

Side stringer and handrail

Platform stringer and handrail

Stair treads and platform

Rubber base

061

Page 64: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

The steps are spaced at 250mm between centres and are on a 60 degree angle. The width of the stair is 242mm The stair treads all have an anti-slip nosing on the front of each step. The stair tread and platform are constructed from rectangular welded

All fixings are capable of supporting a shear load of 3Kn force and a tension force of 0,5Kn. The platform and stairs can support a weight of 150Kg spread over a 100mm area. The ultimate SWL is 450kg on each complete stair set. No more than 2 users are

payloaD sTaiRs - sTepoveRs

mesh. The mesh is non slip under normal working conditions. Care should be taken in extreme weather as some surfaces may become slippery. The stairs nosings can be colour coded if required for an additional cost.

allowed on each stair at any time. The step overs are designed for occasional maintenance use. Should high usage or fire access use be required our designers can advise on specific designs.

Anti slip nosing

Rectangular mesh stairs and platform

Maximum usersAluminium / Galvanised

Occasional maintenance use

242mm

40mm

SWL 450Kg

250mm

100mm60o

Page 65: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Swing gates are available to be fitted on one of both sides of the step over to prevent unauthorized access. The gates are fitted with a slam plate. There is a facility to fit a padlock if required. It is possible to have the gates automated and to interface with a

Step Overs can be manufactured and supplied in galvanized steel or aluminium. Traditionally galvanized steel has been specified but aluminium step overs are now also used extensively. Both types comply with current legislation. Galvanized ladders are more cost effective to produce but due to the weight are more difficult to deliver to site and install.

payloaD sTaiRs - sTepoveRs

security or fire alarm if required. The step overs can be assembled with only 1 flight of stairs if access is only required from a lower level to a higher level.

Both types of step overs are supplied in modular components to assist with manual handling issues on site. On larger ladders it will be necessary to have suitable lifting equipment in the form of a crane or MEWP to assemble and install on site.

Hinged gate Single flight and platform Double flight and platform

Page 66: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - sTepoveRs

Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035; S < 0.040; Mo 0.4 – 0.6.

Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C

Density 7.87 g/cm3 at 20 °C

Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range I-F Steel: 12.9 μm/m/°C in 20 °C to 100 °C range

Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel: 93 W/m°C at 20°C

Specific Heat 481 J/kg/°C in 50 °C to 100 °C range

Electrical Resistivity 0.142 μΩ•m at 20 °C

Galvanised steel profile

MATERIAL SPECIFICATION:

Aluminium profileAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 23,000 Yield strength PSI 15,000

Natural rubber base CIS14 Polyisoprene - Optional

Durometer (Shore A) 30-90Specific Gravity (Polymer) 0.92Tensile Strength Max-psi (Mpa) 3500 (24.1)Low Temperature Brittle Point (C/F) -58/-70Tear Strength EFlame Retardent Properties PSealing Characteristics P

Aluminium

Galvanised

Aluminium Galvanised

Rubber base

061

Page 67: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - sTepoveRs

Typical connection loads

vertical shear

uniform load 100mm2

Tension

maximum sWl

3Kn 0.5Kn

150Kg 450Kg

Note: For guidelines only to be checked by Chief Engineer.

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS4211:2005+A1:2008• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007• Work at height regulations 2005 (Ref.7)

BS ENISO

Standards

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

• Work at height (amendment) Regulations 2007 (Ref.8) WAHR

• Provision and use of work equipment regulations 1998 PUWER 98 (Ref. 5)

• Management of health and safety at work regulations 1999 MHSWR (Ref.2)

• The Building Regulations 2010 part K.

061

Page 68: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

payloaD sTaiRs - sTepoveRs

061

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - sTepoveRs

GALVANISEDSTEEL FINISH

800

242

LENGTH OF PLATFORM500mm, 1000mm,1500mm, 2000mm

VARIABLE TO SUIT CUSTOMERS REQUIREMENTS

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

STAIR TREAD ST800 STRINGER & HANDRAIL SH1000

PLATFORM MESH PM 1000PLATFORM & HANDRAIL PH1000

TO SUITNUMBER OF TREADS

COMPONENT PART DETAILS:Stair tread ST800 Stringer and handrail 1.0M SH1000

Platform and handrail PH1000 Platform mesh PM1000

GALVANISEDSTEEL FINISH

800

242

LENGTH OF PLATFORM500mm, 1000mm,1500mm, 2000mm

VARIABLE TO SUIT CUSTOMERS REQUIREMENTS

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

STAIR TREAD ST800 STRINGER & HANDRAIL SH1000

PLATFORM MESH PM 1000PLATFORM & HANDRAIL PH1000

TO SUITNUMBER OF TREADS

GALVANISEDSTEEL FINISH

800

242

LENGTH OF PLATFORM500mm, 1000mm,1500mm, 2000mm

VARIABLE TO SUIT CUSTOMERS REQUIREMENTS

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

STAIR TREAD ST800 STRINGER & HANDRAIL SH1000

PLATFORM MESH PM 1000PLATFORM & HANDRAIL PH1000

TO SUITNUMBER OF TREADS

GALVANISEDSTEEL FINISH

800

242

LENGTH OF PLATFORM500mm, 1000mm,1500mm, 2000mm

VARIABLE TO SUIT CUSTOMERS REQUIREMENTS

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

STAIR TREAD ST800 STRINGER & HANDRAIL SH1000

PLATFORM MESH PM 1000PLATFORM & HANDRAIL PH1000

TO SUITNUMBER OF TREADS

061

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For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Ladder base LB1000 Swing gate LSG800

Fixings M12 x 30 Access sign AS100

payloaD sTaiRs - sTepoveRs

100

LENGTH OF BASE 1000mm

NOUNAUTHORISED

ACCESS

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

LADER BASE LB 1000 SWING GATE LSG 800

ACCESS WARNING SIGN SWS 100FIXINGS M12 x 30

100

LENGTH OF BASE 1000mm

NOUNAUTHORISED

ACCESS

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

LADER BASE LB 1000 SWING GATE LSG 800

ACCESS WARNING SIGN SWS 100FIXINGS M12 x 30

100

LENGTH OF BASE 1000mm

NOUNAUTHORISED

ACCESS

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

LADER BASE LB 1000 SWING GATE LSG 800

ACCESS WARNING SIGN SWS 100FIXINGS M12 x 30

100

LENGTH OF BASE 1000mm

NOUNAUTHORISED

ACCESS

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

LADER BASE LB 1000 SWING GATE LSG 800

ACCESS WARNING SIGN SWS 100FIXINGS M12 x 30

061

Page 71: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

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payloaD sTaiRs - sTepoveRs

FIXING DETAILS: LD400L18 Free standing stairs

Two flight - BIM No: SpecEquip_RfSftySymFreStdStpOvrDbl_SayfaSystems_LD400L182_M3_G2

1100

1000

800

250

100

500mm, 1000mm, 1500mm, 2000mmVARIABLE TO SUIT CUSTOMER REQUIREMENTS

HEIGHT TO UNDERSIDE OF PLATFORM500mm, 750mm, 1000mm,1250mm, 1500mm

VARIABLE TO SUIT CUSTOMERS REQUIREMENTS

20 x 20 x 1.5

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™STEP OVERS2 FLIGHTS &PLATFORM

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

061

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For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: LD400L17 Free standing stairs BIM No: SpecEquip_RfSftySymFreStdStpOvrSgl_SayfaSystems_LD400L181_M3_G2

payloaD sTaiRs - sTepoveRs

1100

500mm, 1000mm, 1500mm, 2000mmVARIABLE TO SUIT CUSTOMER REQUIREMENTS

250

HEIGHT TO UNDERSIDE OF PLATFORM500mm, 750mm, 1000mm,1250mm, 1500mm

VARIABLE TO SUIT CUSTOMERS REQUIREMENTS

1100

1000

800

250

100

20 x 20 x 1.5

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™STEP OVERS1 FLIGHTS &PLATFORM

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

061

Page 73: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 062

pRoDucT coDe: lD400l19

companion Way laDDeRs

062

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For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:Companion way ladders consist of a single flight of narrow stairs between two levels. They are generally easier and safer to use than a vertical ladder. These types of ladders are usually provided when space is at a premium and the provision of a standard stair is not an option. The companion way ladder systems are 800mm wide and supplied in heights up to 3m

Payload companion way ladders are manufactured as a single unit to ensure speed of installation. The angler of the ladder is set between 60-75 degrees. The stair treads are 242mm wide and the rise is 225mm - 255mm. The rise is consistent throughout the stair starting from the top step. The lower step

payloaD sTaiRs - companion Way laDDeRs

maximum. They are designed to be fixed to the floor and wall and may require additional upright supports. The companion way ladders are designed as a permanent means of access and usually left in position throughout the duration of the access requirements. The system is supplied with handrail on both sides for added safety.

to ground may vary depending on the ladder length. The steps have a non-slip nosing on the leading edge. Care should be taken in extreme weather as some surfaces may become slippery. The stairs nosings can be colour coded if required for an additional cost.

