technical data sheet - astroflame · 2021. 7. 16. · en 13501 - fire classification of...

Astroflame (Fireseals) LTD : Unit 8 , I.O Centre : Stephenson Road : Segensworth : Fareham : PO15 5RU T - 01329 844500 : F - 01329 844600 : W - www.astroflame.com : E - [email protected]

ETA - 20-1085CE-2812-CPR-JA5084

CF 5408

P A S S I V E F I R E S T O P S Y S T E M S

Technical Data Sheet

Astro X-Series CE Pipe Collar

UIC of product-type: XSPC

Revision 8 - 16th July 2021

http://www.astroflame.com

mailto:sales%40astroflame.com?subject=

E - [email protected] - www.astroflame.comF - 01329 844600 T - 01329 844500


ETA - 20-1085

> Technical Data General Product Description > Page 1

> Technical Data Intended Use > Page 1

> Technical Data Flexible walls > Page 1

> Technical Data Rigid walls > Page 1

> Technical Data Rigid floor > Page 1

> Technical Data Astro X Series CE Pipe Collar Design Group Graphs >

> Technical Data Performance Of The Product And References To The Methods Used For Used For Its Assessment > Page 3-4

> Technical Data Resistance to Fire Classification of Astro X Series CE Pipe Collar > Page 5

> Technical Data PVC-U pipes with Astro X Series CE Pipe Collar fixed to the underside of rigid floor > Page 6

> Technical Data PP pipes with Astro X Series CE Pipe Collar fixed to the underside of rigid floor > Page 7

> Technical Data PE pipes with Astro X Series CE Pipe Collar fixed to the underside of rigid floor > Page 8

> Technical Data Penetration seal with Astro X Series CE Pipe Collar fixed to both sides of rigid floor > Page 9

> Technical Data Wall construction with thickness of minimum 100mm > Page 10

> Technical Data Astro X Series CE Pipe Collar EN 1366-3 For An Insulated Flexible Wall System EI 120 > Page 11

> Technical Data Astro X Series CE Pipe Collar EN 1366-3 For A 100mm Rigid Wall System Ei 120 > Page 12

> Technical Data PVC-U pipes with Astro X Series CE Pipe Collar fixed to both sides of flexible or rigid wall > Page 13

> Technical Data PP pipes with Astro X Series CE Pipe Collar fixed to both sides of flexible or rigid wall > Page 14

> Technical Data PE pipes with Astro X Series CE Pipe Collar fixed to both sides of flexible or rigid wall > Page 15

> Technical Data Penetration seal with Astro X Series CE Collar fixed to both sides of rigid wall > Page 16

> Technical Data PP pipes with Astro X Series CE Pipe Collar fixed to both sides of rigid wall > Page 17

Certificate of Approval No CF 5408

> Technical Data Certificate of Approval General > Page 18

> Technical Data Astro X Series CE Pipe Collar - Approval Matrix Floors min. 150mm > Page 21

> Technical Data Astro X Series CE Pipe Collar - Approval Matrix Rigid or Flexible Walls min. 100mm > Page 24





Page 1

ETA - 20-1085CE-2812-CPR-JA5084

General Product Description

Astro X Series CE Pipe Collar are designed and tested to seal service penetration apertures containing plastic and metallic pipes, pipes with insulation or cables, using thermoplastic composites based on graphite intumescent technology. Developed to provide a high volume expansionand pressure seal during a fire. The Astro X Series CE Pipe Collar offers EI120 and EI240 tested to EN1366-3, the maximum diameter being 250mm, the ultra thin design of Astro X Series CE Pipe Collar of the collar shell gives a dpth of 30mm and 40mm ensuring that they can be installed into the tightest of locations. Astro X Series CE Pipe Collar can be installed on flexible wall, rigid wall, rigid floor constructions and in batt seals. They are compatible with polypropylene (pp), polyethylene (PE) and Polyvinylchoride (PVC) pipes. Astro X Series CE Pipe Collar is tested with end capping configurations that cover U/U, C/U, U/C and C/C pipes.

Astro X Series CE Pipe Collar is used around combustible pipes to form a penetration seal used to reinstate the fire resistance performance of wall and floor constructions, where they have been provided with apertures for the penetration of combustible pipe services.

Astro X Series CE Pipe Collar include an intumescent component incorporated into a mild steel case to close any gaps and joints and provide a closure of combustine pipes when heated and to prevent the passage of fire.

Astro X Series CE Pipe Collar are supplied in assembled form, without fixings. The collar is wrapped around the pipe at the soffit or both faces ofwalls, depending on application.

