technical details of hollowcore slab … · technical details of hollowcore slab system hollowcore...

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Erbil - Iraq Brayati - 40 M. Street Darin Building Tel: + 9647507654321 Fax: + 964662243377 [email protected] www.daringroup.com - 1 - TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using a slide-forming machine imported from Echo Company in Belgium. Echo Pre-stress is a system of pre-stressed slip formed hollow core concrete floor panels, used for ordinary villas as well as multi-storey buildings, produced to the highest standards of quality . Planks are normally 1200 mm wide. Thicknesses that are produced by Darin range from 150 mm to 300 mm, . The casting bed lengths are generally between 122 m, made of steel. The beds are usually heated from underneath to shorten the curing cycle and ensure daily production. The planks are saw-cut on the bed to the required lengths. A 50 mm to 65 mm thick topping of concrete is placed on-site for composite-action and a level floor surface. STRUCTURAL INTEGRITY: Structural integrity of Hollowcore slabs with the Cast-in-Situ beams is achieved by Providing a layer of 50 mm to 65 mm thickness of In-situ screed of 35 Mpa (Cube strength). Beams are tied with the Hollowcore Slab system as shown in following details:

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Page 1: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 1 -

TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using a

slide-forming machine imported from Echo Company in Belgium.

Echo Pre-stress is a system of pre-stressed slip formed hollow core concrete floor panels, used for

ordinary villas as well as multi-storey buildings, produced to the highest standards of quality .

Planks are normally 1200 mm wide. Thicknesses that are produced by Darin range from 150 mm

to 300 mm, .

The casting bed lengths are generally between 122 m, made of steel. The beds are usually heated

from underneath to shorten the curing cycle and ensure daily production. The planks are saw-cut

on the bed to the required lengths.

A 50 mm to 65 mm thick topping of concrete is placed on-site for composite-action and a level

floor surface.

STRUCTURAL INTEGRITY: Structural integrity of Hollowcore slabs with the Cast-in-Situ beams is achieved by

Providing a layer of 50 mm to 65 mm thickness of In-situ screed of 35 Mpa (Cube strength).

Beams are tied with the Hollowcore Slab system as shown in following details:

Page 2: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 2 -

Page 3: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 3 -

Page 4: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 4 -

Page 5: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 5 -

BEARING MENTIONED HERE IS INDICATIVE ONLY, THIS VARIES DEPENDING UPON SPANS AND SLAB THICKNESSES. ALSO MESH REINFORCEMENT IN SCREED IS TO BE AS PER ISSUED HOLLOWCORE SLABS SHOP DRAWINGS.

NOTE: LEVELLING SHIM NOT INDICATED HERE, BUT TO BE USED

Page 6: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 6 -

BEARING MENTIONED HERE IS INDICATIVE ONLY, THIS VARIES DEPENDING UPON SPANS AND SLAB THICKNESSES. ALSO MESH REINFORCEMENT IN SCREED IS TO BE AS PER ISSUED HOLLOWCORE SLABS SHOP DRAWINGS.

Page 7: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 7 -

NOTE: LEVELLING SHIM NOT INDICATED HERE, BUT TO BE USED

CONNECTION DETAILS OF HOLLOWCORE SLABS SUPPORTED ON LOAD BEARING BLOCK-WALLS:

Page 8: TECHNICAL DETAILS OF HOLLOWCORE SLAB … · TECHNICAL DETAILS OF HOLLOWCORE SLAB SYSTEM Hollowcore floor planks are precast, prestressed elements produced on a long-line bed using

EErrbbiill -- IIrraaqq

BBrraayyaattii -- 4400 MM.. SSttrreeeett

DDaarriinn BBuuiillddiinngg

TTeell:: ++ 99664477550077665544332211

FFaaxx:: ++ 996644666622224433337777

iinnffoo@@ddaarriinnggrroouupp..ccoomm

wwwwww..ddaarriinnggrroouupp..ccoomm

- 8 -

OPENINGS (CUT-OUTS) IN HOLLOWCORE SLABS:

Openings which are away from support are cut half-half in 2 slabs (equal in width) as illustrated

below:

Openings which are near the support can be cut for a larger width in one slab itself and rest of the

cores in slab are filled with grade 35 Mpa concrete up to a distance of 1 m. as illustrated below:

For any additional information contact: N. Pal Singh, Ph:07507084381, Senior Structural

Engineer, Hollowcore Slabs Production Plant, Darin Group, Kurdistan- Erbil, Bnaslawa Office:

Email: [email protected]