3.0mMaximum

800mm

242mm

225mm -255mm

Max Varies

Top of rung to top of rung

60-75o

062

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - companion Way laDDeRs

All fixings are capable of supporting a shear load of 3Kn force and a tension force of 0,5Kn. The platform and stairs can support a weight of 150Kg spread over a 100mm area. The ultimate SWL is 450kg on each complete stair set. No more than 2 users are allowed

Swing gates are available to be fitted on one of both sides of the step over to prevent unauthorized access. The gates will open onto the platforms and not the ladder. The gates are fitted with a slam plate.

on each stair at any time. The companion way ladders are designed for occasional maintenance use. Should high usage or fire access use be required our designers can advise on specific designs.

Maximum users

SWL 450Kg

There is a facility to fit a padlock if required. A platform can be fitted at the top of the ladder if required. Platform cantilever should not extend more than 600mm.

Occasional access use

600mm

1110mm

062

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - companion Way laDDeRs

Handrails on the ladders are always fitted on both sides. A minimum clear width of 600mm is maintained between the handrails. Stanchions supporting the handrails are positioned at right angles to the stringers. The top of the handrail will

Companion way ladders can be manufactured and supplied in galvanized steel or aluminium. Traditionally galvanized steel has been specified but aluminium step overs are now also used extensively. Both types comply with current legislation. Galvanized ladders are more cost effective to produce but due to the weight are more difficult to

be at least 250mm above the top of the stringer. The handrails are continuous throughout the entire flight of the stairs. A minimum clear space of at least 1,2m is required measured at right angles to the stringer.

deliver to site and install. On larger ladders it will be necessary to have suitable lifting equipment in the form of a crane or MEWP to assemble and install on site. Careful planning is necessary to ensure that the ladders are fitted during the construction phase while access and lifting equipment is still available.

Clear space

1.2m250mm

90o

062

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - companion Way laDDeRs

Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035; S < 0.040; Mo 0.4 – 0.6.

Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C

Density 7.87 g/cm3 at 20 °C

Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range I-F Steel: 12.9 μm/m/°C in 20 °C to 100 °C range

Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel: 93 W/m°C at 20°C

Specific Heat 481 J/kg/°C in 50 °C to 100 °C range

Electrical Resistivity 0.142 μΩ•m at 20 °C

Galvanised steel profile

MATERIAL SPECIFICATION:

Aluminium profileAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 23,000 Yield strength PSI 15,000

Natural rubber base CIS14 Polyisoprene - Optional

Durometer (Shore A) 30-90Specific Gravity (Polymer) 0.92Tensile Strength Max-psi (Mpa) 3500 (24.1)Low Temperature Brittle Point (C/F) -58/-70Tear Strength EFlame Retardent Properties PSealing Characteristics P

Aluminium/Galvanised stairs

Aluminium/ Galvanised handrail

Aluminium/ Galvanised floor plate

Aluminium/Galvanised stringer

062

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - companion Way laDDeRs

Typical connection loads

vertical shear

uniform load 100mm2

Tension

maximum sWl

3Kn 0.5Kn

150Kg 450Kg

Note: For guidelines only to be checked by Chief Engineer.

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS4211:2005+A1:2008• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007• Work at height regulations 2005 (Ref.7)

BS ENISO

Standards

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

• Work at height (amendment) Regulations 2007 (Ref.8) WAHR

• Provision and use of work equipment regulations 1998 PUWER 98 (Ref. 5)

• Management of health and safety at work regulations 1999 MHSWR (Ref.2)

• The Building Regulations 2010 part K.

062

Page 79: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - companion Way laDDeRs

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

062

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For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Ladder LD400L21 60o - BIM No: SpecEquip_RfSftySymCpnLdr_SayfaSystems_LD400L2060_M3_G2

75o - BIM No: SpecEquip_RfSftySymCpnLdr_SayfaSystems_LD400L2075_M3_G2 Platform LD400PL

Swing gate LSG800 Support leg SL100

payloaD sTaiRs - companion Way laDDeRs

60011

00

1100

250

250

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

600

1100

LD 400 L19 LADDER PLATFORM 600mm LD400PL

SUPPORT LEG100mm x 100mm 3mm

SWING GATE 0.8m LSG 800

TO SUITNUMBER OF TREADS

600

1100

1100

250

250

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

600

1100

LD 400 L19 LADDER PLATFORM 600mm LD400PL

SUPPORT LEG100mm x 100mm 3mm

SWING GATE 0.8m LSG 800

TO SUITNUMBER OF TREADS

600

1100

1100

250

250

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

600

1100

LD 400 L19 LADDER PLATFORM 600mm LD400PL

SUPPORT LEG100mm x 100mm 3mm

SWING GATE 0.8m LSG 800

TO SUITNUMBER OF TREADS

600

1100

1100

250

250

750

800

SPRING LOADEDHINGES OPTIONAL

PADLOCK PLATE

600

1100

LD 400 L19 LADDER PLATFORM 600mm LD400PL

SUPPORT LEG100mm x 100mm 3mm

SWING GATE 0.8m LSG 800

TO SUITNUMBER OF TREADS

062

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - companion Way laDDeRs

FIXING DETAILS: LD400L21 Fixed to brick/block wall

M10 RESINANCHORSET 100mm INCONCRETEMINIMUM4no FIXINGSREQUIRED

3m M

AX

IMU

M

1100

600

250

250

1100

60° - 75°

NON PENETRATINGRUBBER BASE CAN BESUBSTITUTED FOR FIXINGPLATE IF REQUIRED

WIDTH OF STAIRS 800mmBETWEEN STRINGERS

Ø42

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™COMPANION WAYLADDERFIXED TO BLOCK WALL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

062

Page 82: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - companion Way laDDeRs

FIXING DETAILS: LD400L21 Fixed to brick/block wall with platform 60o - BIM No: SpecEquip_RfSftySymCpnLdrPltfm_SayfaSystems_LD400L2060LDNG_M3_G2

75o - BIM No: SpecEquip_RfSftySymCpnLdrPltfm_SayfaSystems_LD400L2075LDNG_M3_G2

M10 RESINANCHORSET 100mm INCONCRETEMINIMUM4no FIXINGSREQUIRED

3m M

AX

IMU

M

1100

600

250

250

60° - 75°

NON PENETRATINGRUBBER BASE CAN BESUBSTITUTED FOR FIXINGPLATE IF REQUIRED

WIDTH OF STAIRS 800mmBETWEEN STRINGERS

Ø42

600

M10 RESINANCHORSET 100mm INCONCRETEMINIMUM4no FIXINGSREQUIRED

OPTIONAL SUPPORT LEG100mm x 100mm x 3mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™COMPANION WAYLADDERFIXED TO BLOCK WALLWITH PLATFORM

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

062

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For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 063

pRoDucT coDe: RW400

RaiseD WalKWay

063

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For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:The Payload raised walkway systems is designed to facilitate safe access on a designated access pathway, over pipework, roof penetrations, parapet walls and roof plant. The walkway is 800mm wide and supplied in 1m modules. The maximum height of the raised walkway system is 500mm. The raised walkway is designed to be free standing on rubber

