technical service laboratory test capabilities
TRANSCRIPT
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Technical Service Laboratory Test Capabilities
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Mechanical Test Rigs
• FZG Gear Test Rig (DIN 51 354 Parts 1 + 2)
Gears are loaded in 12 “stages”
Typical report is failure stage
If not failed at 12, report “>12”
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Mechanical Test Rigs
• FE8 Lubricant Test Rig (DIN 51 819)
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Mechanical Test Rigs
• SRV 4 Coefficient of Friction and Wear Oscillation ModuleHigh frequency linear oscillatory motion
Load, temp, frequency are controlled
Typically run for 2 hours
Wear scar is also measured.
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Mechanical Test Rigs
• Four Ball Wear – Oils & Greases (ASTM D4172 & D2266)Top ball rotates, bottom three are fixed
Constant load 15-40 kgf
Run for one hour @ 75°C
Measure wear scar
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Mechanical Test Rigs
• Four Ball Weld – Oils & Greases (ASTM D2783 & D2596)
Same set-up as wear test
Load is increased in specified increments
Run to failure
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Mechanical Test Rigs
• Falex Timken Test – Oils & Greases (ASTM D2782 & D2509)
Cup rotates against block
Load is applied in 5 lb increments
“OK Load” is the highest load before the lubricant will no longer prevent metal loss
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Laboratory Test Capabilities – Rust & Corrosion
• Salt Fog Cabinet (ASTM B117)• Kesternich Cabinet (DIN 50 017)• Humidity Cabinet (ASTM D1748)• QCT Cleveland Condensing Cabinet (ASTM D4585-92)• Outdoor Rust Performance• Steel Corrosion (ASTM D665 A & B)• Emcor (ASTM D6138, IP 220)• Grease Bearing Corrosion (ASTM D1743, D5969)
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Rust & Corrosion Tests
• Salt Fog Cabinet(ASTM B117)
• Kesternich Cabinet(DIN 50 017)
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Rust & Corrosion Tests
• Humidity Cabinet(ASTM D1748)
• QCT Cleveland Condensing Cabinet(ASTM D4585-92)
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Rust & Corrosion Tests
• Outdoor Rust Performance
• Steel Corrosion(ASTM D665 A&B)
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Rust & Corrosion Tests
• Emcor - Corrosion Test(ASTM D6138, IP 220)
• Grease Bearing Corrosion(ASTM D1743, D5969)
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Laboratory Test Capabilities – Oxidation
• Turbine Oil Oxidation (ASTM D943)• Turbine Oil Sludge 1000 hours (ASTM D4310)• Industrial Gear Oil (ASTM D2893)• Rotating Pressure Vessel Oxidation Test (ASTM D2272)• DKA (CEC L-48-A-95) Apparatus B• PDSC (ASTM D6186 & D5483)• Grease Oxidation (ASTM D942)
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Oxidation Tests
• Turbine Oil Oxidation (ASTM D943)
• Turbine Oil Sludge 1000 hrs(ASTM D4310)
• Industrial Gear Oil(ASTM D2893)
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Oxidation Tests
• Rotating Pressure Vessel Oxidation Test(ASTM D2272)
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Oxidation Tests
• DKA (CEC L-48-A-95)Apparatus B
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• Pressure Differential Scanning Calorimetry – PDSC, Oils & Greases (ASTM D6186 & D5483)
Oxidation Tests
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Oxidation Tests
• Grease Oxidation (ASTM D942)
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Laboratory Test Capabilities - Grease
• Grease Shear Stability (ASTM D217A)• Cone Penetration (ASTM D217)• Dropping Point (ASTM D2265)• Low Volume Grease Mill
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Grease Tests
• Grease Shear Stability(ASTM D217A)
• Cone Penetration(ASTM D217)
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Grease Tests
• Dropping Point(ASTM D2265)
• Low Volume Grease Mill
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Laboratory Test Capabilities – Water Separability
• Demulsibility (ASTM D1401)• Gear Oil Demulsibility (ASTM D2711)• Steam Demulsibility (DIN 51 589)
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Water Separability Tests
• Demulsibility(ASTM D1401)
• Gear Oil Demulsibility(ASTM D2711)
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• Steam Demulsibility(DIN 51 589)
Water Separability Tests
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Laboratory Test Capabilities – Other Tests
• Hydrolytic Stability (ASTM D2619)• CM Thermal Stability (ASTM D2070)• Foam (ASTM D892)• Filtration – Wet & Dry (AFNOR E 68691)• Filtration – Wet (DIN ISO 13357-1)• Filtration – Dry (DIN ISO 13357-2)• Air Release Properties of Petroleum Oils (ASTM D3427)• Panel Coker (In-house Test)
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Other Performance Tests
• Hydrolytic Stability(ASTM D2619)
• CM-Thermal Stability(ASTM D2070)
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Other Performance Tests
• Foam(ASTM D892)
• Filtration - Wet & Dry(AFNOR E 68691, DIN ISO 13357)
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Other Performance Tests
• Air Release Propertiesof Petroleum Oils (ASTM D3427)
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• Panel Coker (In-house test)
Other Performance Tests
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Laboratory Test Capabilities