The applicant has submitted a written declaration that the product and/or constituents of the product contains no substances which have beenclassified as dangerous according to Directive 67/548/EEC and Regulation (EC) No. 1272/2008 and listed in the ‘indicative list on dangerous substances’ of the EGDS - taking into account the installation conditions of the construction product and the release scenarios resulting from there.

In addition to the specific clauses relating to dangerous substances contained in this European Technical Assessment, there may be other requirements applicable to the products falling within its scope (e.g. transposed European legislation and national laws, regulations and administrative provisions). In order to meet the provisions of the Construction Products Regulation, these requirements need also to be complied with, when and where they apply.

The use category of Astro X Series CE Pipe Collar in relation to BWR 3 (Hygiene, health and environment) is IA1, S/W3.

External use-ETAG 026-2 (used as European Assessment Document EAD) Type X: Intended for use in conditions exposed to weathering.

Intended Use

The intended use of Astro X Series CE Pipe Collar is to reinstate the fire resistance performance of wall and floor constructions, where they are penetrated by various combustible pipe services.

The specific elements of construction that the system Astro X Series CE Pipe Collar may be used is as follows follows:

Flexible walls:

The wall must have a minimum thickness of 100mm and comprise timber or steel studs line on both faces with minimum 2 layers if 12.5mmthick, ‘Type F’ Gypsum boards according to EN 520. In timber stud walls, no part of the penetration seal shall be closer than 100mm to a stud,and minimum 100mm of insulation of class A1 or A2 according to EN 13501-1, is provided within the cavity between the penetration seal andthe stud.

Rigid walls:

The wall must have a minimum thickness of 100mm and comprise of concrete, aerated concrete or masonry, with a minimum density of650km/m3.

Rigid floor:

The floor must have a minimum thickness of 150mm and comprise of concrete, aerated concrete or masonry, with a minimum density of650km/m3.

**Please note this document contains both European technical data and Certifire data. For specific details to Certifire data please refer to pages 18-25 or separate Certifire certificate download.**

**Where relevant Non combustible fixings are to be used in line with test data to secure the product to the relevant substrate. Please contact us for further details.**





Page 2

ETA - 20-1085CE-2812-CPR-JA5084

The supporting construction must be classified in accordance with EN 13501-2 for the required fire resistance period.

The system Astro X Series CE Pipe Collar may be used to provide a penetration seal with specific combustible pipes, single only.

Apertures in the separating element shall be maximum 10mm diameter oversize with respect to the pipe diameter. The remaining annularspace/gap shall be infilled with Astro Intu Mastic for the purpose of providing a smoke seal. Apertures for the penetration of pipes shall beseparated by a minimum of 200mm.

The provisions made in this European Technical Assessment are based on an assumed working life of the system Astro X Series CE Pipe Collar of 10 years, The indications given on working life cannot be interpreted as a guarantee given by the producer, but are to be regarded only as a means for choosing the right products in relation to the expected economically reasonable working life of the works.

Use Category:

Type X: Intended for use in conditions exposed to weathering

Astro X Series CE Pipe Collar Design Group Graphs





Page 3

ETA - 20-1085CE-2812-CPR-JA5084

Product Type: Collar Intended use: Pipe Closure Device

Basic requirement for construction

workBasic Requirement Performance

BWR 1 Mechanical resistance and stability

None Not relevant

BWR 2 Safety in case of fire

EN 13501-1 Reaction to fire Class E

EN 13501-2 Resistance to fire Annex A

BWR 3 Hygiene, Health and the Environment

EN 1026:2000 Air permeability Not Relevant

ETAG 026-3 Annex C Water permeability Not Relevant

Declaration by manufacturer Release of dangerous substances Use category IA1, S/W3 Declaration

of manufacturer

BWR 4 Safety in use

EOTA TR 001:2003 Mechanical resistance and stability No performance determined

EOTA TR 001:2003 Resistance to impact / movement No performance determined

EOTA TR 001:2003 Adhesion No performance determined

BWR 5 Protection against noise

EN 10140-2/ EN ISO 717-1 Airborne sound insulation No performance determined

BWR 6 Energy, Economy and Heat Retention

EN 12664, EN 12667 or EN 12939 Thermal properties No performance determined

EN ISO 12572 EN 12086 Water vapour permeability No performance determined

Performance Of The Product And References To The Methods Used For Used For Its Assessment

General aspects relating to fitness for use

EOTA TR 024: 2009 Durability and serviceability X

Assessment And Verification Of Constancy Of Performance (Hereinafter AVCP) System Applied, With References To Its Legal base