Payload raised walkway is designed as a modular system to ensure ease of installation. The walkway mesh easily bolts between the sides and the rubber base feet and completes the product. If the site has suitable lifting equipment it is possible to fully

base plates which ensures that no roof or wall penetrations are required. The raised walkway is designed as a permanent means of access and usually left in position throughout the duration of the access requirements. The raised walkway is supplied with handrail on both sides for added safety.

assemble the unit before delivering to site and then lift safely into position. The rubber base feet have an adjustment facility to ensure the stairs can remain level on surfaces that are angled at up to 10 degrees.

payloaD sTaiRs - RaiseD WalKWay

100mm - 500mm

1.0m 800mm

Side and handrail Walkway mesh Rubber base

063

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - RaiseD WalKWay

The walkway mesh is constructed from rectangular welded mesh. The mesh is non slip under normal working conditions. Care should be taken in extreme weather as some surfaces may become slippery. All fixings are capable of supporting a shear load of 3Kn force and a tension force of 0,5Kn. The platform and stairs can support a weight of 150Kg spread

Swing gates are available to be fitted on one of both sides of the raised walkway to prevent unauthorized access. The gates are fitted with a slam plate. There is a facility to fit a padlock if required. It is possible to

Raised walkway can be manufactured and supplied in galvanized steel or aluminium. Traditionally galvanized steel has been specified but aluminium step overs are now also used extensively. Both types comply with current legislation. Galvanized raised

over a 100mm area. The ultimate SWL is 450kg on each complete walkway set. No more than 2 users are allowed on each walkway module at any time. The raised walkway is designed for occasional maintenance use. Should high usage or fire access use be required our designers can advise on specific designs.

have the gates automated and to interface with a security or fire alarm if required. Corner units are available should the walkway be required to turn through a 90 degree angle.

walkway units are more cost effective to produce but due to the weight are more difficult to deliver to site and install. Both types of raised walkway are supplied in modular components to assist with manual handling issues on site.

Hinged gate

Occasional maintenance use

Maximum users per unit

SWL 450Kg

Aluminium/Galvanised

Corner unit

Unit2

Unit3

Unit1

063

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For any technical queries please call our adviceline on 0845 241 9102

Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035; S < 0.040; Mo 0.4 – 0.6.

Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C

Density 7.87 g/cm3 at 20 °C

Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range I-F Steel: 12.9 μm/m/°C in 20 °C to 100 °C range

Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel: 93 W/m°C at 20°C

Specific Heat 481 J/kg/°C in 50 °C to 100 °C range

Electrical Resistivity 0.142 μΩ•m at 20 °C

Galvanised steel profile

MATERIAL SPECIFICATION:

Aluminium profileAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 23,000 Yield strength PSI 15,000

Natural rubber base CIS14 Polyisoprene - Optional

Durometer (Shore A) 30-90Specific Gravity (Polymer) 0.92Tensile Strength Max-psi (Mpa) 3500 (24.1)Low Temperature Brittle Point (C/F) -58/-70Tear Strength EFlame Retardent Properties PSealing Characteristics P

payloaD sTaiRs - RaiseD WalKWay

Aluminium

Rubber base

Galvanised

063

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - RaiseD WalKWay

Typical connection loads

vertical shear

uniform load 100mm2

Tension

maximum sWl

3Kn 0.5Kn

150Kg 450Kg

Note: For guidelines only to be checked by Chief Engineer.

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS4211:2005+A1:2008• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007• Work at height regulations 2005 (Ref.7)

BS ENISO

Standards

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

• Work at height (amendment) Regulations 2007 (Ref.8) WAHR

• Provision and use of work equipment regulations 1998 PUWER 98 (Ref. 5)

• Management of health and safety at work regulations 1999 MHSWR (Ref.2)

• The Building Regulations 2010 part K.

063

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - RaiseD WalKWay

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

063

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For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Straight side and handrail PRW1000

Corner side and handrail PRC1000

Ladder base LB100 Platform mesh PM1000

payloaD sTaiRs - RaiseD WalKWay

1100

1000

125

20

100

LENGTH OF BASE 100mm

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

1100

800

125

20

STRAIGHT SECTION & HANDRAILPRW 1000

CORNER SECTION & HANDRAILPRC 1000

PLATFORM MESH PM 1000LADDER BASE LBF 500

1100

1000

125

2010

0

LENGTH OF BASE 100mm

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

1100

800

125

20

STRAIGHT SECTION & HANDRAILPRW 1000

CORNER SECTION & HANDRAILPRC 1000

PLATFORM MESH PM 1000LADDER BASE LBF 500

1100

1000

125

20

100

LENGTH OF BASE 100mm

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

1100

800

125

20

STRAIGHT SECTION & HANDRAILPRW 1000

CORNER SECTION & HANDRAILPRC 1000

PLATFORM MESH PM 1000LADDER BASE LBF 500

1100

1000

125

20

100

LENGTH OF BASE 100mm

800

LENGTH OF WALKWAY TO SUIT PLATFORM LENGTH

20

1100

800

125

20

STRAIGHT SECTION & HANDRAILPRW 1000

CORNER SECTION & HANDRAILPRC 1000

PLATFORM MESH PM 1000LADDER BASE LBF 500

063

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - RaiseD WalKWay

FIXING DETAILS: LD400L19 Straight section BIM No: SpecEquip_RaiWlkWayStrt_SayfaSystems_LD400L19STRT_M3_G2

1100

1000

800

1000

125

20

VARIABLE HEIGHT 100mm - 500mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™RAISED WALKWAYSTRAIGHT SECTIONDIMENSIONS

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

063

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - RaiseD WalKWay

FIXING DETAILS: LD400L19 Corner section BIM No: SpecEquip_RaiWlkWayCnr_SayfaSystems_LD400L19CNR_M3_G2

1100

80012

5

20

VARIABLE HEIGHT 100mm - 500mm

800

800

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™RAISED WALKWAYCORNER SECTIONDIMENSIONS

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

063

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For any technical queries please call our adviceline on 0845 241 9102

payloaD sTaiRs - RaiseD WalKWay

FIXING DETAILS: LD400L19 System layout

80010001000

800

1000

1000

800 ACCESS WIDTH

800

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™RAISED WALKWAYMODULARLAYOUT DETAILS

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

063

Page 93: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 071

pRoDucT coDe: WWm610gRp

gRp WalKWay (glass ReinfoRceD plasTic) - onTRacK

071

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For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:Glass reinforced walkway systems are designed to facilitate safe access and provide a designated access walkway on a roof. The walkway is 610mm or 810mmwide and supplied in 2.4m sections and is 25mm thick. The mesh size is normally 25mm square but can vary. The walkway is grey in colour. The walkway is designed to be laid on top of a completed roof system. It is a permanent means

payloaD WalKWay - gRp

of access and usually left in position throughout the duration of the access requirements. Glass reinforced walkway systems are fire resistant and extremely resistant to most industrial chemicals. The walkway provides excellent safety standards with minimal maintenance. It is non-conductive, non-magnetic and is ideal for use in harsh or consistently wet environments.

2.4m

810mm

610mm 25mm

25mm

071

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For any technical queries please call our adviceline on 0845 241 9102

The walkway is supplied with fixing clips and joiners to suit most types of roof profile. There are specialist clips for standing seam roofs and secret fix roofs which have been tested and approved for use. For steel composite panels the clip can be riveted to the deck with the Sayfa bulb type rivets. The walkway is

payloaD WalKWay - gRp

not recommended for use on a PVC membrane roof and the Sayfa PVC walkway should be installed in these situations. For bitumen or hot melt rubber the walkway can be laid on top and the fixing clip fixed down with a suitable mastic or similar.

