technical services & process technology customized …solutions+comp… · evaluation and analysis...
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Technical Services & Process Technology
Customized Solutions
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www.NexoSolutions.com
PROBLEM SOLVING & CUSTOMIZED ENGINEERED SOLUTIONS
We solve complex problems and provide customized engineeredsolutions for the process industry. Since 2010 we have beenproviding solutions where technical knowledge, expertise andproven performance in the areas of contamination testing, analysisand process separations is required.
Problem solving, root-cause analysis and practical solutions is whatwe do and what we deliver, worldwide.
It is our commitment to provide comprehensive technical servicesand technology enabling plants to operate more efficiently, withlower costs, higher reliability, increased throughput/capacity, andconsistent stability.
Company
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www.NexoSolutions.com
Process Contamination is a Leading Cause of:
High Operations Costs
Unscheduled Maintenance & Down Time
Materials Failure & Equipment Damage
Solvent Losses & Solvent Degradation
Fouling, Corrosion & Foaming
High Filter & Chemical Additive Use
Product Losses
Process Upsets
Products Out of Specification
Environmental Noncompliance
Low Capacity & Throughput
Contaminant Effects
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Contamination Impacts
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Amine Foaming Fouling & Corrosion
Materials FailureFiltration Costs
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www.NexoSolutions.com
The Company
Technical Services Process Technologies
Nexo Solutions has two main divisions that operate independently
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On-Site Performance Testing and Troubleshooting Contamination Analysis: Gas, Solids and Liquids Customized Vessel Internals Audits: Mechanical Systems and Process Chemicals Performance Improvements Materials & Failure Analysis Foaming Testing & Consulting Fouling Testing & Consulting Contaminant Carry Over Quantification Vessel Designs & Existing Vessel Evaluations Technology Evaluations & Selections Filtration/Coalescing Engineering Consulting & Design H2S and Mercaptans Removal Amine Units/Amine Recovery and Glycol Units Expert Consulting and Technical Training
Technical Services
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Process Contamination
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Evaluation and Analysis of Inlet Contamination to Processing Plants
East Texas Gas Plant
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Process Contamination
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Amine Unit Hydrocarbons/Solids Contamination Determination
Brazil Refinery
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Capacity Increase
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Surfactants in Processing Plants Causing Major Capacity Reduction
Dubai Gas Plant
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Amine Losses
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LNG Plant, Amine Losses Quantification and Carryover into Dehydration Units
Trinidad LNG Facility
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Equipment Reliability
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Plant Compression Failure & Troubleshooting
Bolivia Gas Plant
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Filtration Engineering
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Feed Filtration Designs to NGL Fractionation Plants
Canada Fractionation Plant
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Specialized Analytics
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Shoe Polish Contaminant Causing Short Filter Life & High Filtration Costs
Alabama Refinery
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Fouling Analysis
Filtered Condensate
Unfiltered Condensate
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Thermal Fouling Testing
Eagle Ford Plant
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Produced Water Treating
V-1101 after sampling V-1101 48 hours later
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Produced Water Hydrocarbon Separation & Treating
South Texas Plant
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Process Contamination Sampling
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Plant/Unit Contamination Mapping
Mexico Refinery
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Inlet Separation Evaluation
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Inlet Contamination Determination to Gas Plants & Refineries
East Texas Gas Plant
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Performance Testing
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On-Site Performance Testing
South Texas Upstream Plant
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Filtration Optimizations
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Filter Element Failures & Design Deficiencies
New Mexico Water Plant
Europe Refinery
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Coalescer Inspections
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Gas Coalescer On-Site Inspection & Performance Testing
California Gas Plant
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On-Site Evaluations
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Coalescers, Filters and other Separation Vessels
Colorado Gas Plant
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Amine Foaming Root Cause
Plain MDEASolution(control)
Filter ScreenSample
Filter MediaSample
Filter SeamAdhesiveSample
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Materials Compatibility, Amine Foaming and Root-Cause Determination
North Texas Gas Plant
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Amine/Glycol Foaming Tests
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Amine Solvent Foaming Tendency, Foam Break Kinetics and Antifoam Selection
East Texas Gas Plant
Pennsylvania Refinery
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Consulting & On-Site Troubleshooting
Consulting Oil & Gas Production, Gas Plants, Refinery and Chemical Plants
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Dubai
Montana
South Texas
East Texas
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On-Line Contamination Testing
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Suspended Solids Capture via Slip-Stream
Mexico Refinery
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Materials Analysis
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Unknown Material composition and origin
X-Ray Analysis
Texas Refinery
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Process Separations & Process Contamination
Real cases and project examples
Fast-paced, challenging & engaging
Support materials supplied
Tailored for customer requirements