According to the decision 1999/454/EC of the European Commission the system of assessment and verification of constancy of performance (see the Regulation (EU) No 305/2011) given in the following table apply:

Products Intended uses Level or Class System

Fire stopping and fire sealing products

For fire compartmentation and / or fire protection or fire performance Any System 1





Page 4

ETA - 20-1085CE-2812-CPR-JA5084

EN 1026 - Window and doors - Air permeability - Test method

EN 1329-1 - Plastics piping systems for soil and waste discharge (low ad high temperature) within the building structure - Unplasticized poly(vinyl chloride) (PVC-U)

EN 1366-3 - Fire resistance tests for service installations - Part 3: Penetration seals

EN 1451-1 - Plastic piping systems for soil and waste discharge (low and high temperature) within the building structure - Polypropylene (PP) -Part 1: Specifications for pipes, fittings and the system

EN 1453-1 - Plastic piping systems with structured - wall pipes for soil and waste discharge (low and high temperature) inside buildings - Unplasticized poly(vinyl chloride) (PVC-U)

EN 1519-1 - Plastics piping systems for soil and waste discharge (low and high temperature) within the building structure - Polyethylene (PE) -Part 1: Specifications for pipes, fitting and the system

EN 1566-1 - Plastic piping systems for soil and waste discharge (low and high temperature) within the building structure - Chlorinated poly(vinylChloride) (PVC-C) - Part 1: Specifications for pipes, fittings and the system

EN 12201-2 - Plastics piping systems for water supply, and for drainage and sewerage under pressure - Polyethylene (PE) - Part 2: Pipes

EN 12666-1 - Plastics piping systems for non-pressure underground drainage and sewerage - Polyethylene (PE) - Part 1: Specifications for pipes,fittings and the system

EN 13501 - Fire classification of construction products and building elements - Part 1: Classification using test data from reaction to fire testsPart 2: Classification using test data from fire resistance tests, excluding ventilation services

EN ISO 1452 - Plastic piping systems for water supply and for buried and above-ground drainage and sewerage under pressure - Unplasticizedpoly(Vinyl Chloride) (PVC-U)6

EN ISO 15493 - Plastics piping systems for industrial applications - Acrylonitrile-butadiene-styrene (ABS), unplasticized poly(vinyl chloride)(PVC-U) and chlorinated poly(vinyl chloride) (PVC-U) - Specifications for components and the system; Metric series

EN ISO 15494 - Plastic piping systems for industrial applications - Polybutene (PB), polyethylene (PE) and polypropylene (PP) - Specifications forcomponents and the system; metric series

EN ISO 15874 - Plastic piping systems for hot an cold water installations - Polypropylene (PP)





Page 5

ETA - 20-1085CE-2812-CPR-JA5084

Resistance to Fire Classification of Astro X Series CE Pipe Collar

Floor construction with thickness of minimum 150mm

Pentration seal with Astro X Series CE Pipe Collar fixed to the underside of rigid floor

Construction details: Combustible pipes fitted with a single Astro X Series CE Pipe Wrap to both sides. Maximum 10 mm annular space filled with Astro Intu Mastic.

q Astro X Series CE Pipe Collar

e Astro INTU mastic 5mm x 10mmr Combustible pipe penetration PP, PVC, PE -32mm to 160mm

w Fixing FSA 8 x 60/15S Steel sleeve anchor

DET 42-0004 Date: 20/08/2016

ASTRO X SERIES CE PIPE COLLAR EN 1366-3 FOR A RIGID FLOOR SYSTEM EI 240

Page 6 of 24

ASTRO X-SERIESCE PIPE COLLAR®

TECHNICAL DATA SHEET

Tel: +44 (0) 1329 844500 Fax: +44 (0) 1329 844600 Email: [email protected] Website: www.astroflame.com

Astroflame LtdUnit 8, The I O Centre

Stephenson RoadSegensworth, FarehamHampshire, PO15 5RU

Resistance to Fire Classification of Astro X Series CE Collar

Floor construction with thickness of minimum 150mm

Pentration seal with Astro X Series CE Collar fixed to the underside of rigid floor

Construction detials: Combustible pipes fitted with a single Astro X Series CE Collar to the underside. Maximum 10mm annular space filled with Astro Intu Mastic.