Standing seam

Composite steel Bitumen / Hot melt rubber

Secret fix

071

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

GRP walkway is suitable for use on its own on a roof pitch of up to 10 degrees. Between 10 degrees and 20 degrees the walkway should be used with a handrail fixed to at least 1 side. The handrail is normally positioned on the lower edge of the walkway. Between 20 degrees to 45 degrees the walkway must be fitted with levelling plates, steps and handrail on

GRP walkway is extremely hard wearing and has exceptional strength to weight ratio. The 25mm thick walkway can span a 500mm gap without additional supports. This makes it an extremely cost effective system for most prefabricated roof sections that have an up stand. If there are gaps wider than 500mm Than support bars should be fitted.. The mesh is non slip under normal working conditions. Care should be taken in extreme weather as some surfaces may become slippery. All fixings (except for mastic joints) are capable of supporting a shear load of 1.5Kn

both sides. If handrail is to be fitted both sides it is recommended to use the 810mm wide panel to ensure the access width between the panels is no less than 600mm. It is not recommended to fit the walkway on any roofs over 45 degrees and a fixed access ladder should be considered in these situations.

force and a tension force of 0,5Kn. The walkway can support a weight of 150Kg spread over a 100mm area on the unsupported sections with a maximum deflection of 25mm. The ultimate SWL is 300kg on each complete walkway section. No more than 2 users are allowed on each walkway system at any time. The walkway is designed for occasional maintenance use only. Should high usage or fire access use be required our designers can advise on specific designs.

10o

10-20o

20-45o

Occasional maintenance use

Maximum users per unit

SWL 300Kg

1.0Kn0.5Kn

0.5m

071

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

GRP walkway is supplied with joiners or joining strip. Both types are suitable and conform to the required standards. It is possible at time of manufacture to provide different colours to grey but large minimum quantities and additional charges will apply. The slip resistance of the GRP flooring is determined by

The GRP walkway can be integrated and used together with the Payload step overs and raised walkway if required. Involving our design team early will ensure that full consideration is given to the operator safety both during construction and for

a specific British standard test BS 4592. This slip test determines the friction of the walkway for wet areas and is conducted using a steady stream of water. GRP outperforms both metal and aluminium mesh flooring systems in this test.

long term maintenance. It is recommended to use the walkway together with additional safety protection such as Payload handrail or The Aviator safety line system.

1.10

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

1.04

On-track

CoF

(Co-

effic

ient

of f

rict

ion)

Metal grating Chequer plate

0.44

0.31

071

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

MATERIAL SPECIFICATION:

GRP mesh and walkway joinerPolyester resin 20%, chopped strand laminate 10%, Woven rovings laminate glass 45%, Satin weave cloth glass laminate 25% ( percentages are approximate)Specific gravity 1.28Tensile Strength 55MN/M2Compression strength 140MN/m2Thermal conductivity 0.3W/moCVoltage breakdown 22KV/mm

Aluminium roofing clampsAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 20,000 Yield strength PSI 11,000

Stainless steel walkway clipsGrade 304 (UNS S30400)Fe, <0.08% C, 17.5-20% Cr, 8-11% Ni, <2% Mn, <1% Si, <0.045% P, <0.03% Stainless Steel

Stainless steel

GRP

Aluminium

071

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

Typical connection loads (Maximum cantilever from substrate 75mm)

uniform load 100mm2

slip resistance

Tension

maximum sWl

1.5Kn 0.5Kn

1.04CoF 300Kg

Note: For guidelines only to be checked by Chief Engineer.

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN British standards are designated by BS

• BS EN 516:2006 Class 1-C Fabricated accessories for roofing installations including walkways, treads and steps.

• BS4211:2005+A1:2008• BS EN 12020-1 and 2 :2008 Aluminium and

Aluminium alloy extrusions• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on dimensions

extruded profiles• BS 1154:2003- Physical and compositional

properties for natural black rubber• ISO 9001:2008• ISO 14001:2004• BS OHSAS 18001:2007

BS ENISO

Standards

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

• Work at height regulations 2005 (Ref.7)• Work at height (amendment) Regulations

2007 (Ref.8) WAHR• Provision and use of work equipment regulations

1998 PUWER 98 (Ref. 5)• Management of health and safety at work

regulations 1999 MHSWR (Ref.2)• The Building Regulations 2010 part K.

071

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

071

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For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Walkway mesh WWM610 BIM No: SpecEquip_GrpWlkWay_SayfaSystems_WWM610GRP_M3_G2

Prefabricated stair WWST545

Walkway clip WWFC510 Standing seam clamp WWFC515

payloaD WalKWay - gRp

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

071

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For any technical queries please call our adviceline on 0845 241 9102

COMPONENT PART DETAILS:Secret fix clamp WWFC520

Angled roof bracket WWRB200

Fixed handrail base plate D42-132 Joining strip WWJS505

payloaD WalKWay - gRp

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

071

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Walkway fixed to steel deck roof

WALKWAYJOINER ORCLAMP

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES UP TO500mm

GLASS REINFORCED PLASTICWALKWAYMESH SIZE 35mm²

WALKWAY25mm THICK

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO STEEL DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALINGROOFING SCREWTO SUIT ROOF DECK

WALKWAYFIXING CLIP

071

Page 104: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Walkway fixed to steel deck roof with steel support

WALKWAYJOINER ORCLAMP

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES OVER 500mm

GLASS REINFORCED PLASTICWALKWAYMESH SIZE 35mm²

WALKWAY25mm THICK

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO STEEL DECKWITH SUPPORT STEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALINGROOFING SCREWTO SUIT ROOF DECKTO BE FITTED BOTHSIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTEDBOTH SIDESEVERY 1.5m

SUPPORT STEEL40mm HIGH

071

Page 105: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Walkway fixed to steel deck roof with handrail

GLASS REINFORCED PLASTICWALKWAYMESH SIZE 35mm²

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO STEEL DECKWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

071

Page 106: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Raised walkway and stairs fixed to steel deck

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

610 mm GRP WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP RAISED WALKWAY& STAIRS FIXED TOSTEEL DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE ALUMINUMSTEP FRAME WORK

GRP WALKWAY250mm WIDE

SELF SEALINGROOFING SCREWSTO SUIT ROOF DECK

SELF SEALINGROOFING SCREWSTO SUIT ROOF DECK

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

payloaD WalKWay - gRp

071

Page 107: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Walkway fixed to standing seam roof

2400

500

STANDARDWIDTHS 610mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO STANDING SEAMROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

ALUMINUM ROOFSEAM CLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

071

Page 108: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Walkway fixed to standing seam roof with steel support

2400

STANDARDWIDTHS 610mm

1000

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO STANDING SEAMROOF WITH SUPPORTSTEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

ALUMINUM ROOFSEAM CLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

SUPPORT STEEL40mm HIGH

SUPPORT STEEL

SEAMS GREATERTHAN 500mm

071

Page 109: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Walkway fixed to standing seam roof with handrail

GLASS REINFORCED PLASTICWALKWAYMESH SIZE 35mm²

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO STANDING SEAMWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

071

Page 110: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Raised walkway and stairs fixed to standing seam roof

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

610 mm GRP WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP RAISED WALKWAY& STAIRS FIXED TOSTANDING SEAM

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE ALUMINUMSTEP FRAME WORK

GRP WALKWAY250mm WIDE

ALUMINUMROOF SEAM CLAMP

ALUMINUMROOF SEAM CLAMP

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

ROOF SEAM

ROOF SEAM

071

Page 111: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - gRp

FIXING DETAILS: Walkway fixed to secret fix roof

2400

500

STANDARDWIDTHS 610mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO SECRET FIXROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

SECRET FIXCLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

071

Page 112: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fixed roof with steel support

2400

STANDARDWIDTHS 610mm

1000

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO SECRET FIXROOF WITH SUPPORTSTEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

SECRET FIXCLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

SUPPORT STEEL40mm HIGH

SUPPORT STEEL

SEAMS GREATERTHAN 500mm

payloaD WalKWay - gRp

071

Page 113: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fixed roof with handrail

GLASS REINFORCED PLASTICWALKWAYMESH SIZE 35mm²

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP WALKWAY FIXEDTO SECRET FIXWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

SECRET FIX CLAMP

payloaD WalKWay - gRp

071

Page 114: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Raised walkway and stairs fixed to secret fix roof

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

610 mm GRP WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GRP RAISED WALKWAY& STAIRS FIXED TOSECRET FIX

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE ALUMINUMSTEP FRAME WORK

GRP WALKWAY250mm WIDE

ALUMINUMSECRET FIX CLAMP

ALUMINUMSECRET FIX CLAMP

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

SECRET FIXROOF SEAM

SECRET FIXROOF SEAM

payloaD WalKWay - gRp

071

Page 115: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 072

pRoDucT coDe: WWm1000gs

galvaniseD WalKWay

072

Page 116: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:Galvanised walkway systems are designed to facilitate safe access and provide a designated access walkway on a roof or building. The walkway is 1000mm wide, supplied in up to 6.0m sections and is 20mm thick. The mesh size is normally a rectangular mesh design but can vary. The walkway is supplied in steel which has been hot dipped

payloaD WalKWay - galvaniseD

galvanised and is extremely resistant to rust. The walkway is designed to be laid on top of a completed roof system or access framework. It is a permanent means of access and usually left in position throughout the duration of the access requirements. Galvanised walkway systems are heavy duty and strong. The walkway provides a robust and high usage system with low maintenance.