Technical training covered areas:1. Gas Plants, Refineries and Upstream Plants
2. Amine & Glycol Units
3. Inlet Separation & Compression
4. Chemical and Petrochemical
5. Filtration & Separations
a. Basics & Applications
b. Maintenance & Troubleshooting
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Technical Training
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Triazine H2S Scavenger Solid By-Products
Dithiazine Polymer in Pipelines
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Dithiazine polymers are a major cause of fouling, chemical poisoning, filter plugging, corrosion, waste water Contamination in Refineries, Gas Processing Plants and NGL Fractionation Plants
Dithiazine Polymer in Filters
Iron Sulfide
DithiazinePolymer(solid)
Texas Refinery
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Gas Treating Liquid Treating
Process Technologies
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To address H2S scavenger problems with by-product formation and to more effectively H2S remove, Nexo Solutions has developed
Exion Systems
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H2S Removal Mercaptans Removal COS Removal CO2 Removal BTEX Removal Methanol Removal Solvent Recovery Caustic Treating
Natural Gas Treating NGL Treating LPG Treating Butane/Propane Treating Condensate Treating Finished Fuels Treating Produced Water Treating Inlet Separation
Exion Other Applications
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Exion GT Gas Treating
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Triazine Scavenger v/s Exion GT-300 Removal
Exion Treating Results
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Exion GT-300 H2S Removal Costs
Exion Treating Results
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Exion LT Liquid Treating
Amine Solvent (MDEA) Recovery System from LPG
Louisiana Refinery
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www.NexoSolutions.com
Exion Condensate Treating
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Date TimeChemical
Formulation
Chemical
Injection Rate
(ml/min)
Butane Flow
Rate (LPM)
Treated Result (mg/kg)
Inlet/outlet
6-28-2016 13:45Exion LT-
200A42 18.3 20.5/9.3
6-28-2016 14:45Exion LT-
200A40 18.3 25.5/10.4
6-28-2016 15:30Exion LT-
200A49 18.3 28.3/7.4
6-29-2016 13:03Exion LT-
200B30 6.0 19.7/2.1
6-29-2016 14:30Exion LT-
200B112 4.9 33.4/2.5
6-29-2016 15:05Exion LT-
200C122 4.9 31.2/4.0
Exion Butane Treating
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Less Chemical Cost Less Chemical Injection Fewer and smaller vessels Short contact time
No solids formation No foaming or fouling No chemical odor No nitrogen containing waste No heavy metals No aldehydes of formaldehydes No excess chemical use
Exion for H2S & CO2Mercaptans Removal
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Process Technologies
Amine Filtration Company is the only company (division) in the world that focuses onAmine Units with respect to filtration, coalescence, adsorption and general contaminantseparation. Our systems incorporate the latest generation of products and designsenabling Amine Units to operate beyond capacity, with high reliability, consistent stability(no foaming), and low operational costs. Our offerings include:
Inlet Separation Coalescence and Filtration Rich Amine Filtration and Coalescence Lean Amine Filtration and Amine Activated Carbon Adsorption Amine Carry-Over Recovery Vessel Retrofits to use High Performance Internals Technical Services, Testing, Troubleshooting, Consulting and Training
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Internals Design for Proper Seal into the Vessel
California Gas Plant
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www.NexoSolutions.com
Lean and Rich Amine Vessel Retrofits for Efficiency Improvement
Louisiana Gas Plant
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Process Technologies
XPHASE is a Nexo division that focuses only on coalescence separation. We are experts inthe field and can design and troubleshoot coalescing systems for most applications. Oursystems incorporate the latest generation of products and designs enabling coalescing tooperate with high efficiency and reliability, consistent stability and low operational costs.Our offerings include:
Gas Coalescers Liquid Coalescers Vessels and/or complete systems Different technologies available (microfiber, mesh-based, membranes, others) Vessel retrofits to use high performance coalescer elements Technical Services, Testing, Troubleshooting, Consulting and Training
www.NexoSolutions.com
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Inlet Gas Coalescer Design
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California Gas Plant
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Process Technologies
IntelliChem is a Nexo division that concentrates on chemical technologies for water &process additives. We custom design chemical products for most applications. Ourproducts incorporate the latest generation of molecular designs and applications forimproved effectiveness and lower costs. Our offerings include:
H2S scavengers, mercaptans scavengers, and CO2 scavengers Surfactants for hydrocarbon Removal and soil bio-remediation Emulsion Breakers (Demulsifiers) Antifoams Antifouling products Technical Services, Testing, Troubleshooting, Consulting and Training
www.NexoSolutions.com
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Shale Oil H2S Removal
150 BPD of crude oil (West Texas)
(4.375 GPM)
18,000 ppm of H2S (gas phase)
Client injecting 10,000 ppm of triazine-based scavenger
Injection = 63 GPD
Estimated Cost = $183,960 / year
SOLUTION: Intellichem HR INJECTION @ 1,200 ppm
Injection = 7.53 GPD
Costs: $37,667 / year
SAVINGS OF $146,294 / year
www.NexoSolutions.com
West Texas
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Gas Oil H2S Removal
10,500 BPD of gas oil (New Mexico)
(306 GPM)
350 ppm of H2S (gas phase)
Client injecting 350 ppm of Triazine-based scavenger
Injection = 154 GPD
Estimated Cost = $449,680 / year
SOLUTION: Intellichem HR INJECTION @ 60 ppm
Injection = 26.46 GPD
Costs: $131,830 / year
SAVINGS OF $317,849 / year
Higher H2S removal rates
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New Mexico
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Petrobras XTO Shell Keyera Encana TAQA 3M Repsol ALNG Philadelphia Energy Repsol Republic Gas Processors
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Latest Customers
Talisman ETC GE EOG BHP Encana AECOM Suncor Kaydon Polymers Agave Energy Smith Production ECL-Suez Williams
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Contact:
David Engel Managing Director & Senior Engineer
Nexo Solutions25003 Pitkin Road, Suite A100The Woodlands, Texas 77386 USA+1 (832) 296 6624 Cell +1 (832) 510 8191 [email protected]
www.NexoSolutions.com
Nexo Solutions Video
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mailto:[email protected]://www.nexosolutions.com/https://www.youtube.com/watch?v=pKb3qUoZHGQ