ETA-20/1085CE-2812-CPR-JA5084

t Rigid floor





Page 6

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PVC-U pipes with Astro X Series CE Pipe Collar fixed to the underside of rigid floor

Astro X Series CE Pipe Collar, Face Fixed on the Underside of Rigid Floor (min 150mm thick) PVC Pipes

Penetration Specification Collar Reference Intumescent Material Annulus Space (mm) Collar Fixing Classification

PVC Pipe 32mm ø1.8mm wall thickness

32 mm Astro X Series CE Pipe Collar

30 mm (W) x 4mm (T)

10

Face fixedon the

undersideof rigid floor

with 3No.Fischer FSAø8 x 60mmlong, with

M6 hexagonhead bolts

EI 240 U/C



PVC Pipe 55mm ø 2.3 -3.0mm wall thickness


30 mm (W) x 6mm (T)PVC Pipe 63mm ø 2.3 -3.0mm wall thickness






PVC Pipe 90mm 4.2 -7.4mm wall thickness


30 mm (W) x 10mm (T)PVC Pipe 110mm ø 4.2 -

7.2mm wall thickness110 mm Astro X Series

CE Pipe Collar


125 mm Astro X Series CE Pipe Collar 40 mm (W) x 12mm (T)





PVC-U pipes according to EN 1452 with Astro X Series CE Pipe Collar





Page 7

ETA - 20-1085CE-2812-CPR-JA5084

PP pipes with Astro X Series CE Collar fixed to the underside of rigid floor

Astro X Series CE Pipe Collar, Face Fixed on the Underside of Rigid Floor (min 150mm thick) PP Pipes


PP Pipe 32mm ø 2.9mmwall thickness


30 mm (W) x 4mm (T)

10

Face fixedon the




EI 240 U/C



PP Pipe 55mm ø 2.9 -4.4mm wall thickness


30 mm (W) x 6mm (T)PP Pipe 63mm ø 2.9 -4.4mm wall thickness










PP Pipe 125mm ø3.1mm wall thickness




PP Pipe 160mm ø 4.0-14.6mm wall thickness


PP pipes according to EN 1451 with Astro X Series CE Collar





Page 8

ETA - 20-1085CE-2812-CPR-JA5084

PE pipes with Astro X Series CE Collar fixed to the underside of rigid floor

Astro X Series CE Pipe Collar, Face Fixed on the Underside of Rigid Floor (min 150mm thick) PE Pipes


PE Pipe 32mm ø 2.9mmwall thickness


30 mm (W) x 4mm (T)

10

Face fixedon the




EI 240 U/C



PE Pipe 55mm ø 2.9 -4.4mm wall thickness


30 mm (W) x 6mm (T)PE Pipe 63mm ø 2.9 -4.4mm wall thickness










PE Pipe 125mm ø3.1mm wall thickness




PE Pipe 160mm ø 4.9-9.5mm wall thickness


PE pipes according to DIN 8047/8075 and EN ISO 15494 with Astro X Series CE Collar





Page 9

ETA - 20-1085CE-2812-CPR-JA5084

Penetration seal with Astro X Series CE Pipe Collar fixed to both sides of rigid floor

Astro X Series CE Pipe Collar, Fixed to both sides of Rigid Floor (min 150mm thick) PP Pipes

Penetration Specification Collar Reference Intumescent

MaterialAnnulus

Space (mm) Collar Fixing Classification

PP Pipe 110mmø 2.7mm wall

thickness

110mm Astro XSeries CE Collar

30mm (W) x10mm (T)

10Fixed on both sides of rigid floor with

3No. Fischer FSA ø8 x 60mm long, with M6hexagon head bolts

EI 120 U/U

PP Pipe 160mmø 4.0mm wall

thickness

160mm Astro XSeries CE Collar

40mm (W) x16mm (T) EI 120 C/U

Construction details: Combustible pipes fitted with a single Astro X Series CE Pipe Collar to both sides. Maximum 10mm annular space filled with Astro Intu Mastic

Page 10 of 24






Astro X Series CE Collar, Face Fixed on the Underside of Rigid Floor (min 150mm thick) PP Pipes


Material

Annulus Space (mm)

Collar Fixing Classification

PP Pipe 110mm ø 2.7mm wall

thickness

110mm Astro X Series CE Collar

30mm (W) x 10mm (T)

10Face fixed on the underside of rigid floor with

3No. Fischer FSA ø8 x 60mm long, with M6 hexagon head bolts

EI 120 U/U


thickness

160mm Astro X Series CE Collar

40mm (W) x 16mm (T) EI 120 C/U

Penetration seal with Astro X Series CE Collar fixed to both sides of rigid floor

Construction details: Combustible pipes fitted with a single Astro X Series CE Collar to both sides. Maximum 10mm annular space filled with Astro Intu Mastic