Up to 6.0m

810mm

610mm 20mm

20mm

072

Page 117: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

The walkway is supplied with fixing clips and joiners to suit most types of roof profile. There are specialist clips for standing seam roofs and secret fix roofs which have been tested and approved for use. Careful attention must be taken to provide a non-conductive break between two dissimilar materials. For steel composite panels the clip can be riveted

payloaD WalKWay - galvaniseD

to the deck with the Sayfa bulb type rivets. The walkway is not recommended for use on a PVC membrane roof and the Sayfa PVC walkway should be installed in these situations. For bitumen or hot melt rubber the walkway can be laid on top and the fixing clip fixed down with a suitable mastic or similar.

Standing seam

Composite steel Bitumen / Hot melt rubber

Secret fix

072

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For any technical queries please call our adviceline on 0845 241 9102

Galvanised walkway is suitable for use on its own on a roof pitch of up to 10 degrees. Between 10 degrees and 20 degrees the walkway should be used with a handrail fixed to at least 1 side. The handrail is normally positioned on the lower edge of the walkway. Between 20 degrees to 45 degrees

Galvansied walkway is extremely hard wearing and has exceptional strength and load bearing capabilities. The 20mm thick walkway can span a 750mm gap without additional supports. This makes it the first choice for raised walkway and cantilever walkway systems. If there are gaps wider than 750mm support steels should be fitted. The mesh is non slip under normal working conditions. Care should be taken in extreme weather as some surfaces may become slippery. All fixings (except for mastic joints) are

the walkway must be fitted with levelling plates, steps and handrail on both sides. It is not recommended to fit the walkway on any roofs over 45 degrees and a fixed access ladder should be considered in these situations.

capable of supporting a shear load of 3Kn force and a tension force of 1.5Kn. The walkway can support a weight of 300Kg spread over a 100mm area on the unsupported sections with a maximum deflection of 25mm. The ultimate SWL is 500kg on each complete walkway section. Multiple users are allowed on each walkway system at any time. The walkway is designed for high maintenance use and is recommended to be used on fire access routes.

10o

10-20o

20-45o

High maintenance use

Maximum users per unit

SWL 500Kg

3.0Kn1.5Kn

750mm

payloaD WalKWay - galvaniseD

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

Galvanised walkway is supplied with joiners to ensure a seamless path. It is possible at time of manufacture to paint the walkway different colours but large minimum quantities and additional charges will apply. The slip resistance of the galvanised flooring is determined by a specific British standard

The walkway can be integrated and used together with the Payload step overs and raised walkway if required. Involving our design team early will ensure that full consideration is given to the operator safety both during construction and for long term maintenance. It is recommended to use the walkway together with additional safety protection such as

test BS 4592. This slip test determines the friction of the walkway for wet areas and is conducted using a steady stream of water. Galvanised is not as slip resistant as GRP walkway and should be substituted for GRP in extreme conditions.

Payload handrail or The Aviator safety line system. Care must be taken with galvanized steel to prevent the contact of 2 dissimilar metals once installed. Due to the weight of the mesh manual handling requirements must be discussed prior to installation. The use of lifting equipment is highly recommended.

1.10

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

1.04

On-track

CoF

(Co-

effic

ient

of f

rict

ion)

Metal grating Chequer plate

0.44

0.31

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

MATERIAL SPECIFICATION:

Aluminium walkway clampsAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 20,000 Yield strength PSI 11,000

Galvanised steel

Galvanised steel

Aluminium

Yield 275 N/mm² C 0.15 – 0.26; Si < 0.35; Mn < 1.5; P < 0.035; S < 0.040; Mo 0.4 – 0.6.

Young’s Modulus of Elasticity 200 x 103 MPa at 20 °C

Density 7.87 g/cm3 at 20 °C

Coefficient of Thermal Expansion Low-Carbon/HSLAS: 12.4 μm/m/°C in 20 °C to 100 °C range I-F Steel: 12.9 μm/m/°C in 20 °C to 100 °C range

Thermal Conductivity Low-Carbon/HSLAS: 89 W/m°C at 20°C I-F Steel: 93 W/m°C at 20°C

Specific Heat 481 J/kg/°C in 50 °C to 100 °C range

Electrical Resistivity 0.142 μΩ•m at 20 °C

Galvanised steel mesh and brackets

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN

British standards are designated by BS

• BS EN 516:2006 Class 1-C Fabricated accessories for roofing installations including walkways, treads and steps.

• BS4211:2005+A1:2008 Permanently fixed ladders when used as steps or ladder treads.

• BS EN 12020-1 and 2 :2008 Aluminium and Aluminium alloy extrusions for roof clamps

• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on

dimensions extruded profiles• Plus standards from ACR M onwards

BS ENISO

Standards

Typical connection loads (Maximum cantilever from substrate 75mm)

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

uniform load 100mm2

slip resistance

Tension

maximum sWl

3.0Kn 1.5Kn

0.44CoF 500Kg

Note: For guidelines only to be checked by Chief Engineer.

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

072

Prefabricated stair WWST545

Walkway clip WWFC510 Standing seam clamp WWFC515

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

COMPONENT PART DETAILS:Walkway mesh WWM610 BIM No: SpecEquip_GalvWlkWay_SayfaSystems_WWM1000GS_M3_G2

Page 124: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

072

COMPONENT PART DETAILS:Secret fix clamp WWFC520

Angled roof bracket WWRB200

Fixed handrail base plate D42-132 Joining strip WWJS505

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

Page 125: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

FIXING DETAILS: Walkway fixed to steel deck roof

WALKWAYJOINER ORCLAMP

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES UP TO 400mm

GALVANISED WALKWAYMESH SIZE 100mm x 38mm

WALKWAY25mm THICK

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO STEEL DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALINGROOFING SCREWTO SUIT ROOF DECK

WALKWAYFIXING CLIP

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

FIXING DETAILS: Walkway fixed to steel deck roof with steel support

WALKWAYJOINER ORCLAMP

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES OVER 500mm

GALVANISEDWALKWAYMESH SIZE 100mm x 38mm

WALKWAY25mm THICK

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO STEEL DECKWITH SUPPORT STEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALINGROOFING SCREWTO SUIT ROOF DECKTO BE FITTED BOTHSIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTEDBOTH SIDESEVERY 1.5m

SUPPORT STEEL40mm HIGH

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

FIXING DETAILS: Walkway fixed to steel deck roof with handrail

GAVVANISEDWALKWAYMESH SIZE 100mm x 38mm

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXED TOSTEEL DECKWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

FIXING DETAILS: Raised walkway and stairs fixed to steel deck

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

1000 mm GALVANISED WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDRAISED WALKWAY& STAIRS FIXED TOSTEEL DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE GALVANISEDSTEP FRAME WORK

GALVANISED WALKWAY250mm WIDE

SELF SEALINGROOFING SCREWSTO SUIT ROOF DECK

SELF SEALINGROOFING SCREWSTO SUIT ROOF DECK

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

072

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - galvaniseD

FIXING DETAILS: Walkway fixed to standing seam roof

500

STANDARDWIDTH1000mm

LENGTHUP TO 600mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO STANDING SEAMROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