Pentration seal with Astro X Series CE Collar fixed to both sides of rigid floor

PP pipes according to EN 1451 with Astro X Series CE Collar

ETA-20/1085CE-2812-CPR-JA5084

q Astro X Series CE Double Pipe Collar system

e Astro INTU mastic 5mm x 10mm

r Combustible pipe penetration - PP - 110mm & 160mm

w Fixing FSA 8 x 60/15S Steel sleeve anchor

DET 42-0005 Date: 20/08/2016

t Rigid floor

ASTRO X SERIES CE DOUBLE PIPE COLLAR EN 1366-3 FOR A RIGID FLOOR SYSTEM EI 120

Pentration seal with Astro X Series CE Pipe Collar fixed to both sides of rigid floor

PP pipes according to EN 1451 with Astro X Series CE Pipe Collar





Page 10

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ASTRO X SERIES CE PIPE COLLAR EN 1366-3 FOR A NON INSULATED FLEXIBLE WALL SYSTEM EI 120

Wall construction with thickness of minimum 100mm

Penetration seal with Astro X Series CE Collar fixed to both sides of flexible or rigid wall

Construction details: Combustible pipes fitted with a single Astro X Series CE Collar to both sides Maximum 10mm annular space filled withAstro Intu Mastic.

Page 11 of 24






Wall construction with thickness of minimum 100mm

Penetration seal with Astro X Series CE Collar fixed to both sides of flexible or rigid wall

Construction details: Combustible pipes fitted with a single Astro X Series CE Collar to both sides Maximum 10mm annular space filled with Astro Intu Mastic.

ETA-20/1085CE-2812-CPR-JA5084


e Astro INTU mastic 5mm x 12.5mm

r Combustible pipe penetration - PP, PVC, PE -32mm to 160mm

w Fixing HM6 x x65S

DET 42-0002 Date: 20/08/2016

t Flexible wall - Non insulated





Page 11

ETA - 20-1085CE-2812-CPR-JA5084

ASTRO X SERIES CE PIPE COLLAR EN 1366-3 FOR AN INSULATED FLEXIBLE WALL SYSTEM EI 120



r Combustible pipe penetration - PP, PVC, PE -32mm to 160mm

w Fixing HM6 x x65S

DET 42-0002 Date: 20/08/2016

t Flexible wall - insulated

Page 12 of 24






ETA-20/1085CE-2812-CPR-JA5084





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ASTRO X SERIES CE PIPE COLLAR EN 1366-3 FOR A 100MM RIGID WALL SYSTEM EI 120



r Combustible pipe penetration - PVC, PE, PP -32mm to 160mm

DET 42-0002 Date: 20/08/2016

t Rigid Wall

Page 13 of 24






ETA-20/1085CE-2812-CPR-JA5084

w Fixing HM6 x x65Sor 4 x 70mm Wood Screws





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PVC-U pipes with Astro X Series CE Pipe Collar fixed to both sides of flexible or rigid wall

Astro X Series CE Pipe Collar, Face fixed to both sides of flexible or rigid wall (min 100mm thick) PP Pipes




30 mm (W) x 4mm (T)

10

Fixed onboth sidesof the walla 6mm x

65mm longHM 6 x 65 S,steel toggle

anchor

EI 120 U/C











PVC Pipe 90mm 4.2 -7.4mm wall thickness


30 mm (W) x 10mm (T)PVC Pipe 110mm ø 4.2 -

7.2mm wall thickness110 mm Astro X Series

CE Pipe Collar







PVC-U pipes according to EN1452 with Astro X Series CE Pipe Collar





Page 14

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PP pipes with Astro X Series CE Pipe Collar fixed to both sides of flexible or rigid wall

Astro X Series CE Pipe Collar, Face fixed to both sides of flexible or rigid wall (min 100mm thick) PP Pipes




30 mm (W) x 4mm (T)

10

Fixed onboth sidesof the wall

with a 6mmx 65mm

long FischerHM 6x65 S,steel toggle

anchor

EI 120 U/C















PP Pipe 125mm ø3.1mm wall thickness




PP Pipe 160mm ø 4.0-14.6mm wall thickness







Page 15

ETA - 20-1085CE-2812-CPR-JA5084

PE pipes with Astro X Series CE Pipe Collar fixed to both sides of flexible or rigid wall

Astro X Series CE Pipe Collar, Face fixed to both sides of flexible or rigid wall (min 100mm thick) PE Pipes




30 mm (W) x 4mm (T)

10

Fixed onboth sidesof the walla 6mm x

65mm longFischer HM

6x65 S,steel toggle

anchor

EI 120 U/C















PE Pipe 125mm ø3.1mm wall thickness






PE pipes according to DIN 8047/8075 and EN ISO 15494 with Astro X Series CE Pipe Collar





Page 16

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Penetration seal with Astro X Series CE Collar fixed to both sides of rigid wall

Constructions details: Combustible pipes fitted with a single Astro X Series CE Pipe Collar to both sides. Maximum 10mm annular space filled with Astro Intu Mastic

ASTRO X SERIES CE PIPE COLLAR EN 1366-3 FOR A RIGID WALL SYSTEM EI 120

DET 42-0002 Date: 20/08/2016



t Rigid Wall

w Fixing HM6 x x65Sor 4 x 70mm Wood Screws

r Combustible pipe penetration - PP - 110mm to 250mm

of 24






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ETA-20/1085CE-2812-CPR-JA5084





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Astro X Series CE Pipe Collar, Face Fixed on both sides of Rigid Wall (min 100mm thick) PP Pipes


MaterialAnnulus

Space (mm) Collar Fixing Classification


thickness


30mm (W) x10mm (T)

10

Fixed on both faces of the wall with 3No. 40mmFischer pins EI 120 U/U


thickness


40 mm (W) x 18mm (T)

Fixed on both faces of the wall with 3No.ø4 x 70mm wood screws and penny washers

EI 120 U/U


thickness


40 mm (W) x 24mm (T) EI 120 U/C

PP pipes with Astro X Series CE Pipe Collar fixed to both sides of rigid wall






CERTIFIRENO. CF 5408

Page 18

CERTIFICATE OF APPROVALNo CF 5408

This is to certify that, in accordance with TS00 General Requirements for Certification of Fire Protection Products

The undermentioned products of

ASTROFLAME (FIRESEALS) LIMITEDUnit 8, The I.O Centre, Stephenson Road, Segensworth, Fareham,

Hampshire, PO15 5RUTel: 01329 844 500

Have been assessed against the requirements of the Technical Schedule(s) denoted below and are approved for use subject to the conditions appended hereto:

CERTIFIED PRODUCTASTRO X SERIES CE PIPE COLLAR

TECHNICAL SCHEDULETS03 Penetration Sealing Systems

‘Certifire certification and any product label is only applicable to the specific scope and field of application as defined within the current and valid Certifire certificate number CF5408. Any additional details, amendments or additions to the product, or any use outside the scope or field of application, outside of that stated within

certificate number CF5408 has not been reviewed or approved by Warringtonfire’.






Page 19

1. This approval relates to the use of ASTRO X SERIES CE PIPE COLLAR for the fire protection where services are penetrating walls. The detailed scope is given in the Approval Matrix included in this Certificate. This shows the thickness and acceptable services for ASTRO X SERIES CE PIPE COLLAR required to provide fire resistance periods in accordance with BS EN 1366-3: 2009 of up to 240 minutes for differing services and substrate constructions. The scope of certification complies with guidelines stated in the ASFP Red Book: 3rd Edition for 3rd party certification schemes.

2. This certification is provided to the client for their own purposes and we cannot opine on whether it will be accepted by Building Control authorities or any other third parties for any purpose.

3. The product is approved on the basis of: i.) Initial type testing ii.) Audit testing at the frequency specified in TS03 iii.) A design appraisal against TS03 iv.) Inspection and surveillance of factory production control

4. The walls shall be at least 100 mm thick and have at least the same fire rating as that required for the penetration seal. The floors shall be at least 150 mm thick and have at least the same fire rating as that required for the penetration seal. Specific requirements for the floors and walls are provided with each of the approval matrices provided herein.

5. The services which may be fitted through the seals are uPVC, ABS, PP and HDPE pipes of various sizes, as detailed within the Approval Matrix included in this Certificate.

6. The approval relates to ongoing production. Product and/or its immediate packaging is identified with the manufacturers’ name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application where appropriate.