ALUMINUM ROOFSEAM CLAMP

MINIMUM4 FIXINGCLAMPSPERWALKWAYSECTION

072

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For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to standing seam roof with steel support

1000

STANDARDWIDTH1000mm

LENGTHUP TO6000mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO STANDING SEAMROOF WITH SUPPORTSTEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

ALUMINUM ROOFSEAM CLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

SUPPORT STEEL40mm HIGH

SUPPORTSTEELFOR SEAMSGREATER THAN500mm

payloaD WalKWay - galvaniseD

072

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For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to standing seam roof with handrail

GALVANISEDWALKWAYMESH SIZE 100mm x 38mm

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO STANDING SEAMWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

payloaD WalKWay - galvaniseD

072

Page 132: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Raised walkway and stairs fixed to standing seam roof

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

1000 mm GALVANISED WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDRAISED WALKWAY& STAIRS FIXED TOSTANDING SEAM

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE GALVANISEDSTEP FRAME WORK

GALVANISED WALKWAY250mm WIDE

ALUMINUMROOF SEAM CLAMP

ALUMINUMROOF SEAM CLAMP

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

ROOF SEAM

ROOF SEAM

payloaD WalKWay - galvaniseD

072

Page 133: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fix roof

500

STANDARDWIDTH1000mm

LENGTHUP TO6000mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO SECRET FIXROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

SECRET FIXCLAMP

MINIMUM4 FIXINGCLAMPSPERWALKWAYSECTION

payloaD WalKWay - galvaniseD

072

Page 134: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fixed roof with steel support

1000

STANDARDWIDTH1000mm

LENGTHUP TO6000mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO SECRET FIXROOF WITH SUPPORTSTEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

SECRET FIXCLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

SUPPORT STEEL40mm HIGH

SUPPORT STEELFOR SEAMSGREATERTHAN 500mm

payloaD WalKWay - galvaniseD

072

Page 135: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fixed roof with handrail

GALVANISED WALKWAYMESH SIZE 100mm x 38mm

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISEDWALKWAY FIXEDTO SECRET FIXWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

SECRET FIX CLAMP

payloaD WalKWay - galvaniseD

072

Page 136: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Raised walkway and stairs fixed to secret fix roof

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

1000 mm GALVANISED WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™GALVANISED RAISEDWALKWAY& STAIRS FIXED TOSECRET FIX

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE GALVANISED STEP FRAME WORK

GALVANISED WALKWAY250mm WIDE

ALUMINUMSECRET FIX CLAMP

ALUMINUMSECRET FIX CLAMP

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

SECRET FIXROOF SEAM

SECRET FIXROOF SEAM

payloaD WalKWay - galvaniseD

072

Page 137: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

DaTe: 28/10/2014pRoDucT DaTa sheeT RepoRT no: 073

pRoDucT coDe: WWm610al

aluminium WalKWay

073

Page 138: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102 For any technical queries please call our adviceline on 0845 241 9102

PRODUCT DESCRIPTION:Aluminium walkway systems are designed to facilitate safe access and provide a designated access walkway on a roof. The walkway is 610mm or 810mm wide, supplied in 2.4m sections and is only 10mm thick. The mesh size is normally a diamond mesh design but can vary. The walkway is a natural aluminium finish. Aluminium will discolour over time although it is extremely resistant

payloaD WalKWay - aluminium

to rust. The walkway is designed to be laid on top of a completed roof system. It is a permanent means of access and usually left in position throughout the duration of the access requirements. Aluminium walkway systems are light weight but strong and blend in well on steel and standing seam roofs. The walkway provides excellent safety standards with minimal maintenance.

Up to 2.4m

810mm

610mm 10mm

10mm

073

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For any technical queries please call our adviceline on 0845 241 9102 For any technical queries please call our adviceline on 0845 241 9102

The walkway is supplied with fixing clips and joiners to suit most types of roof profile. There are specialist clips for standing seam roofs and secret fix roofs which have been tested and approved for use. For steel composite panels the clip can be riveted to the deck with the Sayfa bulb type rivets. The walkway is

payloaD WalKWay - aluminium

not recommended for use on a PVC membrane roof and the Sayfa PVC walkway should be installed in these situations. For bitumen or hot melt rubber the walkway can be laid on top and the fixing clip fixed down with a suitable mastic or similar.

Standing seam

Composite steel Bitumen / Hot melt rubber

Secret fix

073

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For any technical queries please call our adviceline on 0845 241 9102

Aluminium walkway is suitable for use on its own on a roof pitch of up to 10 degrees. Between 10 degrees and 20 degrees the walkway should be used with a handrail fixed to at least 1 side. The handrail is normally positioned on the lower edge of the walkway. Between 20 degrees to 45 degrees the walkway must be fitted with levelling plates, steps

Aluminium walkway is extremely hard wearing and has exceptional strength to weight ratio. The 10mm thick walkway can span a 500mm gap without additional supports. This makes it an extremely cost effective system for most prefabricated roof sections that have an up stand. If there are gaps wider than 500mm Than support bars should be fitted.. The mesh is non slip under normal working conditions. Care should be taken in extreme weather as some surfaces may become slippery. All fixings (except for mastic joints) are capable of supporting a shear load of 1.5Kn

and handrail on both sides. If handrail is to be fitted both sides it is recommended to use the 810mm wide panel to ensure the access width between the panels is no less than 600mm. It is not recommended to fit the walkway on any roofs over 45 degrees and a fixed access ladder should be considered in these situations.

force and a tension force of 0,5Kn. The walkway can support a weight of 150Kg spread over a 100mm area on the unsupported sections with a maximum deflection of 25mm. The ultimate SWL is 300kg on each complete walkway section. No more than 2 users are allowed on each walkway system at any time. The walkway is designed for occasional maintenance use only. Should high usage or fire access use be required we would recommend the use of GRP or galvanized walkway.

10o

10-20o

20-45o

Occasional maintenance use

Maximum users per unit

SWL 300Kg

1.5Kn0.5Kn

0,5m

payloaD WalKWay - aluminium

073

Page 141: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

GRP walkway is supplied with joiners or joining strip. Both types are suitable and conform to the required standards. It is possible at time of manufacture to paint the walkway different colours but large minimum quantities and additional charges will apply. The slip resistance of the aluminium flooring

The walkway can be integrated and used together with the Payload step overs and raised walkway if required. Involving our design team early will ensure that full consideration is given to the operator safety both during construction and for long term maintenance. It is recommended to use the walkway

is determined by a specific British standard test BS 4592. This slip test determines the friction of the walkway for wet areas and is conducted using a steady stream of water. Aluminium is not as slip resistant as GRP walkway and should be substituted for GRP in extreme conditions.

together with additional safety protection such as Payload handrail or The Aviator safety line system. Care must be taken with aluminum to prevent the contact of 2 dissimilar metals once installed.

1.10

1.00

0.90

0.80

0.70

0.60

0.50

0.40

0.30

0.20

1.04

On-track

CoF

(Co-

effic

ient

of f

rict

ion)

Metal grating Chequer plate

0.44

0.31

073

Page 142: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

MATERIAL SPECIFICATION:

Aluminium walkway clampsAluminium extrusion 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 20,000 Yield strength PSI 11,000

Aluminium meshExpanded mesh 0.50 - 0.75 Si, Max 0.35, Fe 0.40 - 0.70 MgTensile strength PSI 23,000 Yield strength PSI 15,000

Aluminium

Aluminium

Aluminium

073

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

OPERATING AND DESIGN STANDARDS:Eurocodes are designated by EN

British standards are designated by BS

• BS EN 516:2006 Class 1-C Fabricated accessories for roofing installations including walkways, treads and steps.

• BS4211:2005+A1:2008 Permanently fixed ladders when used as steps or ladder treads.