7. Service apertures shall be a minimum 200mm from each other, and from the seal edge.

Further Information

Further information regarding the details contained in this data sheet may be obtained from ASTROFLAME (FIRESEALS) LIMITED (Tel: 01329 844500)

Further information regarding CERTIFIRE certification and other approved products can be obtained from CERTIFIRE (Tel: 01925 646777)






Page 20

Astro X Series CE Pipe Collar - Approval Matrix Floors min. 150mm

Product Name: Astro X Series CE Pipe Collar - Installed to Underside minimum 150mm thick Rigid Floor

Penetration Specification (PVC-U Pipes) Collar Ref Astro X Series CE Pipe Collar

Intumescent Material

(mm)

U/C C/C

Integrity (mins)

Insulation (mins)

32mm ø 1.8mm wall thickness 32mm

30 x 4

240 240



55mm ø 2.3 - 3mm wall thickness 55mm30 x 6

63mm ø 2.3 - 3mm wall thickness 63mm

75mm ø 3.1 - 4.8mm wall thickness 75mm30 x 8

82mm ø 3.1 - 4.8mm wall thickness 82mm


30 x 10100mm ø 4.2 - 7.3mm wall thickness 100mm


125mm ø 6mm wall thickness 125mm 40 x 12

140mm ø 6.1 - 7.5mm wall thickness 140mm 40 x 16


* Performance in accordance with BS EN 1366-3: 2009

Maximum Annulus: Maximum 10mm wide filled with minimum 5mm deep Astro Intu Mastic to the upper surface of the floor.

Floors:The floors shall be a minimum of 150 mm thick constructed from concrete/masonry with a minimum density 650 kg/m3. The floor shall have at least the same fire resistance performance as that required of the pipe collar.

Application Technique: The Astro X Series CE Pipe Collar is folded around the pipe to the underside of the floor and mechanically face fixed utilising 3No. Fischer FSA ø8mm x 60mm long, with M6 hexagon head bolts.

Service Coat-Back: Not required U Value: Not evaluated by this approval

Service Support Requirements:

Services should be rigidly supported via steel angles, hangars or channels, not further than 400 mm from the upper surface of the seal.

Resistance to Smoke: Not evaluated by this approval Weather Capability: Not evaluated by this approval

Acoustic Rating: Not evaluated by this approval Movement Capability: Not evaluated by this approval






Page 21


Product Name: Astro X Series CE Pipe Collar Installed to Underside minimum 150mm thick Rigid Floor

Penetration Specification (PP Pipes) Collar Ref Astro X Series CE Pipe Collar


(mm)

U/C C/C

Integrity (mins)

Insulation (mins)


30 x 4

240 240








30 x 10100mm ø 2.7 - 10mm wall thickness 100mm


125mm ø 3.1mm wall thickness 125mm 40 x 12

140mm ø 3.5 - 8mm wall thickness 140mm 40 x 16

160mm ø 4 - 14.6mm wall thickness 160mm 40 x 18















Page 22


Product Name: Astro X Series CE Pipe Collar Installed to Underside minimum 150mm thick Rigid Floor

Penetration Specification (PE Pipes) Collar Ref Astro X Series CE Pipe Collar


(mm)

U/C C/C

Integrity (mins)

Insulation (mins)


30 x 4

240 240



























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Astro X Series CE Pipe Collar - Approval Matrix Rigid or Flexible Walls min. 100mm

Product Name: Astro X Series CE Pipe Collar - Installed to both faces of minimum 100mm thick Rigid or Flexible Wall

Penetration Specification (PVC-U Pipes) Collar Ref Astro X Series CE Pipe Collar


(mm)

U/C C/C

Integrity (mins)

Insulation (mins)


30 x 4

120 120



55mm ø 2.3 - 3mm wall thickness 55mm30 x 6





30 x 10100mm ø 4.2 - 7.4mm wall thickness 100mm


125mm ø 6mm wall thickness 125mm 40 x 12




Maximum Annulus: Maximum 10mm wide filled with minimum 12.5mm deep Astro Intu Mastic to both sides of the wall.

Walls:

The walls shall be a minimum of 100 mm thick. All walls shall have at least the same fire rating as that required of the pipe collar.Rigid walls should comprise concrete or masonry blocks/bricks of a minimum 450kg/m3 density.Flexible walls should be comprised of Gypsum type F plasterboard in accordance with EN 520, with at least 2No layers each a minimum of 12.5mm thick, to each side. Cavity wall insulation is deemed optional.

Application Technique:

Flexible walls:The Astro X Series CE Pipe Collar is folded around the pipe both sides of the wall and mechanically face fixed utilising ø8mm x 65mm long Fischer FM 6x65S, steel toggle anchors.Rigid walls:The Astro X Series CE Pipe Collar is folded around the pipe both sides of the wall and mechanically face fixed utilising a suitably sized masonry fixing providing robust fixity to the wall.