• BS EN 12020-1 and 2 :2008 Aluminium and Aluminium alloy extrusions for roof clamps

• BS EN 755:2008 series Extruded profiles• BS EN 754: 2008 series Tolerances on

dimensions extruded profiles• Plus standards from ACR M onwards

BS ENISO

Standards

Typical connection loads (Maximum cantilever from substrate 75mm)

9948ISO 9001:2008

9948ISO 14001:2004

9948BS OHSAS 18001:2007

uniform load 100mm2

slip resistance

Tension

maximum sWl

1.5Kn 0.5Kn

0.44CoF 300Kg

Note: For guidelines only to be checked by Chief Engineer.

073

Page 144: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

Maintenance to be in accordance with SIMS standards. (details available on request)

Maintenance to be carried out at time of yearly inspection.

Contact Sayfa Systems to arrange system maintenance.

TRAINING REQUIREMENTS:All personnel who use the Aviator system should have attended a NASLOT (National Access and Safety Line Operator Training) course. Courses are available from Sayfa Systems UK Ltd.

INSPECTION/MAINTENANCE/TRAINING

INSPECTION ROUTINE:All systems to be inspected at least every 12 months from date of installation.

In harsh environments all systems to be inspected at least every 3 months.

Inspections must be carried out by approved Aviator engineers.

Inspections must be approved to SIMS (Safety Inspection and Maintenance Service) standards.

All inspections to be carried out to EN795:2012 and BS 7883:2005 and WAHSA (inspection of eyebolts) requirements for safety line and anchor points.

All inspections to be carried out to EN364 requirements for personal protective equipment.

Contact Sayfa Systems to arrange inspections.

MAINTENANCE SCHEDULE:All maintenance to be carried out by approved Aviator engineers.

Maintenance to be in accordance with Sayfa Systems UK (manufacturer) guidelines and recommendations.

In harsh environments all systems to be inspected at least every 3 months.

12 Months

From date of installation

NASLOT

CERTIFIED

3Months

in harsh environments

d

Sa

yfa

SyStem

S

Ce

R t I f I C a

te

NASLOT

CERTIFIED

Certificate

PASS ✔

12 Months

From date of installation

3Months

in harsh environments

d

073

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For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

073

COMPONENT PART DETAILS:Walkway mesh WWM610 BIM No: SpecEquip_AluWlkWay_SayfaSystems_WWM610AL_M3_G2

Prefabricated stair WWST545

Walkway clip WWFC510 Standing seam clamp WWFC515

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

2400STANDARD

WIDTHS 610mm25mm THICK32mm MESH

250

250

WALKWAY MESH WWM 610 PREFABRICATED STAIR WWST 545

STANDING SEAM CLAMP WWFC515WALKWAY CLIP WWFC 510

TO SUITANGLE OF ROOF

Page 146: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

COMPONENT PART DETAILS:Secret fix clamp WWFC520

Angled roof bracket WWRB200

Fixed handrail base plate D42-132 Joining strip WWJS505

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

SECRET FIX CLAMP WWF C520 BRACKET WWJB 505

WALKWAY JOINING STRIP600mm WIDE

FIXED HANDRAIL BASE PLATED42 132

TO SUITANGLE OF ROOF

Page 147: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

FIXING DETAILS: Walkway fixed to steel deck roof

WALKWAYJOINER ORCLAMP

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES UP TO 400mm

ALUMINIUM WALKWAYMESH SIZE 70mm x 40mm

WALKWAY10mm THICK

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXEDTO STEEL DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALINGROOFING SCREWTO SUIT ROOF DECK

WALKWAYFIXING CLIP

Page 148: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

FIXING DETAILS: Walkway fixed to steel deck roof with steel support

WALKWAYJOINER ORCLAMP

THIS FIXING DETAIL IS CORRECT FOR PEAK CENTRES OVER 500mm

ALUMINIUMWALKWAYMESH SIZE 70-mm x 40mm

WALKWAY10mm THICK

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXEDTO STEEL DECKWITH SUPPORT STEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALINGROOFING SCREWTO SUIT ROOF DECKTO BE FITTED BOTHSIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTEDBOTH SIDESEVERY 1.5m

SUPPORT STEEL40mm HIGH

073

Page 149: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

FIXING DETAILS: Walkway fixed to steel deck roof with handrail

ALUMINIUMWALKWAYMESH SIZE 70mm x 40mm

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXED TOSTEEL DECKWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

073

Page 150: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

payloaD WalKWay - aluminium

FIXING DETAILS: Raised walkway and stairs fixed to steel deck

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

610 mm ALUMINIUM WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMRAISED WALKWAY& STAIRS FIXED TOSTEEL DECK

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE ALUMINUM STEP FRAME WORK

ALUMINIUM WALKWAY250mm WIDE

SELF SEALINGROOFING SCREWSTO SUIT ROOF DECK

SELF SEALINGROOFING SCREWSTO SUIT ROOF DECK

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

073

Page 151: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to standing seam roof

500

STANDARDWIDTH610mm

LENGTHUP TO 2400mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXEDTO STANDING SEAMROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

ALUMINUM ROOFSEAM CLAMP

MINIMUM4 FIXINGCLAMPSPERWALKWAYSECTION

payloaD WalKWay - aluminium

073

Page 152: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to standing seam roof with steel support

1000

LENGTHUP TO 2400mm

STANDARDWIDTH610mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXEDTO STANDING SEAMROOF WITH SUPPORTSTEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

ALUMINUM ROOFSEAM CLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

SUPPORT STEEL40mm HIGH

SUPPORTSTEELFOR SEAMSGREATER THAN500mm

payloaD WalKWay - aluminium

073

Page 153: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to standing seam roof with handrail

ALUMINIUMWALKWAYMESH SIZE 70mm x 40mm

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXEDTO STANDING SEAMWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

payloaD WalKWay - aluminium

073

Page 154: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Raised walkway and stairs fixed to standing seam roof

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

1000 mm ALUMINIUM WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMRAISED WALKWAY& STAIRS FIXED TOSTANDING SEAM

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE ALUMINIUM STEP FRAME WORK

ALUMINIUM WALKWAY250mm WIDE

ALUMINUMROOF SEAM CLAMP

ALUMINUMROOF SEAM CLAMP

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

ROOF SEAM

ROOF SEAM

payloaD WalKWay - aluminium

073

Page 155: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fix roof

500

STANDARDWIDTH610mm

LENGTHUP TO 2400mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXEDTO SECRET FIXROOF

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

SECRET FIXCLAMP

MINIMUM4 FIXINGCLAMPSPERWALKWAYSECTION

payloaD WalKWay - aluminium

073

Page 156: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fixed roof with steel support

1000

STANDARDWIDTH610mm

LENGTHUP TO 2400mm

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINUMWALKWAY FIXEDTO SECRET FIXROOF WITH SUPPORTSTEEL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

WALKWAYJOINER OR CLAMP

WALKWAYFIXING CLIP

SECRET FIXCLAMP

MINIMUM4 FIXING CLAMPSPER WALKWAYSECTION

SUPPORT STEEL40mm HIGH

SUPPORT STEELFOR SEAMSGREATERTHAN 500mm

payloaD WalKWay - aluminium

073

Page 157: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Walkway fixed to secret fixed roof with handrail

ALUMINIUM WALKWAYMESH SIZE 70mm x 40mm

Ø42mm TUBE AND FITTINGS

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUMWALKWAY FIXEDTO SECRET FIXWITH HANDRAIL

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

SELF SEALING ROOFING SCREW TO SUIT ROOF DECKTO BE FITTED BOTH SIDES EVERY 1.5m

WALKWAYFIXING CLIPTO BE FITTED BOTH SIDESEVERY 1.5M

SUPPORT STEEL40mm HIGH

HANDRAIL BASE PLATEMAXIMUM SPACING 2.25m CENTRES

SECRET FIX CLAMP

payloaD WalKWay - aluminium

073

Page 158: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

FIXING DETAILS: Raised walkway and stairs fixed to secret fix roof

3 MM L-BRACKET

STEEL SUPPORTTO SUIT ROOF ANGLE

WALKWAY FIXING CLIP

1000 mm ALUMINIUM WALKWAY

20° - 45°

20° - 45°

Client:

Contract:

Project Title:

Line to be located as indicated on theroof plan.