Services should be rigidly supported via steel angles, hangars or channels, not further than 400 mm both faces of the wall








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Product Name: Astro X Series CE Pipe Collar - Installed Both faces 100mm thick Rigid Wall or Flexible Wall

Penetration Specification (PP Pipes) Collar Ref Astro X Series CE Pipe Collar


(mm)

Integrity (mins)

Insulation (mins)


30 x 4

120 120







90mm ø 2.7mm - 10mm wall thickness 90mm




140mm ø 3.5 - 8mm wall thickness 140mm 40 x 16

160mm ø 4 - 14.6mm wall thickness 160mm 40 x 18



Walls:

The walls shall be a minimum of 100 mm thick. All walls shall have at least the same fire rating as that required of the pipe collar.Rigid walls should comprise concrete or masonry blocks/bricks of a minimum 450kg/m3 density.Flexible walls should be comprised of Gypsum type F plasterboard in accordance with EN 520, with at least 2No layers each a minimum of 12.5mm thick, to each side. Cavity wall insulation is deemed optional.





Services should be rigidly supported via steel angles, hangars or channels, not further than 400 mm both faces of the wall.








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Product Name: Astro X Series CE Pipe Collar - Installed to both faces of minimum 100mm thick Rigid or Flexible Wall

Penetration Specification (PE Pipes) Collar Ref Astro X Series CE Pipe Collar


(mm)

Integrity (mins)

Insulation (mins)


30 x 4

120 120







90mm ø 2.7mm - 10mm wall thickness 90mm








Walls:

The walls shall be a minimum of 100 mm thick. All walls shall have at least the same fire rating as that required of the pipe collar.Flexible walls should be comprised of Gypsum type F plasterboard in accordance with EN 520, with at least 2No layers each a minimum of 12.5mm thick, to each side, fully infilled with mineral wool insulation, minimum density 100 kg/m3 . The cavity should be at least 50mm wide.





Services should be rigidly supported via steel angles, hangars or channels, not further than 400 mm both faces of the wall.







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As part of our policy of ongoing improvements, we reserve the right to modify, alter or change product specifications without giving notice. Product illustrations are representations only. All information contained in this document is provided for guidance only, and as ASTROFLAME (FIRE SEALS) LTD has no control over the specific application or installation methods of the products, or of the prevailing site conditions, no warranties expressed or implied are intended to be given as to the actual performance of the products mentioned or referred to, and no liability whatsoever will be accepted for any loss, damage or injury arising from the use of the information given of products mentioned or referred to herein.

The above information to the best of our knowledge is true and accurate and based upon current test data and is supplied for your guidance only. Customers should satisfy themselves to the suitability of the product based on the products limitation of applications and that the product is fit for purpose for their intended use and no guarantee is given or implied since the conditions of actual use are beyond our control. ASTROFLAME (FIRE SEALS) LTD, disclaim any liability for loss, damage or other expense arising from the use of information, data or products mentioned or referred to and reserve the right to change any details or specifications without notice. If you are in any doubt as to the suitability of this product for your intended application please contact our technical team on 01329 844500 or email [email protected] and we will contact you.

Installation

We have technical representatives who provide assistance in the selection and specification of the products on this site and should be consulted for exact installation and product suitability. Ensure an early engagement with ourselves, designers, main contractor and specialist installers before any installation. Other trades and/or manufacturers may need to be consulted. For in-depth information, specification and technical advice please call our Head Office on tel 01329 844 500 or email [email protected]

Maintenance

All interested parties, designer, specifier, main contractor and specialist installers should provide access to allow the fire stopping seals to be regularly inspected and maintained, as well as records kept of such maintenance at minimum periods of 12 months, as required by the Regulatory Reform Order, and repaired if necessary. Reference should be made to ASFP TGD 17 – Code of Practice for the Installation and Inspection of Fire Stopping.

Competency

It is vital that those entrusted to design or install a fire stopping product have the necessary levels of competence to undertake the task professionally and thoroughly. The level of competency required will be commensurate with the expected complexity of the building. All designers must eliminate, reduce or control foreseeable risks that may arise during installation, construction or maintenance when preparing or modifying designs. Clients should ensure that the principal designer and principal contractor carry out their duties under CDM regulations. The ASFP foundation course in passive fire protection provides essential knowledge as part of demonstrating competency and understanding inthis key fire protection specialism.

Additional Notes

Please refer to the ETA/Certifire/UL-EU sheet for fields of application for this product. For further information on installation requirements please refer to the pipe manufacturer data and wall specification to ensure the compatibility of this product, if in doubt please contact the technical team with services and wall specification on: tel 01329 844 500 or email [email protected]



tel:01329844500

tel:01329844500

technical data sheet - astroflame · 2021. 7. 16. · en 13501 - fire classification of...

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