Line primarily used to gain access toexposed roof edges.

Incorporates Aviator™ units and allSayfa Systemscomponents required.

Fixing details for Aviator™ units asindicated within layout.

System to be used in conjunction with2m restraining lanyard unless statedotherwise.

Enables two users simultaneously atany one time.

System Details

SAYFA SYSTEMS

FIXING DETAIL

PAYLOAD™ALUMINIUM RAISEDWALKWAY& STAIRS FIXED TOSECRET FIX

Revision:

Drawn By: MW

Scale:

Date:

Checked By:

Job No:

DWG No:

Jubilee House

ShepshedLeicestershireLE12 9NHT: 0845 241 9102F:0845 130 4520www.sayfasystems.com

Unit 3, Gelders Hall Road

Status:

S:\Design\Mark's Temp CAD\SAYFA CAD Templates\SAYFA CAD TEMPLATE FILES\Sayfa_Logo_New.jpg

UNDER THE CDM REGULATIONS 200, IF ANY ALTERATIONS ARE MADE TO THIS DRAWING THEN THE PERSON UNDERTAKING THESE CHANGES ASSUME THE ROLE OF THE DESIGNER, THEREFORE TAKING FULL CDM RESPONSIBILITY.

A = Access point

Drawing Symbols

THIS DRAWING IS PROTECTED BY COPYRIGHT AND THE INFORMATION HEREIN IS CONFIDENTIAL. THE DRAWING MAY NOT BE COPIED AND THE INFORMATION HEREIN MAY NOT BE USED OR DISCLOSED EXCEPT WITH THE WRITTEN PERMISSION OF SAYFA SYSTEMS ©

DRAWING REVISIONSREV DATE COMMENT

THIS DRAWING WAS CREATED INCONJUNCTION WITH ____________

DRAWING NO. ______________

TYPICAL FIXING DETAILS

22/12/2014

As Dimensioned

For DesignN/A

N/A

001

DJ

ADJUSTABLE ALUMINIUM STEP FRAME WORK

ALUMINIUM WALKWAY250mm WIDE

ALUMINUMSECRET FIX CLAMP

ALUMINUMSECRET FIX CLAMP

5mm PROFILED ROOF CLAMPTO SUIT ROOF ANGLE

SECRET FIXROOF SEAM

SECRET FIXROOF SEAM

payloaD WalKWay - aluminium

073

Page 159: TECHNICAL SPECIFICATION MANUAL - Sayfa...Technical specificaTion manual conTenTs HANDRAILS 041 Free standing handrail 042 Fixed handrail LADDERS 051 Fixed access ladders – safety

For any technical queries please call our adviceline on 0845 241 9102

Sayfa Systems UK Ltd (“SSUK”) warrants to the original purchaser (the “Customer”) that, subject to these provisions, its ManAnchor Safety Systems(the “Product”) will be free of material defects in workmanship and materials under normal use, for a period of up to twelve months from the date of delivery (the “Warranty Period”). Warranties can be extended up to 25 years at the discretion of Sayfa Systems UK Ltd and will be renewed each year following the completion of the legal recertification by an authorised installer.

This Warranty shall only become valid and effective once registered with SSUK using the attached form. The warranty number provided upon registration must be produced when any claim is made under the Warranty. When this Warranty is registered by the Customer, it shall supersede and replace any warranties given by SSUK in its standard terms of sale.

Before returning the Product believed to be defective SSUK must be supplied with details of the warranty number provided upon registration and a description of the defect which has arisen.

To report a defective Product covered by this Warranty please contact Sayfa Systems UK on 0845 2419102.

During the Warranty Period, if any part of the Product is found in the reasonable judgement of SSUK to contain material defects in materials or workmanship, SSUK will, at its option:

1 provide replacement parts necessary to repair the Product;

2 replace the Product with a comparable product; or

3 re-fund the amount paid for the Product, less depreciation, upon its return.

Replacement parts or products will be new or serviceably used, comparable in function and performance to the original part or Product and warranted for the unexpired part of the Warranty Period. Any additional purchases or upgrades will not extend this Warranty. Sayfa Systems will not be liable for any on costs, remedial work charges or supply of temporary access and handrail, when supplying replacement parts.

This Warranty covers normal use only. ssuK shall not be liable for a breach of this Warranty:

1 if the customer makes any further use of the product after notifying ssuK of a defect;

2 to the extent that any defect arises out of normal wear and tear;

3 to the extent that any defect arises out of actions or event beyond the control of ssuK, including without limitation, impacts, fire, flood, wind, earthquake, lightning or similar disaster, war, lockout, epidemic, destruction of production facilities, riot, insurrection, or material unavailability; unauthorised modifications, attachments or peripherals;

4 to the extent that any defect arises as a result of the customer’s failure to follow ssuK’s written or oral instructions as to the storage, installation, commissioning, use and yearly maintenance checks of the goods or (if there are none) good trade practice.

5 To the extent that the customer has engaged the services of any unauthorised company to install, maintain, retest or do any works on the ssuK systems without written authorisation from ssuK.

sayfa sysTems uK lTD pRoDucT WaRRanTy

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For any technical queries please call our adviceline on 0845 241 9102

This Warranty shall be governed by and construed in accordance with the laws of England and Wales and SSUK and the Customer each agree that any disputes relating to this Warranty shall be subject to the exclusive jurisdiction of the courts of England and Wales.

Neither SSUK nor the Customer intend that any term of this Warranty shall be enforceable by virtue of the Contracts (Rights of third Parties) Act by any person who is not a party to it.

This Warranty is personal to the Customer and may not be assigned or otherwise transferred to any other person.

EXCEPT FOR THE WARRANTIES EXPRESSED IN THIS AGREEMENT, SSUK DISCLAIMS ALL OTHER WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, OTHER THAN THOSE WARRANTIES IMPLIED BY AND INCAPABLE OF EXCLUSION, RESTRICTION OR MODIFICATION BY LAW. THE MAXIMUM LIABILITY OF SSUK TO YOU IS LIMITED TO THE PURCHASE PRICE PAID FOR THE PRODUCT. SSUK WILL NOT BE LIABLE UNDER THIS WARRANTY FOR PROPERTY DAMAGE, DEATH OR PERSONAL INJURY (EXCEPT WHERE CAUSED AS A RESULT OF THE NEGLIGENCE OF SSUK), LOSS OF USE, INTERRUPTION OF BUSINESS, “DOWN TIME”, LOSS OF USE OF RELATED EQUIPMENT, LOST PROFITS, LOST DATA OR OTHER CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES, HOWEVER CAUSED, WHETHER FOR BREACH OF WARRANTY, CONTRACT, TORT (INCLUDING NEGLIGENCE), ABSOLUTE OR STRICT LIABILITY OR OTHERWISE. NOTHING IN THIS WARRANTY SHALL HAVE THE EFFECT OF EXCLUDING OR LIMITING ANY LIABILITY OF SSUK WHICH CANNOT BE EXCLUDED OR LIMITED BY LAW.

q Handrail Systemsq Balustrade Systemsq Walkway Systems

To register your product Warranty under the terms of Sayfa Systems UK Ltd Product Warranty please complete the form below and send to:

SAYFA SYSTEMS UK LTDJubilee House, Unit 3, Gelders Hall Road, Loughborough, Leicestershire LE12 9NH

section 1 – to be completed by customer. failure to supply this information will invalidate the warranty.

Company NameContact NameProperty Address

Type of product installed: q Safety Line Systemsq Access Ladders

Delivery/ Installation DateCorrespondence Address

Tel Email address

Signature

section 2 – to be completed by sayfa systems uK ltd before warranty can be effective.

Warranty No*

Date*

Signature*

* To be completed by Sayfa Systems UK Ltd

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For any technical queries please call our adviceline on 0845 241 9102

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Sayfa Systems UK LtdJubilee HouseNo. 3 Gelders Hall RoadShepshed, LoughboroughLeicestershire LE12 9NH

T: 0845 241 9102F: 0845 130 4520email: [email protected]

Ref: 310-01/15